GOVERNMENT COLLEGE OF TECHNOLOGY

(An Autonomous Institution Affiliated to Anna University)

Coimbatore - 641 013

Curriculum and Syllabi

MECHANICAL ENGINEERING
(Full Time)

2012
Regulations

OFFICE OF CONTROLLER OF EXAMINATIONS

GOVERNMENT COLLEGE OF TECHNOLOGY
THADAGAM ROAD, COIMBATORE - 641 013

PHONE 0422 - 2433355 FAX: +91 0422 - 2433355

email: [email protected]
 VISION AND MISSION OF THE INSTITUTION

VISION

To emerge as a centre of excellence and eminence by imparting futuristic technical

education in keeping with global standards, making our students technologically
competent and ethically strong so that they can readily contribute to the rapid advancement
of society and mankind

MISSION

 To achieve Academic excellence through innovative teaching and learning practices.

 To enhance employability and entrepreneurship
 To improve the research competence to address societal needs
 To inculcate a culture that supports and reinforces ethical, professional behaviors for
a harmonious and prosperous society
 DEPARTMENT OF MECHANICAL ENGINEERING
GOVERNMENT COLLEGE OF TECHNOLOGY

VISION AND MISSION OF THE DEPARTMENT

VISION

Towards a Global Knowledge Hub, striving continuously in pursuit of excellence in

Mechanical Engineering Education, Entrepreneurship and Innovation.

MISSION

 To impart total quality education through effective hi-tech teaching-learning

techniques and department-industries collaboration.
 To mold the young dynamic potential minds to emerge as full-fledged future
professionals so as to achieve top ten ranking status in the national level.
 To achieve international standards to fulfill the Government‟s “Make In India”
industrial policy through innovation and research.
 DEPARTMENT OF MECHANICAL ENGINEERING
GOVERNMENT COLLEGE OF TECHNOLOGY

PROGRAMME EDUCATIONAL OBJECTIVES (PEOs)

The following Programme Educational Objectives are designed based on the department
mission

The PEO‟s are to facilitate graduating students to

PEO 1: acquire basic knowledge and expertise necessary for professional practice
in mechanical engineering for higher studies and research
PEO 2: attain and practice technical skills to identify, analyze and solve complex
problems and issues related to mechanical engineering
PEO 3: possess a professional attitude as an individual or a team member with
consideration for society, professional ethics, environmental factors and
motivation for life-long learning
 DEPARTMENT OF MECHANICAL ENGINEERING
GOVERNMENT COLLEGE OF TECHNOLOGY

PROGRAMME OUTCOMES (POs)

Students pursuing in the Mechanical Engineering (Department) Programme should at the

time of their graduation be in possession of the following

PO 1: Ability to apply acquired theoretical and practical technical know-how to

solve real-life engineering problems.
PO 2: Ability to model and analyze products, meeting quality and reliability
standards.
PO 3: Ability to design mechanical systems, meeting varied needs of industries.

PO 4: Ability to develop solutions for complex problems involving multiphysics

PO 5: Ability to use software tools and Information Technology for mechanical

engineering domain.
PO 6: Ability to innovate solutions to fulfill the social needs.

PO 7: Ability to formulate sustainable engineering proposals meeting the

environmental needs
PO 8: Ability to uphold the dignity of engineering profession by ethical practices.

PO 9: Ability to plan and execute projects as individuals and as a team

PO 10: Ability to communicate and write report for knowledge transfer.

PO 11: Ability to contribute the society through lifelong learning

PO 12: Ability to apply administrative and financial management principles for

effective project implementation.
 BRANCH: B.E MECHANICAL ENGINEERING
DURING 2012-2013 AND ONWARDS
FOUR YEAR B.E PROGRAMME

FIRST SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M1Z1 COMMUNICATION SKILLS IN ENGLISH-I 25 75 100 3 1 0 4
2 12M1Z2 ENGINEERING MATHEMATICS - I 25 75 100 3 1 0 4
3 12M103 APPLIED PHYSICS 25 75 100 3 0 0 3
4 12M104 BASICS OF ELECTRICAL SCIENCES 25 75 100 3 0 0 3
5 12M105 ENGINEERING MECHANICS 25 75 100 3 1 0 4
6 12M106 PROGRAMMING WITH C and C++ 25 75 100 3 0 0 3
PRACTICAL
7 12M107 PHYSICS LAB 25 75 100 0 0 3 2
8 12M108 ENGINEERING GRAPHICS 25 75 100 2 0 3 4
9 12M109 C AND C++ PROGRAMMING LAB 25 75 100 0 0 3 2
TOTAL 900 29

SECOND SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M2Z1 COMMUNICATION SKILLS IN ENGLISH II 25 75 100 3 1 0 4
2 12M2Z2 ENGINEERING MATHEMATICS II 25 75 100 3 1 0 4
3 12M203 RENEWABLE ENERGY SYSTEMS 25 75 100 3 0 0 3
4 12M204 MATERIALS TECHNOLOGY 25 75 100 3 0 0 3
5 12M205 ENGINEERING CHEMISTRY 25 75 100 3 0 0 3
6 12M206 MANUFACTURING TECHNOLOGY I 25 75 100 3 0 0 3
PRACTICAL
7 12M207 WORKSHOP 25 75 100 0 0 3 2
8 12M208 CHEMISTRY LAB 25 75 100 0 0 3 2
ENGINEERING GRAPHICS & DRAFTING
9 12M209 25 75 100 0 0 3 2
LAB
TOTAL 900 26
 THIRD SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M3Z1 ENGINEERING MATHEMATICS III 25 75 100 3 1 0 4
ENVIRONMENTAL SCIENCE AND
2 12M302 25 75 100 3 0 0 3
ENGINEERING
3 12M303 FLUID MECHANICS AND MACHINERY 25 75 100 3 1 0 4
4 12M304 ENGINEERING METALLURGY 25 75 100 3 0 0 3
5 12M305 MANUFACTURING TECHNOLOGY II 25 75 100 3 0 0 3
6 12M306 STRENGTH OF MATERIALS 25 75 100 3 1 0 4
PRACTICAL
7 12M307 MACHINE DRAWING 25 75 100 1 0 3 2
STRENGTH OF MATERIALS AND FLUID
8 12M308 25 75 100 0 0 3 2
MECHANICS AND MACHINERY LAB
MANUFACTURING TECHNOLOGY
9 12M309 25 75 100 0 0 3 2
LABORATORY-I
TOTAL 900 27

FOURTH SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M401 PROBABILITY AND STATISTICS 25 75 100 3 1 0 4
2 12M402 METROLOGY AND MEASUREMENTS 25 75 100 3 0 0 3
APPLIED ELECTRONICS AND
3 12M403 25 75 100 3 0 0 3
MICROPROCESSOR
4 12M404 ELECTRICAL MACHINES AND DRIVES 25 75 100 3 0 0 3
5 12M405 KINEMATICS OF MACHINES 25 75 100 3 1 0 4
6 12M406 ENGINEERING THERMODYNAMICS 25 75 100 3 1 0 4
PRACTICAL
7 12M407 ELECTRICAL ENGINEERING LAB 25 75 100 0 0 3 2
A) METROLOGY LABORATORY 12.5 37.5 50 0 0 2 1
8 12M408
B) METALLURGY LAB 12.5 37.5 50 0 0 2 1
9 12M409 MICROPROCESSOR LAB 25 75 100 0 0 3 2
TOTAL 900 27
 FIFTH SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
ENGINEERING ECONOMICS AND
1 12M501 25 75 100 3 0 0 3
MANAGEMENT
2 12M502 DESIGN OF MACHINE ELEMENTS 25 75 100 3 1 0 4
3 12M503 THERMAL ENGINEERING 25 75 100 3 1 0 4
4 12M504 DYNAMICS OF MACHINES 25 75 100 3 1 0 4
5 12M505 TURBO MACHINES 25 75 100 3 1 0 4
HYDRAULICS AND PNEUMATIC
6 12M506 25 75 100 3 0 0 3
CONTROLS
PRACTICAL
A)DYNAMICS LABORATORY 12.5 37.5 50 0 0 2 1
7 12M507
B) INSTRUMENTATION LABORATORY 12.5 37.5 50 0 0 2 1
8 12M508 THERMAL ENGINEERING LABORATORY-I 25 75 100 0 0 3 2
TOTAL 800 26

SIXTH SEMESTER
Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M601 OPERATIONS RESEARCH 25 75 100 3 1 0 4
2 12M602 FINITE ELEMENT ANALYSIS 25 75 100 3 1 0 4
3 12M603 DESIGN OF TRANSMISSION SYSTEMS 25 75 100 3 1 0 4
COMPUTER AIDED DESIGN AND
4 12M604 25 75 100 3 0 0 3
MANUFACTURING
5 12M605 HEAT AND MASS TRANSFER 25 75 100 3 1 0 4
6 E-I ELECTIVE : I 25 75 100 3 0 0 3
PRACTICAL
THERMAL ENGINEERING
7 12M607 25 75 100 0 0 3 2
LABORATORY-II
8 12M608 CAD/CAM LABORATORY 25 75 100 0 0 3 2
TOTAL 800 26
 SEVENTH SEMESTER

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 12M701 AUTOMOBILE ENGINEERING 25 75 100 3 0 0 3
2 12M702 INDUSTRIAL ROBOTICS 25 75 100 3 0 0 3
3 12M703 TOTAL QUALITY MANAGEMENT 25 75 100 3 0 0 3
4 12M704 REFRIGERATION AND AIR CONDITIONING 25 75 100 3 1 0 4
5 E-II ELECTIVE:II 25 75 100 3 0 0 3
6 E-III ELECTIVE:III 25 75 100 3 0 0 3
PRACTICAL
SIMULATION AND ANALYSIS
7 12M707 25 75 100 0 0 3 2
LABORATORY
8 12M708 MANUFACTURING TECHNOLOGY LAB II 25 75 100 0 0 3 2
TOTAL 800 23

EIGHTH SEMESTER

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
THEORY
1 E-IV ELECTIVE IV 25 75 100 3 0 0 3
2 E-V ELECTIVE: V 25 75 100 3 0 0 3
PRACTICAL
3 12M801 PROJECT WORK 50 150 200 0 0 12 6

TOTAL 400 12
 LIST OF ELECTIVES FOR B.E.
MECHANICAL ENGINEERING
(SIXTH SEMESTER)

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks L T P C
marks
1 12M6E0 POWER PLANT ENGINEERING 25 75 100 3 0 0 3
DESIGN OF JIGS,FIXTURES AND PRESS 100
2 12M6E1 25 75 3 0 0 3
TOOLS
3 12M6E2 COMPUTATIONAL FLUID DYNAMICS 25 75 100 3 0 0 3
4 12M6E3 MACHINE TOOL DESIGN 25 75 100 3 0 0 3
5 12M6E4 DESIGN FOR MANUFACTURE 25 75 100 3 0 0 3

(SEVENTH SEMESTER)

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks
marks L T P C

1 12M7E0 MANAGEMENT ACCOUNTING 25 75 100 3 0 0 3

BASIC FRENCH/INITIATIVE TO GERMAN
2 12M7E1 25 75 100 3 0 0 3
LANGUAGE
3 12M7E2 INTERNAL COMBUSTION ENGINES 25 75 100 3 0 0 3
ENTREPRENEURSHIP AND PRODUCT
4 12M7E3 25 75 100 3 0 0 3
DEVELOPMENT STRATEGIES
MANUFACTURING,PLANNING AND
5 12M7E4 25 75 100 3 0 0 3
CONTROL
6 12M7E5 COMPOSITE MATERIALS 25 75 100 3 0 0 3
HUMAN VALUES AND PROFESSIONAL
7 12M7E6 25 75 100 3 0 0 3
ETHICS
8 12M7E7 MECHATRONICS 25 75 100 3 0 0 3
9 12M7E8 WELDING TECHNOLOGY 25 75 100 3 0 0 3
PLANT LAYOUT AND MATERIAL
10 12M7E9 25 75 100 3 0 0 3
HANDLING
 (EIGHTH SEMESTER)

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks
marks L T P C
PROCESS PLANNING AND COST
1 12M8E0 25 75 100 3 0 0 3
ESTIMATION
2 12M8E1 NANO TECHNOLOGY 25 75 100 3 0 0 3
KNOWLEDGE BASED SYSTEMS IN
3 12M8E2 25 75 100 3 0 0 3
MANUFACTURING
4 12M8E3 NEWER PRODUCTION PROCESSES 25 75 100 3 0 0 3
5 12M8E4 SUPPLY CHAIN MANAGEMENT 25 75 100 3 0 0 3
6 12M8E5 INDUSTRIAL TRIBOLOGY 25 75 100 3 0 0 3
7 12M8E6 LEAN MANUFACTURING 25 75 100 3 0 0 3
8 12M8E7 PRECISION ENGINEERING 25 75 100 3 0 0 3
RELIABILTY AND TOTAL PRODUCTIVE
9 12M8E8 25 75 100 3 0 0 3
MAINTENANCE
10 12M8E9 NUMERICAL METHODS 25 75 100 3 0 0 3

(SPECIAL INDUSTRIAL ELECTIVES)

Final Credits
S. Course Session Total
Course name Exam
No. Code marks marks
marks L T P C

DESIGN, MANUFACTURE AND

1 12MIE1 25 75 100 3 0 0 3
INSPECTION OF GEARS
DESIGN, MANUFACTURE AND TESTING
2 12MIE2 25 75 100 3 0 0 3
OF PUMPS
 12M1Z1 COMMUNICATION SKILLS IN ENGLISH I
(Common to all branches of Engineering and Technology)

L T P C
3 1 0 4
OBJECTIVES:
To prepare the students with basic grammar, vocabulary, pronunciation and the
errors pertaining to them.
To tune their ears through listening at/ for specific contexts / purpose
To improve their reading skills to understand the linguistic components and to do
specific follow up activities.
To make them practice general and technical writing comparatively at simple
contexts.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: establish a basic understanding of grammar
CO 2: learn the basic vocabulary
CO 3: improve basic technical writing skills
CO 4: think and write creatively for comparatively smaller tasks
CO 5: develop reading and understanding skills with respect to skimming and scanning

UNIT I (09)
Tenses - Word formation- Vocabulary (Synonyms & Antonyms)- Listening and transfer of
information-Pronunciation Practice-Word Stress-Sentence Stress-Intonation-Introducing oneself-Role
play activities based on real life situations- Non-Verbal Communication -Reading Comprehension
(Skimming and Scanning)- An introduction to Letter Writing – E-Tender Notices

UNIT II (09)
Technical Vocabulary-Abbreviations & Acronyms- Commonly Confused Words- Active Voice to
Passive Voice-Impersonal Passive- Listening at Specific Contexts such as Airport, Railway Station,
Bus Stand, Sea Port/Shipboard etc - Debates on Chosen Topics -Reading For Identifying Stylistic
Features- Recommendations-Letter to the Editor of a News Paper

UNIT III (09)

Subject-Verb Agreement (Concord) - Preposition-Listening to News in English- Mini Oral
Presentation on the assumption of a historian, celebrity, famous Personality etc.- Reading and
Note-making- - Notice-Agenda- Memo-Advertisement and Slogan Writing

UNIT IV (09)
Common Errors in English-Conditional Statements -Use of Modal Auxiliaries- Definition-Listening to
a Discussion at a Business Meeting- Group Discussion on chosen topics-Reading for interpreting
tables, charts etc. - Writing E-mails-Graphic Description
UNIT V (09)
Extensive Reading- APJ Abdul Kalam‟s “Wings of Fire”- An Abridged Special Edition for Students.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

REFERENCE BOOKS
1. Meenakshi Raman, Sangeetha Sharma, “Technical Communication: English Skills
for Engineers” Oxford University Press: New Delhi, 2008
2. RizviAshrav.M, “Effective Technical Communication” Tata McGraw
Hill‟NewDelhi, 2005
3. Herbert, A.J, “Structure of Technical English”, the English Language Society.
4. Authentic NET Resources
 12M1Z2 ENGINEERING MATHEMATICS I
(Common to all branches)

L T P C
3 1 0 4

COURSE OBJECTIVES:
On completion of this course, students will be familiar with
wider applications in engineering problems using Matrix theory and its properties.
area of hyperbolic functions and solid geometry leading to solve sphere, cone and
cylinder problems
applications of differential equations and integral calculus leading to bending of
beams, electric circuits and transmission lines.
functions of two variables including extremum problems and Leibnitz rule of
integration.
performing double and triple integration

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply eigen values and eigen vectors of a real Matrix, Reduce quadratic form
to canonical form
CO 2: identify and solve problems using hyperbolic functions and apply solid
geometry for solving problems
CO 3: apply differential calculus to solve problems on curvature, evolute and
envelopes
CO 4: apply Taylor’s theorem, Lagrangian multiplier method, Jacobians -
differentiation under integral sign for two independent variables.
CO 5: calculate the area using double integral and the volume using triple integral

UNIT I: MATRICES (09)

Characteristic equation – Eigen values and Eigen vectors of a real matrix -
Properties of Eigen values - Cayley-Hamilton Theorem(statement only) and
applications- Diagonalisation by similarity transformation - Reduction of quadratic
form to canonical form.

