Raychem R Engineering Growth + Powering ExcellenceRaychem RPG R ee CONTENTS. SR. NO. DESCRIPTION PAGE NO. 1 Introduction 3 2 Applicable Standards 3 24 Inspections & Un-Loading 3 22 Storage 3 23 Installation 3 24 Location of Transformer 3 25 Foundation 3 26 Protection of Distribution Transformers 3 3 ‘Transformer Oil 3 4 OT! & WTI Setting 3 5 Ordering of Spares. 4 6 Format for reporting Site Failure 4 7 Records: 4 8 Insulation Resistance 4 9 Recommended Maintenance Schedule for Transformers 4 10 LV/HV Connections 4 ci ‘Trouble shooting chart for transformer 5 12. Do's and Don'ts 6 13, Oil Filling Instructions for Transformer with Air Cell 6 14 Final Commissioning & checks of Transformers 7 15 Pre-Commissioning Tests 7 16 Disposal 7 Disclaimer & Warning: result ndoath or serous Injury. Our laity does nt cover such damage ané so ay ested cnseqvetal demagetose. Ou consequential eperse dg repaectcatonperoa STE | orea )Raychem RPG R gineering Growth « Powering Fxcelence 41) Introduction: This 0 & M Manual gives guidance fr installation, operation and Maintenance of ol immersed distribution and power transformers including vansformers forthe special application. 2) Applicable Standards: 182026, IEC 0076 88S 171,ANSICS7,AS2374 2.1)lnspections & Un-Loading ‘Theunloading ofthe Transformer should be done with rane of capac more than ansformer weight lease refer Rating & Diagram plate drawingforttal weight ‘Shortagldamago to boimmediatolyreportedin 24hs of transformer receipt, toourworks. ‘Thefolowing points to be checked at site athe time of receipt ofthe transformer & shouldbe reported to aur works €@}Any damage tol sight lass, Explosion ventciaphragm ) Condition of Bushings (Any crack or brokage) } Any damage to Radiators, tank & other tings 6) Leakage of Oi Ling shouldbe done using llitng lugslocated on vansformer e.g ransformer having lugs shall note ted on Two Lugs”. Dragging shal be avoided. If necessary where rollers are fited suitable rails or racks should be used and the wheels shouldbe locked to prevent accidental mavementofthe transformer 22) Storage: ‘Thetransformerhas tobe storedinaplace ee fom fre andexplsionhazards Drums oftransformer ol should never be stored ouside, ifitcan be avoded, Where drums cannatbe stored in indoors, thy shouldbe stored onside with bungshorzontalso thatthe bungs will alvayshavethe weightofol against them. Thiswill peventbreathingof drums during extreme changes of weather. ‘Theolllovelin main tankobe noted. SealofDrumstobe checked, any abnormally tobe reported. 2.3) Installation: ‘TheElecticalinstlaon compiles withthe folowing points: 4) Tholatest nian Elociciy Act ) Localutityrules& regulations ©} 18 10028: Code of practice for Selection, Isalaton & Maintenance of Transformer. 4) 18 1866:Code orpractoeormaintenance of Insulating ol «) The elecical instalation should be caried out by Govt. approvediLicensed persons competent to undertake such work. Deals of agency with cettfcat halle sentious forthe vay of waranty and guarantee. 4} Before start of pro-commissioning test, please ensue to open locking screws on Dal of Oil temperature indicator & Winding Temperature Indicator & BuchholzRelay, MOG, OSR,andPRV: Iftted | 2.4)Locationof Transformer: ‘The transformer installation poston shouldbe such that he breathe, ol level indcator, rating and diagram pate, dial thermometer, et, can be safely ‘examined withthe transformer energized should also be possible to have access to the operating mechanism ofthe onload tap changer circu tap ‘witch, marshalingbox otc. 2.5) Foundation: ‘Special foundation snotrequed for he instalation of transformer, expect level floor tong enough o support the weightand to preventaccumulaton coftne wator. The transform foundation shouldbe provided with adequate ol soak pts and rains. 