Day: September 17, 2025

When Is Your Pyrex Not The Pyrex You Expect?

September 17, 2025 by 22 Comments

It’s not often that Hackaday brings you something from a cooking channel, but [I Want To Cook] has a fascinating look at Pyrex glassware that’s definitely worth watching. If you know anything about Pyrex it’s probably that it’s the glass you’ll see in laboratories and many pieces of cookware, and its special trick is that it can handle high temperatures. The video takes a look at this, and reveals that not all Pyrex is the same.

Pyrex was a Corning product from the early 20th century, and aside from its many laboratory and industrial applications has been the go-to brand for casserole dishes and much more in the kitchen ever since. It’s a borosilicate glass, which is what gives it the special properties, or at least in some cases it used to be a borosilicate glass. It seems that modern-day American Pyrex for the kitchen is instead a soda glass, which while it still makes a fine pie dish, doesn’t quite have the properties of the original.

The video explains some of the differences, as well as revealing that the American version is branded in lower case as pyrex while the European version is branded uppercase as PYREX and retains the borosilicate formulation. Frustratingly there’s no quick way to definitively tell whether a piece of lower-case pyrex is soda glass or not, because the brand switch happened before the formulation switch.

In all probability in the kitchen it makes little difference which version you own, because most users won’t give it the extreme thermal shock required to break the soda version. But some Hackaday readers do plenty of experiments pushing the limits of their glassware, so it’s as well to know that seeking out an older PYREX dish could be a good move.

If you’d like to know more about glass, we’ve got you covered.

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Getting The Most Out Of ISM Transceivers Using Math

September 17, 2025 by 7 Comments

WiFi is an excellent protocol, but it certainly has its weaknesses. Its range in even a normal home is relatively limited, so you could imagine the sort of performance you’d expect through the hundred meters of dense woodland that [DO3RB] is trying to penetrate. So naturally the solution was to develop a new wireless transceiver for the ISM band. 

Of course, getting reliable packet transmission is tough. In a building with brick walls, WiFi will get around five to ten percent packet loss. For TCP to remain reliable, one percent packet loss is the maximum designed loss of this wireless protocol. In reality, the transceiver achieves 0.075% packet loss real world.

The crux of the magic behind this excellent reliability is the extended binary Golay code. By halving the bitrate, the Golay code is able to correct for up to four errors per codeword. While a more complicated scheme could have been used, the Golay code allowed for easy porting to an MCU thus simplifying the project. All this is encoded with frequency shift keying in the ISM band.

This magic is tied up inside an tiny SAMD21 paired with a RFM12BP wireless front end. Using TinyUSB, the interface shows up to the host as a USB Ethernet adapter making for seamless networking setups. With reliable bi-directional communication, you could theoretically use this as a home networking solution. However, this is realistically best for IoT devices as the speeds are around 56 kbit/s.

While this is an incredibly simple system, harking back to 90s networking, it certainly gets the job done in a neat and tidy manner. And if you too wish hark back to 90s radio communications, make sure to check out this satellite imagery hack next! 

Thanks [Bernerd] for the tip!

It’s A Variable Capacitor, But Not As We Know It

September 17, 2025 by 22 Comments

Radio experimenters often need a variable capacitor to tune their circuits, as the saying goes, for maximum smoke. In decades past these were readily available from almost any scrap radio, but the varicap diode and then the PLL have removed the need for them in consumer electronics. There have been various attempts at building variable capacitors, and here’s [radiofun232] with a novel approach.

A traditional tuning capacitor has a set of meshed semicircular plates that have more of their surface facing each other depending on how far their shaft is turned. The capacitor presented in the first video below has two plates joined by a hinge in a similar manner to the covers of a book. It’s made of tinplate, and the plates can be opened or closed by means of a screw.

The result is a capacitor with a range from 50 to 150 picofarads, and in the second video we can see it used with a simple transistor oscillator to make a variable frequency oscillator. This can form the basis of a simple direct conversion receiver.

We like this device, it’s simple and a bit rough and ready, but it’s a very effective. If you’d like to see another unusual take on a variable capacitor, take a look at this one using drinks cans.

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Smooth! Non-Planar 3D Ironing

September 17, 2025 by 25 Comments

Is 2025 finally the year of non-planar 3D printing? Maybe it won’t have to be if [Ten Tech] gets his way!

