CCD Nical
CCD Nical
[File: TV-CAM-ANA_E00R02.doc]
CCD CAMERA
N23
TV CAMERA FOR USE WITH
X-RAY IMAGE INTENSIFIER
Service Manual
October 2004 Release 1
SUMMARY
1. INTRODUCTION 2
2. SAFETY INSTRUCTIONS 2
2.1. Warnings 2
2.2. Environmental risks and disposal 2
2.3. Symbols 2
3. DESCRIPTION 3
3.1. Identification labels 3
3.2. Description 3
4. TECHNICAL DATA & CERTIFICATIONS 4
5. MAINTENANCE AND CLEANING 5
5.1. Maintenance 5
5.2. Cleaning 5
6. CCD CAMERA N23 DESCRIPTION 5
7. COMPONENT POSITIONS 6
7.1. POSITIONING OF CAMERA HEAD 6
7.2. POSITIONING OF CCU 6
8. STANDARD INSTALLATION 7
8.1. Camera Head (CCD head adjustments) 7
8.2. CCU adjustment 7
8.3. Set up points 8
8.4. Customer Set up 9
8.5. Factory set up only 10
9. CCD CAMERA CONNECTORS 11
9.1. CCD camera head connector 11
9.2. Command 12
9.3. Block diagram CCU rack N23 14
10. FUNCTION AND MEMORY CONTROL 15
10.1. Memory function of CCD camera 15
10.2. Recording to and playback from memory modes. 15
10.3. Direct access memory (ADD5=1) 16
10.4. Manual selection mode (ADD5=0, ADD1=1, ADD0=0) 16
10.5. Multiple cine-loop mode without position reset (ADD5=0, ADD1=0, ADD0=1) 17
10.6. Multiple cine-loop mode with position reset (ADD5=0, ADD1=0, ADD0=0) 18
10.7. Erasing memory mode (ADD5=0, ADD1=1, ADD0=0) 18
11. ELECTRICAL DIAGRAMS 18
11.1. General circuit diagram and block diagram of N23 CCD system. 18
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 1/20
1. INTRODUCTION
The CCD camera N23 system acquires and digitizes radiological images.
This equipment must be used in accordance with the manual and is not intended for any use outside of that herein described.
The N23 is a device component and interfaces to x-ray equipment and as such must be used by qualified personnel only with
knowledge of all x-ray protection.
The user is also responsible for all additional compliance certification and correct function at time of installation.
2. SAFETY INSTRUCTIONS
NICAL S.p.A. accepts no responsibility for any misuse of the CCD camera N23 outside of its original design and description as set
forth in manual.
Furthermore NICAL S.p.A accepts no responsibility for any damages to camera, operator, and patient, due to incorrect installation or
unauthorized modification (mechanical or electrical) and misuse of N23 CCD system.
2.1. Warnings
1. Read these instructions carefully. Save these instructions for future reference.
3. Slots and openings in the cabinet are provided for ventilation; to ensure reliable operation of the product and to protect it
from overheating, these openings must not be blocked or covered.
4. This product should be operated from the type of power indicated on the marking label. If you are not sure of the type of
power available, consult NICAL Company.
5. When the CCD camera is turned on make a white test in according to verify the quality image.
The CCD CAMERA N23 contains some materials that can be recycled at the end of its life cycle.
In particular the system contains the following materials:
Iron, copper, lead, aluminium, non-biodegradable plastics, and fiber of glass printed circuit boards.
2.3. Symbols
Symbol Description
DC Direct current
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 2/20
3. DESCRIPTION
1 2
Made in Italy
3.2. Description
N23 50 N I 0 1
A 0 Frames
50 CCIR 625/50 1 32 Frames
60 EIA 525/60 2 256 Frames
4 512 Frames
N Normal
R Rotation
Video 1 Video 2 Video 3 - Video 4
N 525 / 625 --- ---
0 525 / 625 525 / 625 ---
A Main analog board only
1 525 / 625 525 / 625 525 / 625
I Digital + H/V Inversion +
recursive filter 2 525 / 625 525 / 625 1049 / 1249
H Digital + H/V Inversion + 625 50Hz 625 50Hz 625 100Hz
3
DRF(Dynamic recursive filter). 525 60Hz 525 60Hz 525 120Hz
CABLE CABLE
CONTROL + PWR CABLE CAMERA HEAD CABLE
(Female DB25) (female DB9)
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 3/20
4. TECHNICAL DATA & CERTIFICATIONS
Operating conditions :
Working temperature range: -10°C to +45°C
Store temperature range: -40°C to +55°C
Humidity: Operating to 95% relative humidity (non-condensing)
Mechanical specifications :
Control unit: dimension (WxDxH)/ Weight: 226 x 120 x 46mm 0,550 Kg
Camera head: dimension (φ x H)/Weight : (Standard) 85x87mm 0,460 Kg
(with Rotation) 101x87mm 1,1 Kg
Approvals :
Safety: EN 60601-1
EMC: EN 60601-1-2
Others: CE-label according 93/42 CEE directive for medical devices.
