Prode Properties: Properties of Pure Fluids and Mixtures
Prode Properties: Properties of Pure Fluids and Mixtures
PRODE
www.prode.com
Contents
License agreement ........................................................................................................................................................................ 3
Customer support .......................................................................................................................................................................... 3
Introduction ..................................................................................................................................................................................... 4
What’s new ..................................................................................................................................................................................... 5
Installing the program .................................................................................................................................................................... 7
Prode Properties Quick Start .......................................................................................................................................................... 8
Data files folder .............................................................................................................................................................................. 8
Getting Started from Microsoft Excel .............................................................................................................................................. 9
Getting started from MATLAB ........................................................................................................................................................ 36
Access from MATHCAD ................................................................................................................................................................ 39
Getting started with Microsoft NET (VB , C) applications ............................................................................................................. 39
Solving problems (introduction) ................................................................................................................................................... 41
Working with archives, save and load data, default settings ...................................................................................................... 42
Properties editor ........................................................................................................................................................................... 42
Stream operating .......................................................................................................................................................................... 43
Predefined Flash Operations ....................................................................................................................................................... 44
Stream Composition .................................................................................................................................................................... 45
Stream Models ............................................................................................................................................................................. 46
BIPs .............................................................................................................................................................................................. 47
Config Units ................................................................................................................................................................................. 48
Config Settings ............................................................................................................................................................................. 49
Chemicals data ............................................................................................................................................................................ 50
Chemicals Settings ...................................................................................................................................................................... 51
Regress raw data ......................................................................................................................................................................... 52
Binary Interaction Parameters (BIP) ............................................................................................................................................ 53
Regress VLE-LLE-SLE data ........................................................................................................................................................ 54
Parameters of models ................................................................................................................................................................. 57
Accessing Prode Properties library ............................................................................................................................................ 58
Translate resources to different languages ................................................................................................................................ 59
Microsoft Applications and Strings ............................................................................................................................................... 59
Define models, compatibility with old verions ............................................................................................................................. 59
Units of measurement ................................................................................................................................................................. 60
Introducing Prode Properties library methods ............................................................................................................................. 61
Methods for thermodynamic calc’ s ............................................................................................................................................. 61
Methods for stream’ s data access ............................................................................................................................................. 63
Methods for stream’ s definition .................................................................................................................................................. 67
Methods to define stream’s operating conditions ....................................................................................................................... 69
Copy of streams ........................................................................................................................................................................... 69
Methods for solving staged columns ........................................................................................................................................... 70
Methods for Reactors ................................................................................................................................................................... 72
Methods for fluid flow problems ................................................................................................................................................... 73
Methods for Hydrates phase equilibria ........................................................................................................................................ 73
Methods for solving a Polytropic operation .................................................................................................................................. 73
Methods for relief valves design / rating ...................................................................................................................................... 74
Methods for calculating equilibrium lines in phase diagrams .................................................................................................... 75
Methods for direct access to properties (F,H,S,V) and derivatives (T,P,W) .................................................................................. 76
Extended methods for accessing stream’s properties ............................................................................................................... 77
Methods for chemical’s file access ............................................................................................................................................. 79
Methods to set / access stream’s names ................................................................................................................................... 81
Methods to set / access different options .................................................................................................................................... 82
Codes used in Prode library ........................................................................................................................................................ 82
Methods to define thermodynamic models ................................................................................................................................ 84
Methods to define base values for Enthalpy and Entropy ........................................................................................................... 84
Methods to control error’s messages ......................................................................................................................................... 85
Methods for accessing data-editing windows ............................................................................................................................. 85
Methods to load / save archives ................................................................................................................................................... 85
Methods for accessing / defining the units of measurement ...................................................................................................... 86
Additional methods ...................................................................................................................................................................... 86
Application examples ................................................................................................................................................................... 87
How to define directly a stream (without accessing the Properties Editor) ................................................................................ 88
How to save and restore streams to / from a file ......................................................................................................................... 89
Error messages ........................................................................................................................................................................... 90
Calculation basis ......................................................................................................................................................................... 91
Limits in thermodynamic calc’s ................................................................................................................................................... 91
Chemical’s File format ................................................................................................................................................................. 92
Sources of data ............................................................................................................................................................................ 95
Comparing Prode Properties results against those of different process simulators ................................................................ 95
Models .......................................................................................................................................................................................... 96
UNIFAC functional groups ............................................................................................................................................................ 97
2
License agreement
Agreement made between Prode "Prode" and "User".
• Prode is the owner of the product "Prode Properties" including , but not limited to, dynamic link libraries, static libraries,
header files, sample programs, utility programs, together with the accompanying documentation collectively known as the
"software",
• User desires to obtain the right to utilize the software, the parties hereby agree as follows
Personal license
A version with limited features is available for personal use at home or in educational establishments for teaching purposes, all
other applications, without first obtaining a commercial license from Prode, are expressly prohibited.
Commercial license
Upon full payment of the license fee the User has full right to utilize the purchased number of units of the software, a unit is
defined as one copy of the software or any portion thereof installed on one stand-alone computer, for networked computers one
unit shall be applied for each user having concurrent access and one unit shall be applied for the server.
Customer support
Prode will provide the licensee with limited technical support by telephone, or by electronic media for a period of 60 days after
delivery of the product.
• customer reference
• the version of the software
• a copy of the procedure you are running and if possible the input data
• a detailed description of what you were doing (sequence of operations) when the problem occurred
• any additional information you think may describe the problem
3
Introduction
Prode Properties includes a comprehensive collection of procedures to solve problems such as :
• Physical Properties Data
• Heat / Material Balance
• Process Simulation
• Process Control
• Equipment Design
• Separations
• Instrument Design
• And more ....
Reference Literature
Although Prode Properties may appear easy to utilize also to people without a background in chemical engineering a basic
knowledge in this area is useful for selecting the proper methods and critically evaluate the results. There are good books
available, we would suggest some titles :
4
What’s new
Release 1.1 [ 1994 ]
First version of Prode Properties (author Roberto Paron) as part of Prode Calculator, a tool distributed since 1994
5
Features available vs. Versions Personal Base Extended
Database with more than 1600 chemicals x x
Database with more than 25000 BIPs x x
SRK, PR (vdW mixing rules) x x x
SRK, PR (WS mixing rules) x x x
LKP, BWRS, GERG, AGA, Steam Tables x x x
UNIFAC,UNIQUAC,NRTL,Wilson x x x
CPA (with association) x x x
Solid Solution Model x x x
SRK, PR (HV mixing rules) E1
SRK, PR (MHV mixing rules) E1
SAFT (with association) E1
GERG (2008) E1
BWR E1
Pitzer , NRTL (electrolytes) E1
Derivatives vs. P,T,W of Fg, H, S, V x x
Properties of fluids and mixtures x x x
Vapor Liquid solid isothermal flash operation x x x
Vapor Liquid Pf-T, Pf-P flash operations x x x
Vapor Liquid solid H-P, S-P , V-P flash operations x x x
Vapor Liquid solid H-T, S-T , V-T flash operations x x
Vapor-Liquid phase diagram x x x
Vapor-Liquid-Liquid phase diagram x (*) x x
Vapor-Liquid-Solid phase diagram E2
VLE-LLE-SLE data regression x x x
Raw data regression utility x x x
Characterization of petroleum fractions E2
Hydrate formation (basic) x (*) x x
Hydrate formation (multiphase) E2
Multiphase (gas,liquid) pipeline with heat transfer E2
Isentropic nozzle HEM . HNE x x x
Isentropic nozzle HNE-DS , NHNE E2
Polytropic stage, single phase (gas) x x x
Polytropic stage, multi phase (gas+liquid) x x
Distillation column (gas-liquid) x (*) x x
Distillation column (gas-liquid-liquid and liquid-liquid) E3
Depressuring unit (blow-down) E3
Reactions E3
6
Installing the program
this paraghaph provides information about system requirements, procedures on installing Prode Properties software and
upgrading from previous versions.
Sistem requirements
• Microsoft Windows 2000, XP, Vista or later compatible system
• 100 MB of RAM installed (if used in union with Microsoft Excel or other applications consider 200 MB or more)
• 8 MB of available hard-disk space
Installation procedure
1) download the last version of the program from Prode server :
http://www.prode.com
2) if there are previous installations of Prode Properties uninstall the previous version
3) run the program, the automatic installation procedure will do the work for you, follow the on-screen installation instructions
note : in some operating system you must be logged as a user with administrative privileges to make the necessary changes,
if you do not have administrative privileges, contact your system administrator for assistance.
7
Prode Properties Quick Start
With Prode Properties you can solve complex problems with only minor programming effort. Much of the functionality is
provided by the library. In this chapter you will learn step by step how to access Properties from your favourite application. This
chapter is for those of you that want to skip the tutorial and immediately start using Properties. In the following sections, you
will learn how to utilize the samples provided with Properties. When you run the samples you will get a broad overview of the
possibilities available from using Properties, you will notice the following features:
• The Properties editor permits a simple and quick access and editing of all data including streams, units, databases.
• The user can define on each different stream : compositions, operating conditions , BIPs, thermodynamic models per
property (fugacity, enthalpy, entropy, volume)
• The Properties library solves problems as multiphase equilibrium, critical points etc.