2.) Protection of Distribution Transformers: Transformers shal be provided wih protection scheme as per Latest indian Electricity Rules and CBIP guidelines, not less than below. Transformer Protection Rating Primary ‘6KA-200KVA | Fuse DropoutHom gaplHRC, with scar CCE foreach Feeder STEKVA-SGOKUA_| Fuse DropautHom gapIAR, wit alto MCCBIAGE fer eachFeeder| ~ TOOOKVA& Above | Crout Breaker wihlOMT type overcurent& earth faukrelay \CCBIAGR foreach Feeds| ‘Secondary ‘Aaional (i temperaturnccaor and Buchholz roy wh alarm & ip oontat 3) Transformer Ol The transformer oil's a hydrocarbon mineral ol, clean and sufcentl fee from moisture and other foreign matter and conforming tothe requirement ofthe latest issue of I: 335 for insulating ol It must be ensure that for topping up or rfling, ony new oil complying in ll respect wih the requirements of the above speciation i use,Raychem RPG R 4) OT1& WTI Setting: Foraselfcocled (ONAN) transformer havinga quaranteed temperaturerise trated Kot 50°C as measuredin op cllby thermometer and $8°C average winding risebymeasurementef resistance, the recommended sting of the alarm andtip contac othe oll temperature indicator (0! andwinding temperatureindicator (WT), areastollows: The above setings are based ona weighed average anual ation temperature of32C as per ALARM. TR |S:6600"Guidefor loading fl immersed transformers" Atother ambient, the temperature settng a ore 266 | will have to be correspondingly changed, For forced air cooled (ONAF) transformers, the . - recommended setng ofthe contacts ofthe WT for contrl of cooling fans andthe seting ofthe wi 100% 408°C] atarmanctripcontactoftne OT, shall be obtained ftom plant. 5) Ordering of Spares: ‘When ordering a spares please provide fullname plate details of tansformer wih detalled description of spares, 6)Formatforreportng site faire: “Te folowing information tobe provided along wth photographs during any falue of ransfermer a)kVA ‘Date ofsupoly Accessories Instruments damage details Voltage ratio 9) RValues Log bookrecord }SerialNo.ofthe Transformer h) Tap Links OLTCtallre:OLTC Name plate detallsrequired _m) Breaker ripping detalls 4)Dateof Commissioning ) HVILV Bushing cracked or damages 1) Datalogger's dtals 0} Oil Leakage Detas ) ogy T)Records: Recor te transformer rating, serial number, Insulation Resistance values & date of instalation Fares Alslflon be sdson Roane pth vy | don [iar el LR oer Vt of ee table may be considered as satisfactory. 3122 500 2500 i 2 ‘8 #)Recemmnded eae edo Tasers 3 |pecton Tene beapcod ator a Talon gid apes as No. | Frequency unsatisfactory conditions 1 Hourly Ambient & oll Temperature ‘Check the temp.rise ‘Shut down the transformer & investigate if it erst i prong ir bat na Transformers) Load (Amp)8vVoltage Chock against rated figures. 2 Daily 4) Inspect general condition sf] creck against ansformercillevel| flow, top up wth dry ci, afer attending there any unusual noise | snd oileakages trom bushings | leakages 2)Oilevelin transformer tank | 98*ts, welds any a Quarterly _[1) Bushings & Lighting arestrs of] Examine fo racks & dt deposts | Clean or replace 2) oti Tso Chuck desea stabi conto aan nyo 4 Yearly 1) Oil in Transformer ‘Check for acidity & sludge, issolve | Filter or replace Soaulss 5 ‘Three Years ‘Servicing To be done at site by our engineer, All External Connections must be tight & mechanically secure. It is recommended to use torque wrenches for better Size, ‘Torque in NM Syed cresyl atrbrcppe hae socospeownee 1 0 it ca TE | @onPa )Raychem RPG R 11) Trouble shooting chart for transformer: Remedy Trouble Cause Rise intemperate | Over Fling High tomperatire ver Cure Lower