Ironing is the act of going over the top surface of your print again with the nozzle, re-melting it flat. Usually, this is limited to working on boring horizontal surfaces, but no more! This post-processing script from [Tenger Technologies], coupled with a heated, ball-shaped attachment, lets you iron the top of arbitrary surfaces.

At first, [Ten Tech] tried out non-planar ironing with a normal nozzle. Indeed, we’ve seen exactly this approach taken last year.  But that approach fails at moderate angles because the edge on the nozzle digs in, and the surrounding hot-end parts drag.

[Ten Tech]’s special sauce is taking inspiration from the ball-end mill finishing step in subtractive CNC work: he affixed the round tip of a rivet on the end of a nozzle, and insulating that new tool turned it into an iron that could smooth arbitrary curvy top layers.

One post-processing script later, and the proof of concept is working. Check out the video below to see it in action. As it stands, this requires a toolhead swap and the calibration of a whole bunch of new parameters, but it’s a very promising new idea for the community to iterate on. We love the idea of a dedicated tool and post-processing smoother script working together in concert.

Will 2025 be the year of non-planar 3DP? We’ve seen not one but two superb multi-axis non-planar printer designs so far this year: one from [Joshua Bird] and the other from [Daniel] of [Fractal Robotics]. In both cases, they are not just new machines, but are also supported with novel open-source slicers to make them work. Now [Ten Tech]’s ironer throws its hat in the ring. What will we see next?

Thanks to [Gustav Persson] for the tip!

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Forgotten Internet: The Story Of Email

September 17, 2025 by 25 Comments

It is a common occurrence in old movies: Our hero checks in at a hotel in some exotic locale, and the desk clerk says, “Ah, Mr. Barker, there’s a letter for you.” Or maybe a telegram. Either way, since humans learned to write, they’ve been obsessed with getting their writing in the hands of someone else. Back when we were wondering what people would do if they had a computer in their homes, most of us never guessed it would be: write to each other. Yet that turned out to be the killer app, or, at least, one of them.

What’s interesting about the hotel mail was that you had to plan ahead and know when your recipient would be there. Otherwise, you had to send your note to their home address, and it would have to wait. Telegrams were a little better because they were fast, but you still had to know where to send the message.

Early Days

An ad from the 1970s with a prominent Telex number

In addition to visiting a telegraph office, or post office, to send a note somewhere, commercial users started wanting something better at the early part of the twentieth century. This led to dedicated teletype lines. By 1933, though, a network of Teletype machines — Telex — arose. Before the Internet, it was very common for a company to advertise its Telex number — or TWX number, a competing network from the phone company and, later, Western Union — if they dealt with business accounts.

Fax machines came later, and the hardware was cheap enough that the average person was slightly more likely to have a fax machine or the use of one than a Telex.

Continue reading “Forgotten Internet: The Story Of Email” →

American Science And Surplus Ends Online Sales

September 17, 2025 by 29 Comments

For nearly 90 years, American Science and Surplus has been shipping out weird and wonderful stuff to customers far and wide. In the pre-Internet days, getting their latest catalog in the mail — notable for its hand-drawn illustrations and whimsical style — was always exciting. From Romanian gas masks to odd-ball components, there was no telling what new wonders each issue would bring. In time, the printed catalog gave way to a website, but the eclectic offerings and hand-drawn images remained.

Unfortunately, those days are officially no more. Earlier this week, American Science and Surplus had to make the difficult decision to shutter their entire mail order division. It’s no secret that the company as a whole had been struggling over the last few years. Like many small businesses they were hit hard during the COVID-19 years, and while they made it through that particular storm, they faced skyrocketing operational costs.

Earlier this year, the company turned to crowd funding to help stay afloat. That they were able to raise almost $200,000 speaks to how much support they had from their community of customers, but while it put the company in a better position, the writing was on the wall. The warehouse space required to support their mail order operations was simply too expensive to remain viable.

But it’s not all bad news. At least two of the company’s physical storefronts, located in Milwaukee, Wisconsin and Geneva, Illinois will remain open and operate under the ownership of the employees themselves. The fate of the third store in Park Ridge, Illinois is less clear. They currently don’t have a buyer, but it sounds like they haven’t given up hope of selling it yet.

Anyone in the Illinois area feel like getting some buddies together and buying a turn-key surplus business?