• Specific methods are provided for diagnostic / error messages
• Results of flash operations, transport properties etc. can be retrieved easily into your application
MPORTANT
When running Properties requires to access several files, these are placed in a directory \Prode\ in user space to avoid
possible conflicts with code reserved areas, the exact path depends from Windows version and settings, for example in
Windows XP they could be placed in C:\Documents and Settings\All Users\Application Data, the list of files includes
chem.dat
pseudo.dat
bips.dat
mod.dat
def.ppp
res.lan
lic.dat
.........
do not remove or rename these files, if Prode Properties cannot access these files (for example because they have been
disseminated in different directories) an error message “Corrupted file, error reading data file” will be generated.
8
Getting Started from Microsoft Excel
IMPORTANT Microsoft Excel 32 or 64 bits require different versions of Prode library, the installation procedure installs
automatically the 32 bits version of library in Windows 32 and the 64 bits version in Windows 64
IMPORTANT Microsoft Excel support files are located in the directory \Prode\Excel
IMPORTANT Define the proper separator (to be used in Macros) in Excel Reegional Settings, here we assume ‘,’ as separator,
you may wish to utilize a different separator, for eample =EStrGD(1;300;1.0E5) instead of =EStrGD(1,300,1.0E5)
IMPORTANT as first step you must load the add-in (file properties.xla) which instructs Excel about Prode Properties library, you
need to go through this procedure only once, to load the add-in
Excel 2003
open Excel and choose the Tools/Add-ins menu item, you’ll see a list of add-ins, some checked, some not checked. If Prode
Properties isn’t listed (and it won’t be unless you went through this procedure earlier) browse for the properties.xla file in Excel
folder then back your way out. Now Prode Properties should be listed in the list of add-ins, its box should be checked, and you
should see a Prode Properties menu in Excel. If you close Excel and then reopen it Prode Properties menu must still be there.
Once you installed the add-in you'll be able to access Prode Properties from within Excel (see below)
In Excel 2007 to access Properties menu click on Add-Ins and then Properties
9
MPORTANT
To fix the Security Warning click Enable Macro in Security Alert dialog
To fix the Security Warning click the Options button and select Enable this content in Security Alert dialog
10
IMPORTANT
before to evaluate the sample files read the paragraph “Working with archives, save and load data, default settings”
while working in Microsoft Excel use the commands “Open Archive” and “Save a Archive” to save and restore data
A simple way for accessing Prode Properties from Excel is to use the methods as macros within the cells, supposing we have
created a worksheet for solving some problem and we need the values of gas and liquid densities at some specified
temperature and pressure, first we need to define the stream and the units, from Properties menu select Edit Properties to
define compositions and the units of measurement .
Notice that for the first stream (for editing the different streams use the Select edit stream combo) there is a mixture of three
components already defined, you can change the list of components and compositions from Stream->components and
models from Stream->models.
MPORTANT
Once you modify a list of components it is recommended to edit also Models and BIPs dialogs, differently Properties adopts
default values.
If you modify something do not forget to click the Save button before to edit a different stream or leaving the dialog ! Differently
changes will be lost.
11
once defined the stream we need to define the units which we wish to utilize in our problem, for the pressure (first row) select
Bar.a , notice that unit for temperature is K and density Kg/m3 (but you can set the units which you prefer) then click on Ok for
accept changes and leaving the Properties editor
finally we can calculate the densities for the specified mixture directly in the cells, in B3 we enter the macro =EStrLD(1,B1,B2)
, for calculating liquid density of stream 1 at temperature specified in B1 and pressure specified in B2 ,in B4 we enter the
macro =EStrGD(1,B1,B2) for calculating the gas density and in B5 the macro =EStrLf(1,B1,B2) for calculating the liquid fraction
In B1 we enter 200 as temperature (remember we have K as unit) and in B2 we enter 5 as pressure (remember we have set
Bar.a as unit), densities are in Kg/m3 , notice that when you change B1 or B2 Prode Properties recalculates these values.
Now you can modify the stream 1 (changing the list of components, the compositions or models) or the units of measurement
and Prode Properties will calculate the value of ldensities and iquid fraction accordingly, in this way is very easy with Excel to
solve many different problems leaving to Prode Properties the task to calculate all properties for pure fluids and mixtures.
12
Next example permits to calculate the phase fractions and compositions in multiphase equilibria, to show the result in Excel
we’ll use a predefined Excel page, from Excel menu File->open , in Excel folder (in Prode Properties installation) select the file
multiphase.xls and click Ok to load the file
c) then we select t Stream->Components dialog and define a composition of two components with following molar fractions
Methane 0.9 n-Hexane 0.1
d) in Stfream->Models dialog we define API SRK (select in predefined packages) for both gas and liquid
e) we set Multiphase equilibria to Multiphase vapor-liquid and Multiphase initialization to Standard tests
f) then we can edit BIPs, we can input data or load from database
IMPORTANT when accessing the library from an external program you must define the proper settings in stream’s options for
multiphase flash operation
13
g) and finally in Stream->Operating dialog we click on Save button to save the stream data
Notice that once saved the dialog shows the feed composition of the stream.
Now you can define / access diferent streams as the program remembers your data for stream 2
MPORTANT
before to leave the application remember to save all data into the archive otherways your changes will be lost read the
paragraph “Working with archives, save and load data, default settings” for additional information
14
From the dialog Stream->Operating you can calculate a isothermal multiphase flash, select stream 2 as feed, then T-P VLL
(isothermal Vapor Liquid Liquid) , enter 187 K as temperature and 40 atm.g as pressure (this is the example provided by
Michelsen in “Calculation of multiphase equilibrium”) then click on Compute, the procedure will calculate two liquid phases
and show the compositions
If you wish you can modify the units from Config->Units dialog, define Bar.a as unit for pressure.
Notice that when changing units you must close and reopen the editor to see the changes (in editor).
The results are available directly in Excel, set stream as 2, temperature as 187 K and pressure as 4154420 Pa.a (40 atm.g)
the nclick on “Compute isothermal Flash at p,t”
15
Altough a slow process multiphase analysis permits to discover instabilities and formation of new phases, examine the
isothermal flash at 150 K 10 Bar.a with API SRK as model and a mixture of Methane 0.7 Carbon Dioxide 0.15 Hydrogen Sulfide
0.15 , this is the Mixture 1 provided as example.
a) from Properties menu select Edit Properties,
b) in Stream->Operating dialog select the stream number 1 , label “MIxture 1”
c) In Stream->Components verify the composition (Methane 0.7 Carbon Dioxide 0.15 Hydrogen Sulfide 0.15)
d) In Stream->Models we verify that model (fugacity) is API SRK for gas and liquid
e) In Stream->BIPs we input BIPs or verify that procedure loads BIPs from database
f) in Stream->Components Save the stream
g) set as feed stream the first (“Mixture 1”), as operation T-P VL (isothermal, two phases flash), as specifications 150 K for
temperature and 10 Bar.a for pressure, then select Compute
NOTE
the value of temperature to detect one and three liquid phases may change depending from different values of BIPs stored in
different versions, if at 150 K the software detects vapor+liquid lower the temperature in the range 147-150 K
16
Next example permits to calculate and graph tables of values in a range of temperatures for many different properties (liquid
fraction, cp, cv, density, viscosity, thermal conductivity, speed of sound) and for both gas and liquid phases, for doing this we’ll
use a predefined Excel page, from Excel menu File->open , in Excel folder (in Prode Properties installation) select the file
props.xls
If you wish you can modify the stream composition or the units of measurement , in that case, as before from Properties menu
access the Properties editor and modify the previous data.
Then enter (in the proper units) the desired range of temperatures (cells B2-B3) and the operating pressure (cell B4) and click
on compute button to calculate the data, Prode Properties will print the values with the desired units of measuremebt.
17
Next example will permits to calculate and graph a phase diagram ( phase envelope ), to do this we’ll use a predefined Excel
page, from Excel menu File->open , in Excel folder (in Prode Properties installation) select the file phasenv.xls
If you wish you can modify the stream composition or the units of measurement , in that case, from Properties menu access
the Properties editor and modify the previous data, remember to set the same equation of state for gas and liquid fugacity and
dont’ forget to save the stream (button Save in first dialog) before to click “Ok” and exit. Then enter the desired liquid fraction
for equilibrium line (cell C6) and click on compute button to calculate the data, Prode Properties will print the calculated values
with the desired units of measurement, herebelow an example with 3 components
MPORTANT
The procedure for calculating a phase diagram allows different settings, you can modify these settings from the dialog
Stream->Models (in Properties editor)
Check stability against feed option permits to test stability of calculated points against feed, unstable points are not printed, to
show all calculated points change the settings.
Phase diagram, specified phase fraction lines, allows to end (or continue) lines after crossing a phase boundary, set to end
(when crossing phase boundary lines) to avoid generating lines containing inconsistent data.
Phase diagram calculation option allows to select the EOS root for minimum Gibbs energy or according the state.
Hpwever the most important setting is the multiphase equilibria oprion which allows to calculate
1) vapor-liquid phase diagrams (see above)
2) vapor-liquid-liquid phase diagrams
3) vapor-liquid-solid phase diagrams
18
Next example will show a vapor-liquid-liquid phase diagram
a) In Excel load the file phasenv.xls
b) select the stream 4, a predefined test case with a natural gas mixture including water
c) click on compute button to calculate the data
Notice the water dew point line, the red line on the right
Next example will show a phase digram with up to three dew points at the same temperature,
19
we can edit the list of components and the fraction of each component selecting the Stream->Components dialog,
this mixture includes two components with molar fractions Methane 0.999 n-Butane 0.001
Remember, if you have changed some values, in Stream->Operating dialog click on Save button to save the stream data
20
for canculating the phase envelope for test case 3 from Excel page phasenv.xls
enter 3 as stream and 0.001 as liquid fraction and click on button “Compute phase diagram”
Observe that for this mixture the dew line, the red line below the critical point, shows up to three different equilibrium points at
the same temperature (the area around 190 K), if you add the saturation point on the bubble line (black line) we have atotal of
four saturation point pressures at a given temperature, Prode Properties can calculate accurately all these points.