UNIT II: HYPERBOLIC FUNCTIONS AND SOLID GEOMETRY (09)

Hyperbolic functions and Inverse Hyperbolic functions -Identities-Real and imaginary
parts- solving problems using hyperbolic functions. Sphere – tangent plane – Orthogonal
spheres - Cone- right circular cone – Cylinder – right circular cylinder.

UNIT III: APPLICATIONS OF DIFFERENTIAL CALCULUS (09)

Curvature - cartesian and polar coordinates – centre and radius of curvature - circle of
curvature -Evolutes - Envelopes - Evolutes as envelope of normal.
UNIT IV: FUNCTION OF SEVERAL VARIABLES (09)
Function of two variables - Taylor‟s theorem (statement only) and expansions - maxima
and minima - constrained maxima and minima by Lagrangian multiplier method -
Jacobians - differentiation under integral sign.

UNIT V: INTEGRAL CALCULUS (09)

Gamma and Beta functions - Double integration - Cartesian and Polar Coordinates –
change of order of integration - Area as double integral – Triple integration
–Volume as a triple integral - Transformation to Cylindrical and Spherical
co-ordinates.
LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Veerarajan.T., “Engineering Mathematics”, for Semesters I and II , Tata McGraw Hill
Publishing Co., New Delhi., 2010.
2.Dr.Kandasamy.P., Dr.Thilagavathy.K and Dr.Gunavathy.K., “Engineering
Mathematics”, for First Year B.E/B.Tech, S. Chand & Co., Ram Nagar, New
Delhi, 2010.

REFERENCES
1. N.P.Bali., Dr. Manish Goyal., “A text book of Engineering Mathematics”, vol. I ,
University science Press, New Delhi, 2010.
2. H.C.Taneja., “Advanced Engineering Mathematics” ,vol. I,
I.K.InternationalPub.HousePvt.Ltd., New Delhi, 2007.
3. Baburam., “Engineering Mathematics”, vol. I, Pearson, New Delhi, 2010.
4. B.V.Ramana., “Higher Engineering Mathematics” ,Tata McGraw Hill
Publishing Co., New Delhi, 2007.
5. Grewal B.S.,“Higher Engineering Mathematics” ,(40th Edition) Khanna Publishers,
New Delhi., 2007
 12M103 APPLIED PHYSICS
(Common to Civil, Production and IBT)

L T P C
3 0 0 3

COURSE OBJECTIVES:
Upon completion of this course, the students will be familiar with
concepts and types of lasers and its applications.
theory of fibre optics principles and its applications.
origin of quantum physics and schrodingers’ equation and applications.
principles of ultrasonic and their industrial applications.
fundamentals of crystal physics and its packing factor calculations.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: analyze the construction and working of CO2, Nd-Yag, Semiconductor and Dye
lasers
CO 2: explain fiber optics and classify fibers based on index profiles and modes.
CO 3: analyze the dual nature of matter using Heisenberg's Uncertainty principle and
Schrodinger's time independent and dependent wave equations
CO 4: apply piezoelectric detector method for industrial applications.
CO 5: compare crystalline and non crystalline materials and describe the lattice
structure, coordination number and packing factor for crystals

UNIT I: LASERS (09)

Introduction- Principle of laser action - characteristics of laser - Spontaneous emission
and Stimulated emission –Einstein‟s coefficients - population inversion – methods of
achieving population inversion -Types of pumping –Optical Resonator - Types of Lasers
– Principle, construction and working of different types of laser- CO2,Nd-YAG,
Semiconductor laser and Dye laser- applications of laser -Lasers in microelectronics,
welding, heat treatment, cutting – holography – construction and reconstruction of a
hologram – applications of holography.

UNIT II: FIBER OPTICS AND APPLICATIONS (09)

Introduction – Basics Principles involved in fiber optics- Total internal reflection –
Structure of optical fiber –Propagation of light through optical fiber –Derivation for
Numerical Aperture and acceptance angle - fractional index change - Preparation of
optical fiber- Crucible and Crucible technique - Classification of optical fiber based on
materials, refractive index profile and Modes - Splicing-fusion and multiple splices -
Light sources for fiber optics.- LED- Detectors- Principle of photo detection - PIN
Photodiode, - Fiber optical communication links-Fiber optic sensors-Temperature,
displacement.
UNIT III: QUANTUM PHYSICS AND APPLICATIONS (09)
Limitations of classical Physics - Introduction to Quantum theory - Dual nature of
matter and radiation- de-Broglie wavelength in terms of voltage, energy, and temperature
–Heisenberg‟s Uncertainty principle – verification - Schrödinger‟s Time independent and
Time dependent wave equations – physical significance of a wavefunction - Particle in a
one dimensional deep potential well– microscope – basic definitions of microscope -
Electron microscope-Scanning Electron Microscope (SEM)-Transmission Electron
Microscope (TEM).

UNIT IV: ULTRASONICS (09)

Introduction – properties of ultrasonic waves – production of ultrasonic waves
Magnetostriction effect- Magnetostriction generator- Piezoelectric crystals -
Piezoelectric effect- Piezoelectric generator- Detection of ultrasonic wave – kundt‟s tube
method – sensitive flame method – thermal detector method – piezo electric detector
method- cavitation - industrial applications- ultrasonic drilling- ultrasonic
welding- ultrasonic soldering and ultrasonic cleaning-Non- destructive Testing-Pulse
echo system, through transmission and resonance system.

UNIT V: VACUUM SCIENCE (09)

Introduction - Importance of vacuum in industries - Properties of Design procedure of a
vacuum Pump - Schematic diagram of a vacuum system - Pumping speed and
throughput - Types of pumps-Rotary vane type Vacuum pump(oil sealed), Diffusion
Pump and Turbo Molecular Pump - Measurement of High Vacuum-McLeod Gauge-Pirani
Gauge-Penning Gauge.

TOTAL 45

TEXT BOOK
1. Ganesan S. Iyandurai N, “Applied Physics”, KKS Publishers, Chennai, 2007

REFERENCES
1.Gaur R K and Gupta S L-“Engineering Physics”, Dhanpat Raj and sons, 2002
2. Avadhanulu M N and Kshirsagar P G, ”A textbook of Engineering Physics”, S.Chand
and Company Ltd, New Delhi, 2005
3. Arumugam M- “Engineering Physics”, Anuadha Publishers, 2002
4. Jayakumar S, “Engineering Physics”, RK Publishers, Coimbatore, 2003
 12M104 BASICS OF ELECTRICAL SCIENCES
(Common to Production)

L T P C
3 0 0 3
COURSE OBJECTIVES:
The basic concepts of electric circuits and perform mesh and node analysis.
Construction and operation of electrical machines and transformers.
Semiconductor diodes and applications.
Basic device and circuit level knowledge on different transistors.
The basic knowledge on working principles of SMPS and UPS.
Characteristics and simple applications of Op-Amps.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: analyze simple DC circuits and AC circuits.
CO 2: utilize the significance of Electrical machines and Transformers
CO 3: apply knowledge on semi-conductor diodes and its applications.
CO 4: appreciate the importance of SMPS and UPS for computers
CO 5: utilize Amplifiers and Oscillators using transistor circuits
CO 6: design simple arithmetic circuits using op-amps

UNIT I: FUNDAMENTALS OF ELECTRIC CIRCUITS (09)

Ohm‟s law &Kirchoff‟s laws – D.C circuits-Alternating current fundamentals - Circuit
elements & phasor diagram – power – Real and Reactive power - power factor – Series,
Parallel circuits – loop and nodal analysis –star delta conversion simple problems.

UNIT II: THREE PHASE SYSTEM AND ELECTRICAL WIRING (09)

Three phase system – star and delta connections – solutions of balanced three phase
circuits – three phase power equation – power measurements – domestic and industrial
wiring

UNIT III: FUNDAMENTALS OF ELECTRONICS (09)

Operating principles and characteristics of PN junction diode, Zenerdiode,
BJT,FET,UJT,SCR. - light emitting diode – Photo diode. Rectifiers – half wave, full wave
and bridge rectifiers using diodes with and without filters.

UNIT IV: FUNDAMENTALS OF COMMUNICATION ENGINEERING (09)

Principles of PAM, PWM, PPM-PCM – Transmitter and receiver-optical communication
– Characteristics of optic fiber cable transmitter and receiver. Types of signals: Analog
and Digital signals-spectrum of signals – telecommunication services – transmission
paths. Modulation and Demodulation: basic principle of amplitude and frequency
modulations – Generation and detection of AM and FM.
UNIT V: T.V AND RADAR COMMUNICATION SYSTEMS (09)
Radio, T.V.(Black and Colour)-Interlaced systems-composite video signal – microwave,
satellite, RADAR- RADAR range-pulsed RADAR system(Principles and block diagram
approach only)

TOTAL 45

TEXTBOOKS
1. Premkumar.N. „Basic Electrical Engineering‟, Anuradha Agencies Pub.,1989
2. Anokhsingh,‟Principles of Communication Engineering‟,S.Chand& Co.,1984
3. Arumugam.M.andPremkumar.N,„‟Electric Circuit Theory”,Khanna Publishers, 1989.

REFERENCES
1. Murugesh Kumar K., „Basic Electric Science and Technology‟,Vikas Publishing
House Pvt Ltd,2002.
2. Ashok Raj, „Modern Electronic Communication Theory & Systems‟, Vol.1 Umesh
Publications, 1990.
 12M105 ENGINEERING MECHANICS
(Common to Civil, Production, EEE and EIE)

L T P C
3 1 0 4
COURSE OBJECTIVES:
To analyze the force systems, friction and to study the dynamics of particles, impulse
and momentum

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: analyze the problems related to machine structures and friction
CO 2: apply concepts of geometrical properties such as moment of inertia
CO 3: solve problems on dynamics, momentum and impulse

UNIT I: INTRODUCTION TO MECHANICS AND FORCE CONCEPTS (09)

Definition of mechanics – characteristics – system of forces – parallelogram, triangle and
polygon law of forces – resultant of a force system – resultant of a concurrent, coplanar
and parallel force system – resolution and composition of forces – Lami‟s theorem –
moment of a force – physical significance of moment-Varignon‟s theorem – resolution of
a force into force and couple – force in space –addition of concurrent forces in space –
equilibrium of a particle in space.

UNIT II: FRICTION (09)

Frictional resistance – classification of friction- laws of friction –coefficient of
friction-angle of friction – angle of repose –– cone of friction – free body
diagram-advantages-equilibrium of a body on a rough inclined plane – non-concurrent
force system - ladder friction – rope friction – wedge friction. Simple machines-concept
of lifting machines-law of lifting machine – efficiency– mechanical advantages – velocity
ratio and their relationship.

UNIT III: GEOMETRICAL PROPERTIES OF SECTION (09)

Introduction – concept of first moment – definition of centroid – centroid of an area –
centroid of simple figures - composite sections – bodies with cutparts-moment of inertia
– theorem of moment of inertia – moment of inertia of composite sections – principal
moment of inertia of plane areas- radius of gyration.

UNIT IV: BASICS OF DYNAMICS (09)

Definition – kinematics and kinetics – displacements, velocity and acceleration-
Equations of motion -Types of motion – Rectilinear motion of a particle with uniform
velocity, uniform acceleration, varying acceleration – motion curves – motion under
gravity – relative motion – curvilinear motion of a particle – projectiles – angle of
projection – range – time of flight and maximum height.Newton‟s second law of motion –
linear momentum – D‟Alembert‟s principle, Dynamics equilibrium –– work energy
equation of particles– law of conservation of energy – principle of work and energy.
UNIT V: IMPULSE MOMENTUM AND IMPACT OF ELASTIC BODIES (09)
Impulsive force – Impulse – linear impulse and momentum – Equations of momentum –
principle impulse and momentum – impulsive motion – conservation of momentum.
Definition – Time of compression, restitution, collision – law of conservation of
momentum – Co-efficient of restitution – types of impact – collision of elastic bodies by
direct central impact and oblique impact – collision of small body with a massive body –
loss of kinetic energy.
LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. S.S. Bhavikatti and K.G. Rajasekarappa, “Engineering Mechanics”, New Age
International (P) Ltd. 1999.
2. S.C. Natesan, “Engineering Mechanics”, Umesh Publications, 5-B north market,
Naisarak, Delhi , 2002.

REFERENCES
1. F.B. Beer and E.R. Johnson, “Mechanics for Engineers”, Tata Mc.Graw Hill
publishing Ltd, 1996.
2. S. Timoshenko and Young, “Engineering Mechanics”, Mc.Graw Hill, 4th Edition,
1995.
3. Irving shames, “Engineering Mechanics”, Prentice Hall of India Ltd, Delhi, 1980.
4. Domkundwar V.M and Anand V. Domkundwar, “Engineering Mechanics (Statics and
Dynamics)”, DhanpatRai& Co. Ltd, 1st Edition, 2006.
5. SuhasNitsure,”Engineering Mechanics”, Technical Publications, Pune, 1st edition,
2006
 12M106 PROGRAMMING WITH C AND C++
(Common to Production)
L T P C
3 0 0 3
COURSE OBJECTIVES:
Basic hardware and software components, problem solving techniques and
development of algorithms.
Usage of basic programming elements, control structures and arrays in C.
Different user defined data types, functions and pointers and effectively use in
development of efficient C programs.
Various storage classes, structures, unions in C.
DOS services, I/O programming, memory management and graphics.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: use algorithm, Flow chart and pseudo code for solving the given problem.
CO 2: list, identify and use components of C for writing programs in C
CO 3: identify and apply functions and pointers for writing program in C
CO 4: effectively use storage classes and structures in C program
CO 5: develop file handling applications and graphical applications using C

UNIT I: PROGRAMMING WITH C AND C++ C FUNDAMENTALS (10)

Introduction – character set – identifiers and keywords – data types – variables –
operators – input/output statements. Control statements – branching – looping – nested
control structures.