Options :
360° Continuous rotating camera head (with slip ring)
C-Mount
Zoom lens
Neutral density filter: 25% or 50% light transmission
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 4/20
5. MAINTENANCE AND CLEANING
5.1. Maintenance
The system will serve you well if you take care of it.
Maintenance guide
Frequency Description
2 years Cable connection and condition inspection
1 year Image quality check
5.2. Cleaning
The N23 CCD camera, manufactured using printed circuit board with SMD technology, offers better performance than NICAL’ s
well know N20 camera system. It uses the same camera head of CCD camera N20 and the same wiring and controls. All previously
offered configurations are available in the new system along with vertical-horizontal inversion and continuous 360° rotation. Digital
integrated image processing has been changed from 9 to 10 bit output resolution for better performance. This new system allows
obtaining 512 frames memory with icons and numbered frames displayed. These new characteristics put the new N23 CCD at the top
of the standard resolution CCD cameras for x-ray image intensifier and radiological applications.
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 5/20
7. COMPONENT POSITIONS
Place camera head into output phosphor well of image intensifier (see figure below).
Line up holes at 120’ and fasten with screws to intensifier. If necessary it is possible rotate camera head 90° by 90° with screws at
the bottom of the cover head.
NOTE: For best performance it’s better to insulate the camera head from the ground system. For this reason the camera head has
a special superficial treatment to insulate the head when it is fixed with screws to the system. Be sure to use plastic insulation with
screw to fix head at the system.
ALUMINIUM
COVER
ALLEN SCREW
METAL BODY
ADJUSTABLE IMAGE
DISTANCE RING IMAGE INTENSIFIER
INTENSIFIER
CCD
ADAPTER
CCD
ADAPTER IMAGE
INTENSIFIER
SET
SCREW
CCD ADAPTER
Line up holes at the bottom of the cover CCU and fasten with screws to the system.
82 mm
18,7
5 mm
217 mm
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 6/20
8. STANDARD INSTALLATION
All the CCD cameras are calibrated in Nical Company and the customer may regulate the following functions only:
XCD01
ADJUSTABLE ALLEN
SCREW 1
DISTANCE
RING
CD2-BOARD
FOCUS
2
3
4
IRIS
DRV 61-BOARD
TP1
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 7/20
8.3. Set up points
1
R94 2 J5
3
P1 P2 P3
J2
J6
1 2 3 4
R157 1 SW2 1 23 P4
2 SW4
3
1 23
P11
J4
R156 R163 1 23
1
SW3 P5 P6 P8 P9 P10 P7
2
3 N23_ANB1
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 8/20
8.4. Customer Set up
1
2 J5
3
P1 P2 P3
J2
J6
1 2 3 4
1 23 P4
SW4
1 23
P11
J4
1 23
P5 P6 P8 P9 P10 P7
N23_ANB1
SHADING
Using correct dose uniformity, regulate the trimmers P7, P8, P9 e P10 until to obtain on the monitor the maximum uniformity.
The jumper J4 enables or rejects this regulation.
KV AUTO
It is possible to change the answer sensibility of control system dose. In according to change the sensibility, use trimmer P11. The
trimmer P4 changes the action point of the control (video level).
CIRCLE
Using trimmer P6 it is possible to change the diameter of video circle. The trimmer P5 regulates the circle area where it finds the
dose automatic control (ROI). In according to select the video or the auto circle move the jumper J2. The trimmers P1, P2 and P3
regulate the centering and the symmetry.
GAMMA CORRECTION
It is possible change the gamma value. Moving jumper J6 in position 1-2 the gamma level corresponds to 0, 4; while moving jumper
J6 in position 2-3 the gamma level is equal to 1.
VIDEO 1 OUTPUT
On BNC VIDEO 1 are possible changing two signals:
Analogic video 1Vpp 75Ω or a square wave signal 5Vpp at 25Hz/30Hz in according to sync x-ray systems in pulsed fluoroscopy.
To obtain the analogic video move jumper SW4 in position 2-3; while to obtain the square wave signal move jumper SW4 in
position 1-2.
ROTATION
In the systems where the CCD camera head has the rotation:
1. Manual reset. (Factory default). Jumper J5 position 1-2. To bring camera head to 0 position ground pins CW (pin 17) and
CCW (pin 4) on interface connector DB25 at the same time.
