SERVICE MANUAL

DI-620

Edition Year Month

1st 2008 July
2nd 2008 Oct
3rd

SERVICE & SUPPORT DEPT. SHANGHAI TERAOKA ELECTRONIC CO.,LTD

1st Floor of 2nd Building,JiaYuan Business Center, 51# LongWu Road, Shanghai China
TEL:+86-021-64085151 FAX:+86-021-64083468
Email: [email protected] http://www.digisystem.com
 DI-620 Service Manual

1. General Specification

1.1General Layout

01 INTRODUCTION Page No. 1

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1.2. Features
* Quick response to weight changes.
* Resolution : Display Resolution: variable
: Internal Resolution : 1/300,000.
*Low power consumption:
Rechargeable Battery backup for 20 hours (Backlight Off with 4x load cells) 12 hours (Backlight On with
4x load cells).
* Intelligent power control
A. When AC power is available, scale will use AC power only whatever rechargeable battery is installed or
not.
When AC power is shut off, scale will use battery automatically.
B. When scale works on rechargeable battery, if the battery is weak, the battery indictor will light up.
When the power from battery becomes low such that the scale cannot compute accurately, all
Displays will
shut off except the Battery indicator. The power is then shut off completely after 1 minute.
C. Scale detects rechargeable battery voltage and control battery charge process automatically.
The battery charge indicator lights up when rechargeable battery is being charged.
* Built-in clock automatically updates date and time.
* Calibration by software.
* 7 digits with 8 segments large size LCD Operator displays with backlight. (figure size: 13×30 mm).
* Waterproof keyboard and splash proof housing.
* Plastic housing or Stainless housing.
* One scale channels for remote weighing platforms connection .(14 pin Am phenol)
* Support 8x load cells 350 Ohm.
* 1 x RS-232C and 1 x USB 2.0 interface for data communication .
* 1 x Set Point output port .
* 4 x set point Indicator symbol (OS1/OS2/OS3/OS4).
* 200 PLU, each PLU consists of Unit Weight, Tare Weight, Product Description, Set point. All PLU can be
updated with USB from PC.
* 4 types selectable unit symbol: g, kg, lb and PCS.
* 11 level drawing display for point checking indicator.
* Counting mode can be used.

1.3. Operating Conditions

* Power Source : AC 240/230/220V, 117/100V(+10%,-15%).
: Rechargeable battery (6V 2.8Ah).
* Operating Temperature : -10℃/14℉ ~ +40℃/+104℉ (OIML).
* Operating Humidity : 15 ~ 85% RH.
* Power Consumption : 25W when using AC power.
: 1.0W when using rechargeable battery.

1.4. Charging Conditions

* Power Source : AC 240/230/220V, 117/100V(+10%,-15%).
* Charge Current : 300 mA.
* Charge Time : 12 hours.

1.6. Analog Specification

* Input sensitivity : 0.4mV/V~ 2mV/V.
* Zero adjust range : 0 ± 5mV.
* Zero balance range : 0 ± 0.5mV.
* L/C applied voltage : DC 5V.
* Speed of A/D conversion : 10times/sec.
* Internal Resolution : 300,000.

01 INTRODUCTION Page No. 2

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1.7 Dot Matrix Printer

1.7.1 General Specification:

Model : EPSON M-150II Dot Matrix printer.
Resolution : 96 dot/line.
Printing Width : 33mm.
Printing speed : Maximum 1 line/ sec.
Life span : 500,000line.

1.7.2 Notes On Receipt Paper

h Paper Dimension Size: max.44±0.5mm X Ø30mm.
h Paper with folds, wrinkles, tears, perforation or holes should not be used.
h Paper should be pulled out slowly and straight-forwardly.
h Unused paper should be stored so as to avoid impact, friction, light and oil, and should be
kept under adequate temperature and humidity conditions.
h Paper direction (shown below):

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2. General Layout

2.1. Display and Indicator

2.1. Display Specifications

* Weight Display : 7 digits

2.2. Indicators
(1) -------sign will light up when weight/scale is in stable condition.
(2) -------sign will light up when current zero point is within 1/4d of true zero and true zero.
(3) ------- sign will light up when tare weight is set.
(4) -------sign on when accumulated.
(5) ------- sign on when weight range checking indicator.
(6) -------sign on when Battery is charging (only for rechargeable battery type).
CHECK -------sign on in weight checking mode.
COUNT -------sign on in count mode.
SET -------sign on in data set mode.
CAL -------sign on in calibration mode.
SP1,SP2,SP3,SP4 -------sign on in set point mode.
TOTAL -------sign on total weight accumulation display mode.
SM1,SM2,SM3,SM4,SM5 -------sign on Set point memory group by used.
HOLD -------sign on display hold mode.
ALM -------sign on in set point alarm is “on”.
g,kg,lb -------sign on in weight unit convert mode.
PCS -------sign on in count unit.

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2.3 Dimensions
280mm/11.0in (W) × 200mm/7.9in (H) ×118mm/4.6in (D)

2.4 External Connectors

* AC plug.
* Load cell connect.
* RS-232C interface.
* USB 2.0 interface
* Set Point interface

2.5 Key sheet Layout

* ON/OFF : ON/OFF key. To turn display on or off.