UNIT II: FUNCTIONS, POINTERS, STRUCTURES AND UNION (10)

Function definition – accessing function – function prototypes, 1D array, multi
dimensional arrays - passing arrays to functions. Declaration of pointers – passing
pointers. Structures and Unions.

UNIT III: OUTLINE OF C++ AND CLASSES AND OBJECTS (09)

Preprocessor – header files – input/output statements. Classes –declaration of classes –
member functions – objects – nested classes – constructors - destructors – inline member
function – friend functions.

UNIT IV: INHERITANCE AND OVERLOADING (09)

Single inheritance – direct base classes – indirect base classes – types of derivation:
public inheritance, private inheritance, protected inheritance – Accessing public, private
and protected data. Function overloading – scoping rules for function overloading-
overloading assignment operator.

UNIT V: POLYMORPHISM AND DATA FILE OPERATION (07)

Polymorphism –early binding – late binding – virtual functions. Opening and closing of
files – reading / writing a character from a file.
 TOTAL: 45
TEXT BOOKS
1. E. Balagurusamy “Programming in ANSI C” TMH publications,2010.
2. D. Ravichandran “Programming with C++” TMH publications,2010.

REFERENCES
1. Pradeep Dey and Manas Ghosh, “Programming in C”, Oxford University Press, New
Delhi, 2011.
2. Byron Gottfried “Programming with C” TMH publications,2010.
3. Robert Lafore“ Object Oriented Programming in TURBO C++” Galgotia
Publication Pvt Ltd, 2001.
4. E. Balagurusamy “Programming with C++” TMH publications,2010.
5. D. Ravichandran “Programming with C” TMH publications,2010.
6. Amitava Nag, UdayMandal “Numerical Methods and Programming” TMH
publications,2011.
 12M107 PHYSICS LABORATORY
(Common to Civil, Production and IBT)
(Any eight experiments)
L T P C
0 0 3 2
COURSE OBJECTIVES:
Upon completion of this course, the students will be familiar with
wavelength of prominent spectral lines by using Spectrometer
determining the thickness of the given paper using Air wedge.
Young's modulus and determination of micro particle size.
calibrate ammeter, voltmeter to find out the rigidity by modeling.
calculating the input impedance and output admittance forward gain by using NPN
transistor kit.
determination of resistance of an unknown coil and understand transistor
characteristics.
determining the rigidity modulus, movement of inertia by using Torsional
pendulum.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: demonstrate normal incidence method using Spectrometer and visualize the
disturbance of wave fronts using air wedge
CO 2: analyze cantilever bending using Koening's method and determine size of
particle
CO 3: demonstrate thermal conductivity of a bad conductor in form of a disc using
Lee’s method
CO 4: calibrate ammeter and voltmeter and derive equations of rotational motion of a
torsional pendulum
CO 5: determine resistance of a coil using Carey Foster's bridge and analyze
characteristics of a transistor

LIST OF EXPERIMENTS:
1. Spectrometer - diffraction grating Normal incidence method
2. Air wedge
3. Young‟s modulus – cantilever bending Koening‟s method
4. Particle size determination
5. Thermal conductivity of the bad conductor Lee‟s disc method
6. Ammeter and voltmeter calibration – low range
7. Resistance of the given coil of wire – carey Foster‟s bridge
8. Torsional pendulum
9. Young‟s modulus - non uniform bending
10. Transistor characteristics
TOTAL: 45
 12M108 ENGINEERING GRAPHICS
(Common to all branches except IBT)
L T P C
2 0 3 4
COURSE OBJECTIVES:
Geometrical constructions
Orthographic projections.
Performing section of solids and development of the same.
Interpretation of solids.
Pictorial view of solids

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: represent planes and solids as per international standards.
CO2: generate and interpret multiple views through development, interpretation and
sectional views.
CO3: generate and interrupt orthographic, pictorial and perspective views.

UNIT I: GEOMETRICAL CONSTRUCTIONS (15)

Dimensioning-Lettering-Types of Lines-Scaling conventions-Dividing a given straight
line in to any number of equal parts- Bisecting a given angle- Drawing a regular polygon
given one side-Special methods of constructing a pentagon and hexagon- Construction of
curves like ellipse, parabola, cycloid and involute using one method.

UNIT II: ORTHOGRAPHIC PROJECTIONS (25)

Introduction to Orthographic Projection-Projection of points-Projection of straight lines
with traces- Projection of planes-Conversion of pictorial views to orthographic
views-Projection of solids - Auxiliary projections.

UNIT III: SECTION OF SOLIDS AND DEVELOPMENT (15)

Section of solids- Development of surfaces

UNIT IV: INTERPENETRATION OF SOLIDS (10)

Cylinder and cylinder, cone and cylinder only

UNIT V: PICTORIAL VIEWS (10)

Isometric projections - Conversion of orthographic views to pictorial views (simple
objects).
LECTURE: 30 PRACTICAL:45 TOTAL: 75

REFERENCES
1. K.Vengopal,”Engineering Graphics”, New Age International (P) Limited, 2007
2. Dhananjay.A.Jolhe, ”Engineering Drawing”, Tata McGraw Hill Publishing Co.,2007
3. K.V.Nataraajan „A text book of Engineering Graphics”, Dhanalakashmi Publishers,
Chennai, 2006
4. M.B.Shah and B.C. Rana,”Engineering Drawing”, Pearson Education,2005
5. Luzadder and Duff,” Fundamentals of Engineering Drawing” Prentice Hall of India
Pvt Ltd, XI Edition – 2001
6. K.L.Narayana and P.Kannaiah, “Text book on Engineering Drawing”, 2nd Ed.,
Scitech Publications (India) Pvt. Ltd, Cennai, 2009
 12M109 C AND C++ PROGRAMMING LAB
(Common to Production)

L T P C
0 0 3 2
COURSE OBJECTIVES:
Flowchart and algorithm for a given problem
Basic structure of the c-programming, declaration and usage of variables
Operators, expressions and IO formatting.
Conditional and iterative statements to write c programs
User defined functions to solve real time problems
C programs using pointers to access array, strings and functions.
C programs with pointers and allocation of memory using dynamic memory
management functions.
User defined data types including structures and unions to solve problems.
Files handling in C.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: write C programs using Operators, Expressions and IO formatting
CO 2: write program to implement decision making and looping using C.
CO 3: write programs using arrays and strings.
CO 4: apply and create functions, use recursion technique in their C program
CO 5: effectively use pointers in their C program.
CO 6: write program using dynamic memory allocation
CO 7: write C program using structures and unions.
CO 8: write programs to efficiently manipulate files.
CO 9: issue commands through command line arguments.
CO 10: develop graphical applications using C
CO 11: develop small applications using elements and concepts of C.

Using C / C++ languages do the following programmes.

1. Compute the integral of a function using midpoint rule.
2. Compute the integral of a function using Simpsons rule.
3. Compute the integral of a function using Trapezoidal method.
4. Compute the integral of a function using Gauss quadrature method.
5. Find the solution of a set of linear equation by LU decomposition.
6. Find the inverse of a matrix using LU decomposition.
7. Find the solution of a set of linear equations by elimination method.
8. Find the roots of a polynomial by Bairstow‟s method.
9. Find the zero of a function f(x) by the midpoint rule.
10. Find the zero of the function f(x) by Newton-Raphson method .
11. Interpolate the given data using the Lagrange scheme.
12. Interpolate the given data using the Cubic Spline .
13. Interpolate the given data using Newtion's divided difference method.
14. Fit a straight line through a given set of data points.
15. Find the solution of an equation by Euler‟s method.
16. Find the solution of the Laplace equation.
17. Find the solution of a set of linear equation by Gauss Seidal iteration method.
18. Find the solution of a set of equation by Runge Kutta simultaneous equations
method

TOTAL: 45
 12M2Z1 COMMUNICATION SKILLS IN ENGLISH II
(Common to all branches of Engineering and Technology)

L T P C
3 1 0 4
OBJECTIVES:
To cultivate reading skills with appropriate reading style
To tune the ears through different genres of listening
To make them learn advance level of vocabulary and grammar
To improve their technical writing skills with appropriate use of discourse markers.
To enhance their spoken communication in general and at specific formal contexts.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: understand advanced level of grammar
CO 2: practice technical writing at an advanced level
CO 3: learn vocabulary of different types
CO 4: think/ write creatively at a larger space
CO 5: enhance their listening and speaking skills
CO 6: develop reading skills with respect to practicing stress, pause and intonation

UNIT-I (09)
Use of Relative Clauses-Noun Phrases- Listening to Conversations- Telephonic
Conversational Skills Paralinguistic Communication (Articulation, Stress and
Pause) – Cloze Reading-Reading to practice stress, pause etc. -Process Description-
Transcoding

UNIT-II (09)
Cause and Effect Expressions-Time and Contracted Time Statements- Listening to
Narration/Speech – Extemporaneous -Instructions with Imperatives- Reading for inferring
meaning: Lexical and Contextual - Understanding the organisation of the Texts -Writing
Articles (Technical & General)

UNIT-III (09)
Phrasal Verbs -American and British Vocabulary- Video Listening: Listening to Authentic
Clippings in English (Movie/Play)-Making Speeches (Introducing a Chief Guest,
Delivering Welcome Address, Proposing Vote of Thanks)-Reading for understanding
discourse cohesion-Logical Connectives- Minutes of the Meeting
UNIT-IV (09)
Idiomatic Expressions-Numerical Expressions- Listening to authentic songs in English
-Mock Interviews-Reading for identifying the topic sentence in each paragraph-An
Introduction to Different kinds of Report-Report on an Industrial Visit- Report on an
accident
UNIT-V (09)
Abstract – foot notes-bibliography-plagiarism- Technical Style- Presentation of a Mini
Project Report of 25 to 30 pages on one of the topics from the First Year B.E Syllabus or
similar topics.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

REFERENCES
1. Meenakshi Raman, Sangeetha Sharma, “Technical Communication: English Skills
for Engineers” Oxford University Press: New Delhi, 2008
2. RizviAshrav.M, “Effective Technical Communication” Tata McGraw Hill:New
Delhi, 2005
3. Herbert, A.J, “Structure of Technical English”: the English Language Society
4. Authentic NET Resources
 12M2Z2 ENGINEERING MATHEMATICS – II
(Common to all branches)
L T P C
3 1 0 4
PREREQUISITE:
12M1Z2 Engineering Mathematics I

COURSE OBJECTIVES:
To understand Vector calculus operations and identities to solve physical problems.
To develop the ability of mathematical modeling of systems using differential
equations.
To understand the concept of Complex differentiation leading to analytic function,
conformal mapping and bilinear mapping.
To gain the knowledge on complex Integration around unit circle and semi circle.
To understand the concepts of Laplace Transforms including applications.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply Green’s Gauss Divergence & Stoke’s theorem to verify applications
CO 2: apply first, second and higher order differential equations to solve real world
applications.
CO 3: utilize the images corresponding to conformal and bilinear mappings.
CO 4: evaluate contour integration using Cauchy-Residue theorem.
CO 5: perform Laplace transformations to solve linear and second order differential
equations with constant coefficients.

UNIT I: VECTOR CALCULUS (09)

Gradient , Divergence , Curl – Directional derivative – Irrotational and Solenoidal fields-
Vector identities - Line, Surface and Volume Integrals – Green‟s Theorem in a Plane ,
Gauss Divergence and Stoke‟s Theorems(Statements only) –Verifications and
Applications.

UNIT II: ORDINARY DIFFERENTIAL EQUATIONS (09)

Linear equations of Second and Higher order with constant coefficients-Simultaneous
first order Linear equations with constant coefficients - Linear equations of Second and
higher order with variable coefficients - Legendre types –Method of variation of
parameters – method of reduction of order.

UNIT III: COMPLEX DIFFERENTIATION (09)

Functions of a Complex variable-Analytic functions- Cauchy Riemann equations and
sufficient conditions(excluding proof)–Harmonic and orthogonal properties of analytic
functions –Construction of analytic functions-Conformal mappings :
and Bilinear Transformation.
UNIT IV : COMPLEX INTEGRATION (09)
Cauchy‟s integral theorem, Cauchy‟s integral formula -Taylor‟s and Laurent‟s theorems
(Statements only) and expansions – Poles and Residues – Cauchy‟s Residue theorem –
Contour integration – Circular and semi circular contours.

UNIT V: LAPLACE TRANSFORMATIONS (09)

Laplace transforms- Properties and standard transforms-Transforms of unit step, unit
Impulse and error functions –Transforms of periodic functions- Inverse Laplace
transforms- Initial and Final value theorems- Convolution theorem (Statement only) and
applications - Applications to Solution of Linear differential equations of second order
with constant coefficients.
Lecture: 45 Tutorial: 15 Total Hrs: 60
TEXT BOOKS:
1. Veerarajan.T., “Engineering Mathematics” for Semesters I and II , Tata McGraw Hill
Publishing Co., New Delhi., 2010.
2. Dr.Kandasamy.P., Dr.Thilagavathy.K and Dr.Gunavathy.K., “Engineering
Mathematics” for First Year B.E/ B.Tech, S. Chand & Co., Ram Nagar, New Delhi,
2010.43

REFERENCES:
1. N.P.Bali., Dr. Manish Goyal., “A text book of Engineering Mathematics” vol. II ,
University science Press, New Delhi, 2010.
2. H.C.Taneja., “Advanced Engineering Mathematics” vol.II, I.K.International
Pub.House Pvt.Ltd., New Delhi, 2007.
3. Baburam., “ Engineering Mathematics”, Pearson, New Delhi, 2010.
4. B.V.Ramana., “Higher Engineering Mathematics” Tata McGraw Hill Publishing Co.,
New Delhi, 2007.
5. Grewal B.S., “Higher Engineering Mathematics”(40th Edition ) Khanna Publishers,
New Delhi., 2007.
 12M203 RENEWABLE ENERGY SYSTEMS

L T P C
3 0 0 3

COURSE OBJECTIVES:
To acquire adequate knowledge about the renewable energy systems and energy
storage systems

COURSE OUTCOME:
On completion of this course, students will be able to
CO 1: develop skills for designing and installing the energy conversion and justify
storage systems
CO 2: explore the resources of bio energy

UNIT I: SOLAR ENERGY (09)

Devices for thermal collectors and storage-Thermal applications-Solar thermal power
plant-Solar Photo voltaic Conversion-Solar cell-PV application

UNIT II: WIND ENERGY (09)

Principles of Wind Energy Conversion-Site Selection Considerations-Wind Energy
Conversion system-Advantages and Disadvantages of WECS-Wind Energy
Collectors-Interconnected System-Environmental Aspects

UNIT III: BIO ENERGY (09)

Biomass Conversion Technologies-Types of Bio gas plants-Bio gas from plant
wastes-Site selection-Problems related to Bio gas plants-Alternative liquid
fuels-Advantages and Disadvantages of Bio-logical Conversion of Solar Energy.

