Bringing Bluetooth To The Zune

September 27, 2025 by Bryan Cockfield 10 Comments

The Zune might have joined the portable media player game too late to ever really be competition for the iPod, but that doesn’t mean it didn’t pick up some devoted fans along the way. Some of them are still breathing new life into the device, such as [The Director of Legal Evil Emeritus] at the Louisville Hackerspace, with this project that gives it Bluetooth capability.

As far as media players go, there’s still some solid reasons to rock a Zune. Compared to other devices of the era, it offers a better DAC, an FM tuner, and no iTunes reliance. The goal of this project was to bring a bit of modern functionality without having to do any modification of the Zune itself. As the player supported docks with IR remotes, this build involves using an ESP32 to listen to the Bluetooth signal coming from the speakers, interpret any button presses, and forward them along to the Zune’s dock.

There is a dedicated scene for these old music players, but this build is unique for not needing to crack open the case and splice in a Bluetooth module. Even then, those typically don’t have the ability to interact with things like this speaker with its integrated control buttons.

We don’t often seen Zune hacks come our way — the last time Microsoft’s player graced these pages was in 2010, when the Open Zune Development Kit was released.

Thanks to [JAC_101] for the tip!

Field Guide To The North American Weigh Station

June 26, 2025 by Dan Maloney 39 Comments

A lot of people complain that driving across the United States is boring. Having done the coast-to-coast trip seven times now, I can’t agree. Sure, the stretches through the Corn Belt get a little monotonous, but for someone like me who wants to know how everything works, even endless agriculture is fascinating; I love me some center-pivot irrigation.

One thing that has always attracted my attention while on these long road trips is the weigh stations that pop up along the way, particularly when you transition from one state to another. Maybe it’s just getting a chance to look at something other than wheat, but weigh stations are interesting in their own right because of everything that’s going on in these massive roadside plazas. Gone are the days of a simple pull-off with a mechanical scale that was closed far more often than it was open. Today’s weigh stations are critical infrastructure installations that are bristling with sensors to provide a multi-modal insight into the state of the trucks — and drivers — plying our increasingly crowded highways.

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[Austin Blake] sitting on line follower cart in garage

Honey, I Blew Up The Line Follower Robot

May 21, 2025 by Heidi Ulrich 6 Comments

Some readers may recall building a line-following robot during their school days. Involving some IR LEDs, perhaps a bit of LEGO, and plenty of trial-and-error, it was fun on a tiny scale. Now imagine that—but rideable. That’s exactly what [Austin Blake] did, scaling up a classroom robotics staple into a full-size vehicle you can actually sit on.

The robot uses a whopping 32 IR sensors to follow a black line across a concrete workshop floor, adjusting its path using a steering motor salvaged from a power wheelchair. An Arduino Mega Pro Mini handles the logic, sending PWM signals to a DIY servo. The chassis consists of a modified Crazy Cart, selected for its absurdly tight turning radius. With each prototype iteration, [Blake] improved sensor precision and motor control, turning a bumpy ride into a smooth glide.

The IR sensor array, which on the palm-sized vehicle consisted of just a handful of components, evolved into a PCB-backed bar nearly 0.5 meters wide. Potentiometer tuning was a fiddly affair, but worth it. Crashes? Sure. But the kind that makes you grin like your teenage self. If it looks like fun, you could either build one yourself, or upgrade a similar LEGO project.
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The host stands in his electronics lab with the image of four remote controls overlaid.

Introducing Infrared Remote Control Protocols

April 13, 2025 by John Elliot V 23 Comments

Over on his YouTube channel [Electronic Wizard] has released a video that explains how infrared (IR) remote controllers work: IR Remote Controllers protocol: 101 to advanced.

This video covers the NEC family of protocols, which are widely used in typical consumer IR remote control devices, and explains how the 38 kHz carrier wave is used to encode a binary signal. [Electronic Wizard] uses his Rigol DS1102 oscilloscope and a breadboard jig to sniff the signal from an example IR controller.

There is also an honorable mention of the HS0038 integrated-circuit which can interpret the light waves and output a digital signal. Of course if you’re a tough guy you don’t need no stinkin’ integrated-circuit IR receiver implementation because you can build your own!

Before the video concludes there is a brief discussion about how to interpret the binary signal using a combination of long and short pulses. If this looks similar to Morse Code to you that’s because it is similar to Morse Code! But not entirely the same, as you will learn if you watch the video!