* RE-ZERO : RE-ZERO key. To resets weight display to zero.
* TARE : TARE key. To set or clears tare value.
* UNIT : UNIT key. To changes measurement base (only for 4 keys
version).

02 General Layout Page No. 5

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Key
Function

Switch On/Off.
[ On/Off]
Set the weight to zero.
[REZERO]
Set tare value or escape form program mode.
[T]
Set Mode change.
[ Mode]
Print weight data and different function in other mode.
[*]
Set dot and switch inputting ways.
[#]
Weight addition in accumulation.
[+]
Weight subtraction in accumulation.
[-]

The print paper feed.

[Feed]
Entry counting Mode and PCS.
[Count]

Entry set point check mode.

[CH]

Set point memory select (1~5).

[S]

Switch the weight unit.

[lb]
Save tare weight or gross weight as the second weight data.
[Save data]

Clear data.
[C]

[Numeric] Number key.

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2.6 Physical Layout of Electrical Connection

02 General Layout Page No. 7

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3. Initial Setup

3.1. Weight Calibration (SPAN Adjustment)

Turn on the SPAN SW.

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb

Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [8] [7] [1] [5] by holding [REZERO] [REZERO]+ CAL
[8] [7] [1] [5]
“DP” and “00000.0” alternately display DP / 0 0 0 0 0.0
Change the position of Decimal Point by [+][+] 0 0 0.0 0 0
press [+][+].
Press [*] to save setting and exit to next [*] CAP1 /0 0 0. 0 0 0
step.
Enter the value of first scale on the platter [2][0][0][0][0] 0 2 0. 0 0 0
using the numeric keys.
Press [*] to save setting and exit to next [*] d1 / 1
step.
Press numeric keys to select set minimum [5] 5
display figure.
Press [*] to save setting and exit to next [*] CAP2 /0 0 0. 0 0 0
step.
Enter the value of second scale on the [1][0][0][0][0] 0 1 0. 0 0 0
platter using the numeric keys.
Press [*] to save setting and exit to next [*] d2 / 1
step.
Press numeric keys to select set minimum [2] 2
display figure.
Press [*] to save setting and exit to next [*] UNIT / kg kg
step. Select weight unit by press [lb].
Press [*] to save setting and exit to next [*] CAL00 kg
step.
Press [*] to insure the zero point. [*] ------ kg
CALSP /2 0.0 0 0 kg

Put weight (e.g. 10kg) on platter. [1][0][0][0][0] 1 0.0 0 0 kg

Enter the weight which is used to calibrate
by taking the same steps as above.
Press [*] to take SPAN calibration. [*] ------ kg
Return to weight mode. 1 0.0 0 0 kg

3.2 Specification Setting

3.2.1 Specification Enter (141)

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OPERATION Key-in WEIGHT ZERO NET STABLE

Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [1][4][1] by holding [REZERO] [REZERO]+ SPEC00/00- 1100
SP No. and SP data alternately display [1][4][1]
'+' key only increase Specification. [+] SPEC01/00- 1101
'-' key only decrease Specification. [-] SPEC00/00- 1100
Only '1' & '0' are enable. [0][1][0][0] SPEC00/00- 0100
Cancel input [c] SPEC00/00- 0000
[0][1][1][0] SPEC00/00- 0110
*' to store Specification. [*] SPEC01/00- 1101
[-] [-] SPEC00/00- 0110
[+] [+] SPEC01/00- 1101
Store SPECS and escape to weight mode. [T] 0.0 0 0 kg

3.2.2 Specification Enter (142)

NOTE: It can only work when SPAN SWITCH is on (Enable)
OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [1][4][2] by holding [REZERO] [REZERO]+ SPEC20/20- 1100
SP No. and SP data alternately display [1][4][2]
[+] key only increase Specification. [+] SPEC21/20- 1101
[-]key only decrease Specification. [-] SPEC20/20- 1100
Only '1' & '0' are enable. [0][1][0][0] SPEC20/20- 0100
Cancel input [c] SPEC20/20- 0000
[0][1][1][0] SPEC20/20- 0110
[*] to store Specification. [*] SPEC21/20- 1101
[-] [-] SPEC20/20- 0110
[+] [+] SPEC21/20- 1101
Store SPECS and escape to weight mode. [T] 0.0 0 0 kg

3.2.3. Operational Specification List

For The Customer - (1 4 1)
SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
0 Auto Power-off Function (for no key operation & weight operation)

0000 - Auto power-off disable when scale is not in use

0001 - 3 minutes
0010 - 10 minutes
0011 - 30 minutes
0100 - 1 hour
0101 - 3 hours
0110 ~ 1111 - Not used
1 Buzzer Error Alarm Set Point Alarm Repeat Print

0 - On 0 - On 0 - On 0: Off
1 - Off 1 - Off 1 - Off 1: On

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2 Control of LCD Backlight Print Language Set Point Type

00 - Always on
01 – Always off 0: Chinese 0 - % Weight
10 - Auto 1: English 1 – Weight
11 - Not used
3 RTS/CTS Baud Rate of RS-232C
Handshaking of RS-
232C 000 - 1200 bps 100 - 19200 bps
001 - 2400 bps 101 - Not used
0 - On 010 - 4800 bps 110 - Not used
1 - Off 011 - 9600 bps 111 - Not used