ciivel sugges i Short orodted core Detects nthe caratono cota! afte tharmomele (Check volage and requency to avid over excaton possible, reduc a load. Ingroving the power actor fod canon reduce hoatog Check parte res for crating curoris, which maybe causes by improper raiser impedances. Use tr ros to wash of core cl, Fila lio remove sludge. Tet or excing cunt &no ado, igh, mspet cove & rapa Examine & set right he detect Caltarte the harmomte. Electcal Troubles Wining flue Lghtoring, short cult, veroad ty of foregn mar, 69 of salaton, ad ose Conia jumpers tp, shes or bushings. Sudden oveoaddvetooxomaltul Usual, wen aransfomer wading fas he vaslomer is atoratcaly dlscomectd ‘Yomtoponer souroabyopeningtha supply racket or, Winen tere say such evidence ofa winding flue te ansformer shold not be re-energized at il lage, becsise ths righ resulnadional intemal deage, ‘kot would duce a fre azar in ansfomer, afr Gaconaczan om oth Seurce ad load, th olowngobseraton and lasts are recommenced ) Extamal b) Mechanica ar lcicl damage to busing leads, dscomecting sithes or her acovtres, €) Lvelofinsuaon bq inal compartment, 4) Temperature of sling laud wherever can be measured. enc of eakage ol sulting fui Maintain al otc systems in hea contons so that te transtrmer is slated a case of sudden overload, Check up the inslonco-dnain gaps an do he eeu, ‘ovetalure Core slain rok down (ar, clamps betwen amioatns) Switching surges. Short oraded core High excing curent pen core its Tost crass I igh, is probably dus to ashe re Repatéarage. va Te re aun, Core losstestui show apprecabeincrasereightn clamping stucue. “Audible lneral are | Tats meal ps Loose connection Low iui evel exposed tne pars ‘The source soul be iemadatly dlemined. Mako corn al al normally groundes Barts such as amps and cores ae grounded at. "a Samo as above. Tptan all connections. Maintain popes Iq eve Fractured metal or poral} gg no asanantwbraton ging 30 tno. parts! bangs Unusal stan on terminal connections, Laing Prove adequaeighngpotecton Bushing fashover Dirty bushings Clean bushing pralains. Moisture condensation | Inproper ornsficon vonltors Make su that al vrata openings are fe. ‘Audio noise ‘Accessories and extemal rarsfrme arts are| Insure casos, pasa be sessodino resonance, Releasing pressure and shrming wirered his conecton Cables bus bars attached to ransformesterinal shoul ba adequalaly suport. h ‘ho casa hoary had, Floxbleconnaconsshaus be povided to romove sas an the temnaland busing poral {Excessive motor starting curont. Troubies Catbonised due to switching owing core | Recon by fraton| Baal dscobuedol | fale ‘Oridation Biposur a ‘ash down core-all and ark, Fer Brad or replace ol (Slige & ais) High parting operatives Same as above Either edu oad rio coal Other Troubles @. mal detect HAT Funding | pumped applcable) ; €. steal ut ot cared by prtectve | essing and ectiyedee. switch gear. 4.20 of te foe adequate Replace tho fuse wih slabs 2. Ovetoad Redes te vera. ‘Check motor ceuit ane check use characteris STE | oneG )Raychem RPG R gineering Growth « Powering Fxcelence 12)D0'SANDDONTTS: Don'ts for Transformer: 4) Donotleavectcicuittap switch handle unlocked. 2) Donotoperateof-circulttap switch when te vansformerisenerased 3), Donotenergse transformer without conducting pre-commissioning checks, 4) Donotenergise witout throughinvestigation ofthe transformer whenever any alarm of protection has operated 5) Donotre-energisethe transformer unless te bushels relay is analysed. 6) Do not allow WTIOT temperature to excwed 60 dogroe contigrade during dry out of transformer & fiter machine temperature beyond 70 degree conigrade, 7) Donot parallel ansformer, which do notfull the paralleling conton. 