1,000 Base cost ({ield erected), $1,000 10 Figure B-1 30 «50-100 300 500 1,000 Absorbed duty, million Btu. hr. Process Furnace Cott, $ = (Base cont(Fy + Fa + Finder Pyrtyate er Refornec Feraace Cost, $= [Base cone (Fy « Fy Indes Adjustment factors C fob Desisn Type Fa Fat Pai. (By Process beater 1.00 Carbon steel 0,00 Upto. 300 Pyrolysis 110 Chroae/asly 0:35 4,000 Reforaee (without Suicless 0.75 3,500 cualys) 135 2,000 5 X30 3.000 sit abese factors ate uted individually, add 1.00 t0 the above values. Process furnaces. Desiga Pressure Required Furnace type Absorbed heat duty, Btu. hr. Design pressure, psig. Radiant tube material Basis of chart Process heater Box or “A-frame” construction Carbon steel tubes Design pressure, 500 psi Field erected Time base Mid-1968 Exponent Size exponent 0.85 Costy = cost, (sizez/size))* Included Complete field erection Subcontractor indirects 0.00 0.10 os 0.25 0.40 0.60 Source: Guthrie. K.M.: "Capital Cost Estimating.”” Chemical Engineering, Mar. 24. 1969. p. 114,ee ~~ — ‘ | 100 1 3.8 10 30 50 Absorbed duty, million Btu./hr. Required ‘Time base Absorbed heat duty, Btu./hr. Mld-1968 Design pressure, psig. Radiant tube material Exponent @ Size exponent 0.85, Basis of chart Process heater type Included Cylindrical construction Complete field erection Carbon steel tubes ‘Subcontractor indirects Design pressure, 500 psi. Fired Heater Coat, $ = [Base cost(ty ~ a + Fyllindex Adtuatment factors : Radiant Tube Design Presssre, Design Tye Fe Meceial Fat Pai we Cylindrical 1.00 Carbon steel 0.00 Upco, 3000.00 Dowdiem 1:3) Chrome/moly 2.45 1.900 0.3 Stainless 0.50 1.300020 Ul ehene factors are wsed individually, 24d 1,00 10 the above values. Be Directed fired heaters. : Guthrie, K.M.: “Capital Cost Estimating." Chemical Engineering, Mar. 24, 1969,Fob. equipment cost, $1,000 100 Ee " cH 30) | 4 7 7 10} Ed 5 | FE TY] TT i Ld 100 300 500 1,000 3,000 10,000 Surface area (calculated), sq. ft. Required Time base Surface area, sq. tt. Mid-1968 Design tys Tube , shell material Exponent. Design pressure ‘Size component 0.65 Design temperature Included Basis of chart Complete fabrication Floating head . e Carbon steel construction Design pressure, 150 psi. Exchanger Cort, f= [Bese cont (Fa Fy) x Fal index Adjeatmont tuctore Design Type Fa Ketcle, reboiler 1.35. Flossing bead 1.00 U tube oss Fixed tube sheet 0.80 0.00 “If these factors are 0.10 used individually, 025 dd 1.00 to these 052 values. + 1,000 0.59 Ruel/Tebe Materials, Fa Sustece Aces, CS! CS/ CSCS! SS/ CY Monel/ S/T Sq. Fe. CS Brest Mo SS SS Monel Move! Ti Ti 1.05 1.60 134 250 200 3.20 410 10.28 110 175 178 3.10 3.30 5.20 10.60 hay bere 225) 2.26 3656.13. 10.75 nyo 215 2eif 3.75 425. 8.93 13.05 B32 230 3.52" 4:30 493 1106 16.608 8 8 8 3 Base cost (field erected), $1,000 1 100 300 500 1,000 3,000 10,000 Calculated area Required Exponent « Surface area, sq.ft. Size exponent 0.80 e@ Design pressure, psig. Tube material Included Tube bundle Basis of chart Fan and motor Carbon steeltubes Casing, structure Motor drive Stairways, steel Individual construction Field erection Subcontractor indirects Time base Mid-1968 ‘Ate Coolet Cost, $ = (Base coselFy + Fe + Fallinder Adjestnent factor Pressure Reting. Tobe Lengthy, Pai. 5 res oFe 150 1.00 6 0.00 250 1.03 20 0.03 300 110 u 0.10 1,000 nas xe os id ss chese faccors ate used individually. 