4 Stop Bit of RS-232C Data Length of RS- Parity of RS-232C

232C
00 - None
0 - 1 bit 0 - 7 bit 01 - Odd
1 - 2 bit 1 - 8 bit 10 - Even
11 - Not used
5 RS-232C PC Protocol

1011 - Delhaize Greece protocol

0000 - Inhibit data transfer 1100 - Printer GP460Pro
0001 - Standard stream type (Continuous output) 1101 - Printer LP2844
0010 - Standard manual type 1110 - Printer GP460R or LableDoctor
0011 - Standard command type 1111 - Printer EPSON TM-U220
6 Interval of Time Out Error of RS-232C Transmission Additional Parity
Condition of RS-232C Code in Text of RS-
00 - 1 second 232C
01 - 3 second 0 - Weight stable
10 - 5 second 1 – Unconditional 0 - No
11 - 10 second 1 – Yes

7 Tare Weight in Text of Scale No. in Text of Header Code in Text Weight Range of Data
RS-232C RS-232C of RS-232C Output

0 - No 0 - No 0 - No 0 – Always
1 – Yes 1 – Yes 1 – Yes 1 – Over 20e
8 Use Internal Printer Set Point Output Status Data in Text of
RS-232C
0 - No 0 - Off
1 – Yes 1 – On 0 - No
1 – Yes
9 Only Use Set Point 1 Sampling Time for
and Adjust Set Point 1 Unit Weight
(Rezero+7880) Calculation

0 - No 0 - 10 times
1 - Yes 1 - 5 times
10 Sending Default External Printer Print Format for LP2844 or GP460Pro
Format to the LP2844 000 - Default Format
or GP460Pro 001 - Customer Format 1 101 - Customer Format 5
010 - Customer Format 2 110 - Customer Format 6
0 - No 011 - Customer Format 3 111 - Customer Format 7
1 – Yes 100 - Customer Format 4

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For Weight & Measure - (1 4 2)

SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
20 Version Display when Type of Decimal Start Range
Power On Point
00 - ±10% F.S.
0 - Allow 0 - .(Standard) 01 - ±20% F.S.
1 – Inhibit 1 - ,(Europe) 10 - ±50% F.S.
11 - ±100% F.S.
21 Negative Weight Re-call Last Zero Gain
Display Mask Data

0 - Minus gross > 9e 0 - Allow 00 –64 /* 1.1 – 2 mV/V */

1 - Minus gross weight 1 – Inhibit 01 –128 /* 0.4 – 1 mV/V */

22 Weight Stability Condition IR Mode Protected By

SPAN SW
00 - Loose
01 - Normal 0 - No
10 - Tight 1 – Yes
11 – Stringent
23 Manual Tare Tare Subtraction Tare Accumulation Auto Tare Clear when
Cancellation Re-zero

0 - Allow 0 - Allow 0 - Allow 0 - Allow

1 – Inhibit 1 – Inhibit 1 – Inhibit 1 – Inhibit
24 Digital Tare Priority of Tare Zero Tracking when Weight Reset when
Operation Tare Tare

0 - Allow 0 – One Touch Tare 0 - Allow

1 – Inhibit Priority 1 – Inhibit 0 - Allow
1 –Digit Tare Priority 1 – Inhibit
25 Tare Auto Clear Auto Clear Condition Animal Mode

0 - >= Gross 21e

0 - Allow & >= Net 5e 0 - Allow
1 – Inhibit 1 - >=Net 1e & 1 – Inhibit
Price not 0

26 Order of Month, Date and Year

00 - MM/DD/YY 10 - YY/MM/DD
01 - DD/MM/YY 11 - Not used

27 Auto Print & Re-zero Function Re-zero Range

Accumulate
0 - Allow 00 - ±2% F.S.
1 – Inhibit 01 - ±4% F.S.
0 - Off
10 - ±10% F.S.
1 - On
11 - ±100% F.S.
28 Weight Accumulation Auto Hold Weight Accumulation
without Removing
Weight
0 - Allow 0 – Off 0 - Allow
1 – Inhibit 1 – On 1 – Inhibit
29 Quantity Accumulation Weight Total Quantity Total

0 - Allow 0 - Allow 0 - Allow

1 – Inhibit 1 – Inhibit 1 – Inhibit

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3.2.4. Internal Count & A/D Count Display

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [0][0][9] by holding [REZERO] to [REZERO]+ 0
display internal count. [0][0][9]
[+] key to display AD count. [+] 60027
Press [+] key again to display internal [-] 0
count.
Press [T] to escape to weight mode. [T] 0.0 0 0 kg

3.2.5. SPAN SW ON/OFF Check

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [2][8][4] by holding [REZERO] to [REZERO]+ S-ON
display SPAN SW status. [2][8][4]
If the SPAN SW is at on status, it will S-ON
display “S-ON”.
If the SPAN SW is at off status, it will S-OFF
display “S-OFF”.
Press [T] to escape to weight mode. [T] 0.0 0 0 kg

3.2.6. Clear all PLU or second weight record

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0 kg
Press [REZERO] [REZERO] 888888
Press [9][7][3][2] by holding [REZERO] to [REZERO]+ CLR PLU
clear PLU or second weight. [9][7][3][2]
Use [+] key between PLU record or second CLR PLU
weight record / CLR DW
Press [*] to clear all PLU or second weight [*] 0.0 0 0 kg
record, then return to weight mode.