8) Donotoveload the transformer ther than the specific its as perlS: 6600 9) Donotleave any connection loose. 10} Donotalow conservator cllvel level ‘1),Donotallow unauthorised entry near the transformer 12}, Notmixthe i unlessitcanfrmsfullyo1S:385/or EC: 600296 13}, Donotcontinue wit pin silica gel. Ths should immediatelybe changed orregenerated +4), Donotleave secondary terminal fan unioaded CT open. 15), Donottop up rom conservator wih aircellbaginsde 18) Donottouchany iveterminal.fsometestng has tobe done, switch of the Transformer, earth Terminals. Then wotkonit Do's for Transformer: 4) Checkthe onthe transformer & OLTC ford-electistength &mosture content & take sulle actin forrestaring the qual 2) Ensureallocking screws oflnstument Dial (OT, WTI, Buchholz Relay) are open, 3) Check he llevelinol cup & ensure air passages are free inthebreather, 4) Checkthe clfr ait & sudge as perIS: 1866 5) Check he protection circultperieically 6) Open the equaling vavebelween tank OLTC, whereverprovded atthe ime coiling te lin the tank. 7) Check he door seals ofmarshaling box. Change the rubber ninifrequires 8) Inspectthepainingand necessary retouching shouldbe done. 9) Chock he duchhole! OSR relay andreagusthe eats, swiches atc 10) Check he pointer ofa gauges fo theifree movement ‘1) Check &cleanthe elayand alarm contacts. Checkalsotheir operation and accuracy andifrequred, change the seting 12) Ifinspection coversare opened or ary gasketjointistobe tightened, hen ighten he bois evenly to avoiduneven pressure 413) Check and thoroughly investigate the transformer whenever any alarm or protectionis operated 414) Checkaircellin conservator provided. 48) Mtendtheleakages onthe bushings immediately 16) Examine thebushing{or it deposits on coals anc clean them periodically 16) Transformer Re Painting tobe done ater’ years, 17) OIDGAtobe done onyearlybasis, ater doingitatthe ime of Commissioning (twlbe bench mark) 18) Oileakage fany on monthyquartaly basis tobe checked & reported. 419) Check hal all connections are propel ightaned and theres nooxidaton at conac points 13) OW Filing Instructions For Transformer with A Cell Close & blank the Buchholz relay valve ojsoate the conservator rom main ank. Fite olin transformer under vacuum upto ankrim through bottom iter vale. » Aft iling the iin transformer breakthe vacuum though sca gel breather by connectngito valve provided on cover. «. Remove the inspection cover provided onthe side ofthe conservator and check the ai cel ensuring tha tis inated. The ai cell must remain sinfully Inlted condtion curing ol fling operation. hear cells found dead the inspection cover and inate the ai col wth dy airnitogen gas to 0.07 kglsq.cm max. through connection. Gauge Eis be putby removing plg a tp. Ale achieving he pressure close valve watfor2é hous tocheckleakage inaircellbymonitorng hear pressure 4.Removetheairrelease plug provided on top ofthe conservator andopen valve. «Slowly pump the ol through the main transformer temporarily stop fing operation when ol starts coming ou from opening. alter ensuring that no ait bubbles come outtrough these aicrelease hoes ithe two air release plugs. £. Continue olfling till starts coming out rom opening. Stop oll ling ensuring that no ar bubbles come out rough these alrrelease holes ithe two air release pugs 9. Now release te air pressureheldin the a cel by opening valve and continue flings unto gauges indicates 30 degree centgradeleve. h.Removethe breather andits connecting pipe-closing valve andreftbreatherintoconnectngpipe {Finally emove pressure gauge & bank the opening with pugRaychem RPG R 14) Nitrogen fling procedure for hermetically sealed transformers: Raychem RPGR | searing nsec Pee Recrencr = Raychem RPG Ltd, Pune