2. Automatic reset when system turned on. Jumper J5 position 2-3.
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 9/20
8.5. Factory set up only
R94
R157 1 SW2
2
3
R156 R163
1
SW3
2
3
N23_ANB1
GAMMA
The system is adjustable in according to have a gamma 0, 4. The gamma value can be modified to 1 moving jumper J6. The video
level of gamma correction is adjustable using trimmer R94 and it never must modify other than it necessary to change some
components. In according to make these adjustments apply a video input (CCD camera head) of 3Vpp and regulate this trimmer until
to obtain a value of 0,7Vpp on output VIDEO 1.
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 10/20
9. CCD CAMERA CONNECTORS
9
6
Command rotation
Command motor 1
Command motor 2
DESCRIPTION
Power Supply
Ground video
Video signal
signal
0
1
COMMAND
VIDEO
PIN 1
PIN 6
PIN 2
PIN 3
PIN 9
PIN 5
GND
M1
M2
DC
R0
VIDEO
* M1
*M2
*R0
DC
5
7
9
6
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 11/20
9.2. Command
+24V
14
GND
2
AUTO-OFF 15
+KV
3
-KV 16
4
CONTROL
ROT-ANT
CCW 17
5
ROT-ORA
LIH CW
18
6 CCD N23H: DRF
X0 FILTER CCD N23: MD
19
7
X4 FILTER
X8 FILTER
20
8 X16 FILTER
INVH
HORIZONTAL INV.
21
9
INVV
FREEZE-A VERTICAL INV
22
10
FREEZE-B
MWR
23
11
ADD1 ADD0
24
12
ADD2
ADD3
25
13
ADD4
ADD5
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 12/20
NAME SIGNAL PIN DESCRIPTION
+24V IN 1 POWER SUPPLY: 20÷30 V
GND IN 14 GROUND REF.
AUTOMATIC WHITE LEVEL.
AUTO-OFF IN 2 OPEN: ON
GND: OFF
OUT= +18V IF DOSE IS TOO LOW.
-KV OUT 3
OUT= 0V IF DOSE IS CORRECT OR TOO HIGH.
OUT= +18V IF DOSE IS TOO HIGH.
+KV OUT 15
OUT= 0V IF DOSE IS CORRECT OR TOO LOW.
ANALOG KV CONTROLL. OUT= 0÷12 V.
OUT = 0V IF DOSE IS TOO LOW.
CONTROL OUT 16
OUT = 12V IF DOSE IS TOO HIGH.
OUT = 6V IF DOSE IS BALANCED.
ROT-ORA GND: CLOCK WISE ROTATION. IF GND AT THE SAME
IN 17
CW TIME WITH PIN 4 (ROT-ANT) RESET TO 0° ANGLE.
GND: ANTI CLOCK WISE ROTATION. IF GND AT THE
ROT-ANT
IN 4 SAME TIME WITH PIN 11 (ROT-ORA) RESET TO 0°
CCW
ANGLE
OPEN: LIVE IMAGE
LIH IN 5
GND: LAST IMAGE OLD
DRF OPEN: DYNAMIC RECURSIVE FILTER
IN 18
CCD N23H GND: STANDARD RECURSIVE FILTER
MD OPEN: MOTION DETECTION
IN 18
CCD N23 GND: STANDARD RECURSIVE FILTER
X0, X4, X8, X16 ALL HIGH
NOISE FILTER = 2
LEVEL
X0 IN 6 GND: NOISE FILTER = 0
X4 IN 19 GND: NOISE FILTER = 4
X8 IN 7 GND: NOISE FILTER = 8
X16 IN 20 GND: NOISE FILTER = 16
INVH OPEN: REAL IMAGE
IN 8
HOR. INV. GND: HORIZONTAL IMAGE INVERSION
INVV OPEN: REAL IMAGE
IN 21
VERT. INV. GND: VERTICAL IMAGE INVERSION
OPEN: LIVE IMAGE
FREEZE-A IN 9
GND: FREEZE THE IMAGE IN VIDEO 3
OPEN: LIVE IMAGE
FREEZE-B IN 22
GND: FREEZE THE IMAGE IN VIDEO 3
MWR IN 10 SEE MEMORY OPERATION
ADD0 IN 23 SEE MEMORY OPERATION
ADD1 IN 11 SEE MEMORY OPERATION
ADD2 IN 24 SEE MEMORY OPERATION
ADD3 IN 12 SEE MEMORY OPERATION
ADD4 IN 25 SEE MEMORY OPERATION
ADD5 IN 13 SEE MEMORY OPERATION
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 13/20
9.3. Block diagram CCU rack N23
VIDEO SIGNAL
FROM CCD HEAD
+24V (Pin 1)
X0 (Pin 6)
A/D 10 BITS
X4 (Pin 19)
X8 (Pin 7)
X16 (Pin 20)
CCD N23H: DRF (Pin 18)
CCD N23: MD (Pin 18)
RECURSIVE FILTER
LIH (Pin 5)
INVERSION H/V
HOR. INV. (Pin 8)
LIH
VERT. INV (Pin 21) D/A 10 BITS
VIDEO 2
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 14/20
10. FUNCTION AND MEMORY CONTROL
The pins used for memory function are the following 10;
LIH, FREEZE_A, FREEZE_B, MWR, ADD0, ADD1, ADD2, ADD3, ADD4, ADD5.