UNIT IV: ENERGY FROM THE OCEANS (09)

Ocean thermal Electric Conversion-Energy from Tides-Layout of Tidal power
house-Tidal power plants-Single and Double basin Arrangement wave-Energy
Conversion devices-Hybrid System.

UNIT V: GEOTHERMAL ENERGY AND FUEL CELLS (09)

Hot Dry Rock Resources systems - Advantages and Disadvantages - Applications of
Geothermal Energy - Fuel Cells - Classifications - Advantages and disadvantages -
Applications of Fuel cells.
TOTAL: 45

TEXT BOOKS
1.Suhas P. Sukhatme, “Solar Energy”, Tata McGraw Hill Publishing Company Ltd.,
2007.
2.G.D. Rai, “Non Conventional Energy Sources”, Khanna publishers, 2008.
REFERENCES
1.Godfrey Boyle, “Renewable Energy”, Power for a Sustainable future, Oxford
University Press, 1996.
2.G.N. Tiwari, “Solar Energy – Fundamentals Design, Modelling and Applications”,
Navosa Publishing House, 2002.
3.JohnsonGavy L, “Wind Energy Systems”, Pentice Hall, 1985
 12M204 MATERIALS TECHNOLOGY
(Common to Civil, Production and IBT)

L T P C
3 0 0 3
COURSE OBJECTIVES:
To understand the properties of conducting, semiconducting and magnetic materials
To identify the applications of magnetic, super conducting and dielectric materials
To study about modern engineering materials, nano materials and their properties

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: analyze the properties of conducting materials.
CO 2: analyze the properties of semiconducting materials and devices.
CO 3: analyze magnetic and super conducting materials.
CO 4: analyze the properties of dielectric materials.
CO 5: list the properties and applications of modern engineering materials.

UNIT I: CONDUCTING MATERIALS (09)

Introduction to Conductors – classical free electron theory of metals – Draw backs of
classical theory – quantum theory - Electrical and Thermal conductivity of Metals –
Derivation for Wiedemann – Franz law – Lorentz number –– Fermi distribution function -
effect of temperature – density of energy states – calculation of Fermi energy- carrier
concentration in metals

UNIT II: SEMICONDUCTING MATERIALS AND DEVICES (09)

Introduction – Properties – elemental and compound semiconductors - Intrinsic and
extrinsic semiconductors – properties - Carrier concentration in intrinsic Semiconductor
- variation of Fermi level with temperature and carrier concentration - Electrical
Conductivity – band gap determination - extrinsic semiconductors - Carrier concentration
in P- type and N- type semiconductors – variation of Fermi level with temperature and
impurity concentration – Hall effect- Determination of Hall Co-efficient in N type and P
type Semiconductor - Applications.

UNIT III: MAGNETIC AND SUPER CONDUCTING MATERIALS (09)

Introduction - Origin of magnetic moment - Bohr magnetron - Dia, Para, and Ferro
magnetic materials - Domain theory of ferromagnetism - Hysteresis - Hard and Soft
magnetic materials. Ferrites - structure and applications. - Magneto optical recording and
readout – Superconductivity - Types of superconductors - BCS theory of
superconductivity (qualitative) - properties- High Tc superconductors, Applications of
superconductors- SQUID, Cryotron, Magnetic levitation.

UNIT IV: DIELECTRICS (09)

Introduction to dielectric materials – Electric polarization and Dipole moment - Electrical
susceptibility – dielectric constant – Various polarization mechanisms in dielectrics -
electronic, ionic, orientational and space charge polarization – frequency and
temperature dependent of polarization – internal field – Claussius – Mosotti relation
(derivation) – dielectric loss – dielectric breakdown –BaTiO3 - Applications of dielectric
materials.

UNIT V: MODERN ENGINEERING MATERIALS (09)

Metallic glasses- preparation of metallic glasses- properties – applications of the metallic
glasses - Shape Memory Alloys (SMA) - Characteristics, properties of NiTi alloy -
applications of the Shape memory alloys - advantages and disadvantages of SMA -
Nanomaterials-synthesis –chemical vapour deposition – Sol Gels – ball Milling –
properties of nanoparticles and applications of nanoparticles - Carbon
Nanotubes(CNT)–structure–properties–applications of the CNTs

TOTAL: 45

TEXT BOOKS
1. Ganesan S. Iyandurai N, “Engineering Physics II”, Gems Publishers, Coimbatore,
2009.

REFERENCES
1. Jayakumar S, “Materials Science”, RK Publishers, Coimbatore, 2004
2. William D CallisterJr, “Materials Science and Engineering – An Introduction”,
John Wiley and Sons Inc., 6th edition, New York, 2003
3. James F Shackelford, S “Introduction to materials Science for Engineers”,
6th Macmillan Publishing Company, New York, 2004
 12M205 ENGINEERING CHEMISTRY
(Common to Civil and Production)

L T P C
3 0 0 3

COURSE OBJECTIVES:
To expose the students to the principles of applied chemistry in polymers, energy,
engineering materials and water

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: differentiate various types of corrosion and apply control measures associated
with corrosion
CO 2: identify and analyze the different types of polymers, engineering materials and
their applications
CO 3: apply various energy sources and fuel sources effectively
CO 4: perform water analysis with suitable water treatment method

UNIT I: POLYMERS (09)

Monomers-functionality, Degree of polymerization-Coordination polymerization
Zeigler-Natta catalyst, Polymers, structure , properties and their end uses of
Polycarbonate, PVC, Polyamide, PET, Polyester, Teflon, Epoxy resin, Polyurethane,
PMMA. Compounding of plastics- ingredients and functions, Fabrication-compression
molding-Injection moulding-blow moulding& Extrusion moulding -Conducting polymers,
poly acetylene, mechanism of conduction-natural rubber-vulcanization of rubber-
Biodegradable polymers- polylactide, cellulose, and starch.

UNIT II: CORROSION (09)

EMF and Galvanic series, Corrosion, Pilling Bedworth rule, mechanism- dry or oxidation
corrosion- wet or electrochemical corrosion, types of corrosion, galvanic corrosion, stress
corrosion, water line corrosion, microbial corrosion, factors influencing corrosion,
corrosion control, Proper designing, cathodic protection, protective coating, metallic
anodic, cathodic, and organic coating, cleaning before deposition, electro plating,
paints, constituent and functions, mechanism of drying of oil, varnishes, enamels special
paint, fire retardant paint, luminous paint, heat resistant paint.

UNIT III: FUELS AND COMBUSTION (09)

Calorific value-Gross and net calorific value- DulongPetits law - Coal, types, proximate
and ultimate analysis, combustion calculation, manufacture of metallurgical coke by Otto
Hoffman byproduct method, Fractional distillation of petroleum,
petrol-knocking ,octane number, synthetic petrol, Fishcher-Tropsch synthesis, Bergius
process - Diesel, Cetane number, colloidal fuels, benzol, power alcohol- Water gas,
Producer gas, CNG and biogas- Combustion – theoretical air calculation by mass and
volume – simple problems only.
UNIT IV: ENGINEERING MATERIALS (09)
Refractory, classification, characteristics, manufacture of silica, magnesia
refractory-Lubricants, mechanism of lubrication, semi solid lubricant- Greases, solid
lubricants -graphite, molybdeniumsulphide, selection of lubricants- Adhesives,
mechanism of adhesion, examples- Ceramics - major components - clays, silica, feldspar,
methods of fabrication of ceramic ware-soft mud process, stiff mud process, dry pressing,
hot pressing, slip casting, drying of ceramic ware, firing, ceramic products, structural clay
products, white wares, earthen wares and store wares, chemicals stoneware glazes,
porcelain and vitreous enamels.

UNIT V: WATER TECHNOLOGY AND PHASE RULE (09)

Water – sources – Impurities – Hardness of water – types – expression – ppm, mg/L
–estimation by EDTA method- problems - Boiler feed water – troubles- internal treatment
of water – external treatment – lime soda process – problems - ion exchange process-
desalination – reverse osmosis -Potable water – removal of suspended impurities and
disinfection-physical and chemical methods –chlorination- break point chlorination.Phase
rule, one component system – water system - thermal analysis, reduced phase rule, two
component Ag-Pb system, Cu-Ni alloy system and Fe-C system, uses and limitations of
phase rule.

TOTAL: 45

TEXT BOOKS
1. Ramadevi . A. & Vairam S., “Engineering Chemistry”, 1Edn, Gem publishers,
Coimbatore. (2011).
2. Jain P.C & Jain. M,, “Engineering Chemistry”, 17thEdn., DhanpatRai publications
(p) Ltd, New Delhi. (2008).

REFERENCES
1. Puri Br, Sharma, Lr, Pathania M.S., “Principles of Physical Chemistry”, Vishal
Publications Co (2008).
2. Dara.S.S., “Engineering Chemistry”, S. Chand & Co (2008)
3. Engineering Chemistry, “A text book of Chemistry for Engineers”, Wiley India
Pvt .Ltd, (2011)
 12M206 MANUFACTURING TECHNOLOYGY I
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M103 Applied physics
12M108 Engineering graphics

COURSE OBJECTIVES:
To expose the students to various casting, joining, metal forming and metal cutting
(turning) processes

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: apply manufacturing methods such as casting and metal joining process for real
time requirements
CO2: select appropriate manufacturing techniques like sheet metal processes and
metal cutting processes

UNIT I: METAL CASTING PROCESSES (09)

Introduction to Concepts of Manufacturing Process -Sand casting – Sand moulds -Type of
patterns – Pattern materials – Pattern allowances – Types of Moulding sand –Properties –
Core making – Methods of Sand testing – Moulding machines – Types of moulding
machines - Melting furnaces – Sand Casting defects – Inspection methods

UNIT II: JOINING PROCESS (10)

Fusion welding processes – Types of Gas welding – Equipments used – Flame
characteristics – Filler and Flux materials - Arc welding equipments - Electrodes
–Coating and specifications – Principles of Resistance welding – Spot/butt, seam welding
– Percusion welding - Gas metal arc welding – Flux cored – Submerged arc welding –
Electro slag welding – TIG welding- Adhesives : Types and applications- Brazing and
soldering process.

UNIT III: BULK DEFORMATION PROCESSES (09)

Hot working and cold working of metals – Forging processes – Open and close die
forging – Types of Forging Machines – Typical forging operations – Rolling of metals –
Flat strip rolling – Types of Rolling mills – Tube piercing – Principles of Extrusion –
Types of Extrusion – Hot and Cold extrusion – Principle of rod and wire drawing.

UNIT IV: SHEET METAL FORMING AND PLASTIC COMPONENTS (09)

Typical shearing operations, bending and drawing operations – Formability of sheet metal
– Metal spinning – Magnetic pulse forming – Super plastic forming – Types and
characteristics of plastics- Moulding of Thermoplastic-Working principle and application
of Injection moulding, compression moulding and transfer moulding.
UNIT V: METAL CUTTING ( TURNING ) PROCESS (08)
Various types of lathe- CNC lathe, Turing centre- Construction details of centre
Lathe-Work holding devices: self centering three jaw chuck, independent four jaw chuck,
collets, face plates, dog carriers, centers and mandrels- Lathe operations.

TOTAL: 45

TEXT BOOKS
1.Kalpakjian, S., “Manufacturing Engineering and Technology”, Pearson Education
India Edition, 2006.
2. Sharma, P.C., A Text book of Production Technology, S. Chand and Co. Ltd.,2004.

REFERENCES
1. HajraChoudhury, SK “Elements of Workshop Technology, Vol. I and II”, Media
PromotorsPvt Ltd., Mumbai, 2001
2. P.N. Rao, Manufacturing Technology Foundry, Forming and Welding, TMH-2003;
2ndEdition, 2003
3. Roy. A. Lindberg, Processes and Materials of Manufacture, PHI / Pearson Education,
2006
 12M207 WORKSHOP
(Common to all branches)

L T P C
0 0 3 2

COURSE OBJECTIVES:
 To make various basic prototypes in the carpentry trade such as Lap joint, Lap Tee
joint, Dove tail joint, Mortise & Tenon joint and Cross-Lap joint.
 To make various welding joints such as Lap joint, Lap Tee joint, Edge joint, Butt
joint and Corner joint.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: make half lap joint and dovetail joint in carpentry.
CO 2: make welded lap joint, butt joint and T-joint.
CO 3: prepare sand mould for cube, conical bush, pipes and V pulley.
CO 4: fabricate parts like tray, frustum of cone and square box in sheet metal.

LIST OF EXPERIMENTS
1. Introduction to use of tools and equipments in Carpentry, Welding, Foundry and
Sheet metal
2. Safety aspects in Welding, Carpentry and Foundry
3. Half lap Joint and Dovetail Joint in Carpentry
4. Welding of Lap joint, Butt joint and T-joint
5. Preparation of Sand mould for cube, conical bush, pipes and V pulley
6. Fabrication of parts like tray, frustum of cone and square box in sheet metal

TOTAL: 45
 12M208 CHEMISTRY LAB

(Common to Civil, Production and IBT)

L T P C
0 0 3 2
PREREQUISITES:
12M205 Engineering chemistry

COURSE OBJECTIVES:
To learn experimental methods using sophisticated instruments for the estimation of
given chemical sample.

COURSE OUTCOMES:
On completion of this course, the students will be able to
CO 1: identify and estimate the compound of samples using titration methods
CO 2: identify the compound using a combination of qualitative test and analytical
methods
CO 3: apply the theoretical concepts for result analysis and interpret data obtained
from experimentation.

LIST OF EXPERIMENTS
1. Estimation of hardness by EDTA method
2. Estimation of chloride by argentometric method
3. Determination Dissolved oxygen by Winkler‟s method
4. Estimation of available chlorine in bleaching powder
5. Estimation of copper and zinc in brass sample
6. Estimation of manganese in steel sample.
7. Surface area of activated carbon by adsorption technique using acetic acid
8. Estimation of calcium and magnesium in magnesite ore
9. Estimation of manganese in pyrolusite ore
10. Conduct metric titration of mixture of strong and weak acids using strong base
11. Potentiometric titration ( Ferrous iron versus potassium dichromate)
12. Estimation of sodium or potassium using flame photometer
13. Estimation nickel using spectrophotometer
14. Estimation of iron by spectrophotometer.
(Any twelve experiments only)
TOTAL: 45

REFERENCES
1. A.O.Thomas, Practical Chemistry, 6thEdn, Scientific book centre, Kannanore
(1995)
2. Arthur I. Vogel, Quantitative Inorganic Analysis, 3rdEdn, ELBS (1970)
 12M209 ENGINEERING GRAPHICS AND DRAFTING LAB
(Common to Production)

L T P C
0 0 3 2
PREREQUISITES:
12M108 Engineering graphics
COURSE OBJECTIVES:
To train the students to represent engineering components through engineering
drawings using CAD software
COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: apply the basic concepts of CAD software and generate models.
CO2: use CAD software to create any engineering component in 2D.

OBJECT CONSTRUCTION (02)

Page layout – Layers and Line types – Creating, Editing and selecting the Geometric
Objects

MECHANICS (03)
Viewing, Annotating, Hatching and Dimensioning the drawing –Creating Blocks and
Attributes

DRAFTING (20)
Create 2D drawing for machine components –Knuckle Joint, Cotter joint, Flange
Coupling, Bearings and Cam Profile.