3.3 Quick Maintenance Operation Table

Key Operation Functions Display
*Internal Count Display
[REZERO] + [0][0][9] *Refer to 17.4.
*SPAN Adjustment [REZERO] + [8][7][1][5] *Refer to 17.1.
SPEC Setting for # 00- # 19 )
……To set SPEC141 data [REZERO] + [1][4][1] *Refer to 17.2.
*SPEC Setting for # 20- # 30 )
……To set SPEC142 data [REZERO] + [1][4][2] *Refer to 17.2.
SPAN SW ON/OFF Check
[REZERO] + [2][8][4] *Refer to 17.5.

Note: Key operation with mark * is required to set SPAN SW to ON.

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3.4 Error Message Display

ERROR Probable Cause Remedy

8 8 8 8 8 8 (Lock-up) Zero-point is out of range. Need to re-calibrate the scale.

OF When displayed weight exceeded capacity +
9d, or something is on the platter when Remove the item on the platter.
power on.
UF
When displayed minus weight >= 9d. Re-zero or ON/OFF again.

03 Initial Setup Page No.13

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4. Main Operations
4.1. Weight mode Main Operation
4.1.1 ZERO Resetting

OPERATION Key-in WEIGHT ZERO NET STABLE

Weighing mode. 0.0 0 0
Put (e.g. 3 g) on platter 0.0 0 3
Zero resetting. [REZERO] 888888
0.0 0 0
Remove the weight - 0.0 03
Zero resetting. [REZERO] 888888
0.0 0 0
Note: 1) If the weight is within the available range of zero resetting, the display will return to 0.
If it is out of the range, the weight will remain in the display, the buzzer will beep alarm.

4.1.2 One-touch Tare Weight Reduction

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0
Put tare (e.g. 30 g) on platter 0.0 3 0
Subtract the tare weight. [TARE] 0.0 0 0
Remove the weight - 0.0 3 0
Clear the tare weight. [TARE] 0.0 0 0
Note: 1) If the tare weight is within the available rang of tare reduction, the display will return to 0 and NET lamp will
light up .
If it is out of the range, the weight will remain in the display, the buzzer will beep alarm.

4.1.3 Digital Tare Weight Reduction

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0
Enter tare weight value [2][#][5][0] [0] 2.5 0 0
e.g.2.500kg
Set the tare weight. [TARE] -2.5 0 0
Clear the tare weight. [TARE] 0.0 0 0
Note: 1) If the tare weight is within the available rang of tare reduction, the display will return to 0 and NET lamp will
light up . If it is out of the range, the weight will remain in the display, the buzzer will beep alarm.
When you want to exit this mode without any change, please press [Mode].

4.1.4 PLU function

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0
Enter PLU no (e.g.100) [1] [0] [0] 100
Set the PLU [*] 0.0 0 0
Enter PLU no (e.g. 0) [0] 0
Clear the PLU [*] 0.0 0 0
Note: When you want to exit this mode without any change, please press [Mode].

4.1.5 Unit Weight function

OPERATION Key-in WEIGHT ZERO NET STABLE
Weighing mode. 0.0 0 0
Enter Unit Weight (e.g.1.00kg/1000PCS) [1][#][0][0] 1.00
Set the Unit Weight [lb] 0

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Enter Unit Weight (e.g.0) [0] 0

Clear the Unit Weight [lb] 0.0 0 0
Note: If you set the Unit Weight, it will go into count mode. If you clear the Unit Weight, it will return to weight mode.
Unit weight is per 1000PCS.
When you want to exit this mode without any change, please press [Mode].

4.1.6 Change Weight unit

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb
Weighing mode. 0.0 0 0 kg
Put (e.g. 400 g) on platter 0.4 0 0 kg
Press [lb] to shift weight unit alternately [lb] 0.8 8 0 lb
between kg and lb.
Return to kg mode [lb] 0.4 0 0 kg
Remove the weight 0.0 0 0 kg

4.1.7 Second weight function

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb
Weighing mode. 0.000 kg
Put (e.g. 400 g) on platter 0.400 kg
Press [Save Data] to save current weight to [Save Data]
record
Input record No (e.g. 100) [1][0][0] DW 100
Press [*] to edit second weight [*]
Use [+] key to switch tare and gross weight [+] G 0.400/T 0.400 kg
Press [*] to save Tare weight [*] T 0.400 kg
Return to weight mode 0.000 kg
Put (e.g. 1000 g) on platter 1.000 kg
Press [Save Data] to save current weight to [Save Data]
record
Input record No (e.g. 100) [1][0][0] DW 100
Press [*] to edit second weight [*]
Use [+] key to switch tare and gross weight [+] G 1.000/T 1.000 kg
Press [*] to save Gross weight [*] G 1.000 kg
Display net weight use [*] to print or [T] to N 0.600 kg
go to weight mode
Return to weight mode 0.000 kg
Press [Save Data] to go to record [Save Data]
Input record No (e.g. 100) [1][0][0] DW 100
Press [-] could delete this record [-] DW
Press [T] to escape to weight mode. [T] 0.0 0 0 kg
Note: You could save 100 records.

