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Creep Calculations Carbon Steel

This document performs a creep analysis for a shell and dish according to ASME FSS-1 standards. For the shell, it calculates the principal stresses, equivalent stress, stress parameter, and uses material properties and equations to determine the omega multiaxial damage parameter, creep strain rate, rupture life, and creep damage factor. It finds the creep damage factor is less than the allowable value, indicating the design is safe for the defined service life. A similar analysis is then shown for a dish component.

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501 views4 pages

Creep Calculations Carbon Steel

This document performs a creep analysis for a shell and dish according to ASME FSS-1 standards. For the shell, it calculates the principal stresses, equivalent stress, stress parameter, and uses material properties and equations to determine the omega multiaxial damage parameter, creep strain rate, rupture life, and creep damage factor. It finds the creep damage factor is less than the allowable value, indicating the design is safe for the defined service life. A similar analysis is then shown for a dish component.

Uploaded by

shazan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Creep Analysis as per ASME FSS-1 - (100-R-201)

Creep Analysis for Shell


Design Pressure = 5.05 N/mm2
Design Temperature = 425 C
= 797 F
Internal Diameter of shell Di = 2950 mm
Thickness of shell tscomp = 95 mm
Lorentz factor for cylinder Lf = 1
Mean diameter of shell Dm = Di+ts
= 3045 mm
Additional thickness due to suplementary ts1 = 0 mm
loads
Reference temperature Trefa = 273

Calculation of principal stresses


Principal stress 1 = P x Dm x Lf / 2 x tscomp. N/mm2
= 80.9329 N/mm2

Principal stress 2 = P x Dm x Lf / 4 x (tscomp.-ts1)


= 40.4664 N/mm2

Principal stress 3 = 0 N/mm2

Equivalent principal stress e = /root x - ^ + -


^ + - ^
= 70.0899 N/mm2

Stress parameter S1 = log e


= 1.8457

Material of construction = Carbon steel


= SA-516 Gr.70
A0 = -16.3
Strain rate parameter values are taken A1 = 26079.171
from Table 10 B.1M for Carbon steel A2 = -6912.806
material A3 = 1505.186
A4 = -333.333

Prager factor = 0.333

Bailey Norton factor nBN = - ( A2 +2A3 x S1 + 3 x A4 x


S1^2)/(Trefa + T)
= 6.824
Damage parameter exponent = x + + /e -
= 0.2438

B0 = -1
B1 = 3060
Omega parameter values are taken from
B2 = 135
Table 10 B.1M for Carbon steel material
B3 = -760
B4 = 247

Adjustment factor for creep ductility cd = -0.3

Log to base 10 of Omega multiaxle damage log10() = ((B0


parameter +cd + B +B S +B S ^ +B S
1^3)/(Trefa +T )
= 1.9567

= inverse log10 (log10


= 90.51

Min. value of Omega multiaxle damage = max((-nBN),3)


parameter = 83.686

Coefficient for cylinder = 3


Coefficient for formed head 2

Omega multiaxle damage parameter = ^ + + BN


= 266.733
Adjustment factor for Omega multiaxle sr = 0.5
damage parameter
-
Log to the base 10 of creep strain rate A+sr + A+AS +A S ^ +A S
log10(co) =
^3)/ (Trefa +T)
= -7.63

Creep strain rate co = i verse log log co


= 2.34423E-08

Rupture life L = / co x m)
= 159928 hrs

Creep Damage factor Dc = co x


= 6.25283E-06
Allowable creep damage factor = 1

The creep damage factor calculated is less than the allowable creep damage factor as pr ASME FSS-1 Edition
2016 is safe for the defined life period of service
Creep Analysis as per ASME FSS-1 - (100-R-201)
Creep Analysis for Dish
Design Pressure = 5.05 N/mm2
Design Temperature = 425 C
= 797 F
Internal Diameter Di = 3044 mm
Thickness tscomp = 48 mm

Mean diameter Dm = Di+ts


= 3092 mm
Additional thickness due to suplementary ts1 = 0 mm
loads
Reference temperature Trefa = 273

Calculation of principal stresses


Principal stress 1 = P x Dm / 4 x tscomp. N/mm2
= 81.326 N/mm2

Principal stress 2 = P x Dm / 4 x tscomp.


= 81.326 N/mm2

Principal stress 3 = 0 N/mm2

Equivalent principal stress e = /root x - ^ + -


^ + - ^
= 81.326 N/mm2

Stress parameter S1 = log e


= 1.9102

Material of construction = Carbon steel


= SA-516 Gr.70
A0 = -16.3
Strain rate parameter values are taken A1 = 26079.171
from Table 10 B.1M for Carbon steel A2 = -6912.806
material A3 = 1505.186
A4 = -333.333

Prager factor = 0.333

Bailey Norton factor nBN = - ( A2 +2A3 x S1 + 3 x A4 x


S1^2)/(Trefa + T)
= 6.8929
Damage parameter exponent = x + + /e -
= 0.333

B0 = -1
B1 = 3060
Omega parameter values are taken from
B2 = 135
Table 10 B.1M for Carbon steel material
B3 = -760
B4 = 247

Adjustment factor for creep ductility cd = -0.3

Log to base 10 of Omega multiaxle damage log10() = ((B0


parameter +cd + B +B S +B S ^ +B S
1^3)/(Trefa +T )
= 1.9469

= inverse log10 (log10


= 88.49

Min. value of Omega multiaxle damage = max((-nBN),3)


parameter = 81.5971

Coefficient for cylinder = 3


Coefficient for formed head 2

Omega multiaxle damage parameter = ^ + + BN


= 367.1824
Adjustment factor for Omega multiaxle sr = 0.5
damage parameter
-
Log to the base 10 of creep strain rate log10(co) = A+sr + A+AS +A S ^ +A S
^3)/ (Trefa +T)
= -7.18

Creep strain rate co = i verse log log co


= 6.60693E-08

Rupture life L = / co x m)
= 41221 hrs

Creep Damage factor Dc = co x


= 2.42595E-05
Allowable creep damage factor = 1

The creep damage factor calculated is less than the allowable creep damage factor as pr ASME FSS-1 Edition
2016 is safe for the defined life period of service

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