INTRODUCTION TO 3D MODELING (15)

Creating and Editing 3D objects –Creating 3D Models for simple machine components
Springs, Gears, Screw threads, Bolts and Nuts – Generating 2D drawings from 3D models
– Different views, Auxiliary / Sectional views. Importing and exporting files to other
CAE packages.
TOTAL: 45
REFERENCES
1. Sham Tickoo, “AutoCAD 2008–A problem Solving Approach” ,Auto Desk Press
2007
2. James D.Bethune Boston University, “Engineering Graphics with AutoCAD 2002”,
Pearson Education,2005.
3. Alan Kalameja, “AutoCAD 2008: A tutor for Engineering Graphics”, Auto Desk
Press 2007
4. James Leach, “AutoCAD 2008 Instructor”, McGraw Hill, 2007
5. Ron House, Paul W. Richaardson, John Brooks, Dylan Vance ,”Special Edition using
AutoCAD 2002” Prentice Hall of India Pvt.Ltd, 2000.
6. CAD Software manuals of latest version.
 12M3Z1 ENGINEERING MATHEMATICS III
(Common to all branches)

L T P C
3 1 0 4

PREREQUISITES:
12M1Z1Engineering Mathematics I
12M2Z2 Engineering Mathematics II

COURSE OBJECTIVES:
To understand the partial differential equation concepts.
To know the Fourier series and perform Harmonic Analysis.
To understand the concepts of finite and infinite Fourier transformations.
To understand the method of separating variables and introduce Fourier series
analysis to solve the boundary value problems.
To acquire knowledge to solve difference equation using z-transformation.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: solve first & higher order partial differential equation, Lagrange’s equations.
CO 2: analyse behavior of the Fourier series at points of discontinuity using
Dirichlet’s boundary condition, apply half range sine and cosine series,
Parseval’s Identity and perform Harmonic Analysis of a discrete function.
CO 3: solve problems using Fourier integral theorem and convolution theorem
CO 4: solve one dimensional wave and heat equation using separation of variables
method and Fourier series.
CO 5: develop Z-transform techniques for discrete time systems

UNIT I: PARTIAL DIFFERENTIAL EQUATIONS (09)

Formation of PDE by elimination arbitrary constants and functions –
Solutions of standard first order partial differential equations – Lagrange‟s
equation – Linear partial differential equations of second and higher
order with constant coefficients-homogeneous and non-homogeneous types.

UNIT II: FOURIER SERIES (09)

Dirichlet‟s Conditions – General Fourier Series –Odd and even functions- Half
range Sine and Cosine series – Parseval‟s Identity – Harmonic Analysis.

UNIT III: FOURIER TRANSFORMS (09)

Statement of Fourier integral Theorem – Fourier transform pair– Fourier
Sine and Cosine Transforms – Properties – Transforms of Simple functions-
Convolution Theorem – Parseval‟s Identity-Finite Fourier transforms
UNIT IV: BOUNDARY VALUE PROBLEMS (09)
Method of separation of variables – One dimensional wave equation – One
dimensional heat equation – Unsteady and Steady state conditions –Fourier series
solution.

UNIT V: Z TRANSFORMS (09)

Z-transforms - Elementary properties-Inverse Z-transform - Initial and Final value
theorems - Convolution theorem - Formation of difference equations - Solution to
difference equations of second order with constant coefficients using Z -transform.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOK
1. Veerarajan.T., “Transforms and partial Differential equations”, Tata McGraw Hill
Publishing Co., New Delhi. 2010.
REFERENCES
1. N.P.Bali., Dr. Manish Goyal., “Transforms and partial Differential equations” ,
University science Press, New Delhi, 2010.
2. Dr. Kandasamy. P., Dr. Thilagavathy. K and Dr. Gunavathy. K., “Engineering
Mathematics” for Third Semester B.E/B.Tech, S. Chand & Co., Ram
Nagar, New Delhi, 2010.
3. B.V.Ramana., “Higher Engineering Mathematics” Tata McGraw Hill Publishing
Co., New Delhi, 2007.
4. Grewal B.S., “Higher Engineering Mathematics” (40th Edition) Khanna Publishers,
New Delhi., 2007.
5. Glyn James, “Advanced Modern Engineering Mathematics” (8th Edition) Wiley
India , New Delhi., 2007.
 12M302 ENVIRONMENTAL SCIENCE AND ENGINEERING
(Common to all branches)

L T P C
3 0 0 3

PREREQUISITES:
12M205 Engineering chemistry
12M203 Renewable energy systems

COURSE OBJECTIVES:
To understand earth structure, properties of water, soil erosion, deforestation,
renewable energy resources.
To know ecosystems like forest, desert, and pond and also about biodiversity
To realize different environmental pollutions and their control measures
To understand the threats like acid rain, green house effect, global warming and the
natural disasters
To recognize sustainable technologies, acts imposed for the protection of wild life, air
and forest.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: describe a system, component, or process to meet desired needs within realistic
constraints such as economic, environmental, social, political, ethical, health and
safety, manufacturability, and sustainability.
CO 2: critically analyze technical subject matter (written or oral) for scientific merit
CO 3: apply learned environmental knowledge and understanding to solve technical
/research problems in new contexts
CO 4: interact with others in a manner that fosters a constructive and collaborative
working environmental for all
CO 5: evaluate technical subject matter (e.g., manuscripts, proposals) for technical
significance potential impact, and priority relative to comparable material.

UNIT I: ENVIRONMENTAL RESOURCES (09)

Earth structure, Internal and external earth processes, plate tectonics, erosion, weathering,
deforestation, anomalous properties of water, hydrological cycle, effect of modern
agriculture, fertilizers, pesticides, eutrophication, biomagnifications, land degradation,
minerals, rocks, rock cycle, mining, types of mining, desertification, soil erosion, methods
of conservation of soil erosion, renewable energy resources, wind, solar, geothermal, tidal,
OTEC.

UNIT II: ECO SYSTEM AND BIODIVERSITY (09)

Weather and climate, ocean current, upwelling, EL Nino, Ecology, ecosystem, biomes,
physical and chemical components of ecosystem, biological components of ecosystem,
forest ecosystem, desert ecosystem and pond ecosystem, Energy flow in ecosystem,
nitrogen cycle, carbon dioxide cycle, phosphorous cycle, food pyramid, Ecological
succession, types, biodiversity, need for biodiversity, values of biodiversity, hot spots of
biodiversity, endangered and endemic species, conservation of biodiversity insitu-exitu
conservation.

UNIT III: ENVIRONMENTAL POLLUTION (09)

Air pollution, classification of air pollutants gaseous particulars, sources effects and
control of gaseous pollutants SO2, NO2, H2S, CO, CO2 and particulates, control methods,
cyclone separator, electrostatic precipitator, catalytic combustion- water
pollution-classification of water pollutants, inorganic pollutants, sources, effects and
control of heavy metals, organic pollutants, oxygen demanding wastes, aerobic and
anaerobic decomposition, soil pollution, Noise pollution, sources, effects, decibel scale.

UNIT IV: ENVIRONMENTAL THREATS (09)

Acid rain, green house effect, global warming, disaster management, flood, drought,
earthquake, tsunami, threats to biodiversity, destruction of habitat, habit fragmentation-
hunting, over exploitation – man- wildlife conflicts, The IUCN red list categories, status
of threatened species.

UNIT V: SOCIAL ISSUES AND ENVIRONMENT (09)

Sustainable development- sustainable technologies, need for energy and water
conservation, rain water harvesting, water shed management, waste land reclamation, Air
act, Wild life protection act, forest conservation act, population growth, exponential and
logistic growth, variation in population among nations, population policy, women and
child welfare programs, Role of information technology in human and health, HIV/AIDS,
effects and preventive measures.

TOTAL: 45

TEXT BOOKS
1. Sharma J.P., „Environmental Studies‟, 3rd Edn, University Science Press, New
Delhi (2009)
2. Anubha Kaushik and C. P. Kaushik, „Environmental Science and Engineering‟, 3rd
Edn, New age International Publishers, New Delhi (2008)

REFERENCES
1. R.K.Trivedi, „Hand book of Environmental laws, Rules, Guidelines, Compliances
and Standards‟, Vol.I &II, Environ Media.(2006)
2. G.Tyler Miller,JR, „Environmental Science‟, Tenth Edition, Thomson BROOKS/COLE
(2004)
3. Gilbert M.Masters, „Introduction to Environmental Engineering and Science‟, 2nd
Edition Pearson Education(2004).
 12M303 FLUID MECHANICS AND MACHINERY
(Common to Production)
L T P C
3 1 0 4
PREREQUISITES:
12M105 Engineering mechanics
COURSE OBJECTIVES:
To understand the behavior of fluid particles under rest and moving condition flow
through and also study the performance of pumps and turbines.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: appreciate the properties of fluids and use them accordingly.
CO 2: apply the momentum principle for solving real life problems.
CO 3: design suitable types of pumps and turbines for various applications.

UNIT I: FLUID PROPERTIES (09)

Units and Dimensions – Fluid properties – Density, Specific gravity, Viscosity, Surface
tension, Capillarity, Compressibility and Bulk modulus – Pascal‟s Law – pressure
measurements – manometers- Fluid statics - Total pressure and centre of pressure on
submerged surfaces

UNIT II: FLUID KINEMATICS AND DYNAMICS (09)

Types of fluid flow – Types of flow line – control volume – continuity equation in
one-dimension and three dimension – velocity potential and stream function - Energy
equation – Euler and Bernoulli‟s equations -Orifice meter, venturimeter and pitot tube.

UNIT III:FLOW THROUGH PIPES AND BOUNDARY LAYER CONCEPT (09)

Laminar flow through circular pipes and parallel plates-Hagen Poiseuille
equation-Turbulent flow-Darcy Weisbach equation-Boundary layer- Definition- Boundary
layer on a flat plate-Thickness and classification- Displacement, energy and momentum
thickness.

UNIT IV: MOMENTUM PRINCIPLE (09)

Impulse momentum principle-Application of momentum principle-Impact of Jet - Force
exerted by a jet on normal, inclined and curved surfaces for stationary and moving
cases-Angular momentum principle-construction of velocity vector diagrams.

UNIT V: HYDRAULIC TURBINES AND PUMPS (09)

Classification – construction, working principles and design of Pelton wheel and Francis
Turbines-head, losses, work done and efficiency - specific speed - operating
characteristics - Governing of Turbines-Classification of pumps- centrifugal
pump-working principle - discharge, work done and efficiencies.
LECTURE: 45 TUTORIAL:15 TOTAL: 60
TEXT BOOKS
1. Rajput.R.K., “A text Book of Fluid Mechanics”, S.Chand and Company, New
Delhi , 2002.
2. Ramamrutham.S and Narayanan.R., “Fluid Hydraulics and Fluid Machines”,
Dhanpat rai Publishing House (P) Ltd , New Delhi, 2000.
3. Modi.P.N. and Seth.S.M., “Hydraulics and Fluid mechanics, including Hydraulic
machines”, Standard book house,Delhi, 2002.

REFERENCES
1.Streeter, Victor L . and Wylie, E. Benjamin, “Fluid Mechanics” , McGraw Hill Ltd.,
1998.
2.Natarajan.M.K., “ Fluid Machines”, Anuradha Agencies, Vidayal Karuppur,
Kumbakonaam, 1995.
3.Kumar.K.L., “Engineering Fluid Mechanics”, Eurasia Publishing House (P) Ltd.,
New Delhi, 2000.
 12M304 - ENGINEERING METALLURGY
(Common to Production Engineering)
L T P C
3 0 0 3
PREREQUISITES:
12M103 Applied physics
12M204 Materials Technology

COURSE OBJECTIVES:
To understand about phase diagrams, various heat treatment methods, principles of
foundry, welding and powder metallurgy and to acquire knowledge about testing
materials, properties and application of various methods.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select suitable materials and heat treatment methods for various industrial
applications.
CO 2: apply the knowledge of testing methods, foundry, welding and powder metallurgy
to solve various industrial problems.

UNIT I: CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS (09)

Constitution of alloys – Solid solutions, substitutional and interstitial – phase diagrams,
Isomorphous, eutectic, peritectic, eutectoid and peritectoid reactions, Iron – Iron carbide
equilibrium diagram.

UNIT II: HEAT TREATMENT AND SURFACE TREATMENT (09)

Definition – Full annealing, process annealing, stress relief, recrystallisation -
spheroidizing –normalising, hardening and tempering of steels – austempering,
martempering - Isothermal transformation diagrams – cooling curves superimposed on
I.T diagram- CCR - hardenability, Jominy end quench test. Case hardening, carburising,
nitriding, cyaniding, carbonitriding – Flame and Induction hardening.

UNIT III: FERROUS AND NON FERROUS METALS (09)

Plain carbon steels – alloy steels - Effect of alloying elements (Mn, Si, Cr, Mo, V , Ni,Ti
& W) on properties of steel - stainless and tool steels – Gray, White malleable,
Spheroidal graphite - alloy cast irons –heat resistant steels and die steels. Copper,
Aluminium, Nickel, Magnesium, Titanium, Lead, Tin - Important alloys - their
composition, properties and applications.

UNIT IV: FOUNDRY AND POWDER METALLURGY (09)

Solidification of pure metals and alloys – melting – super heating – fluxing – micro and
macro segregation – hot tears – heat transfer and structural change. Production of
powders , mixing, blending, compacting , sintering and hot pressing – secondary
operations- application of powder metallurgy – advantages and limitations.
UNIT V: WELDING METALLURGY AND TESTING OF MATERIALS (09)
Weldability – heat distribution during welding and thermal effects on parent metals –
HAZ – factors affecting HAZ- hardening, cracking, distortion and residual stresses –
stress relief treatment of welds –Mechanical tests - tension, compression, impact,
hardness. Non Destructive Testing basic principles and testing method for Radiographic
testing, Ultrasonic testing, Magnetic Particle inspection and Liquid penetrant inspection
test Eddy current testing.

TOTAL: 45

TEXT BOOKS
1.Higgins R.A., “Engineering Metallurgy”, 5th edition, EIbs,1983.
2.O.P.Khanna “Material Science And Metallurgy”, Dhanpat RaiPublication ,2011
3.Sydney H.Avner “Introduction to Physical Metallurgy”Tata McGraw Hill Book
Company, 1994.

REFERENCES
1.William D Callsber “Material Science and Engineering”, Wiley India pvt Ltd 2007.
2.Lakhtin Yu., “Engineering Physical Metallurgy and Heat Treatment”, Mir
Publisher,1985.
3.Kenneth G.Budinski and Michael K.Budinski “Engineering Materials” Prentice-Hall of
India Private Limited, 4thIndian Reprint 2002.
4.GUY.A.G., “Elements of Physical Metallurgy”, Oxford &IBH Pub.Co,1990.
 12M305 MANUFACTURING TECHNOLOGY II
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing Technology I
COURSE OBJECTIVES:
To understand the concept of mechanics of metal cutting, working of machine tools
such as automats, major metal cutting processes and study the basics of
nontraditional machining processes.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the concepts of theory of metal cutting in real life machining.
CO 2: select machine tools for various requirements of products.

UNIT I: THEORY OF METAL CUTTING (09)

Mechanism of metal cutting – types – cutting force – chip formation – Merchant‟s circle
diagram – calculations – tool geometry – machinability – tool wear – tool life – cutting
tool materials – cutting fluids – types.