21
Prode Properties includes methods for calculating equilibrium points at specified conditions, see the paragraph “Methods for
thermodynamic calc’ s” for details, methods LfPF(), LfTF() as the name says are based on a liquid fraction specification, they
returns the first point (along the specified liquid fraction line) at the specified pressure (or temperature). Methods PfPF() and
PfTF() can accept a gas or liquid fraction (solid fractions in extended edition) as specification, they can calculate up to 5 points
(at specified pressure or temperature) along the line with specified phase fraction
which requires the stream, the equilibrium temperature, the phase fraction (range 0-1), the state (gas, liquid, solid) and the
position (1-5) of the equilibrium point
In cell B39 we define the temperature as 190.208 K , then in cells B40 , B41, B42 we enter the macros
=PfTF(3,B39,0,1,1) in cell B40
=PfTF(3,B39,0,1,2) in cell B41
=PfTF(3,B39,0,1,3) in cell B42
where the first value (3) is the stream , the second (cell B39) represents the temperature, the third (1) is the phase fraction
(with 1 we specify 100% gas or a point on dew line, the same would be by setting the state as liquid and phase fraction as 0.0)
the fourth (0) is the state (in Properties 0 = gas, 1 = liquid, 2 = solid) and the last is the required position (we require the points
1-3 along the dew line)
the procedure calculates the three equilibrium points, if we change the temperature to 190.1 K we get different equilibrium
pressures:
you may wish to test the method LfTF() , enter the macro
=LfTF(3,B39,0)
where 3 is the stream, B39 represents the temperature and 0 is the (liquid) phase fraction, notice that you’ll get the same
values as for the first equilibrium point in PfTF()
Finally we can calculate the point on bubble line with the method LfTF()
=LfTF(3,B39,1)
where 1 is the specification (100% liquid) for a point on the bubble line ,
of course you get the same result with the method
=PfTF(3,B39,1,1,1)
where the third value (1) is the phase fraction (with 1 we specify a 100% fraction) the fourth (1) is the state (in Properties 0 =
gas, 1 = liquid, 2 = solid) and the last is the required position for the point
22
Prode Properties includes several methods for solving multiphase (vapor-liquid-solid) phase equilibria plus enthalpy, entropy
or volume specifications
-specified enthalpy or entropy or volume and pressure
-specified enthalpy or entropy or volume and temperature
-constant energy and pressure
Methane 0.7
Carbon Dioxide 0.15
Hydrogen Sulfide 0.15
with Soave Redlick Kwong model , from the point A in retrograde region and near the dew line (89 Bar.a and 246 K
to the point B located close to the critical point
this example can represent a good test for evaluating the stability and reliability of convergence in retrograde region
23
the problem can be solved directly from the first page of stream’s editor
selecting the HP-VL flash operation on second grid, then setting 89 Bar.a and 246 K as inlet conditions, 79.4 Bar.a as outlet
condition and -70.553 KW (-60705.3 Kcal/h) as heat duty, the negative sign means that energy is subtracted
Please note that you must specify the value of energy (to add or subtract) to the total value of stream determined as
specific enthalpy * mass flow
the mass flow in this case has been specified as 1.0 Kg/s (see the second row)
Click on Compute buttom to solve the problem, the procedure calculates an outlet temperature (see the second row) of 232.5
K
This point is very close to the critical, located at 79.396 Bar.a and 232.39 K
As alternative you can solve the problem in Excel with two operations,
as first operation in cell B5 enter EstrH(stream,p,t) to define the initial conditions for stream 1 at 89 Bar.a and 246 K and
calculate the enthalpy
=EstrH(1,$B2,$B1)+$B4
where 1 is the stream, B2 is the operating temperature, B1 the operating pressure and B4 represents the additional duty
24
then with HPF() you calculate the final temperature at specified enthalpy (the initial enthalpy calculated at 89 Bar.a and 246 K
plus -or minus- the specified heat duty)
=HPF(1,$B3,$B5,0.0)
where 1 is the stream, B3 is the outlet pressure, B5 the required heat duty and 0.0 is the estimated final temperature (set to
0.0 for automatic initialization)
the calculated (outlet) temperature is the same (232.5 K) of that calculated on first page of stream’s editor but a distinct
advantage of HPF() method is the possibility to specify a initial temperature as estimate, this can be useful to select the
desired solution when a set of multiple solutions is possible (for example in retrograde region).
Prode Properties can solve multiphase equilibria (vapor, liquid, solid) at specified value of enthalpy, entropy, volume and
pressure (or temperature)
25
in next example we model a pressure reducing valve (adiabatic process), the stream has composition 0.982 Methane 0.018
CO2, the valve reduces the pressure from 200 K 37 Bar.a (inlet conditions) down to 1.72 Bar.a .
We wish to investigate if at outlet conditions a solid phase is present.
As first step we define a new stream with composition 0.982 Methane 0.018 CO2,
On first page (Operating) we select (first row) the stream nr. 10
On third page (Models) we select the predefined package Soave Redlich Kwong Extended
the extended models available in Prode Properties include parameters calculated (data regression) for best fitting of vapor
pressure, enthalpy and liquid volume of pure fluids.
in fourth page (BIPS) click on button “Get BIPs from database” to load BIPs
26
We can model the pressure reducer with the predefined H-P VLS operation, this opetration solves a multiphase flash at
specified pressure and enthalpy.
On first page
-click on button Save to define the new stream 10
-in second grid select the stream 10
-select the H-P VLS operation
-define 200 K and 37 Bar.a as inlet conditions
-define 1.72 Bar.a as outlet pressure
-define 0 as dh (adiabatic flash)
-click on button “Compute” to get the results
the procedure calculates an outlet temperature of 157.45 K at 1.72 Bar.a , there is a solid phase (mainly composed by CO2)
We can compare these results against vapor-solid equilibria data
Experimental data (vapor-solid equilibria) 158.12 K , 1.72 Bar.a
Calculated values 157.45 K , 1.72 Bar.a
We can examine a different case
-define 15.72 Bar.a as outlet pressure
-click on button “Compute” to get the results
the procedure calculates an outlet temperature of 175.6 K at 15.72 Bar.a , there is a solid phase (mainly composed by CO2)
We can compare these results against vapor-solid equilibria data
Experimental data (vapor-solid equilibria) 176.04 K , 15.72 Bar.a
Calculated values 175.6 K , 15.72 Bar.a
27
In next example we estimate the (initial) discharging temperature of a fluid contained in a vessel protected by a safety valve, the
block valves have been closed and the fluid heated (at constant volume),
the mixture is that already examined in previous examples
Methane 0.7
Carbon Dioxide 0.15
Hydrogen Sulfide 0.15
with Soave Redlick Kwong model , the operating conditions are 60 Bar.a and 225 K
the discharging pressure is 78 Bar.a
the method EStrV() in cell B3 allows to define the operating conditions and to calculate the specific volume
=EStrV(1,$B2,$B1)
where 1 is the stream, B2 is the inlet temperature and B1 is the inlet pressure
to calculate the Outlet temperature for the isochoric process in celll B5 we enter
=VPF(1,$B4,$B3,0)
where 1 is the stream, B4 is the final pressure, B3 the required specific volume (equal to inlet volume) and 0.0 the estimated
final temperature (the value 0.0 means we require the automatic initialization)
IMPORTANT due to the calling mechanism of Microsoft Excel in some cases Prode Properties may return a 0.0 value even
when a solution is available, in those cases you can get the correct results by forcing the cell recalc with the Enter key
28
In next example we estimate the discharge temperature and the power absorbed by a single stage compressor with determined
adiabatic efficiency, the theoretical power requirements can be calculated as
(enthalpy at outlet conditions - enthalpy at inlet conditions) / mechanical efficiency
The outlet temperature is calculated with four steps,
a) model the compressor as isentropic process and calculate the final temperature
b) calculate the final enthalpy for the isentropic process
c) calculate the outlet enthalpy as
outlet enthalpy for the isentropic process - enthalpy at inlet conditions
outlet enthalpy = enthalpy at inlet conditions + ------------------------------------------------------------------------------------------------
adiabatic efficiency
The specifications are mass flow 1 Kg/s , fluid Methane 0.999, n-Butane 0.001 (this is the Test case 2) to compress from 10
Bar.a, 203 K to 20 Bar.a, we assume 0.75 as adibatic efficiency and 0.98 as mechanical efficiency
In Excel we define the inlet conditions with macro EStrH() which forces a isothermal flash at specified pressure and temperature
=EStrH(2,$B2,$B1)
where 2 is the stream, B2 is the inlet temperature and B1 is the inlet pressure
30
Next example shows how to simulate a compression stage (as polytropic process) where the inlet stream can be vapor or
vapor + liquid (mixed), comparing the results of different methods, see the paragraph “Methods for solving a Polytropic
operation”.for additional information.
We use a predefined Excel page as interface to Prode Properties.