India ‘Sealed Transformers at Sites a = cam Pe 1 Equipments! tools: Nitrogen cylinder with pressure regulator and gas filing nozzle and pipe 2 Appropriate set of spanners, cylinder opening key. 3. Personnel Protective equoments-ke helmet, safety goggles, safety shoes Personnel 1 Two technicians! workers with basic sil of handing nitrogen gas cylinders 2 One Supervisor Procedure: 1 Referto the ambient temperature ofthe sie for is minimum value through out the year. 2 Refer tothe "Nirogen Gas Pressure Curve” abel provided on the transformer 3 Select the appropriate curve as per Point 1 above 4 Find out the minimum oil temperatute from the ol temperature indicator ofthe transformer. willbe the same as ambient when transformers not energised 5 Note the pressure/ vacuum on y-axis corresponding lo ll emperature onthe relevant curve. This lb the value at which the setting of pressurelvacuum switch is o be done, 6 —_Setthe switch at the value found as per Point 5" above 7 Connect the Nitager pipe tothe nitrogen filing valve 8 Purge the gas for 10-15 minutes so that all the aris replaced with nitrogen 8 Now note curent ambient temperature and refer othe relevant curve 10 Note the curent oll temperature from ol temperature incicator 11 Note the coresponding pressure from the cuve 12 Close the release valve and build the pressure upto the level noted in Point 11" above 13 Remove the gas pipe. Close the cap tight on nitrogen valve 14 The transformer is now set fr correct pressure of Nitogen. Precautions: 1 The gas pipe isnot old and no leak i therefrom regulator ee 2 Check the nitrogen valve isnot leaking, else pressure wil drop again. Activity Risk: NI As Nirogen isan inet and nanlammable gas. TE lena )Raychem RPG R 15) Final commissioning & checks of Transformers: 2) Slica gol Breather: Ensure rat th colour ofthe sca blue its pinkthen ether should be changed or heated at 100 degC. untl the original ble colour is regained, The pink colour of the slicais due lo absorption of moisture, Ensure that ol cup of breathers led wih ol at requied level wo air vents are provided on hel cup. Remave ape from their ventand makeit open fr aire. b) Valve for correct closing & opening: Checkal valves arein open postion, } Oilinthe conservator should be checked before commissioning 4) Checkthat al radiators areflles with ol. «@) Checking of deren accessories: checkall accessories as por manufacturers catalogues. 16)Pre-Commissioning Tests (Ais refer ur Pre.Commissioning checklist): 1} Insulation Resistance Test a) ContolwiringE b) HVE o) HV ) WE 2)Votage Ratio Test Ratio atalltaps sto be checked, startthe ap changer romlowesttapandthen goon increasing apinstead of starting rom normaltap. Tap no. Voltage Applied Voltage Measured Ratio Obtained Cal, Rato from R & 0 Pate 16 53) Contruty test: Continuity between Ine and natal (For neutal end) or net tne (fr ne end) with ilmeteronallaps and phases tobe confmed. 4) Measurement of Winding resistance Winging Tap. Phaso-U | Phaso-V Phase -W Tome. Remark 5) Magnetization Tost: ‘Apply 400V fom HV Side and check curent per phase inmiliams, 6) Magnetic Balance Test ‘Apply 290 Vlls AC between each HV phase, keeping LV open. Measure HV Vatiage for ether remaining phases & record. For volage >= 22KY, its recommended to do the tst a higher volages. Amatrc will be formed as follows: ‘Applied votage uw ven wu 230 ox ek mx 230 x ek ex 230 ‘The XX" denotes the place to record measured readings,Curent to be recorded separately for each phase. 7) The Oil BDV tobe recorded as pr IS: 336. The minimum value tobe 40V For Distribution Transformers & 60 KV fr Power Transformers. 