2d 1.00 to the above rslues et Air coolers. ‘eo : Guthri 4. K.M.: "Capital Cost Estimating,” Chemical Engineering, Mar. 24. 1969.vervca tabeeaton: Fem, sautoment cot. $1,000 e os! Recwired Tame bane Oramerer wa'1968 Lengen (engn reste, 25 Exponent Shem See erponent vertical 0.65 Freres ont ore} erzonta 0.60 asin ena Caraon tee materat 30 om design oressure ASME coae contractor Shoo tration Included Verses Shel ane 2 hand aezes and mareay Tay supports Horizont ‘Shel 0d heeds Nozzles and manetys States 2 Process Veasel Cost, $ » (Base cost x Fa x Fylladex ‘Adjustment factore Fa Fa Shell Material Clad Sol Carboc sceel 1.00 1.00 Stainless 316-225 3.67 Mosel 309M Titasium 4B ray 8-SPressure vessels, vertical and horizontal “Capital Cost Estimating,” Chemical Engineering, Mar. 24, Source: Guthrie, K.M 1969 n 114 Pressure Factor(Pump and diver, ob, cost, $100 Centrifugal urine 10 ar) 1,000 10,000 A factor, opm. xa Requled Tne basa Iced Capaciy, som. 81968 Pumping unit Difernta assure, oi Driver and coupling Section pressure, ig. Exponant ‘ase plata Syatem temo. cF- svarageexsoneat 052 Casing material Come Pe Ca ee cet ag te ‘TEEEEESERS Figure B-6 Centrifugal pumps and drivers, Source: Guthrie, K.M.: “Capital Cost Estimating,” Chemical 1969, p. 114. fe Spee i ae ee sree BO NB 100,000 Engineering, Mat. 24s ee ne 1,000, g 100h~ 8 Reciprecating/motor 3 2 10] Reciprocating/ steam (direct acting) 1 10 100 1,000 10,000 100,000 C/H factor, gpm. x Reciprocating Pamp Cont, 4 = (1 Required Time base Included Apne ttre Capacity, gpm. Mig.A968 Pumping unit Maceisl Fa Ditterenial pressure. si. Driver and coupling et, Sealeapenst pd, j90) soo uw ‘Suction pressure, psig. Exponent Base plate ay Syrcem tempererure, °F. 230390830 Boay materia! ‘Average exponent 0.70 is D 5 Sales 20 Few 10 12 ta Figure B-7_ Reciprocating pumps and drivers. Source: Guthrie, K.M.: “Capital Cost Estimating,” Chemical Engineering, Mar. 24, 1969, p. 114. Required Exponent Tray stack height, ft. Size exponent 1.0 Tray diameter, tt. Tray spacing, in. included Tray type Trays (as specitied) Material Supports All fittings Time base, ‘Shop fabrication Mid-1968 Shop installation > = 5 10 Tray stack h Figure B-8 Tray costs for distillation columns. (Use vertical vessel charts for shell) Source: Guthrie, K.M.: “Capital Cost Estimating,” Chemical Engineering, Mar. 24, 1969,RESUMEN DE COSTO DEL CAPITAL Por: lo del trabajo: Fecha’ Localizacién: Capacidad: Fecha efectiva a la cual se aplica el estimado: Tipo de indice: Valor del indice de costo proyectado: ESPECIFICACIONES DE | ocr aase | FACTORDE | costooe | FactorDe | Factor oe | Factor DEL PACIDAD (cp xinoices | MODULO moouto | mareriat | presion | Tipo De (DIMENSION) P DEsNUDO |} DESNUDOCmd | Fm Fp EQUIPO Fé Materiales Base =| ‘Materiales Reales = Costo total de médulo simple MDA = __ Imprevisto y honorarios ‘SUM (Cfob) x 0.18 = Costo de Médulo Total cIM= Instalaciones auxiliares Capital Basico SUM (Cmd) x0.30= |