From Excel menu File->open , in Excel folder (in Prode Properties installation) select the file compressor.xls
the page contains two sections, the first permits to calculate the polytropic efficiency of a single compression stage given the
inlet temperature and pressure.
The second section allows to estimate the discharging temperature given inlet temperature and pressure, outlet pressure
and polytropic efficiency.
Notice that Prode Properties includes a specific methof for solving a polytropic stage with phase equilibria, this method
permits to simulate both single phase (vapor) and mixed (vapor + liquid) processes.
The mixture Methane 0.999, n-Butane 0.001 (predefined stream 2) at 10 Bar.a shows a dew point of 187.5 K , by setting a inlet
temperature of 180 K we specify vapor + liquid as inlet condition, the standard method can simulate only gas streams,
however the Polytropic solution with phase equilibria method allows to solve this case.
31
Next example allows to size a relief valve comparing the results of different methods for critical and two-phase flow, see the
paragraph “Methods for solving a Isentropic operation” for additional information.
We use a predefined Excel page as interface to Prode Properties.
From Excel menu File->open , in Excel folder (in Prode Properties installation) select the file nozzle.xls
the procedure calculates the required area and the outlet temperature for critical and two-phase flow,
you may utilize the procedure to verify the results from a different software in applications as fluids in critical area, two-phases
flow etc.
The same page includes a procedure to compare the results from HEM (Homogeneous Equilibrium) and different Non
Equilibrium models for a specified pressure in a range of inlet vapor qualities
Please follow fhese steps to compare:two models,
1) from Properties editor define the composition, models, BIPs (for mixtures)
2) enter the pressure, model and parameter
3) click on button “Compare Models”
The Non Equlibrium models are mainly of interest for short nozzles where the final equilibrium condition (predicted by HEM
models) is not reached cause the residence time of the fluid is too short.
The HNE models require specific parameters, for Prode HNE model a value of 0.75 is suggested for short nozzles but different
values may be defined to fit specific data sets.
32
Next example permits to solve a distillation column, refer to paragraph “Methods for solving staged columns” for additional
information, here we use a predefined Excel page as interface to Prode Properties methods.
From Excel menu File->open , in Excel folder (in Prode Properties installation) select the file column.xls
In this page you can define different kind of columns with reboiler, condenser , one or more feeds and one or more side
streams.
Notes :
In Stream Editor (Config->Units) you can define all the units for this project
in Stream Editor (Config->Setti gs) you can define mass units or molar units for flows in Stream Editor
33
Once the column has been defined it is suggested to verify the input data for inconsistent specifications, if you are sure
that all is Ok run the solver (button Solve Column)
34
next example allows to calculate the hydrate formation curve (temperature and pressure conditions) for a given mixture.
From Excel menu File->open , in Excel folder (in Prode Properties installation) select the file hydrate.xls
In this page you can define a mixture including one or more hydrate formers plus water and inhibitors
All the common hydrate formers (C1, C2, C3, IC4, nC4, N2, CO2, H2S) plus water and several inhibitors are permitted,
Methanol, Ethanol, Ethylene glycol plus salts in versions including the electrolyte model.
The procedure allows to specify the presence of water in liquid phase, calculate the relative amount or solve as multiphase
equilibria
35
Getting started from MATLAB
IMPORTANT Microsoft MATLAB support files are located in the directory \Prode\MATLAB
Direct Access
Direct access is through the command-line interface, this interface lets you load an external library into MATLAB memory
and access functions in the library, to load Prode Properties in MATLAB enter
>if not(libisloaded('ppp'))
hfile = ['C:\Program Files\Prode\MATLAB\ppp.h'];
loadlibrary('ppp.dll', hfile);
end
libfunctions ppp
this command will load Prode Properties in memory and print the list of methods avaliable, you may wish to modify
‘C:\Program Files\Prode\MATLAB\ppp.h' to reflect your installation’s settings
Functions in library ppp:
AFOpen CompLD Divi EStrLSS PSep StrGIC StrLV StrST getAji getPatm putMod
AFSave CompLV EStrFMH EStrLV PfPF StrGICp StrLVE StrSv getCC getSUMS putN
AOpen CompMp EStrFML EStrLVE PfTF StrGJT StrLf StrSvd getCNr getT putZ
ASave CompMw EStrGC EStrLf SPF StrGMw StrMDt StrTc getCi getUMC setAc
BFsave CompN EStrGCp EStrPf STF StrGS StrMw StrTcm getCj getUMN setErrFlag
BPF CompNb EStrGCv EStrS StrAc StrGSS StrN StrVv getErrFlag getUMS setKM
BPLine CompPc EStrGD EStrSCp StrCBp StrGV StrPc StrVvd getFCNr getW setMFg
BRegr CompRg EStrGIC EStrSD StrCBt StrGVE StrPcm StrZv getFPNr getWm setMH
CompAc CompSC EStrGJT EStrST StrCPnr StrH StrPf StrlnFv getGij getX setMS
CompCID CompSD EStrGMw EStrZv StrCTp StrHC StrPt StrlnFvd getGji getY setMV
CompDm CompSG EStrGSS ErrMsg StrCTt StrHv StrPts StrlnFvdv getKji getZ setMw
CompF CompSL EStrGV GSep StrCopy StrHvd StrS UMAU getMBPNr initS setOM
CompGC CompSS EStrGVE HPF StrFMH StrLC StrSCp UMCR getMCNr isSDef setOp
CompGV CompST EStrH HPFORM StrFML StrLCp StrSD UMCS getMFg loadSB setPc
CompGf CompSf EStrHC HTF StrFv StrLCv StrSGH UMRAU getMH putAji setS
CompHG CompSol EStrLC HTFORM StrFvd StrLD StrSGS VLLSep getMS putBIP setSOp
CompHL CompTc EStrLCp LFLine StrFvdv StrLH StrSH defErrMsg getMSNr putCC setTc
CompHS CompVP EStrLCv LSep StrGC StrLIC StrSLH edCF getMV putCi setUMC
CompHV CompVc EStrLD LfPF StrGCp StrLJT StrSLS edCS getMod putCj setVc
CompHf DCOL EStrLIC LfTF StrGCv StrLMw StrSS edS getOM putGij setWm
CompID DPF EStrLJT MixF StrGD StrLS StrSSH edSS getP putGji
CompLC DPLine EStrLMw PIPE StrGH StrLSS StrSSS edST getPNr putKji
to access a method in a shared library MATLAB provides the command calllib to call functions in the library, the syntax
for calllib is:
the FunctionName and arguments are detailed in Prode Properties manual, for example we can call the method edSS()
to edit streams with the command
>calllib('ppp', 'edSS')
in the same way you can access other methods in Prode Properties, for example to calculate cp / cv and speed of sound
for vapor fraction of stream 1 at 300 K and 5 Bar
>> calllib(‘ppp’,’EstrGCp’1,300,500000)/’calllib(‘ppp’,’EstrGCv’1,300,500000)
>> ans = 1.3211
>> calllib(‘ppp’,’EstrGSS’1,300,500000)
>> ans = 374.1625
you can call even complex functions as those to plot a phase envelope or calculate a column, for these remember before
to pass an array from Matlab to Prode Properties that you must allocate the memory to avoid system errors.
Finally you can use the unloadlibrary function to unload Prode Properties library from Matlab and free up memory.
>unloadlibrary ppp
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Access from Matlab through scripts
In addition to direct access, you can utilize Prode Properties from Matlab with scripts or mex files (compiled scripts)
In many cases this way is more immediate since you use the original names of the functions in Prode Properties without
need to write additional code.
Prode Properties includes a large number of Matlab scripts installed in directory \Prode\MATLAB\m
Before to utilize the scripts you must
-move the files into a Matlab directory (i.e. a directory where Matlab can access the scripts) , read Matlab documentation
for additional information.
-edit the file pppdir.txt, this file contains a string with path and name of the header file required to instruct Matlab about
the methods avalialable in Prode Properties library, once you have edited move the file on the same location of script files.
function [] = StrGD(stream)
if not(libisloaded('ppp'))
fid = fopen('pppdir.txt'); hfile = fgetl(fid); fclose(fid);
loadlibrary('ppp.dll', hfile);
h = uimenu('Label','Properties');
h1 = uimenu(h,'Label','Edit Properties','Callback','edSS');
h2 = uimenu(h,'Label','Open Archive','Callback','AOpen');
h3 = uimenu(h,'Label','Save a Archive','Callback','ASave');
end
d = calllib('ppp', 'StrGD', stream)
end
>>StrGD(1)
Matlab executes the code within the script, it loads ppp.dll (if not in memory) , creates a menu bar (with the standard
Prode Properties commands) and then executes the method StrGD, to calculate the density.
Notice that the script creates a menu bar which permits to access directly Prode Properties from Matlab GUI,
there are three commands
-edit Streams
-open a archive
-save a archive
h = uimenu('Label','Properties');
h1 = uimenu(h,'Label','Edit Properties','Callback','edSS');
h2 = uimenu(h,'Label','Open Archive','Callback','AOpen');
h3 = uimenu(h,'Label','Save a Archive','Callback','ASave');
37
You can write scripts to solve more complex problems, an example is the script phaseenvelope.m which prints a phase
envelope, to test the script type in Matlab the command
>>phaseenvelope(1)
Matlab will invoke Prode Properties to calculate the phase envelope for the stream 1 , then it plots the result
Notice that from Properties menu bar you can access Properties editor and modify the list of components or models of
each stream
38
Access from MATHCAD
The files and the instructions required to link MathCad with Prode Properties are located in directory \Prode\MathCad
The MathCad support files and the documentation have been provided by Dr. Harvey Hensley
Prode Properties can be easily included as unmanaged code in every Microsoft NET application, for compiling the sample
code
provided with Prode Properties a recent version of Microsoft Visual Studio is required.
