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Why are custom t-shirts so expensive?

Ivory T-shirt with tiny embroidered circle logo lying on dark fabric pad, lit by window light

Custom T-shirts are expensive because they use higher-quality fabrics, require special design work, and are often produced in small batches with personalized details. Setup fees, ethical labor, advanced printing, and sustainability standards all add to the final price.

How much does it cost to start a small t-shirt business?

Designer laptop beside neutral swatch array on desk

To start a small T-shirt business, expect to invest $800–$3,000 for essentials like designs, samples, website, initial stock, and basic marketing. Costs vary by manufacturing method, order size, and branding needs, but small-batch and print-on-demand options make low-budget launches possible.

How many t-shirts can you get from a pound of fabric?

Three folded fabrics labeled 120 GSM, 180 GSM and 240 GSM on blue background

On average, a pound of standard 160 GSM cotton fabric yields roughly 1.5 to 2 T-shirts. The exact output varies significantly based on fabric GSM (grams per square meter), garment size, cutting efficiency, and fabric wastage during production. Accurate calculations require considering these factors to determine precise yields.

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