4.1. 8 Date & Time Recall

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb
Weighing mode. 0.0 0 0 kg
Press [-] [-] t1826
Press [+] [+] d070802
Press [T] to escape to weight mode. [T] 0.0 0 0 kg
Note: At this time must be the weigh is 0 and total weight as same.
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4.1.9 Print in weight mode.

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb
Weighing mode. 0.0 0 0 kg
Put (e.g. 3 kg) on platter 3.0 0 0 kg
Press [*] [*] Print
Return to weight mode when finished. 0.0 0 0 kg

Printed Ticket Sample

07-06-18 10:16

Gross 0.000kg
Net 3.000kg
Tare 0.000kg

4.1.10 Weight Accumulation

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb
Weighing mode. 0.0 0 0 kg
Put 3kg weight. 3.000 kg
Press [+] and then auto print weight receipt. [+] Add 1 kg
Remove weight. 0.0 0 0 kg
Put (e.g. 4 kg) on platter 4.0 0 0 kg
Press [+] to add the second weight. [+] Add 2 kg
Remove weight. 0.0 0 0 kg
Press [+] [+] Total 2/7.000 kg
Press [*] to print total value and save data to [*] Print
grand total.
Auto return to weight mode. 0.0 0 0 kg
Note: After printed the total value, accumulator will be clear to “0”, in meantime this total will be added into grand total.
Printed Ticket Sample
07-06-18 15:28
+ 3.000kg

+ 4.000kg

A 2
T 7.000kg

4.1.11 Weight Grand Total Check and Print

OPERATION Key-in WEIGHT ZERO TOTAL Kg/lb
Weighing mode. 0.0 0 0 kg
Press [MODE] [MODE] [MODE] P.TOTAL/7.000 kg
[MODE]
Press [*] to print grand total. [*] Print kg
Auto return to weight mode. 0.0 0 0 kg
Note: After printed the total value, accumulator will be clear to “0”.
Printed Ticket Sample

07-06-18 15:28
Grand total
GT 7.000kg
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4.1.12 Weight Grand Total Clear

OPERATION Key-in WEIGHT ZERO TOTAL Kg/lb
Weighing mode. 0.0 0 0 kg
Press [MODE] [MODE] [MODE] P.TOTAL/7.000 kg
[MODE]
Press [C] to clear grand total. [C] P.TOTAL/0.000 kg
Press [*] to save. [*] C.TOTAL/0 PCS
Press [MODE] to go to PLU mode. [MODE] PLU

4.2 Counting mode Main Operation

DI-620 has counting function. It can set the sample quantity. The default sample quantity is 10, or you can set the certain quantity
as you need.

4.2.1. By Sampling and Print Receipt

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Put (e.g. 400 g) on platter 0.4 0 0 kg
Press [Count]. The default sample quantity [Count] 10 PCS
is 10.
Remove all weight. 0 PCS
Put (e.g. 800 g) on platter 20 PCS
Input 15 to set sample quantity is 15 [1][5] 15
Press [Count] to set. [Count] 15 PCS
Press [*] to print. [*] Print
15 PCS
Remove all weight. 0 PCS
Press [C] to return to weight mode. 0.0 0 0 kg

07-06-18 10:16

Piece 15PCS

4.2.2 Set Default Sample Quantity Modification

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Press [Count]. The default sample quantity [Count] 10 PCS
is 10
Input 15 to set sample quantity is 15 [1][5] 15 PCS
Press [*] to save the data. [*] 0.0 0 0 kg
Put (e.g. 400 g) on platter 0.4 0 0 kg
Press [Count]. [Count] 15 PCS
Remove all weight. 0 PCS
Press [C] to return to weight mode. 0.0 0 0 kg

4.2.3 Quantity Accumulation

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Put (e.g. 400 g) on platter 0.4 0 0 kg
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Press [Count]. [Count] 10 PCS

Press [+] and then auto print weight receipt. [+] Add 1 PCS
Remove weight. 0 PCS
Put (e.g. 800 g) on platter 20 PCS
Press [+] and then auto print weight receipt. [+] Add 2 PCS
Remove weight. 0 PCS
Press [+] [+] Total 2/30 PCS
Press [*] to print total value and save data to [*] Print
grand total.
return to counting mode. 0 PCS

Printed Ticket Sample

07-06-18 15:28

+ 10PCS

+ 20PCS

A 2

T 30PCS

4.2.4. Quantity Grand Total Check and Print

OPERATION Key-in WEIGHT ZERO TOTAL Kg/lb/PCS
Weighing mode. 0 PCS
Press [MODE] [MODE] [MODE] C.TOTAL PCS
Press [*] to print grand total. [*] Print
Auto return to weight mode. 0 PCS
Note: After printed the total value, accumulator will be clear to “0”.
Printed Ticket Sample

07-06-18 15:28
Grand total
GT 30PCS

4.2.5. Quantity Grand Total Clear

OPERATION Key-in WEIGHT ZERO TOTAL Kg/lb
Weighing mode. 0 PCS
Press [MODE] [MODE] [MODE] C.TOTAL/30 PCS
Press [C] to clear grand total. [C] C.TOTAL/0 PCS
Press [MODE] to go to PLU mode. [MODE] PLU

4.3. Operations In Program Mode

Notes: Third press key [MODE] within 3 second to enter into PLU Mode.