From Microsoft Visual Studio compiler menu File->Open->Project/Solution , in NET folder (in Prode Properties installation)
select the file vba.sln
39
As next step you can test the application, from Visual Studio menu Debug->Start Debugging, then once the application is
running :
1) click on the button Prode Properties editor to access the editor, define the streams and units of measurement
2) define a suitable temperature and pressure (with proper units)
3) click on button Compute Properties to print the properties
40
Solving problems (introduction)
There are several different classes of problems which Prode Properties can help to solve but the most common are probably
:
• physical properties of pure fluids and mixtures
• equipment design
• system simulation
Prode Properties provides many methods for the prediction of physical properties, in general a single instruction is required
for calculating a property.
The design and rating of unit operations as distillation columns, towers, pumps, compressors, valves, heat exchangers etc.
is another area where Prode Properties can result useful, the use of programming languages is generally suggested when
dealing with complex problems while some formula in a worksheet can solve the usual work.
The system simulation may be used in the design stage to evaluate parameters, to help achieve an improved design or
applied to existing systems for optimizing operating conditions. Generally the required solution is the list of operating conditions
at the input and output of the operating blocks in the simulation block diagram. When there are no recycle streams or controls
the method for solving the system is very simple : the output information from the first operating block is utilized as input for the
second operating block and so on. However when there are output conditions which may interfere with input conditions some
sort of iteration is required since some or all the equations governing the system may be non linear. There are two well known
methods for solving such a system of non linear equations, the method of successive substitutions and Newton-Raphson,
refer to good books of numerical analysis for additional information.
Streams
Most thermodynamic calcs in Prode Properties library take as reference a stream entity. For example when simulating a
plant it makes sense to define different streams to represent flows in different sections, a stream usually defines
compositions and operating conditions, Prode Properties supports a variable number of streams and most methods in
Prode Properties require a reference to a stream, the reference is a numeric code (a progressive integer starting from 1 for
first stream) .
Streams attributes
As in process simulators each stream may include following information
• a list of components and relative weights
• a value for the operating pressure
• a value for the operating temperature
• a value for the operating flow
• thermodynamic models for different properties
• a list of BIPs
• isothermal flash, for calculating multiphase equilibria at the specified temperature ad pressure
• flash unit (enthalpy, entropy or volume basis), calculates output temperature or pressure, with this unit you can
simulate pipelines, valves, heat exchangers, pumps, compressors and many others operations.
• fixed vapor fraction flash, for constructing phase envelopes, calculating bubble and dew points etc.
• mixer to add the contents of two streams
• divider to subtract a part of flow from a stream
Simulating a plant
transform the flow sheet in a simulation block diagram, fluid and energy flow diagrams are standard engineering tools,
you assign a number to the different streams and identify the basic blocks which will be solved by Prode Properties.
Notice the number which identifies each stream, in this case different numbers mean (possible) different compositions
(we do not consider chemical reactions here), the output of each block can be easily calculated providing the input has
been defined
41
Working with archives, save and load data, default settings
Load and save archives
Archives are files which contain the data required by Prode Properties to work with stream's and units of measurement, when
you open an archive the stream's data and units are loaded, when you choose to save an archive these data are stored in a
file, in this way you can work with many different projetcs.
Prode Properties includes several methods to save and load data as archives.
Properties editor
Prode Properties includes Properties editor, from the editor you have access to
• Streams edit operating conditions, flow, compositions, models, BIPs for all streams
• Config edit all units of measurement and settings
• Chemicals edit all chemical’s data, regress data , add new chemicals
• BIPs edit BIPs, regress data, add new BIPs
From Microsoft VB
Call edSS()
Call edS(8) ‘ start editing stream nr. 8
=edSS()
=edS(8) ‘ start editing stream nr. 8
edSS();
edS(8); // start editing stream nr. 8
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Stream operating
From this page you can :
• select a stream (select / edit stream)
• define a name for the selected stream
• save edited stream data
• Compute different flash operatins
IMPORTANT
before to leave the application remember to save all data into the archive otherways your changes will be lost !
43
Predefined Flash Operations
Prode Properties allows to solve directly from editor many Flash operations
T-P VL
vapor-liquid, two phases, at specified temperature and pressure
T-P VLL
vapor-liquid-liquid, multiphase, at specified temperature and pressure
T-P VLS
vapor-liquid-solid, multiphase,at specified temperature and pressure
LF-P
equilibrium temperature at specified (liquid) phase fraction and pressure
LF-T
equilibrium pressure at specified (liquid) phase fraction and temperature
H-P VL
equilibrium temperature, two phases, at specified pressure and enthalpy
H-P VLL
equilibrium temperature, vapor-liquid-liquid, multiphase, at specified pressure and enthalpy
H-P VLS
equilibrium temperature, vapor-liquid-solid, multiphase, at specified pressure and enthalpy
S-P VL
equilibrium temperature, two phases, at specified pressure and entropy
S-P VLL
equilibrium temperature, vapor-liquid-liquid, multiphase, at specified pressure and entropy
S-P VLS
equilibrium temperature, vapor-liquid-solid, multiphase, at specified pressure and entropy
V-P VL
equilibrium temperature, two phases, at specified pressure and specific volume
V-P VLL
equilibrium temperature, vapor-liquid-liquid, multiphase, at specified pressure and specific volume
V-P VLS
equilibrium temperature, vapor-liquid-solid, multiphase, at specified pressure and specific volume
Copy Stream
copy a stream into another stream
Gas Separator
simulates a gas separation at specified temperature and pressure
Liquid Separator
simulates a liquid separation at specified temperature and pressure
44
Stream Composition
From this page you can :
• define a list of components by selecting components from the library
• specifyi the amount of each component.
45
Stream Models
Select a package
• select a predefined package in the list
Define a model
• specify the model per each property and state
Set a option
• define multiphase as vapor + liquid or vapor +liquid+solid
• reduce the number of trial phases (in multiphase)
• use iso compressibility coeff. to detect the state of each phase
• evaluate stability of each phase in equilibrium
• in phase diagrams, end lines with specified phase fractions when crossing a phase boundary
• in phase diagrams, select EOS root for minimum energy or state
46
BIPs
IMPORTANT
For BIPs the first two columns Ci and Cj define the component’s position in the list (i.e. 1 for the first component , 2 for second
and so on), while othe colums allow to enter the values for the different BIPs required by selected model, note that some
values (for example in Wilson, NRTL etc.models) have units of cal / gr.mol.
Example, binary of methanol and ethyl acetate UNIQUAC A12 : -64.1299, A21 : 644.1931 in the first two columns (c1 , c2) enter
the components relative position in the list, assuming that methanol is the first component and ethyl acetate the second
MPORTANT
Prode Properties allows to define Temperature Dependent BIPs for models as Soave or Peng Robinson, Temperature
Dependent BIPs provide a better accuracy than Temperature Independent BIPs, the database includes many Temperature
Dependent BIPs, BIPs in database have been calculated from VLE points at temperatures about 300 K and may not produce
reliable results at temperatures far from 300 K, in those cases (a typical application could be a phase envelope) it is
recommended to use Temperature Independent BIps or calculate new BIPs for the required range of temperatures.
47
Config Units
From this page you can :
• define the unit of measurement for the different properties
IMPORTANT
Prode Properties is a collection of functions for thermodynamic calculations, these functions receive data, of properties such
as temperature or pressure, a reference to a stream etc. and perform some operations.
With Prode Properties you have complete control over the engineering units, this means that program permits to select from
a list of different units for each property, and Prode Properties automatically converts the input values and the results according
to the selected units.
1) if you set Bar.a as unit for pressure all inputs and outputs will be in that unit !.
2 ) if you wish to define your own set of units remember, before to leave the application, to save data into a archive otherways
your changes will be lost !
48
Config Settings
From this page you can :
• define the different settings as max number of streams, the temperature and pressure at reference conditions, the base
values for entalpy and entropy, convergence tolerance etc.
Prode Properties permits to define several different operating parameters, these parameters are :
IMPORTANT
before to leave the application remember to save all data into the archive differently your changes will be lost !
49
Chemicals data
From this page you can :
• edit and change the physical properties data included in the databank
• save all data in a file
Remove a component :
• select a component from the component’s list
• select the “Remove” button
IMPORTANT
50
Chemicals Settings
From this page you can :
• edit informations (CAS number) required to identify some components .
51
Regress raw data
From this page you can :
• regress raw data into values compatible with chemical’s database
IMPORTANT
Prode Properties flexible datbase format supports more than 15 different correlations (30 in extended version), so for each
property you can select the correlation which best fits experimental data.
52
Binary Interaction Parameters (BIP)
From these pages you can :
• edit Binary Interaction Parameters
• add / remove Binary Interaction Parameters
• regress VLE (vapor-liquid) , LLE (liquid-liquid) , SLE (solid-liquid) data points
• save all data in a file
IMPORTANT
CAUTION you may wish to create a backup of the file bips.dat before to overwrite the file
53
Regress VLE-LLE-SLE data
From this page you can :
• regress VLE-LLE-SLE data for calculating the best fitting paraneters of different models
as first step in BIPs->Data page you must select two components (in this example methanol and water)
The procedure permits to enter experimental (measured) VLE-LLE-SLE data points or fit automatically the model to VLE
points calculated with UNIFAC.