8} Checks for operation of temperature sensor to be dane. 8) Other Testing: (Please refer iting & accessories manufacturers catalogues) 4} OTI: Check alarm & tip. Seng, 1b} WTI: Check alarm & tip, Setting, ©) PRV: Check alarm & tip function 4) OLTC Oil Surge: Trip function 6} Buchholz relay: Check alam & tip. Seting f) Magnetic OilLevel Gauge: Check low-level lar 17) Disposal ‘All material soaked in lis hazardous in nature andi tobe disposed through authorized hazardous waste disposal agencies, Allstel components, CRGO & Copper iso be disposed through authorized recyclers Used transformer Ol is hazardous in nature and to te disposed through autherized recycles, TE | @RPG )Raychem RPG R Raychem RPGR Chchst for Proconmisining of Form No: F-20402 caine hana ss coaeen Tats Teves aoe Tie of zlg cs Pater Tote | mend oie 1 [ieee fa dah rae le im wm 2 | is ntercaet da oe + ater Tenet | Toes | thane tive epeta aaa Te | — ‘please altach a separate sheet with details fon ms = rants ide Taal m iti a i SE ost tan coor nTer ee ita tater Ved [Sle $i pe i si aad rm a ak paaaae a eer ar | i ee | TR le clear tmnt 2550 | eal | We (ero pb al ed pig or | miouTor 2 aaa a 7 127 | Sy Pe ik | Oeahg to ia a [Lwesmeoor 21] Marin tra tg mn 2 |g kenge rn |e im [Washes ik rm | Chat ne a i OTSop ay % Se ae ae $5 ing Taree pay | Waa 7m it] nd belie cng sso =e Bestest coe | eal anus Tae na Sab athe [Va % 1h | eb git eae | ae it | Epping fle sata Vaal ry freed ube smal OT Malden timnetae ay [aay COT Tia ny a z Sa a 2 We dae east eel | eave EL veal i (SE Torre)Raychem RPG R Sr.No. Particulars Type of check | Instrument used Observation 8 | Pr-connising cts 1 OULEVEL BAR RELEASE CREO 1) inti Val ny 12) aCannate Vis rm 12_[ wien tn Tart ea wk 14] Olletnbataran suerte now ransin | — Ve ™ 15 Hibs aro ge Pisa mH 16) Waring ences Pal 1 17 | Female ps onranirkOOChe | Pha mi igen coves a Pra ut Sup Ray rc Raden 2 ocerowantce a1 | wale vi ut at |e i NA 23 | Sei Vis we 24 | Cran our SapeRayindedin aerate 1] Veil NA Z| Grey Tie Corack Vi mk 26 [Seen Sei con Paton wk 21 | skater comecosRTCG, OUENBTS | — Pate wane arin Z| CokicrecineAGOATO ATCC ROG] — Perm wana rng at ple ne be sn es Za [merken oF RTC a al we 2 | wovercon ewse ar) Wale a 7 32 | seit Vil Wk 3 | Oiled i Wk s4_|_Test- Alm igh Low Peto WA | avewouzREr 41 tie Wk | Tp rm at | seit Vi wk 44 | fey BAe rpg Vs A 45 | Oot Perm Wk 45 [Sab Pafrn WA S| PRESURERELEFYAVE S| ial i sa | seo Vil mt SI [chal eg On Peto NA 5a [ Geel Opin ers Peto Wk 55 [hk Te Rett Peto rm & | FRvoroue ait isa m a2 Seta Visa m 62 Wechnc FogOpin Peto MA 4 | Serial Oat Te alr Peto WA a5 [Chek Te Ree Peto WA TE |@onea )Raychem RPG R Sr.No. Particulars Type of check | Instrument used ‘Observation 7_| Tera novcaToRs 7 [WONG TEMPERATURE NOTETOR 74 | tale sal ™A Ta Sei Vea WA 713 Ham Singh Petar MA 14 Bats Senge Peto WA 72_| OL TEMPERATURE WOCATOR Tat [wate Vea m 122, | sea Visual MA 723 | semSetga Tet Peto XA 724_ | iar Ti Sang AT Pete A | Cukalte nt comecons 06, CT om vr Sint Pot tat | checks tobe puromed 1. | GEO ALARW TPS ORCL COMMECTION OFTHE FOLLOWING EQUPUENT | putty sa Perm | mune 12 | ctl Ti Perm | Matt rH Pet | Maint [Wing ep. erp Pero [Wot 15 | Oeno.ao Am Perm | Mint 18 | OTenp nero Peto [woke 17 | Press ee eT Pet | Mint 1 |_wagateOLel Gauge Abm Per |_Mutnte 7a | Oi Saye Ray Tr Perk | Mutnte | elope fH &V cel aa cued che through al tne above protection devices an {us 3_| vox ON OL OPERATONS INTHE FOLLOWING NODES 34 oa ma Pete Tan 12 | oa ctl in Dope fon masnantap pst inrum ston on ina Perm MM 23 | Rent oe Per Me 24 | Aioby AVR Rie cmecdnbeseday?7)|_ Paton ri 35 | Netra cia bck Per NA & | rPlenRI Cc attig wih Tap Petonsde | vial WA OUTCOMBoand rer chante O.TC FP) Raycham RPG Reresenave Dat: (SE Tone)Raychem RPG R gineering Growth « Powering Fxcelence ‘.0 DISPOSAL