There are 5 memory modes listed below.
• Direct access mode. Allows the recording or display of the first 32 positions of memory.
• Manual selection mode. Allows the user to move indicator to desired position to guarantee recording/playback at a specific
position.
• Multiple Cine-Loop mode without reset. Allows the recording/ playback of images in sequential order at a selected speed
starting from actual indicator position.
• Single Cine-Loop Mode with reset. Allows the recording/playback of images in sequential order at a selected speed starting
from initial (first) indicator position.
• Erasing Memory. Allows the erasing of the full memory.
The MWR write/read command signal manages the memory storage operations described as follow:
MWR DESCRIPTION
Memory Write. If MWR= GND user can record an image to the memory. The video input (Live or LIH)
0 present on BUS is transferred to the memory at the position where indicator is found and with selected mode.
(See list of modes.)
Memory Read. If MWR= OPEN (1) user can playback an image from the memory. The frame displayed will
correspond to indicator position at this time. The frame will be transferred to BUS with selected mode. (See
1
list of modes.)
Write memory with the image present on BUS (LIVE), for all the setting-value
0 X X 1 of the other 3 commands.
1 1 1 0 Read memory frames and images are transferred on both monitor A and B
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 15/20
10.3. Direct access memory (ADD5=1)
DESCRIPTION
ADD5 ADD4 ADD3 ADD2 ADD1 ADD0
DESCRIPTION
ADD5 ADD4 ADD3 ADD2 ADD1 ADD0
CLK
0=DWN MANUAL UP OR DOWN MODE
0 RESET
1=UP 1 0
CLK
(UP) The indicator of frame memory position is moved to
0 1 1 1 0 the next successive position. (position ⇐ position+1)
CLK
(DOWN) The indicator of frame memory position is
0 1 0 1 0 moved to preceding frame in memory. ( position ⇐
position-1)
CLK
(RESET) The indicator of frame memory position is
0 X X 1 0 moved to initial frame of stored image sequence.
(position = 1)
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 16/20
10.5. Multiple cine-loop mode without position reset (ADD5=0, ADD1=0, ADD0=1)
DESCRIPTION
ADD5 ADD4 ADD3 ADD2 ADD1 ADD0
MULTIPLE CINE-LOOP MODE WITHOUT
RESET
0 1 0 1 0 1 Speed 6 fps
0 1 0 0 0 1 Speed 3 fps
0 0 1 1 0 1 Speed 1 fps
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 17/20
10.6. Multiple cine-loop mode with position reset (ADD5=0, ADD1=0, ADD0=0)
DESCRIPTION
ADD5 ADD4 ADD3 ADD2 ADD1 ADD0
MULTIPLE CINE-LOOP MODE WITH
RESET
0 1 0 1 0 0 Speed 6 fps
0 1 0 0 0 0 Speed 3 fps
0 0 1 1 0 0 Speed 1 fps
DESCRIPTION
ADD5 ADD4 ADD3 ADD2 ADD1 ADD0
0 X X X 1 1 ERASING MEMORY
11.1. General circuit diagram and block diagram of N23 CCD system.
Boards Description
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 18/20
NICAL S.p.A.
Via Soffredini, 43
20126 – Milano
ITALY
Tel.+39-02-2571110
FAX.+39-02-2572207
email: [email protected]
http:\\www.nical.com
NICAL Spa CCD CAMERA N23 Service Manual Release 1 Page 19/20
Ht-
l-.]-É
ge 6l--l
:l-.1 iE Fù
L-i t---i
11f--
B+J ro Fl
g s -
- \
r-rn
l q i l
:l-1 i' l----o,:
is
r!
3Y-r
q é :
e; !:
--e
-e
-€
--o
r : :
rccE:csÉ!c9É
Bt gtt
,6
-)È
- | -:
-, l
: rL---r
é
- t
- i -:
i=t È- |
l È "T'
P
g+;TJi
,,tL-l
t l
i+ci+s
l t -
f } - ! e
g
"r:!
iT'
È . ):
: t
t É :-t- a
É l
,|H
,'H
É3
'rH
z.
I
c)
r,H H
5.ó
,,Hl HI+\J
ga
'Hl
o +co
N) +l 'rH
+@
C,
J
z.
N)
N) (,1
I
x
c)
b
ls
(a
t)
o
=