When entering measured VLE (vapor-liquid data points) on each row include in X column the measured liquid molar
fraction of component 1, in Y column the measured vapor molar fraction of component 1, for LLE (liquid-liquid equilibria)
include in X column the measured liquid molar fraction of component 1 in first liquid phase, and in Y column the measured
liquid molar fraction of component 1 in second liquid phase, for SLE (solid-liquid equilibria) include in X column the
measured liquid molar fraction of component 1 in liquid phase, and in Y column the measured solid molar fraction of
component 1, finally enter the temperature and the pressure for that point.
Example of measured VLE data for Methanol-Water
54
Enter the measured data, select the models to regress (in this case Wilson for liquid phase and regulat -ideal- for vapor
phase)
Selecting the button Calculate the procedure calculates the best fitting parameters, shows the calculatd results and the
relative errors (%)
as alternative the procedure offers the option to calculate the best fitting parameters to VLE data points calculated with
UNIFAC, this entirely predictive method doesn’t require experimental data and in some cases can result useful.
55
Select “VLE points calculated with UNIFAC” in “Regress” selector to use this method
Once the paramters have been calculated you must select the “Transfer” button to transfer the results in BIPs->Data page,
from that page you can save the calculated BIPs in database (select Save button) or store permanently in file (select File
button).
56
Parameters of models
From this page you can :
• edit the parameters required by the different models available in library
IMPORTANT
CAUTION you may wish to create a backup of the file bips.dat before to overwrite the file
57
Accessing Prode Properties library
The technique for accessing the methods available in Prode Properties library will depend on which programming language
You use. Languages such as FORTRAN , C, C++ or Microsoft NET (VB,C) exhibit differences in parameter passing in and out
of functions. This may require you to adapt your code from the examples shown here. The calling convention determines how
a program makes a call and where the parameters are passed. PROPERTIES does use of standard calls of Windows API, it
pushes parameters on the stack, in reverse order. When accessing PROPERTIES You must also consider :
• Prode Properties real type is 8 bytes
• Prode Properties integer type is 4 bytes
• parameters are passed by value (with exception of strings which are arrays of characters)
IMPORTANT
C / C++ support files are located in the directory \Prode\C
FORTRAN support files are located in the directory \Prode\FORTRAN
Microsoft NET support files are located in the directory \Prode\NET
Microsoft EXCEL support files are located in the directory \Prode\Excel
Fortran
add ppp.lib file to the list of the files in Your project and include ppp.f90 to instruct the compiler about the methods available in
Prode Properties then access the methods as they were included in your code
REAL*8 tc
INTEGER*4 id
C define the id value here
tc = TC(id)
C / C++
• include the ppp.h header
• add ppp.lib file to the list of the files in Your project
• make sure you use the calling convention of ppp.h header file,
• access the Prode Properties methods
char *name;
name = CompN(1); // returns the name of the first component in the chemical’s file
Microsoft NET ( VB )
see the samples provided with Prode Properties for additional information
• include properties.vba to instruct the compiler about the methods available in Prode Properties and access the methods
CompName = MCompN(1)
Microsoft Excel
Microsoft Excel supports macros and VBA language for defining procedures; both of these can be used to access the functions
in Prode Properties, see the samples provided with Prode Properties for additional information
• include properties.vba to instruct Microsoft Excel about the methods available in Prode Properties and access the
methods
CompName = MCompN(1)
58
Translate resources to different languages
A large part of the resources are stored in the file res.lan , see the paragraph “Data files folder” for additional information about
how to locate the file. The file res.lan is a text file, easily editable by the user.
Example
in English language
N2_NAME = “Nitrogen”;
in French language
N2_NAME = “Azote”;
in Italian language
N2_NAME = “Azoto”;
IMPORTANT
When editing a string take care to modify only the parts enclosed within the braces ”” and do not alter/modify the data structures
composed by special characters as for example ::
Prode Properties includes many methods for defining (via software) the thermodynamic models and the related options, see
the paragraph “Methods to set / access different options” for additional information
59
Units of measurement
Prode Properties allows to define via software the units of measurement, there are methods for defining the units and
methods for retrieving codes and strings, see paragraph “Methods for accessing / defining the units of measurement” and the
samples provided with the package for additional information, in Prode Properties to reference a unit must use a numeric
code
60
Introducing Prode Properties library methods
Prode Properties library includes a range of methods to deal with problems in chemical engineering and to achieve tight
control over the calculations .
integer result = VHF(integer stream, double h, double v, double et, double ep)
Given a stream, the required (final) enthalpy (see the method StrH() for the definition) the required (final) specific volume (see
the method StrV() for the definition) and estimated values for final temperature and pressure (or 0 for automatic estimate),
method solves the flash operation
61
integer result = VSF(integer stream, double s, double v, double et, double ep)
Given a stream, the required (final) entropy (see the method StrS() for the definition) the required specific volume (see the
method StrV() for the definition) and estimated values for final temperature and pressure (or 0 for automatic estimate), method
solves the flash operation
integer result = HSF(integer stream, double h, double s, double et, double ep)
Given a stream, the required (final) entropy (see the method StrS() for the definition) the required (final) entropy (see the
method StrS() for the definition) and estimated values for final temperature and pressure (or 0 for automatic estimate),
method solves the flash operation
62
Methods for stream’ s data access
Prode Properties includes a set of functions for accessing stream parameters and calculating transport properties. Note that
when calculating transport properties the program performs a VLE flash and returns 0 (zero value) when no associated liquid
or gas phase is found.
integer nr = getPNr()
returns the maximum number of phases that procedure can detect
integer nr = getMCNr()
returns the maximum number of components in a stream
64
double s = StrGS(integer stream)
given a stream returns the total (stream) entropy (gas phase)
double v = StrGV(stream)
given a stream returns thecalculated gas viscosity (at operating conditions).
66
Methods for stream’ s definition
Prode Properties includes a set of functions to define a stream by program (as alternative to utilize the Properties Editor)
typical application
call initS()
define the list of components with putCC()
define the mole fraction of each component with putZ()
call setS() to define the stream
utilize the methods described in paragraph “Methods to define thermodynamic models” to define the models
call setW() to define the flow
call loadSB() to load the standard BIPs from database
as alternative to define specific BIPs utilize the methods PutCi(), PutCj(), PutMB(), PutBIP()
integer nr = getMBPNr()
returns the maximum number of (interaction coefficients) binary pairs in a stream
67
double BIP = getBIP(integer stream, integer pos, integer id)
given a stream, position (in binary coeff. list) and BIP identifier (0-max nr. of BIPs for that model) returns BIP.
integer res = PutBIP(integer stream, integer pos, integer id. double Kji)
given a stream, position (in binary coeff. list) BIP identifier (0-max nr. of BIPs for that model) and value stores BIP in that
position of the list.
68
Methods to define stream’s operating conditions
Prode Properties includes a set of functions to define the intial (operating) condition of a stream, these can be utilized as
alternative to the standard initialization via setOp() method
typical application
call rstValidSop()
define compostion in phase 1 with putW()
define phase fraction with putPF()
define phase type with putPT()
set phase 1 as valid , setValidPhase()
continue with another phase (2...n)
define temperature with putT()
define pressure with putP()
set conditions as valid with setValidSop()
Copy of streams
to make a copy of a stream utilize the method
69
Methods for solving staged columns
Note : this method utilizes the standard ANSI C convention for exchanging parameters (see the samples
provided with the software)
Properties includes a procedure for solving staged columns, the column is modeled with stgnr equilibrium stages, column
may include a condenser and a rebolier, stage numbering is bottom up, the bottom stage (reboiler, if specified) is number
one and the top stage (condenser, if specified) is number stgnr
There may be one or more feeds, a feed is modeled by entering liquid on the specified stage and vapor portion to the
stage above (with exception of top stage).
There may be one or more side streams
Heat added/removed on each stage can be specified
Efficiency parameter on each stage can be specified
integer res = DCOL(int csep, int stgnr, int init, double *stgt,double *stgp,double *stgef,double *stgdH,
int prod_h, int btm_h,int fnr,int *fstr,int *fpos,int snr,int *sstr,int *spos,int *sft,
double *sflow,int vnr,double *vrv,int *vtype,int *ptype,int *piv,double *prv,
double*flows)
Parameters :
csep (int) column type : 1 VLE , 2 VLLE , 3 LLE (some features available in extended versions)
stgnr (int) number of stages
init (int) 0 (FALSE) for automatic initialization, 1 (TRUE) when initial temperatures and flows are defined
stgt (double*) vector (stgnr) with stage temperatures
stgp (double*) vector (stgnr) with specified stage pressures
stgef (double*) vector (stgnr) with specified stage efficiency, permitted range 0,1-1
stgdH (double*) vector (stgnr) with specified dH (heat added, removed)
prod_h (int) stream for top product/distillate
btm_h (int) stream for bottom product
fnr (int) number of feeds
fstr (int*) vector (fnr) with the feeding streams
fpos (int*) vector (fnr) with feeds positions 1-stgnr
snr (int) number of side streams
sstr (int*) vector (snr) with the list of side streams
spos (int*) vector (snr) with side streams positions (1-stgnr)
sft (int*) vector (snr) with specified flow type (GAS_PHASE, LIQ_PHASE, see Codes used in Prode library)
sflow (double*) vector (snr) with the specified (on each side stream) side product to feed flow ratio
vnr (int) number of variables to solve
vtype (int*) vector (vnr) with type of variable (seebelow)
vrv (double*) vector (vnr) with calculated values for variable
ptype (int*) vector (pnr) with type of specification (see below)
piv (int*) vector (pnr) with integer values as the position of components in the list
prv (double*) vector (pnr) with values of the specifications to solve
flows (double*) vector with calculated values for vapor/liquid flows in all stages, dimension nrphases*nrc*stgnr
when a condenser is present the reflux is the liquid flow on top stage
Notes :
When passing / returning paramenters the first element in vectors is the element 0
Main variables (1-vnr) are (when specified) reboiler and condenser (partial or total), each variable (of type defined in vtype)
requires a suitable specification (in ptype, piv, prv), usually for reboiler the specification is the product to feed ratio and for a
condenser the reflux ratio, but specifications based on component’s fractions on top and bottom products are permitted, in
these cases specify in piv the position of selected component in the list and in prv the value of the fraction required
Secondary variables are side streams (1-snr), each side stream (defined in sstr, spos) requires (in sflow) a specification
for the side product to (total) feed flow ratio.
