Module
3
Practice
Questions
Two-Step
Process
Consider
the
following
two-step
process.
Step
A
has
a
processing
time
of
1
minute
per
unit,
but
no
setup
is
required.
Step
B
has
processing
time
of
0.1
minutes
per
unit,
but
a
setup
time
of
9
minutes
is
required
per
batch.
TS1.
Suppose
units
are
produced
in
batches
of
15
(i.e.,
after
each
set
of
15
units
are
produced,
Step
B
must
incur
a
setup
of
9
minutes).
What
is
the
capacity
of
the
process
(in
units
per
minute)?
TS2.
What
is
the
batch
size
that
maximizes
the
flow
rate
of
this
process
with
minimal
inventory?
Assume
there
is
ample
demand.
Milk
shake
production
Consider
a
simple
process
that
makes
two
kinds
of
shakes:
strawberry
and
banana.
Demand
for
strawberry
shakes
is
10
gallons
per
hour,
while
demand
for
banana
shakes
is
7.5
gallons
per
hour.
Switching
from
one
type
of
shake
to
another
requires
30
minutes
to
clean
the
production
equipment
so
that
one
flavor
does
not
disrupt
the
flavor
of
the
next
shake.
Once
production
begins,
the
process
can
make
30
gallons
per
hour
of
either
type
of
shake.
Given
these
parameters,
please
evaluate
a
production
cycle
that
minimizes
inventory
while
satisfying
demand.
MSP1.
How
much
shake
is
produced
in
total
over
the
course
of
one
production
cycle
(in
gallons)?
MSP2.
How
much
strawberry
shake
is
produced
in
one
production
cycle
(in
gallons)?
Irish
Call
Center
(ICC)
An
Irish
Call
Center
is
ready
to
handle
calls
in
five
different
languages:
German,
French,
Dutch,
Spanish,
and
English.
The
owner
of
the
call
center
has
heard
about
the
benefits
of
demand
pooling
and
now
considers
a
training
program
in
which
some
of
the
employees
get
trained
in
all
five
languages
so
that
they
can
be
used
as
back-up
capacity
should
there
be
excess
demand
from
one
region.
ICC1.
What
do
you
think
of
this
plan?
a. It
makes
absolutely
no
sense
and
will
not
have
an
impact
on
the
responsiveness
of
the
call
center
b. It
has
the
potential
to
improve
responsiveness
at
the
call
center,
but
a
better
idea
would
be
to
make
sure
that
all
employees
speak
at
least
two
languages.
This
would
give
almost
the
same
benefits
as
the
proposal
at
dramatically
lower
training
costs
c. Before
investing
in
training,
the
call
center
should
first
find
out
in
which
regions
capacity
shortfalls
are
the
most
common
d. "a" and "b"
e. "b" and "c"
f. "a" and "c"