UNIT II: AUTOMATS, SHAPING AND PLANING MACHINES (09)

Capstan and turret lathes – construction - indexing mechanism - operations - working
principle of single and multi-spindle automats – shaping and planning machines – types –
construction - mechanism – principle of operation – different shaping operations - work
holding devices.

UNIT III: DRILLING, BROACHING AND GRINDING MACHINES

(09)
Drilling machines – specifications, types - feed mechanism, operations – drill tool
nomenclature –broaching –specifications, types, tool nomenclature, broaching operations
– grinding – types of grinding machines – grinding wheels, specifications – bonds
–mounting and reconditioning of grinding wheels.

UNIT IV: MILLING AND GEAR GENERATING MACHINES (09)

Milling – specifications – types - cutter nomenclature – types of cutters – milling
processes – indexing – gear forming in milling – gear generation - gear shaping and gear
hobbing – specifications - cutters – cutting spur and helical gears - bevel gear generators
– gear finishing methods.

UNIT V: NON-TRADITIONAL MACHINING (09)

Classification of machining processes – process selection - ultrasonic machining –
abrasive jet machining – water jet machining - laser beam machining – electron beam
machining – plasma arc machining.
TOTAL: 45
TEXT BOOKS
1. Hajra Choudhry S.K. and Bose S.K., “Workshop Technology Vol II”, Media
Promoters and Publishers Pvt. Ltd., Bombay, 2004
2. Sharma P.C., “A Text Book of Production Technology”, S.Chand & Company Ltd.,
New Delhi, 10th Revised edition, 2010

REFERENCES
1. Serope Kalpakjian and Steven R.Schmid, “Manufacturing Engineering and
Technology”, Addison Wesley Longman (Singapore) Pte Ltd, Delhi, 2009
2. Jain R.K. and Gupta S.C., “Production Technology”, Khanna Publishers, New Delhi,
1999
 12M306 STRENGTH OF MATERIALS
(Common to Production)
L T P C
3 1 0 4
PREREQUISITES:
12M105 Engineering mechanics
COURSE OBJECTIVES:
To understand the basic concepts of stress, strain, shear force, bending moment for
different types of loads and torsion.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: find the stress and strain for different materials
CO2: gain the knowledge of shear force and bending moment.
CO3: acquire the knowledge of calculating complex stress in columns and shafts.

UNIT I: STRESS AND STRAIN (9)

Stress and strain at a point-Tension, compression, shear stresses - Hooke‟s law - Compound
bars – lateral strain - Poisson‟s ratio -Volumetric strain - Bulk modulus - Relationship
among elastic constants – stress strain diagrams for mild steel, cast iron-Ultimate stress -
Yield stress-Factor of safety - Thermal stresses - Thin cylinders - Strain energy due to axial
force - Resilience- Stress due to gradual load, suddenly applied load and Impact load.

UNIT II: SHEAR FORCE AND BENDING MOMENT (9)

Beams – Types of Beams - Types of loads, supports - Shear force – Bending moment –
shear forces and bending moment diagrams for cantilever, simply supported and over
hanging beams with concentrated , uniformly distributed and uniformly varying
load-Relationship between rate of loading, shear force, bending moment- Point of contra
flexure.

UNIT III: THEORY OF BENDING AND COMPLEX STRESSES (9)

Theory of bending-Bending equation-Section Modulus-Stress distribution at a cross
section due to bending moment and shear force for cantilever, simply supported beams
with point, UDL loads( Rectangular, circular, I & T sections only)-strain energy due to
bending-combined direct and bending stresses, Kernel of section (Rectangular, Circular
Sections only). 2D State of stress- 2D Normal and shear stresses on any plane-Principal
stresses and Principal planes-Principal Strains and direction-Mohr‟s circle of stress.

UNIT IV: DEFLECTION OF BEAMS AND THEORY OF LONG COLUMNS (9)

Determinations of deflection curve – Relation between slope, deflection and radius of
curvature – Slope and deflection of beam at any section by Moment area method and
Macaulay‟s method –Concept of Conjugate beam method (Theory only no problems)-
Euler‟s theory of long Columns- Expression of crippling load for various end
conditions-Effective length-Slenderness ratio-limitations of Euler equation-Rankine
formula for columns.
UNIT V: THEORY OF TORSION (9)
Torsion of shafts – Torsion equation –Polar modulus- Stresses in Solid and Hollow
circular shafts - Torsional rigidity -Power transmitted by the shaft – Importance of
angle of Twist - Strain energy due to Torsion-Modulus of rupture – Torsional resilience
– Combined bending and Torsion- Stresses in helical springs-Deflection of helical
spring-Leaf springs.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1.Sadhu Singh, “Strength of Materials” , Khana Publishers, New Delhi, 2000.
2. Rajput.R. K ., “Strength Of Materials” , S. Chand & Company Ltd., New Delhi 1996
3.James M.Gere , “Mechanics Of Materials”, Thomson India, Brooks/cole, 2006

REFERENCES
1. Dr.B.C. Punmia, Ashok Kumar Jain and Arun Kumar Jain., “Mechanics of Materials”,
Lakshmi Publications Pvt Ltd, New Delhi, 2002.
2. Kazimi, “Solid Mechanics”, Tata McGraw Hill, New Delhi,1998.
3. Robert L.Mott, “Applied Strength of Materials”, PHI Learning Pvt. Ltd, New
Delhi,2009
4. Rayhulse,Keith Sherwin,Jackcain, “Solid Mechanics”, Palgrave Mcmillan,2002
5. Ramamrutham S and Narayan R, "Strength of Materials", Dhanpat Rai and Sons,
New Delhi, 1997.
6. Jindal U C, “Textbook on Strength of Materials”, Asian Books Pvt. Ltd., 2007.
 12M307 MACHINE DRAWING
(Common to Production)

L T P C
1 0 3 2

PREREQUISITES:
12M108 Engineering graphics
12M209 Engineering graphics and drafting laboratory

COURSE OBJECTIVES:
To acquire hands on training on assembly drawing and impart knowledge on various
types of machine parts and joints and exposure about important features of assembled
parts used in major mechanical engineering application.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: read and interpret the production drawings.
CO 2: select and apply proper fits and tolerances.
CO 3: generate assembly drawings for various mechanical products.

CONVENTIONS, ABBREVIATIONS AND SYMBOLS (6)

Interrupted views- partial views of symmetrical objects- conventional representation of
intersection curves- square ends and openings, adjacent parts- common machine
elements.

FITS AND TOLERANCES (9)

Description of tolerances and grades- types of fits and their description- hole basis
system- selection of fits from standard tables- fits for different applications- examples-
geometrical tolerances- surface finish conventions.

PREPARATION OF ASSEMBLY DRAWINGS AND/PR COMPONENT

DRAWINGS (30)
Cotter joint, knuckle joint, flange coupling, universal coupling, foot step bearing,
plummer block, connecting rod ends, cross heads, screw jack, lathe tailstock, stop valves,
non-return valve.

LECTURE: 15 TUTORIAL: 45 TOTAL: 60

TEXT BOOK:
1.Gopalakrishna K.R., “Machine Drawing”, Subhas Publishers, Bangalore, 2003.
2. Bhatt.N.D, “Machine Drawing”, Chorotar Publishing House, 2001.
REFERENCES:
1. Gill.P.S., “Text Book of Machine Drawing”, S.K.Kataria & Sons, Publishers &
Distributors, Delhi, 1998.
2. PSG College of Technology, Faculty of Mechanical Engineering, Design Data Book.
M/S. DPV Printers, 2004.
3. Narayana K.L., Kanniah.P., Venkatareddy.K., “Machine Drawing”, New Age
International Publishers, 2004.
 12M308 STRENGTH OF MATERIALS AND FLUID MECHANICS AND
MACHINERY LAB

L T P C
0 0 3 2
PREREQUISITES:
12M105 Engineering mechanics

COURSE OBJECTIVES:
To understand the basics of material testing and to study the fluid behavior in pumps
and turbines

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: apply knowledge of compression and tension test procedure on materials.
CO2: conduct performance tests on pumps and turbines and draw the performance
curves.

STRENGTH OF MATERIALS LABORATORY

LIST OF EXPERIMENTS:
 Tension Test on steel rods using Universal Testing Machine.
 Bending Test on rolled steel Joist Beam.
 Double shear test on mild steel rod.
 Torsion Test on Mild steel rod
 Tension and Compression Test on Springs
 Deflection test on simply supported aluminium beam
 Deflection Test on Cantilever Beam
 Hardness tests on metals like Mild Steel, Brass, Copper and aluminium
 Bend Test on Steel rod
 Compression Test

FLUID MECHANICS AND MACHINERY LABORATORY

LIST OF EXPERIMENTS:
 Determination of Darcy‟s friction factor.
 Calibration of Flow Meters.
 Flow through Mouth Piece / Orifice.
 Performance study on Centrifugal pump
 Performance study on reciprocating pump
 Performance study on Submersible Pump.
 Performance study on Gear Pump
 Load test on Pelton Wheel
 12M309 MANUFACTURING TECHNOLOGY LABORATORY I
(Common to Production)

L T P C
0 0 3 2
PREREQUISITES:
12M206 Manufacturing Technology I

COURSE OBJECTIVES:
To know various machining operations in lathe

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: operate lathe and make parts by performing plain turning, taper turning,
eccentric turning and thread cutting operations.
CO2: perform drilling, and allied operations on lathe.

Study of construction details of different types of lathes and tools

Study of various accessories used in lathe.
Study of different types of tools used in lathe and the measuring instruments
Exercises on models using conventional Lathes:
Facing, plain turning, step turning and parting
Groove cutting, knurling and chamfering.
Form turning and Taper turning
Thread cutting (Internal and external -Vee and square)
Eccentric turning
Drilling, reaming and counter sinking
 12M401 - PROBABILITY AND STATISTICS
(Common to Production)

L T P C
3 1 0 4
PREREQUISITES:
12M1Z2 Engineering Mathematics I
COURSE OBJECTIVES:
To gain knowledge on basis of probability and random variables
To understand the various standard distributions and their properties
To acquire knowledge of testing of hypothesis
To gain the knowledge of design of experiments
To understand the concepts of statistical quality control and correlation analysis

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: characterize probability models using probability mass functions & cumulative
distribution functions
CO 2: have a well – founded knowledge of standard distributions which can describe
real life phenomena
CO 3: apply the various types of testing of hypothesis by using
distributions
CO 4: utilize knowledge in analysis of variance through one way and two way
classification along with Latin square design
CO 5: apply knowledge about statistical quality control by various types of charts

UNIT I: PROBABILITY AND RANDOM VARIABLES (09)

Sample spaces – Events - Probability Axioms – Conditional Probability – Independent
Events – Baye‟s Formula. Random Variables : Distributions Functions – Marginal
Distributions – Conditional Distributions – Expectation – Conditional Expectation and
Conditional Variance – Moments - Moment Generating Functions.

UNIT II: PROBABILITY DISTRIBUTION (09)

Binomial, Poisson, Geometric, Uniform, Exponential, Normal, Gamma, Weibull (Mean,
Variance and Simple problems) Chebyshev‟s inequality (Simple problems).

UNIT III: TEST OF HYPOTHESIS (09)

Tests for Means , Variances and proportions – Tests for Means , Variances
and Attributes using t , F , Chi – Square distribution – Interval estimation
for mean , Standard deviation – Proportion.

UNIT IV: ANALYSIS OF VARIANCE (09)

One way classification, Two way classification and Latin square design
(Only problems).
UNIT V: STATISTICAL QUALITY CONTROL AND CORRELATION ANALYSIS
(09)
Statistical basis for control charts – Control limits – Control charts for
variables : X , R Charts – Control chart for defective : p , np Chart - Control
chart for defects : c charts. Correlation – Regression – Multiple and Partial
Correlation – Partial Regression (Problems Only)

TEXT BOOKS
1. S.C. Gupta and V. K. Kapoor, Fundamentals of Mathematical Statistics, Sultan
Chand&Sons, New Delhi – 1999.
2. S. P. Gupta, Statistical Methods , Sultan Chand & Sons , New Delhi, 1999.

REFERENCES
1. K. S. Trivedi, Probability and Statistics with Reliability, Queuing and Computer
Science Applications, John Wiley and Sons,Second edition, New Delhi.2002.
2. T. Veerarajan,Probability , Statistics and Random Process , Tata McGraw Hill
Publishing Company Ltd., New Delhi – 2003.
3. P. Kandasamy, ,K.Thilagavathy and K.Gunavathy, Probability and Random
Process, S.Chand & Co. Ltd., New Delhi – 2007.
4. A.O.Allen,‟ “Probability, Statistics and queueing Theory with Computer
Applications” Elsevier, Second Edition, 2005.
5. Hwei Hsu, “Schaum‟s outline of Theory and Problems of Probability, Random
Variables and Random Processes”, Tata McGraw Hill Publishing Company
Ltd., New Delhi – 2004.
 12M402 METROLOGY AND MEASUREMENTS
(Common to Production Engineering)

L T P C
3 0 0 3
PREREQUISITES:
12M103 Applied physics
12M307 Machine drawing

COURSE OBJECTIVES:
To acquire knowledge on various measuring instruments, measuring machines and
principles of measurements of form, strain, force, torque, pressure, temperature and
flow

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select and use appropriate measuring instruments for different applications.
CO 2: apply the knowledge of various measurement techniques for industrial needs.
CO 3: estimate mechanical and thermo physical properties

UNIT I : LINEAR AND ANGULAR MEASUREMENTS (09)

Length Standards- Length Measuring instruments - Vernier instruments - micrometer,
height gauge, dial indicators, Bore gauges, Slip gauges, Comparators -Mechanical,
Electrical, Optical & Pneumatic, Optical Projector. Angle measuring instruments -
Bevel protractor, Sprit level, Sine bar, Autocollimator, Angle dekkor, Interferometry.

UNIT II: FORM MEASUREMENT (09)

Screw thread terminology- Measurement of effective diameter by two wire and three wire
methods - errors in threads- Measurement of pitch, profile errors and total composite
errors, Gear tooth terminology-Methods of measurements of runout, pitch, profile, lead,
backlash, tooth thickness-composite method of inspection - Parkinson gear tester,
Measurement of surface finish - Stylus probe instruments - profilometer-Tomlinson and
Talysurf instrument-Straightness, Flatness and Roundness measurement.

UNIT III: MEASURING MACHINES AND ADVANCES IN METROLOGY (09)

Tool maker‟s microscope - Computer controlled CMM - Universal measuring machine -
Automatic and multidimensional inspection machine - Computer aided inspection
-Machine vision-Laser interferometer.

UNIT IV: MEASUREMENTS: STRAIN, FORCE, TORQUE AND PRESSURE

MEASUREMENTS (09)
Electrical, Metallic Resistance Strain Gauge – Strain Gauge Ballast / Bridge
circuit - Load cells - hydraulic and pneumatic systems - Pressure measuring
transducers - Elastic and diaphragms – Mechanical, Hydraulic, Electric and
Transmission Dynamometers.

UNIT V: TEMPERATURE, FLUID FLOW (09)

Bi-Metallic strips - pressure thermometers, thermo couples, optical and radiation
pyrometer. Flow measurement - Obstruction meters - Pitot tubes- Rotameters - Turbine
– type meters magnetic flow meters- hot wire anemometer -Vibrometers and
accelerometers – seismic accelerometers.