The column is modeled with thermodynamics and options defined for the first feed in the list.
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Initialization
in most cases the procedure doesn’t require to initialize values, when required set the variable init to 1 and define the
proper initial values in vectors stgt and flows, note that in a sequence of similar operations (for example when controlling
the operating point of a column) it may result useful to reintroduce the calculated values as starting point for the new
calculus
Examples
Column with 8 stages, 1 feed (stage 4), pressure reboiler 12.5 Bar, pressure top 12 Bar, efficiency 1, dH = 0
csep =1
stgnr =8
init =0
stgp[0] = 12.5
......
stgp[7] = 12
stgef[0] =1
......
stgef[7] =1
stgdH[0] =0
......
stgdH[7] =0
prod_h = stream1
btm_h = stream2
fnr =1
fstr = stream3
fpos =4
vnr =2
vtype[0] =1
ptype[0] =4
piv[0] =2
prv[0] = 0.96
vtype[1] =2
ptype[1] =3
piv[1] =0
prv[1] = 0.4
variables : reboiler , partial condenser and 2 side streams (liquid and gas phases)
specifications : component 2 fraction in top product , bottom product to feed ratio, side streams flow to feed ratio
vnr =2
vtype[0] =1
ptype[0] =4
piv[0] =2
prv[0] = 0.96
vtype[1] =3
ptype[1] =3
piv[1] =0
prv[1] = 0.4
snr =2
sstr[0] = stream4
spos[0] =4
sft[0] = LIQ_PHASE
sflow[0] = 0.12
sstr[1] = stream5
spos[1] =8
sft[1] = GAS_PHASE
sflow[1] = 0.078
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Methods for Reactors
Note : this method utilizes the standard ANSI C convention for exchanging parameters (see the samples
provided with the software)
simulation of reactors
int res = REACT(int streamIn, streamOut, int model, int NrReactions, double **Conv, double Pout, double
dHeat)
Parameters :
streamIn (int) inlet stream
streamOut (int) outlet stream
model (int) model for reactor (see below)
NrReactions (int) number of reactions
Conv (double**) matrix (NrComponents, NrReactions) to specify reactions
Pout (double) output pressure
dHeat (double) heat added, removed
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Methods for fluid flow problems
simulation of single phase, two-phases, multiphase flow on circular pipes
int res = PIPE(int stream, int model, double diam, double rough, double length, double dHeight,
double dHeat)
Parameters :
stream (int) inlet stream
model (int) model for fluid flow and phase equilibria (see below)
diam (double) pipe internal diameter
rough (double) parameter defining relative pipe roughness
length (double) lenght of this segment
dHeight (double) height difference (inlet, outlet)
dHeat (double) heat added, removed
Parameters :
stream (int) inlet stream
t (double) operating temperature (or operating pressure)
method (int) 1 = assume free water present, this option produces conservative values
2 = calculate amount of water in liquid phase
3 = solve as multiphase equilibria, solve phase equilibria including solids as ice
double val = PSPF(int stream, double pout, int model, double param)
Parameters :
stream (int) inlet stream
pout (double) outlet pressure
model (int) model, see below codes 1-4
param (double) for model 1 and 3 specified polytropic efficiency (range 0-1)
for model 2 and 4 (measured) outlet temperature
the procedure can model compression and expansion units such as centrifugal compressors, expansion turbines etc.
the procedure returns
-calculated temperature options 1,3
-calculated efficiency options 2,4
double area = ISPF(int stream, double pout, int model, double *param)
Parameters :
stream (int) inlet stream
pout (double) outlet pressure
model (int) model, see below codes 1-4
param(double) correction parameter, see below the range of values
the procedure models a relief valve at specified operating conditions and returns the calculated area
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Methods for calculating equilibrium lines in phase diagrams
Note : these methods utilize the standard ANSI C convention for exchanging parameters, the distribution
includes samples to show how to utilize these methods in different languages
Prode Properties includes methods for calculating different types of phase diagrams
vapor-liquid
vapor-liquid-liquid
vapor-liquid-solid (**)
typical application
define the stream, set the required phase equilibria (vapor-liquid, vapor-liquid-liquid, vapor-liquid-solid)
call PELnr() to calculate the phase diagram and obtain the number of lines available
on each line call PELP(), PELT(), PELine() to obtain the data for the different lines
if required call PFLine() to calculate a line with specified phase fraction ad state
1 = bubble line
2 = dew line
3 = three phase line
1 = vapor-liquid
2 = vapor-liquid-liquid
3 = vapor-solid
4 = liquid-solid
integer nrpt =PELine(integer stream, integer line, double *P, double *T, int maxpt)
Given a stream, the line and two arrays (0 -maxpt elements) the procedure returns nrpt < maxpt equilibrium points in specified
line
integer nrpt =PVLine(integer stream, integer line, double *P, double *T, double *H, double *S,double *V,int
maxpt)
Given a stream, the line and five arrays (0 -maxpt elements) the procedure returns nrpt < maxpt equilibrium points in specified
line,
in additions to t,p values this method returns enthalpy, entropy and volume values calculated at equilibrium points
this method allows to calculate a line with specified phase fraction in specified state (gas,liquid,solid)
integer nrpt =PFLine(integer stream,double pf, double *P, double *T, int maxpt)
Given a stream, a state, a specified phase fraction and two arrays (0-maxpt elements) the procedure returns nrpt < maxpt
equilibrium points in specified phase fraction line
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Methods for direct access to properties (F,H,S,V) and derivatives (T,P,W)
Prode Properties includes methods for fast access to the procedures for calculating thermodynamic properties, to
access these methods create one or more processes with method DPinit() passing a integer as process code
(permitted range of values 1..5) to identify each process and a stream (caution: must define the stream, i.e. the list
of components and molar fractions, before to call DPinit), then call in sequence the methods for calculating thermo-
dynamic properties passing as first parameter the process code, the methods will return the properties calculated for
the stream associated with that specific process.
Note: Base version allows to define up to 5 iindependent processes
example of application
DPinit(1,stream);
StrHv(1,0,t ,p,X,&HL);
StrHv(1,1,t ,p,X,Y,&HV);
integer res = StrFvd(integer process,integer state,double t ,double p, double *w,double *fg, double *dfgt,
double *dfgp, double **dfgw)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the vector of fugacities
(Pa) and related derivatives vs. temperature (K), pressure (Pa), composition (note : derivatives vs. composition as matrix
[n][m])
integer res = StrFvdv(integer process,integer state,double t ,double p, double *w,double *fg, double *dfgt,
double *dfgp, double *dfgw)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the vector of fugacities
(Pa) and related derivatives vs. temperature (K), pressure (Pa), composition (note : derivatives vs. composition as vector
[n*m])
integer res = StrHv(integer process, integer state,double t ,double p, double *w,double *H)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the molar enthalpy (Kj/
Kmol)
integer res = StrHvd(integer process,integer state,double t ,double p, double *w,double *H, double *dHt,
double *dHp, double *dHw)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the molar enthalpy (Kj/
Kmol) and related derivatives vs. temperature, pressure, composition
integer res = StrSvd(integer process,integer state,double t ,double p, double *w,double *S, double *dSt,
double *dSp, double *dSw)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the molar entropy (Kj/
Kmol-K) and related derivatives vs. temperature, pressure, composition
integer res = StrVvd(integer process,integer state,double t ,double p, double *w,double *V, double *dVt,
double *dVp, double *dVw)
Given a predefined stream the required state (vapor, liquid, solid) ) and operating conditions returns the molar volume (M3/
mol) and related derivatives vs. temperature, pressure, compositionMethods for stream’ s data access
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Extended methods for accessing stream’s properties
These functions (which are otherways equivalent to standard methods) permit in addition to set the operating conditions at
which the required property must be evaluated. This may result useful in many cases, for example when utilizing Prode
Properties methods as macros from Excel cells. Caution : the isothermal flash will reset any previous settings and you should
use with care these methods in sequential calculus.
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Methods for chemical’s file access
Prode Properties includes a set of functions for chemical data file access. Components are referenced via a component code
which is an integer with value in the range 1 to getFCNR()
Integer nr = getFCNr()
returns the number of components in Chemical’s File
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double mp = CompMp(integer code)
given the component code returns the melting point
80
Methods to set / access stream’s names
In Prode Properties streams have several properties including a label (name) which could match (for example) the name of
a line in your project, you can easily set / access these labels through a series of methods.