Memory Field of PLU

Memory Field (128B) Parameters Max. length

(4B) PLU No. 4 digits
(10B) Item Code 9 digits numeric data or Alphanumeric data
(16B) Parts No. 15 digits Alphanumeric data
(16B) Parts Name 15 Alphanumeric data
(24B) Lot Number 23 Alphanumeric data
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(6B) Tare Weight 5 digits + Decimal figure

(6B) Unit Weight 5 digits + Decimal figure
(8B) Inventory 8 digits
(24B) Setpoint Value 5 digits + Decimal figure (4 points)
(13B) Not defined
(1B) CheckSum

4.3.1. ProgramPLU
OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Press [MODE] [MODE] [MODE] [MODE] PLU
[MODE]
[MODE]
PLU No (e.g. 100). [1][0][0] 100
Press [*] to go to edit PLU
1.Item code (e.g. 1234). [1][2][3][4] I CODE/1234
Press [*] to save and go to next data
2.Part No.(e.g. Part No. is TA12) [8][4] A-84
(you could use “#” key to switch between [6][5] A-65
direct input and ascii input) [4][9] A-49
[5][0] A-50
Press [*] to save and go to next data
3.Part Name.(e.g. Name. is SCREW) [8][3] A-83
(you could use “#” key to switch between [6][7] A-67
direct input and ascii input) [8][2] A-82
[6][9] A-69
[8][7] A-87
Press [*] to save and go to next data
4. Lot Number (e.g. 1234). [1][2][3][4] L NUM/1234
Press [*] to save and go to next data
5. Tare Weight (e.g. 1.00kg). [1][#][0][0] T WT/1.00 kg
Press [*] to save and go to next data
6. Unit Weight (e.g. 1.00kg/1000PCS). [1][#][0][0] U WT/1.00 kg
Press [*] to save and go to next data
7. Inventory (e.g.10). [1][0] INVENT/10
Press [*] to save and go to next data
8.Set Point (e.g. Setpoint1 is 1.00kg) [1][#][0][0] SP 1/1.00 kg
Press [*] to save and go to next data. [*]
9.Set Point (e.g. Setpoint2 is 3.00kg) [3][#][0][0] SP 2/3.00 kg
Press [*] to save and go to next data. [*]
10.Set Point (e.g. Setpoint3 is 6.00kg) [6][#][0][0] SP 3/6.00 kg
Press [*] to save and go to next data. [*]
11.Set Point (e.g. Setpoint4 is 10.00kg) [1][0][#][0][0] SP 4/10.000 kg
Press [*] to save and go to the first data. [*]
Press [T] to quit edit data [T] PLU
Press [MODE] got to other mode. [MODE] OTHER
*Note: To enter alphanumeric character, press [#] key to change the screen to the display of alphanumeric entry.

You also could use “DI620 PLU Editor” to edit PLU in PC, and send it to DI620. This software also could receive PLU
from DI620. When you send or receive PLU, please check DI620 should be in the weight mode

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4.3.2 PLU Call Up

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Press PLU No (e.g. PLU No is 100). [1][0][0] 100
Press [*] to choose the PLU. [*] 0.0 0 0 kg

4.3.3 Delete a Certain PLU

OPERATION Key-in WEIGHT ZERO NET STABLE Kg/lb/PCS COUNT

Weighing mode. 0.0 0 0 kg

Press [MODE] [MODE] [MODE] [MODE] PLU
[MODE]
[MODE]
Press PLU No (e.g. PLU No is 100). [1][0][0] PLU 100
Press [-] to delete item. [-] PLU
Press [Mode] go to other mode. [MODE] OTHER

4.4. Other Setting & S. Memory Recall

Other setting include date and time setting, scale no setting and set-point setting.
System can be set 5 groups of set-point value, each group can be registered 4 points data. Before this function is used, users should
program the group data of set point into memory first.
When the weight exceeds the first point value, the indicator OS1 will be light.
When the weight exceeds the second point values, the indicator OS1 and OS2 will be light.
When the weight exceeds the third point values, the indicator OS1, OS2 and OS3 will be light.
When the weight exceeds the fourth point values, OS1, OS2, OS3 and OS4 will be light.

4.4.1. Set Point Value Setting

OPERATION Key-in WEIGHT Kg/lb/PCS SM1~SM5 SP1~SP4 OS1~OS4
Weighing mode. 0.0 0 0 kg
Press [MODE] [MODE] [MODE] OTHER
[MODE] [MODE] [MODE]
[MODE]
[MODE]
Press [*] to go to other set [*]
[2][2][1] DMM-DD-YY
Date setting (e.g.: 2008-2-21)
[0][8] /22108
Press [*] to save and go to next data [*]

Time setting (e.g.: 15:21) [1][5][2][1] DHH-MM

/1521
Press [*] to save and go to next data [*]

Scale No (e.g.: 1234) [1][2][3][4] S NO

/1234
Press [*] to save and go to next data [*]
SM1 SP1 kg SM1 SP1
Input value 1 (e.g.: 1.000kg) [1][#][0][0][0]
/1.000
Press [*] to save and go to next data [*]
SM1 SP2 kg SM1 SP2
Input value 2 (e.g.: 2.000kg) [2][#][0][0][0]
/2.000
Press [*] to save and go to next data [*]

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SM1 SP3 kg SM1 SP3

Input value 3 (e.g.: 3.000kg) [3][#][0][0][0]
/3.000
Press [*] to save and go to next data [*]
SM1 SP4 kg SM1 SP4
Input value 4 (e.g.: 4.000kg) [4][#][0][0][0]
/4.000
Press [*] to save and go to next data [*]

Repeat Input value 1 to value 4 to

set SM2~SM5
Press [MODE] to go to weight mode. [MODE]
Note: The value of each set point should be assure SP1 less then SP2, SP2 less then SP3, SP3 less then SP4 and SP4 less then full
capacity.