TEXT BOOKS
1.Jain.R.K., “Engineering Metrology”, Khanna Publishers, Delhi, 2004.
2. Thomas G. Beckwith, Roy D, Marangoni, John H.Lienhard V., “Mechanical
Mesurements”, Addtion Wesley Publishing Company, 2004

REFERENCES
1. Gupta. I.C., “A text book of Engineering Metrology”, Dhanpat Rai & Sons, Delhi,
2003
2. Holman J P. , “Experimental Methods for Engineers” McGraw Hill Book
Company, 2004
3. Jain R K, “Mechanical and Industrial Measurements”, Khanna Publishers, Delhi,
2004.
 12M403 APPLIED ELECTRONICS AND MICROPROCESSORS
(Common to Production)

L T P C
3 0 0 3
PREREQUISITES:
12M104 Basics of Electrical Sciences
12M204 Material technology

COURSE OBJECTIVES:
To gain knowledge about various analog and digital circuits and to become familiar
with 8085 Microprocessor and its applications

COURSE OUTCOMES:
On completion of this course, the students will be able to
CO 1: apply knowledge to realize analog and digital electronic circuits
CO 2: apply knowledge about the architecture and programming concepts of 8085
microprocessor
CO 3: utilize various interfacing circuits for real time applications

UNIT I: ELECTRONIC CIRCUITS (09)

Biasing of BJT and FET-DC load line-Types of Biasing-Fixed and Self biasing of
BJT,FET,MOSFET-RC coupled and Transformer coupled amplifiers -Power amplifiers -
Class A Power amplifier - Class B pushpull amplifier - Distortion in amplifiers.
Oscillators - Barkhausen criterion -RC phase shift oscillator-Hartley Oscillator-Colpitts
Oscillator.

UNIT II: DIGITAL ELECTRONICS (09)

Combinational circuits - Adders and subtractors - A/D and D/A converters - weighted
resistor DAC -R-2R ladder DAC - servo tracking A/D - successive approximation A/D
converter -Dual slope ADC-Sequential Circuits-Flip flops-RS flip flop-JK,RS,D,T flip
flops -Memories - ROM - EPROM -EEPROM-RAM. Operational amplifier-applications
of opamp as adder,subtractor,Differentiator,Integrator.

UNIT III: MICROPROCESSOR STRUCTURE AND PROGRAMMING (09)

Architecture of 8085A microprocessor - Instruction formats - addressing modes
-instruction set of 8085A Instruction cycle - machine cycle - OP code fetch cycle
-Timing diagram-Memory and I/O read cycle - memory and I/O write cycle - interrupt
acknowledge machine cycle - Wait, Hold and Halt states- simple assembly language
programs for 8085A .

UNIT IV: MICROPROCESSOR INTERRUPTS AND DATA TRANSFER

SCHEMES (09)
Software interrupts - Hardware Interrupts - Vectored Interrupts - Non-vectored interrupts
– Priority interrupts - Data transfer schemes - synchronous transfer, asynchronous transfer,
interrupt driven transfer and DMA transfer
UNIT V: MICROPROCESSOR INTERFACING AND APPLICATIONS (09)
Interfacing - interfacing A/D converters - interfacing D/A converters - applications
–Temperature control - traffic light control - stepper motor control.

TEXT BOOKS
1. Ramesh S. Goankar, “Microprocessor Architecture and Programming and
Applications 8085 / 8080a”, Penram International Publishing ( India ) 2004 .
2. Mathur S.P., Kulshreshtha D.C., Chadha P.R. “Electronic Devices and Applications
and Integrated Circuits”, Umesh Publications, 2004.
3. Morris Mano M., “Digital Design”, Prentice Hall Of India Pvt. Ltd. 2008.

REFERENCES
1. Mathur A.P., “Introduction to Microprocessor”, Tata Mcgraw Hill, New Delhi 2003.
2. Ajit Pal, “Microprocessor Principles and Applications”, Tata Mcgraw Hill, New
Delhi 1999.
3. D.Roychoudhury, Shail Jain, “Linear Integrated Circuits”, Wiley Eastern Ltd. 2008.
 12M404 ELECTRICAL MACHINES AND DRIVES
(Common to Production)

L T P C
3 0 0 3
PREREQUISITES:
12M104 Basics of Electrical Sciences
COURSE OBJECTIVES:
To understand the fundamental of energy conversion and to study the construction,
principal of operation, characterization of DC machines, AC machines and various
drives used.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select and utilize various DC machines
CO 2: employ effective control techniques to electrical motors
CO 3: select appropriate electrical drive for engineering applications

UNIT I: DC MACHINES (10)

Construction – Generator Principle – EMF equation – Characteristics of different types of
DC generators – Motor principle – Torque equation – Characteristics of different types
DC motors – Starters – Speed control – Electric braking – Swinburne‟s test – Brake test.

UNIT II: SYNCHRONOUS MACHINES (09)

Alternators – Types and constructional features – EMF equation – Voltage regulation –
Synchronous motor principle – V and inverted V curves – Hunting – Methods of starting
– Applications.

UNIT III: INDUCTION MACHINES (10)

Construction of three-phase induction motors – Principle of operation – Torque-slip
characteristics – Starting and speed control methods – Single phase induction motor –
Types – Methods of starting – Applications – Universal motor.

UNIT IV: SOLID STATE SPEED CONTROL (Power circuits and Qualitative
treatment only) (08)
Control of DC drives using rectifiers and choppers – Control of three phase induction
motor using stator voltage control – V/f control – Slip power recovery schemes – Rotor
resistance control.

UNIT V: SELECTION OF DRIVES & SPECIAL MOTORS (08)

Types of electrical drives – Factors influencing the choice of electric drives – Loading
conditions and classes of duty – Determination of power rating – Selection of motor for
steel rolling mills, paper mills, sugar mills, textile mills, and machine tool applications –
DC and AC servomotors – Stepper motors.
 Total: 45

TEXT BOOKS
1.Theraja B.L and Theraja A.K., „A Test book of Electrical Technology‟, volume – II,
S.Chand & Co., 2007.
2. Pillai S.K., „A first course on Electrical Drives‟, New Age International Publishers.,
New Delhi, 2nd Edition (Reprint) 2011.

REFERENCES
1.De N.K and Sen P.K., „Electric Drives‟, PHI, 2010.
2.Deshpande M.V., „Electric motors application and control‟, PHI, 2010.
3.Sugandhi R.K. and Sugandhi K.K., „Thyristors: Theory and applications‟, New Age
International Publishers, 2nd edition (reprint) 2005.
4.Dubey G.K., „Fundamentals of Electric Drives‟, Alpha Science International Ltd.,
2001.
5.Vedam Subramaniam., „Electric Drives: Concepts and Applications‟, McGraw Hill,
2010.
 12M405 KINEMATICS OF MACHINES

L T P C
3 1 0 4
PREREQUISITES:
12M108 Engineering graphics
12M105 Engineering mechanics

COURSE OBJECTIVES:
To familiarize the basic concepts of mechanisms, friction drives and to build
confidence on the basics of gear design and nomenclature, construction of various
types of cams

COURSE OUTCOMES
On completion of this course, students will be able to
CO1: design link systems and mechanisms for practical applications.
CO2: select appropriate type of friction drives for a particular application
CO3: construct cam and gear profiles

UNIT I: MECHANISMS (09)

Terminology and definitions – Degree of freedom – Mobility – Grashoff‟s law –
Kinematic inversions of four bar chain and slider crank chains – Mechanical advantage –
Transmission angle – Description of mechanisms – Single, double and offset slider
mechanisms – Quick return mechanisms.

UNIT II: KINEMATICS (09)

Displacement, velocity and acceleration analysis on simple mechanisms – Graphical
method – Velocity and acceleration polygons – Instantaneous center of velocity – Coriolis
component – Klein‟s construction for slider crank chain-Analytical solution for velocity
and acceleration of slider crank chain.

UNIT III: FRICTION DRIVES (09)

Belt and rope drive – Open and cross belt drive – Belt materials – Creep and slip - Ratio of
tensions – Effect of centrifugal force – condition for maximum power – Friction in Journal
Bearing - Flat pivot bearing - Friction clutches – Single plate – Multi plate – Cone
clutches-Brakes - Shoe brake and Internal Expanding brake only.

UNIT IV: CAMS (09)

Types of cams and followers – Construction of cam profiles for SHM, uniform
acceleration and retardation with reciprocating and oscillating followers – Knife-edge,
roller and flat.
 UNIT V: GEARS (09)
Types - Spur gear terminology and definitions – Pressure angle and undercutting - Law of
gearing – Gear profiles –Interference – Minimum number of teeth to avoid interference -
Gear trains – Simple, compound, reverted and epicyclic.

TEXT BOOKS
1. Thomas Bevan, “Theory of Machines”, Pearson Education Limited, 2010
2. Rattan S S, “Theory of Machines”, Tata McGraw -Hill Publishers, New Delhi, 2009.

REFERENCES
1. Shigley J.E And Uicker J.J, “Theory of Machines and Mechanisms”, Mcgraw Hil Inc,
1995.
2. Ghosh A And Mallick A.K, “Theory of Mechanisms and Machines”, Affiliated
East-West Press Pvt Ltd, New Delhi, 1998.
3. V.P.Singh, "Theory of Machines", Dhanapatrai & Sons, 2005
4.George H.Maritn, “Kinematics and Dynamics of Machines”, Waveland Pr Inc,2002.
 12M406 ENGINEERING THERMODYNAMICS
(Use of approved Steam tables and Charts are permitted)

L T P C
3 1 0 4
PREREQUISITES:
12M103 Applied physics
12M205 Engineering chemistry

COURSE OBJECTIVES:
To expose thermodynamic concepts, processes and cycles for analyzing the
thermodynamic systems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply thermodynamic principles to real life thermodynamic problems
CO 2: appreciate and analyze combustion and vapour power cycles

UNIT I: CONCEPT OF THERMODYNAMICS (09)

Basic definitions, Microscopic and Macroscopic approach, Types of systems –
Thermodynamic processes – Point and Path function – Thermodynamic equilibrium –
Quasi-static process. Heat and work – Zeroth law – First law of thermodynamics –
Applications to closed and open systems – Steady flow processes – applications

UNIT II: SECOND LAW OF THERMODYNAMICS AND ENTROPY (09)

Limitations of First law – Kelvin-Plank and Clausis statements – Heat engines –
Refrigerators – heat pumps- efficiency and COP – Carnot cycle – Entropy – principle of
increase in entropy – reversibility and irreversibility – applications.

UNIT III: IDEAL AND REAL GASES (09)

Equation of state – Ideal and Real gases – Properties calculations - Generalized
compressibility chart - Vanderval‟s Equation – specific heats Cp and Cv -
Joule-Thomson coefficient – ideal gas mixtures.

UNIT IV: COMBUSTION (09)

Fuels – Combustion equations- Stoichiometric air-fuel ratio – Exhaust and flue gas
analysis – practical analysis of combustion products – Dissociation – internal energy and
enthalpy of reaction – Enthalpy of formation – Calorific value of fuels – power plant
thermal efficiency – practical determination of calorific values – air fuel – vapour
mixtures.

UNIT V: PROPERTIES OF STEAM AND VAPOUR POWER CYCLE (09)

Properties of steam – use of steam tables and mollier chart – dryness fraction calculations.
Basic Rankine cycle – Rankine cycle with reheating and regeneration – application
Binary vapour cycle.
TEXT BOOKS
1. Nag. P.K., “Engineering Thermodynamics” , Tata McGraw Hill Company, Third
Edition, 2010.
2. Eastop.T.D, McCondey .A, “Applied Thermodynamics”, Pearson Education, 2010.
3. Yunus Cengel, “Thermodynamics” Tata McGraw Hill Company, Third Edition, 2010

REFERENCES
1. Kothandaraman, C.P., “Thermal Engineering”, Dhanpat Rai & Sons.
2. Holman, J.P., “Thermodynaics” Mcgrawhill Company,2000
3. Rajput, R.K. “Thermal Engineering” Laxmi Publications 2010
4. Ballaney P.L., “Thermal Engineering”, Khanna Publisher
 12M407 ELECTRICAL ENGINEERING LABORATORY
(Common to Production)
L T P C
0 0 3 2
COURSE OBJECTIVES:
To give hands on training for measuring DC/AC electrical parameters through
conducting basic test on DC / AC machines and analyzing their performance.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: perform suitable experiments to analyze the performance of DC machines and
AC machines.
CO 2: choose appropriate motors for practical application
CO 3: select electrical machines for appropriate applications

LIST OF EXPERIMENTS
1. O.C.C and load-test on separately Excited DC generator
2. O.C.C and load-test on DC shunt generator
3. Swinburne‟s test
4. Speed control of DC shunt motor
5. Load test on DC shunt motor
6. Load test on DC compound motor
7. Load test on DC series motor
8. Mechanical and iron losses of 3-phase induction motor
9. Load test on 3-phase induction motor
10. Load test on 1-phase induction motor
11. Regulation of 3-phase alternator EMF & MMF methods
12. Load test on 3-phase alternator
13. Study of induction motor starters
 12M408 - A) METROLOGY LABORATORY

L T P C
0 0 2 1

COURSE OBJECTIVES:
To familiar with instruments for calibration and measurement and to study testing
machines

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: perform the calibration of instruments
CO 2: use various measuring instruments for various practical applications

LIST OF EXPERIMENTS:
Study and use of Measuring Instruments.
Calibration of Dial Gauge, Micrometer and Vernier.
Measurement of Angles and Internal / External tapers using Sine bar, Bevel
protractor, rollers and spheres.
Measurement of gear tooth thickness using gear tooth caliper.
Measurement of effective diameter and pitch of screw thread using 3-wire method
and pitch gauge.
Checking straightness and flatness.
Measurement of run out and concentricity.
Measurement of various dimensions of the given component using Profile
Projector.
Study of surface roughness using surface roughness measuring and recording
instrument.
Study of Co-ordinate measuring machines and basic measurement using CMM.
Study of measurement of various dimensions of any give component using
measureoscope.
Study and use of gear testing machines.
 12M408 B) METALLURGY LABORATORY

L T P C
0 0 2 1
PREREQUISITES:
12M103 Applied physics
12M304 Engineering metallurgy

COURSE OBJECTIVES:
To provide practical knowledge of specimen preparation for micro examination, study
the microstructures, defects of ferrous and nonferrous materials

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: demonstrate the specimen preparation methods.
CO2: identify and analyze the microstructures and defects in ferrous and nonferrous
engineering components

LIST OF EXERCISES
1. Study of Metallurgical microscope
2. Preparation of Specimen for micro examination
3. Study of Microstructure of materials
- Steel (low carbon steel, high carbon steel, HSS, Spheroidised steel)
- Cast iron (grey, white, SG)
- Non Ferrous (brass, Gun metal, aluminium, silicon alloy)
4. Study of Iron carbon Equilibrium diagram
5. Study of Heat Treatment processes (Annealing, Normalizing, Hardening and
Tempering)
6. Study of non-destructive tests
- Liquid penetrant test
- Ultrasonic Inspection
7. Determination of Hardenability by Jominy end quench test
 12M409 MICROPROCESSOR LABORATORY
(Common to Production)

L T P C
0 0 3 2

PREREQUISITES:
12M104 Basics of Electrical Sciences

COURSE OBJECTIVES:
To acquire practical knowledge in realizing analog and digital circuits and acquire
practical exposure with programming concepts of 8085

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply 805 microprocessor and allied instruments for various control
applications.
CO 2: design various physical digital systems

LIST OF EXPERIMENTS
1. Addition and subtraction of two 16- bit numbers
2. Sorting a series of numbers in Ascending and Descending order
3. Conversion of Binary number to BCD
4. Conversion of BCD to Binary
5. Implementation of Block-Data transfer
6. Controlling stepper motor using Microprocessor
7. Verification of Logic gates
8. Design of adders and subtractors
9. Multiplexer and Demultiplexer
10. Applications of an OPAMP
11. Characteristics of common emitter transistor
12. Transfer and Drain Characteristics of FET amplifier.
 12M501 - ENGINEERING ECONOMICS AND MANAGEMENT
(Common to Production Engineering)

L T P C
3 0 0 3

COURSE OBJECTIVES:
To know the concepts of economic and organizational behavior techniques for the
evaluation of real- life engineering activities

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: interpret the intricacies of economic concepts resulting in enhanced
performance and productivity.
CO2: choose appropriate management techniques for engineering applications

UNIT I: INDUSTRIAL ECONOMICS (09)

Nature and scope of Economics- Importance of study of Economics for Engineers.
Demand and Supply- Elasticity, cost concepts- cost and output relationship in the short
and long run-Equilibrium of the firm. Pricing policies and methods.