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Methods to set / access different options
To set / access the different options available in Prode Properties the library includes two methods, getOM() and setOM(),
these methods accept / return a 32 bit integer, each bit in the integer represents a different option, see below a short list of
the most important options available.
to set one or more options call setOM() passing as value a integer with the sum (decimal values) of all required options.
Code State
0 Vapor phase
1 Liquid phase
2 Solid phase
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Table of codes to specify the different models
Caution! Some models may not be available and/or the codes may change in different versions (contact Prode for details).
Code Model
1 Regular
11 Pitzer
21 Hayden-O’Connell
31 Wilson
32 NRTL
33 Uniquac
40 Unifac
50 Soave-Redlich_Kwong (VDW)
51 Soave-Redlich_Kwong API (VDW)
60 Peng Robinson (VDW)
61 Peng Robinson-Wilson (WS)
62 Peng Robinson-UNIQUAC (WS)
63 Peng Robinson-NRTL (WS)
65 Peng Robinson-Wilson (HV)
66 Peng Robinson-UNIQUAC (HV)
67 Peng Robinson-NRTL (HV)
70 BWR
71 BWRS
75 Lee Kesler
76 Lee Kesler (Plocker)
80 SSM simplified Solid Solution Model
81 Hydrates (CPA, VDW-Platteeuw)
90 PC SAFT
95 CPA SRK
96 CPA PR
100 Steam tables (IAPWS 1995)
101 GERG (ISO 18453)
102 GERG (2008)
105 AGA (ISO 20765)
111 COSTALD
112 VT PR
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Methods to define thermodynamic models
To define or retrieve the thermodynamic models associated with a stream the library includes several methods setKM() works
with predefined packages while setMP(), getMP() allow to define specific models on each property (Fg, H, S,V..).
integer res = setMP(integer stream, integer mp, integer model, integer state)
given a stream, property (Fg,H,S..) model and state (Vapor,Liquid,Solid) this method sets the specified model for that property
and returns TRUE in case of success, otherwise returns FALSE
Code Property
1 Fugacity
2 Enthalpy
3 Entropy
4 Volume
5 Viscosity
... (additional properties available in extended versions)
Table of codes to specify the different base values in setHB() and setSB()
Code Procedure
1 initial values specified by user (values of t and val)
2 initial values are enthalpy of formation (or entropy of formation) and temperature 25 C
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Methods to control error’s messages
PROPERTIES includes a set of functions to control the error messages. By default PROPERTIES produces an error message
via a Microsoft Windows Dialog Box every time an error is discovered. This approach can slow down the process when a long
sequence of errors occurs in an extended calculation sequence, such as an iterative convergence calculation. A better
solution in that situation is to provide a status flag that can be interrogated and used by the users at convenient points in the
sequence.
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Methods for accessing / defining the units of measurement
Prode Properties includes methods for accessing and defining the units of measurement, these methods utilize a numeric
code for identifying the correspondent quantities, refer to the paragraph “Access via software to the units of measurement” for
a list of these codes.
Additional methods
double p = getPatm()
returns the internal reference (user defined) for atmosferic pressure quantity.
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Application examples
We present here some notes about Prode Properties applications in form of FAQ that should assist users to easily extend
features or add interfaces.
87
How to define directly a stream (without accessing the Properties Editor)
Prode Properties includes methods to access (read and write) each different value in a stream, making it possible for the user
to create procedure to define / edit / update directly each value without going through the Properties editor
Following list presents the methods for accessing all items
Call initS(Stream)
Call setMP(Stream, Fg, SRK, 0) ‘ see the paragraph “Codes used in Prode library”
Call setMP(Stream, Fg, SRK, 1)
........................... ‘ define the models for all required properties and states
Call putZ(Stream, 1, z1)
Call putCC(Stream, 1, cc1)
Call putZ(Stream, 2, z2)
Call putCC(Stream, 2, cc2)
Call setS(Stream) ‘ validates stream
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How to save and restore streams to / from a file
Archives are files which contain a copy of all compositions, operating conditions, units of measurement, settings etc. ,
archives are useful for creating copies of your work otherways all data will be lost when leaving the application.
The library includes methods to load and save archives , see the paragraph “Methods to load / save archives” for the list.
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Error messages
PROPERTIES may generate the following error messages. For some of these, an action is suggested
Internal error
This error may depend from several different conditions, the most common is a wrong parameter in a function (i.e. an attempt
to pass a value out of permitted range). Check Your code.
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Calculation basis
The user can specify which method to use selecting the models.
Please refer to the paragraph “reference literature” and “Models” for additional information about the methods.
Viscosity
gas
low pressure mixing rule according Wilke (1950) , operating conditions correction according Stiel and Thodos (1964).
liquid
logarithmic average mixing rule, pressure correction according Lucas (1981)
Thermal conductivity
gas
low pressure mixing rule according Mason and Saxena (1958), operating conditions correction according Stiel and Thodos
(1964)
liquid
mixing rule according Li (1976)
Surface tension
mixing rule according MacLeod-Sugden
Heat of combustion
weight average mixing rule according ISO std. (database contains values in Kj/Kg)
Flammability limits
mixing rule according Le Chatelier as discussed by Coward & Jones (1952)
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Chemical’s File format
Note : all data dependent correlation’s in chemicals file have a range of temperature for application, outside this range they
may provide inconsistent results. Prode Properties checks for this range (as defined by high and low limits in chemicals file)
and attempts to extend data when required (when operating conditions are outside the range of application of correlations),
this may produce in some cases inconsistent results with simple models and properties which require differentiation, for
example specific heat capacity.
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Liquid vapor pressure correlation
type of equation
unit for property
unit for temperature
low temperature limit
high temperature limit
A-E (5 parameters)
Surface tension
type of equation
unit for property
unit for temperature
low temperature limit
high temperature limit
A-E (5 parameters)
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Solid thermal conductivity correlation
type of equation
unit for property
unit for temperature
low temperature limit
high temperature limit
A-E (5 parameters)
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Sources of data
Data in chemical data file come from several sources including :
• “Dechema Chemistry Data ser.” text books
• “DIPPR data collection” text books
• “Technical Data Book, Petroleum Refining”
Due to the large differences in critical and transport properties found in different sources, DIPPR (AICHE Design Institute for
Physical PRoperty Data) reference has been selected as a default.
Component’s identification
Components are identified by name (from DIPPR list) , chemical formula and Identification number.
Consistency tests
When relations exist between thermodynamic properties (i.e. acentric factor and critical pressure and temperature, vapor
pressure and heat of vaporization etc.) a consistency test has been performed.
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Models
The base version includes this set of thermodynamic models, additional models are available in extended versions
Regular
Properties calculated according ideal fluid law
Wilson
Properties calculated according Wilson (G.M.Wilson 1964)
NRTL
Properties calculated according NRTL (Renon and Prausnitz, 1968)
UNIQUAC
Properties calculated according UNIQUAC (Abrams and Prausnitz, AICHE J. 1975)
UNIFAC
Liquid activity coefficient calculated according UNIFAC (Fredeslund, Jones, Prausnitz, AICHE J. 1975)
Soave-Redlich-Kwong
Different variants of Soave Redlich Kwong model (Giorgio Soave, 1972) are available,
base version includes standard and extended version of Soave Redlich Kwong model, extended version includes (for each
fluid)
5 parameters calculated to fit the set of experimental data (saturation pressures, densities, latent heats) available in DIPPR
or DECHEMA pure fluid data collections.
PR , Peng Robinson
Different variants of Peng Robinson model (D.Y.Peng, D.B. Robinson, 1976) are available,
base version includes standard and extended version of Peng Robinson model , extended version includes (for each fluid)
5 parameters calculated to fit the set of experimental data (saturation pressures, densities, latent heats) available in DIPPR
or DECHEMA pure fluid data collections.
BWRS , Benedict-Webb-Rubin-Starling
Properties calculated according Benedict-Webb-Rubin Starling Han (1972)
CPA SRK
Properties calculated as Q = Qphys + Qass where Qphys is derived from Soave Redlich Kwong model and Qass is the
association term (G.M. Kontogeorgis, E. Voutsas, I. Yakoumis, D.P. Tassios 1996)
The model includes (for each fluid) 5 + 2 (ass.) parameters calculated to fit the set of experimental data (saturation pressures,
densities, latent heats) available in DIPPR or DECHEMA pure fluid data collections.
CPA PR
Properties calculated as Q = Qphys + Qass where Qphys is derived from Peng Robinson model and Qass is the association
term (G.M. Kontogeorgis, E. Voutsas, I. Yakoumis, D.P. Tassios 1996)
The model includes (for each fluid) 5 + 2 (ass.) parameters calculated to fit the set of experimental data (saturation pressures,
densities, latent heats) available in DIPPR or DECHEMA pure fluid data collections.
Hydrates
Hydrate phase calculated according VDW-Platteeuw procedure and CPA-SRK model for solid, vapor and liquid fugacities.
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UNIFAC functional groups
The underlying idea in UNIFAC method is that a molecule can be considered as a collection of functional groups. The main
advantage of this approach is that from a relatively small number of functional groups the properties of many different
molecules can be predicted. The UNIFAC model is useful for estimating solution behaviour in the absence of experimental
data. Prode Properties incorporates the UNIFAC Group Contribution revision 5 (January 1992, J.P.Baker).
Following the main groups and subgroups table :
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