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the table shows how manufacturing kis with gap analyses differ to other types of machines

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MANUFACTURING KPI GAP ANALYSIS AND ACTION PLAN: Overall Equipment Effectiveness (OEE) Target: 85% Actual: 72% Gap: -13% Root Cause: Frequent unplanned downtime and inconsistent machine performance. Action Plan: Implement Total Productive Maintenance (TPM), conduct root cause analysis of major breakdowns, and improve operator training on changeovers. First Pass Yield (FPY) Target: 98% Actual: 93% Gap: -5% Root Cause: Operator handling errors and tool misalignment. Action Plan: Conduct...
a flow diagram with the words, which manufacturing system to use and when written on it

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Understanding this manufacturing principle will save you years of rework. Most factories do not struggle because they lack tools. They struggle because they use the wrong system at the wrong stage. It took many teams years to realise that manufacturing systems aren’t interchangeable. CAD, PDM, PLM, ERP, MES, QMS - each exists for a very specific moment in the product lifecycle. If you align them correctly, everything flows. If you don’t, complexity explodes. Here is a simple way to think...
a woman is holding her hands out in front of the camera, with text that reads what's the difference? document management control

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the steps to create a document management plan for your business or company, including instructions and examples

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A document management plan is a structured strategy for organizing, storing, and handling documents within an organization. It outlines procedures for document creation, distribution, retention, and disposal to ensure efficient information management and compliance with regulations.
the root cause and root method for rooting root - cause, root - cause, root

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🔍 Root Cause Analysis: Choosing the Right Tool for the Right Problem In the pursuit of operational excellence, identifying the true root cause of a problem is not just a technical exercise—it's a strategic imperative. From the simplicity of the 5 Whys to the data-driven precision of Machine Learning-based RCA, each method offers unique strengths, limitations, and applications. The key lies in aligning the tool with the complexity of the issue, the available data, and the desired outcome...
a blue poster with instructions on how to use root cause in the computer game,

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the diagram shows how to use data for testing

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an info sheet describing how to use the pppk process capability for performance improvement

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➡️ Cp Cpk vs Pp Ppk Difference Explained: https://www.nikunjbhoraniya.com/2019/04/process-capability-study.html ➡️ Join us on WhatsApp: https://chat.whatsapp.com/K7oLgzUAcIa2hx8VqHWPbM ➡️ Join us on LinkedIn: https://www.linkedin.com/company/industrialknowledge
the 18 ppap elements explain what they are doing and how they can help them

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➡️ PPAP Elements for Manufacturing Excellence: https://www.nikunjbhoraniya.com/2024/11/PPAP-18-Documents.html ➡️ Join us on WhatsApp: https://chat.whatsapp.com/IjiFzKMmFdIL4mxkE2M2C7 ➡️ Join us on LinkedIn: https://www.linkedin.com/company/industrialknowledge
an info sheet with instructions on how to use ppa in the process of producing products

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➡️ PPAP Overview and Documents Explained: https://www.nikunjbhoraniya.com/2024/11/PPAP-18-Documents.html ➡️ Join us on WhatsApp: https://chat.whatsapp.com/BhZ82teZww301Nr20E7cl1 ➡️ Join us on LinkedIn: https://www.linkedin.com/company/industrialknowledge
A risk register is a document that is used to identify potential risks in a project. It includes each risk, the nature of risks, and mitigation measures.

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A risk register is a document that is used to identify potential risks in a project. It includes each risk, the nature of risks, and mitigation measures.
a diagram showing the role of risk management

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➡️ Risk Management Overview Explained: https://www.nikunjbhoraniya.com/2018/10/risk-based-thinking.html ➡️ Join us on WhatsApp: https://chat.whatsapp.com/GculSEDThNrGo4B0QHXR5U ➡️ Join us on LinkedIn: https://www.linkedin.com/company/industrialknowledge
the 3d report is shown in this graphic, which includes information on how to use it

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🚀 𝟴𝗗 𝗠𝗲𝘁𝗵𝗼𝗱𝗼𝗹𝗼𝗴𝘆: https://www.nikunjbhoraniya.com/2019/01/8d-methodology.html ➡️ Join us on WhatsApp: https://chat.whatsapp.com/ELK1EsV4WmZD7GPLexc0jY ➡️ Join us on LinkedIn: https://www.linkedin.com/company/industrialknowledge
the fishbone diagram shows how to use it for fishing and other things that can be found

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Great teams don’t guess — they investigate. The Fishbone Diagram makes it easy to visualize problems, brainstorm solutions, and uncover the root cause...
the fishbone diagram is shown in three different ways, including one for each type of fish

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A fishbone diagram allows to establish and present the cause-and-effect in an easy and understandable format. It provides a structured way to identify and organize the potential causes of a problem. It is called this way because of its shape that looks like a skeleton of a fish. It is also called as cause-and-effect diagram and Ishikawa diagram after the man who created it. #FishboneDiagram #FishboneDiagramPoster | Fishbone Diagram Poster