Flashlight shining through gold leaf on glass

Shining Through: Germanium And Gold Leaf Transparency

January 5, 2025 by Heidi Ulrich 26 Comments

Germanium. It might sound like just another periodic table entry (number 32, to be exact), but in the world of infrared light, it’s anything but ordinary. A recent video by [The Action Lab] dives into the fascinating property of germanium being transparent to infrared light. This might sound like sci-fi jargon, but it’s a real phenomenon that can be easily demonstrated with nothing more than a flashlight and a germanium coin. If you want to see how that looks, watch the video on how it’s done.

The fun doesn’t stop at germanium. In experiments, thin layers of gold—yes, the real deal—allowed visible light to shine through, provided the metal was reduced to a thickness of 100 nanometers (or: gold leaf). These hacks reveal something incredible: light interacts with materials in ways we don’t normally observe.

For instance, infrared light, with its lower energy, can pass through germanium, while visible light cannot. And while solid gold might seem impenetrable, its ultra-thin form becomes translucent, demonstrating the delicate dance of electromagnetic waves and electrons.

The implications of these discoveries aren’t just academic. From infrared cameras to optics used in space exploration, understanding these interactions has unlocked breakthroughs in technology. Has this article inspired you to craft something new? Or have you explored an effect similar to this? Let us know in the comments!

We usually take our germanium in the form of a diode. Or, maybe, a transistor.

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Lock-In Thermography On A Cheap IR Camera

October 28, 2024 by Dan Maloney 17 Comments

Seeing the unseen is one of the great things about using an infrared (IR) camera, and even the cheap-ish ones that plug into a smartphone can dramatically improve your hardware debugging game. But even fancy and expensive IR cameras have their limits, and may miss subtle temperature changes that indicate a problem. Luckily, there’s a trick that improves the thermal resolution of even the lowliest IR camera, and all it takes is a little tweak to the device under test and some simple math.

According to [Dmytro], “lock-in thermography” is so simple that his exploration of the topic was just a side quest in a larger project that delved into the innards of a Xinfrared Xtherm II T2S+ camera. The idea is to periodically modulate the heat produced by the device under test, typically by ramping the power supply voltage up and down. IR images are taken in synch with the modulation, with each frame having a sine and cosine scaling factor applied to each pixel. The frames are averaged together over an integration period to create both in-phase and out-of-phase images, which can reveal thermal details that were previously unseen.

With some primary literature in hand, [Dmytro] cobbled together some simple code to automate the entire lock-in process. His first test subject was a de-capped AD9042 ADC, with power to the chip modulated by a MOSFET attached to a Raspberry Pi Pico. Integrating the images over just ten seconds provided remarkably detailed images of the die of the chip, far more detailed than the live view. He also pointed the camera at the Pico itself, programmed it to blink the LED slowly, and was clearly able to see heating in the LED and onboard DC-DC converter.

The potential of lock-in thermography for die-level debugging is pretty exciting, especially given how accessible it seems to be. The process reminds us a little of other “seeing the unseeable” techniques, like those neat acoustic cameras that make diagnosing machine vibrations easier, or even measuring blood pressure by watching the subtle change in color of someone’s skin as the capillaries fill.

What’s New In 3D Scanning? All-In-One Scanning Is Nice

August 27, 2024 by Donald Papp 29 Comments

3D scanning is important because the ability to digitize awkward or troublesome shapes from the real world can really hit the spot. One can reconstruct objects by drawing them up in CAD, but when there isn’t a right angle or a flat plane in sight, calipers and an eyeball just doesn’t cut it.

Scanning an object can create a digital copy, aid in reverse engineering, or help ensure a custom fit to something. The catch is making sure that scanning fits one’s needs, and isn’t more work than it’s worth.

I’ve previously written about what to expect from 3D scanning and how to work with it. Some things have changed and others have not, but 3D scanning’s possibilities remain only as good as the quality and ease of the scans themselves. Let’s see what’s new in this area.

All-in-One Handheld Scanning

MIRACO all-in-one 3D scanner by Revopoint uses a quad-camera IR structured light sensor to create 1:1 scale scans.

3D scanner manufacturer Revopoint offered to provide me with a test unit of a relatively new scanner, which I accepted since it offered a good way to see what has changed in this area.

The MIRACO is a self-contained handheld 3D scanner that, unlike most other hobby and prosumer options, has no need to be tethered to a computer. The computer is essentially embedded with the scanner as a single unit with a touchscreen. Scans can be previewed and processed right on the device.

Being completely un-tethered is useful in more ways than one. Most tethered scanners require bringing the object to the scanner, but a completely self-contained unit like the MIRACO makes it easier to bring the scanner to the subject. Scanning becomes more convenient and flexible, and because it processes scans on-board, one can review and adjust or re-scan right on the spot. This is more than just convenience. Taking good 3D scans is a skill, and rapid feedback makes practice and experimentation more accessible.

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