AFTER USE : ‘Sccapped transformers may harm the envionment, they may, however, also representa value if treated correspondingly. ‘Some transformer comers prefer to sap used transformers themselves, Ifnot, Raychem RPG have agreements with local wasle processing plants and may dspose of used vansformers taking sustainable development into consideration. Material isposaltechnologys continuously improving, tus the salvage vale of transformers expected to increasein te future, Transformers acquired today may ater service life, .g. 20 yeas, represent a higher value than those scrapped today Its alko expected that matarals which today arent recylabla maybe reateddiferany inthe future. 4,1 LOCAL REGULATIONS :- Local regulations shall alvays be adhered to incsposing used transformers, Local auhorties may give guidance; also Internet community home pages may give advice. in doubt Raychem RPG factory can assis. 1.2 REUSE ‘Transformers conan valuable materia, which may be reused either as i or ater reprocessing, Examples areF * Copper + Aluminium oi + Stoo! “oRGO + Resin Cast Copper “Resin impregnated Copper Insulation material, pressboard and paper, represent energy. 4.3 LANDFILL Materials not e-cicuated go to anil or energy production. The landfill portion ofthe transformer shouldbe minimized ‘4 UFE CYCLE ASSESSMENT (LCA) ‘The environmental impact of ransfrmers may be divided ito fie fe cycle calegoriesk 1 Raw material extraction, manufacturing and transport 2. Transformer production 3. Transportto site 4 Energy losses during service 5. Disposal ater use LCA calculations show that catagories 1,2 and 3 are negligible compared to 4 ‘Apart of category 1is regained during disposal, provided reuse of materials or enerayextracton, Lifecycle assessment shows tha the dominating anvizonmentalimpact curing a transformers He is anergy losses during sarvice. The total losses consist of load losses and noloadlosses, bth ae significant. The relation between load and no loadlosses depends onthe transformer loading 415 PCB -Contaiminated ol PCB was used in many ways and was included in several diferent products, including transformer and condenser oll, however i is harmful to the environment and develops cancer-causing dixides uring normalcombuston. The use of PCBisnawprohidited. Raychem does not use PCB Contaminated ciNOTESNOTESNOTESRaychem RPG R TRANSFORMERS Engineering Growth + Powering Excelence Raychem RPG (P) Ltd (ATE Conrecivty-RPG Exerpiss WV) HEAD OFFICE / REGISTERED OFFICE Mumbai: RPG House 483, Dr. Annie Besant Road Worl, Mumbai - 400 030, Phone: 81-22-2483748516 SALES OFFICES Bangalore : Namdev Garnet, 37/7, Ground Floor Aga Abbas All Road, off Halasur Road Bangalore ~ 560 042. Tel: 91-80-40676666 Chennai :7°8, 3rd Floor, Apollo Dubai Plaza 100 Mahalingapuram Main Road Nungambakkam, Chennal~ 600 034, Te: 91-44-65718441/65718437 Kolkata: Bengal Inteligent Parks, Omega Bldg, 1st Fi Plot A2, M2 & N2, Block EP & GP, Sector V, Kolkata - 700 091. Tel 91-33-40044081 - 63, New Delhi: 1107-1114 Vishwa Deep 11th Floor Distict Centre Janakpuri New Delhi 110 058 Tel: 91-11-45753700 Thane + Amfotech IT Park, 6th Floor, Road No 8, Opp Old Passport Office, Wagle Industral Estate, Thane (West) - 400 604, ‘Maharashtea Tel: 91-22-6184 7300 FACTORIES CChakan_ GAT No. 426128 Chakan-Talegaon Road, Manalunge Vilage Taluka Khed, Dist. Pune - 410 501. Tel: 91-2135-662300 / 01 /23 Website: wnew.raychemrog.com alignment-9883626475 ‘Na: Ouse carat novo te pat Rayer APP tad tee igh charge pein ad deta retned Ns bese Fardeen esate nies an Taner pats Wee usat:tansomerrayhempao7 tus mawrayenpacam Raycom RPG gayle van ewe adeark and sae mars Raycher RPG Li, leas rame nade here wrod ne re pepe nes bu Janary 2012