4.4.2. Set Point Memory Recall

OPERATION Key-in WEIGHT Kg/lb/PCS SM1~SM5 SP1~SP4 OS1~OS4
Weighing mode. 0.0 0 0 kg SM1
Press [S] [S] SEL S 1 SM1
Input number of SM (1~5) (e.g.: 2) [2] SEL S 2 SM2
Input [*] to use SM2 and return to weight [*] 0.0 0 0 kg SM2
mode.
Note: The numeric keys 1~5 are available only for this operation.

4.4.3. Set-Point Check and Alarm Mode Select

There is Filling or Check Weighing methods for application of Set-Point Alarm Function.
z Filling Application
Operator can set the certain weight point to judge the filled weight reached or over target range. The target range
can be determined between 2 set-point (set-point 2 and set-point 3), the continuous and fast alarm will alert when
weight is reached target weighing range. And the range of Set-point 1 to 2 and Set-point 3 to 4 can be
programmed as fine adjustment range.
(Min.) (Max.)
Near Min. Target Over Max.

Zero Set-point 1 Set-point 2 Set-point 3 Set-point 4 Capacity

Note: means slow alarm and means fast alarm.

OPERATION Key-in WEIGHT Kg/lb/PCS SM1~SM5 ALM

Weighing mode. 0.0 0 0
Press [CH] [CH] ALA FIL
Press [+] key to switch on/off this function [+] ALA FIL/ALA OFF
Input [*] to use or not use fill function. [*] 0.0 0 0

z Weight Check Application

Operator can set the allowable error weight range between 2 set-points (set-point 2 and set-point 3), and the
range of Set-point 1 to 2 and Set-point 3 to 4 can be programmed as out of range.
(Min.) (Max.)
Out Allowable Out

Zero Set-point 1 Set-point 2 Set-point 3 Set-point 4 Capacity

Note: means slow alarm and means fast alarm.

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OPERATION Key-in WEIGHT Kg/lb/PCS SM1~SM5 OK

Weighing mode. 0.0 0 0
Press [CH][CH] [CH][CH] ALA CH
Press [+] key to switch on/off this function [CH][CH] ALA CH/CH OFF
Input [*] to use or not use check function. [*] 0.0 0 0

4.5.Weight Check Bar of Set-point.

The check bar can be separated as three phases of display
range. First phase corresponds to the range between set- point
SP1 SP2 SP3 SP4
1 and 2. Second phase corresponds to the range between set-
LOW OK HIGH CHECK
point 2 and 3. Third phase equals to the range between set-
point 3 and 4. The first and third range has 5 grades of
indicators for each, and one grade of indicator equals to LOW OK HIGH CHECK 20%
of weight range between set-point 1 & 2 or 3 & 4. Fig. 1

e.g. The system once increment is 5 g.

LOW OK HIGH CHECK
Set-point data:
Fig. 2
Set-point 1 = 1.000kg, Set-point 2 = 2.000kg
Set-point 3 = 4.000kg, Set-point 4 = 5.000kg LOW OK HIGH CHECK

Display Sample Weight Fig. 3

Fig 1 1.000 ~ 1.195 kg

LOW OK HIGH CHECK
Fig 2 1.800 ~ 1.995 kg
Fig. 4
Fig 3 2,000 ~ 3,995 kg
Fig 4. 4.200 ~ 4.395 kg LOW OK HIGH CHECK

Fig 5 Over 5.000kg Fig. 5

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5. RS-232C Interface
5.1. Specification
Baud Rate : 1200 / 2400 / 4800 / 9600 / 19200 BPS.
Start Bit : 1 Bit.
Stop Bit : 1 / 2 Bit.
Date Bit : 7 / 8 Bits.
Parity Bit: Even / Odd / None.

5.2. Pin Assignment

Inside DI-620 DI-620 SIDE PC SIDE

CN3(5pins) DIN 9 pins
1 RXD 2 RXD TXD
2 RTS 7 RTS
3 TXD 3 TXD RXD
4 CTS 8 CTS
5 GND 5 GND GND

Note: If you don’t need handshaking sign of RS-232 when communicating, you needn’t connect RTS and CTS signs.
(Spec 3 Bit 3)

5.3. Control Code and Characters

Termination Code CR The end of data 0x0d

LF The end of Text 0x0a

‘0’ ~ ‘9’ Numeric date 0x30 ~ 0x39
‘-‘ (Minus) Minus sign 0x2d
Data ‘.’ (Decimal) Decimal 0x2e
‘ ’(Space) Data error or empty 0x20
OF Overflow 0x4f 0x46
UF Underflow 0x55 0x46
‘0’ Net Weight 0x30
Header Code ‘4’ Tare Weight 0x34
‘V’ Scale No 0x56
‘B’ Status 0x42
ENQ Enquiry 0x05
Command ACK Acknowledge 0x06
NAK Not Acknowledge 0x15
Note: Use [#] key to send RS232 data to the PC or external printer.

5.4. Data Format

A) Without additional parity (Total 27 Bytes )
Header Status Weight Condition CR Header Scale CR Header Net CR
Code Flag Flag Code No. Code Weight
1 Byte 1 Byte 1 Byte 1 Byte 1 Byte 3 Byte 1 Byte 1 Bytes 7 Bytes 1 Byte

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Header Tare CR LF
Code Weight
1 Byte 6 Bytes 1 Byte 1 Byte

With additional parity (Total 28 Bytes )

Header Status Weight Condition CR Header Scale CR Header Net CR
Code Flag Flag Code No. Code Weight
1 Byte 1 Byte 1 Byte 1 Byte 1 Byte 3 Byte 1 Byte 1 Bytes 7 Bytes 1 Byte

Header Tare CR Additional LF

Code Weight Parity
1 Byte 6 Bytes 1 Byte 1 Byte 1 Byte
*Note: If the additional parity is 0x0d, 0x0a or 0x00, it will be changed to 0x1d, 0x1a or 0x10 respectively.

Status Flag:
Not Fixed Not Not Not Not Net Additional
Used to 1 Used Used Used Used Parity
Bit 7 : Not used. Always 0;.
Bit 6 : Fixed to 1.
Bit 5 - 2 : Not used.
Bit 1 : Net. Set to 1 When tare subtraction is performed, 0 when not.
Bit 0 : Additional parity flag. Set to 1 when additional parity code is added in text, 0 when not.

Weight Condition Flag:

Not Fixed Not Weight Weight Negative Weight Zero
used to 1 used UF OF Net Weight Stable Sign
Bit 7 : Not used. Always set 0.
Bit 6 : Fixed to 1.
Bit 5 : Not used.
Bit 4 : Weight UF. Set to 1 when weight underflow, 0 when not.
Bit 3 : Weight OF. Set to 1 when weight overflow, 0 when not.
Bit 2 : Negative Net Weight. Set to 1 when net weight is negative, 0 when not.
Bit 1 : Weight Stable. Set to 1 when weight is stable. 0 when not.
Bit 0 : Zero Sign. Set to 1 when weight zero sign is set. 0 when not.

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Example1: Transmit all data.

Net weight = 3.456 Tare weight = 1.200 Weight status : stable
Status Flag: 0x42
0 1 0 0 0 0 1 0
Weight Condition Flag: 0x42
0 1 0 0 0 0 1 0
By ASCII Code:
0x42 0x42 0x0d 0x30 0x30 0x33 0x2e 0x34 0x35 0x36 0x0d

0x30 0x30 0x31 0x2e 0x32 0x30 0x30 0x0d 0x0a

Example2: Only transmit Net weight.

0x42 0x42 0x0d 0x30 0x30 0x33 0x2e 0x34 0x35 0x36 0x0d 0x0a

Note: This function depends on SPEC7 bit3.

Example3: When weight is overflow, the following data is output.

0x42 0x48 0x0d 0x30 0x20 0x20 0x20 0x20 0x4f 0x46 0x0d

0x30 0x30 0x31 0x2e 0x32 0x30 0x30 0x0d 0x0a

5.5. Communication Method

Note: Communication depends on SPEC5
The data communication method can be selected from Stream(continuous), Manual,
Command and etc. by specification settings.

5.5.1 Type A (Standard Stream)

Data is transmitted to PC side continuously.
PC SIDE DI-620

Note: Weight stable check depends on SPEC setting.

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5.5.2 Type W (Standard Manual)

Data is output by pressing Manual key(# key). User may select to transmit the data right away or
hold the command until weight become stable by specification setting.
PC SIDE DI-620

Note: Weight stable check depends on SPEC setting.

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5.5.3 Type B (Standard Command)

The data transmission starts by receiving the command from external (Ex. PC side).
PC SIDE DI-620

Note: Weight stable check depends on SPEC setting.

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5.6. Set-point Interface

Max. 4 points can be programmed for one item code.

5.6.1. Set-Point Control Cable Specification

DI-600 Set-Point Output
Pin No Signal
1 Set-Point 1 Control out
2 Set-Point 2 Control out
3 Set-Point 3 Control out
4 Set-Point 4 Control out
5 GND
6 Shield

5.6.2. Set-Point Port Specification

(1) Interface: Open collector type (Passive type)
(2) Max. Rated Input Voltage: 24VDC
(3) Max. Rated Across Current: 50 mA
(4) External Power (VEXT): 12VDC (6~15VDC) Recommended
Max. 24VDC 100mA.

5.6.3. Set-Point Signal ON Timing

When the weight display reaches each programmed value, the set point signal will be ON.
The following figure shows an example of the set point signal ON timing.
Note1: When programmed set point value is 0, the set point signal will not be ON.

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5.6.4. Set-Point Output Control

Combine with the external devices, the set-point port can realize the control function according to the weight changing.
Following is a sample circuitry diagram for out devices control:

Note: This Circuit Diagram is for Referenced only.

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