UNIT II: MONEY BANKING AND TRADE (09)

Nature and functions of money- value of money- Inflation and deflation- Functions of
commercial and reserve banks Global trade- importance- foreign exchange- Balance of
Payments- International Monitory institutions.

UNIT III: ELEMENTS OF MANAGEMENT (09)

Evoluation of scientific management- Functions of management- planning, organizing,
co-ordinating- directing and controlling- Production and productivity- Factors affecting
productivity- plant location and plant layout- Work study.

UNIT IV: FINANCIAL MANAGEMENT (09)

Concept and Definition- Purpose of investment- Types of capital- Sources of
Finance-Financial statements- Stock exchange- Cash flow statements- Break even
analysis.

UNIT V: MARKET MANAGEMENT AND PSYCHOLOGY (09)

Sales and market management- Management of sales- Advertisement- Market research-
Sales Forecasting. Psychology- Definition- Industrial psychology- Individual vs group
behavior- Attitude- Motives- Morale- Fatigue- Accidents.

TOTAL: 45
TEXT BOOKS
1.Dwivedi D.N., “Managerial Economics”, Vikas Publishing House Private Limited,
New Delhi, 2009.
2. Bhusan Y.K., “Fundamentals of Business Organization and Management”, Sultan
Chand and Sons, New Delhi, 2001.
3. Robbins S.P., “Organizational Behaviour”, and Prentice Hall of India Ltd., New Delhi,
2009.

REFERENCES
1.Harold Koontz, Heinz Weihrich, “Essentials of Management”, McGraw Hill, 2003.
2. Sundharam K.P.M., “Money, Banking and International Trade”, Sultan Chand Sons,
New Delhi, Reprint 2002.
3. Fred Luthans, “Organizational Behaviour”, Tata McGraw Hill, Singapore 2006.
 12M502 DESIGN OF MACHINE ELEMENTS
(Use of Approved P S G Design Data Book is permitted)
L T P C
3 1 0 4
PREREQUISITES:
12M105 Engineering mechanics,
12M306 Strength of materials

COURSE OBJECTIVES:
To study proper materials for different machine elements depending on their physical
and mechanical properties and also gain design knowledge of the different types of
elements and joints used in the engineering applications, subject to various types of
stresses

COURSE OUTCOME:
On completion of this course, students will be able to
CO 1: utilize the understanding of different types of stress, materials and their
significance in the design of machine elements
CO 2: design and develop products based on failure theory to meet quality and
reliability

UNIT I: BASICS OF DESIGN (09)

Machine design-Basic procedure of machine design-Basic requirements of machine
elements-Stress-strain diagrams-Mechanical properties of engineering materials–
preferred numbers, fits and tolerances – Modes of failure- Factor of safety- Stresses in
machine elements: Tension, Compression, Direct Shear, bearing stress, Stress due to
bending and stress due to Torsion-Eccentric axial loading-Principal stresses-Theories of
elastic failure-Selection and use of Failure theories.

UNIT II: FLUCTUATING STRESSES AND DESIGN OF SHAFT (09)

Stress concentration – Fluctuating Stresses-Fatigue failure-Endurance limit-low and high
cycle fatigue –Notch Sensitivity-Reversed stresses(Design for finite and Infinite life)-
Soderberg, Goodman and Gerber relations-Design shaft under static and fatigue loading.

UNIT III: DESIGN OF ENERGY STORING ELEMENTS (09)

Design of helical, leaf springs, torsional and disc springs - Design of flywheels
considering stresses in rims and arms for engines and punching machines

UNIT IV: DESIGN OF TEMPORARY AND PERMANENT JOINTS (09)

Design of riveted, welded joints – design of eccentrically loaded riveted and welded joints
– design bolted joints-design of joints with variable loading -design of adhesive joints.
UNIT V: MISCELLANEOUS ELEMENTS (09)
Design of rigid coupling and power screws – design and selection of sliding and rolling
contact bearing. - Selection of Seals and Gaskets.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Shigley, J.E. and Mischke, C.R., “Mechanical Engineering Design”, Sixth Edition,
McGraw Hill International, 2003.
2. Dr. S. S. Wadhwa, Er. S. S. Tolly, “Machine Design”, Dhanpat Rai & Co, Delhi 2008.
3. Ugural A.C, “Mechanical Design – An Integral Approach, McGraw-Hill Book
Co,2004.

REFERENCES
1. Deutschman.D. Michels, W.J. and Wilson, C.E., “Machine Design Theory and
Practice”, Macmillan, 1992.
2. Juvinal, R.C., “Fundamentals of Machine Component Design”, John Wiley, 2006.
3. Khurmi. R. S. “Machine Design”, S. Chand & Co, 2006
4.“Design Data” – P.S.G. College of Technology, Coimbatore.
 12M503 THERMAL ENGINEERING
(Use of Approved Steam, Refrigeration and A/C Tables and Charts are Permitted)
L T P C
3 1 0 4
PREREQUISITES:
12M406 Engineering thermodynamics
COURSE OBJECTIVES:
To provide exposure on thermodynamic cycles and thermal devices like IC engines,
R&A/C systems and steam turbines
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: utilize the understanding in designing and assess the performance of heat
engines and utilize various thermodynamic cycles and its applications.
CO 2: make the thermal design and analysis for various thermal devices like
compressors, R&AC systems and turbines
UNIT I: THERMODYNAMIC CYCLES (09)
Air standard cycles – Otto, Diesel, Dual and Brayton cycles – air-standard efficiency –
mean effective pressure – P-V and T-s diagrams. Actual cycles, working principle of 2
stroke and 4 stroke cycle – I.C Engine – valve and port timing diagrams.

UNIT II: I.C ENGINES (09)

Fuel, ignition, cooling and lubrication system for spark ignition and compression ignition
engines, Cetane and Octane rating of fuels – combustion, knocking and detonation,
scavenging and supercharging – performance characteristics of I.C Engines.

UNIT III: AIR COMPRESSORS (09)

Reciprocating compressors – effect of clearance – multi stage – optimum intermediate
pressure and perfect inter-cooling – rotary, centrifugal and axial flow compressors

UNIT IV: REFRIGERATION AND AIR CONDITIONING (09)

Air-refrigeration cycle, vapour compression refrigeration cycle – sub-cooling and super
heating vapour absorption cycles. Principles of psychometry – use of psychometric chart
– principles of air-conditioning – types of air conditioning system – cooling load
calculation.

UNIT V: STEAM NOZZLES AND TURBINES (09)

Flow through nozzles, shape of nozzle, effect of friction, critical pressure ratio and
supersaturated flow. Impulse and reaction turbines – compounding, velocity diagrams for
single stage turbines
LECTURE: 45 TUTORIAL: 15 TOTAL: 60
TEXT BOOKS
1. Domkundwar and Kothandaraman, C.P, “Thermal Engineering”, Khanna
Publishers, New Delhi 2010.
2.Ganesan.V,”Internal Combustion Engines”, Tata McGraw Hill, New Delhi,2010.

REFERENCES
1.Yunus Cengel, “Thermodynaics” Tata McGraw Hill Company, 2010.
2. Nag. P.K., “Engineering Thermodynamics” , Tata McGraw Hill Company, 2010.
3. Rajput, R.K. “Thermal Engineering” Laxmi Publications (P) Ltd., 2010.
4. Ramalingam K.K., “Internal Combustion Engines –Theory and Practice” Scitech
Publications, 2010
5.Eastop.T.D, McCondey .A, “Applied Thermodynamics”, Pearson Education, 2010
 12M504 DYNAMICS OF MACHINES

L T P C
3 1 0 4
PREREQUISITES:
12M105 Engineering mechanics,
12M405 Kinematics of machines

COURSE OBJECTIVES:
To expose the students to force analyses, balancing, vibration and control mechanical
systems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: perform the force analysis and apply balancing principles on mechanical
engineering systems.
CO 2: analyze the vibrations occurring in various mechanical systems and apply the
principle of governors and gyroscope on systems

UNIT I: FORCE ANALYSIS (09)

Free body diagrams – static equilibrium conditions –static force analysis in simple
mechanisms like Four bar mechanism, slider crank mechanism– dynamic force analysis
–Inertia force and inertia torque - D‟Alemberts principle –Principle of superposition –
dynamic force analysis of four bar and slider crank mechanism –graphical method–
turning moment diagrams – fly wheel.

UNIT II: BALANCING (09)

Static and dynamic balancing – balancing of rotating masses–Balancing of Reciprocating
masse- Primary and secondary unbalanced forces-partial balancing of unbalanced primary
force-partial balancing of Locomotives-Variation of tractive force,Swaying couple and
Hammer blow.

UNIT III: FREE VIBRATION (09)

Basic features of vibratory systems –degrees of freedom– free vibration – equations of
motion – natural frequency – types of damping – damped vibration - critical speeds of
simple shaft – torsional systems:single,two rotor systems.
UNIT IV: FORCED VIBRATION (09)
Response to periodic forcing – harmonic forcing – unbalanced forcing - force
transmissibility and amplitude transmissibility – vibration isolation.
Selection of vibration measuring instruments – accelerometer – dynamic properties and
selection of structural materials for vibration control.
UNIT V: MECHANISM FOR CONTROL (09)
Governors – types – centrifugal governors – gravity controlled and spring controlled
centrifugal governors – characteristics – effect of friction – controlling force. Gyroscopes
– gyroscopic forces and torques – gyroscopic stabilization – gyroscopic effects in
automobiles, ships and airplanes.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Shigley J.E & J.J., “Theory of Machines and Mechanisms”, McGraw Hill Inc., 1995.
2. Rattan S.S.”Theory of Machines”, Tata McGraw Hill Publishing Co.Ltd., New Delhi,
2006.

REFERENCES
1.Thomas Bevan, “Theory of Machines”, Pearson Education Limited, 2010
2.Ghosh A. and Mallick A.K., “Theory of Mechanisms and Machines”, Affiliated
East-West Press Pvt.Ltd, 2000.
3.George H.Maritn, “Kinematics and Dynamics of Machines”, Waveland Pr Inc,2002
4. V.P.Singh, "Theory of Machines", Dhanapatrai & Sons, 2005
 12M505 TURBO MACHINES
L T P C
3 1 0 4
PREREQUISITES:
12M303 Fluid mechanics and machinery,
12M406 Engineering thermodynamics

COURSE OBJECTIVES:
To study flow equations and to acquire the knowledge for different turbo machines.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: demonstrate and apply the principles of turbo machines
CO 2: design and calculate different parameters for turbo machines.
CO 3: analyze the flow in compressor and turbines

UNIT I: PRINCIPLES (09)

Classification of fluid machinery, Energy transfer between fluid and rotor, Dimensionless
parameters-specific speed – applications - stage velocity triangles - work and efficiency,
simple problems.

UNIT II: CENTRIFUGAL FANS AND BLOWERS (09)

Types- stage and design parameters-flow analysis in impeller blades-volute and diffusers,
losses, characteristic curves and selection, fan drives and fan noise, simple problems.

UNIT III: CENTRIFUGAL COMPRESSOR (09)

Construction details, work, efficiency, h-s diagram, impeller flow losses, slip factor,
diffuser analysis, losses and performance curves, simple problems.

UNIT IV: AXIAL FLOW COMPRESSOR (09)

Stage velocity diagrams, enthalpy - entropy diagrams, stage losses and efficiency, work
done factor, simple stage design problems and performance characteristics, simple
problems.

UNIT V: RADIAL FLOW GAS TURBINES (09)

Stage velocity diagrams, reaction stages, losses and coefficients, blade design principles,
testing and performance characteristics, simple problems.

LECTURE:45 TUTORIAL:15 TOTAL: 60

TEXT BOOK

1.Yahya, S.H., Turbines, Compressor and Fans, Tata McGraw Hill Publishing Company,
1996.

REFERENCES

1. Bruneck, Fans, Pergamom Press, 1973.

2. Earl Logan, Jr., Hand book of Turbomachinery, Marcel Dekker Inc., 1992.
3. Dixon, S.I., Fluid Mechanics and Thermodynamics of Turbomachinery, Pergamon
Press, 1990.
4. Shepherd, D.G., Principles of Turbomachinery, Macmillan, 1969.
5. Stepanoff, A.J., Blowers and Pumps, John Wiley and Sons Inc. 1965.
6. Ganesan, V., Gas Turbines, Tata McGraw Hill Pub. Co.,1999.
7. Gopalakrishnan .G and Prithvi Raj .D, A Treatise on Turbomachines, Scifech
Publications (India) Pvt. Ltd., 2002.
 12M506 HYDRAULIC AND PNEUMATIC CONTROLS
L T P C
3 0 0 3

PREREQUISITES:
12M303 Fluid Mechanics and Machinery

COURSE OBJECTIVES:
To provide exposure to the basics of Hydraulic and Pneumatic and principles of
development of circuits for various engineering applications

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: choose hydraulic and pneumatic elements and demonstrate the applicability of
fluid power systems for engineering applications.
CO 2: design customized circuits in hydraulics, pneumatics and servo systems for
various industrial needs.

UNIT I: FLUID POWER SYSTEMS AND FUNDAMENTALS (09)

Introduction to fluid power- Advantages of fluid power- Application of fluid power
system- Types of fluid power systems-Properties of hydraulic fluids – types of fluids –
Fluid power symbols-Basics of hydraulics – Applications of Pascal‟s Law-Losses in pipe,
valves and fittings - Pumping theory – Pump classification – Gear , Vane and piston
pumps- construction and working of pumps – pump Selection.

UNIT II: CONTROL COMPONENTS, ACTUATORS AND ANCILLARY

DEVICES (09)
Pressure, Flow and Directional control valves - Fluid Power Actuators: Linear hydraulic
actuators – Types of hydraulic cylinders – Single acting, double acting special cylinders
like tandem, Rod_ less, Telescopic - Cushioning mechanism - Construction of double
acting cylinder - Rotary actuators - Gear, Vane and Piston motors- Accumulators -
Sizing of Accumulator - Intensifier.

UNIT III: DESIGN OF HYDRAULIC CIRCUITS (09)

Reciprocating- sequencing – synchronizing – regenerative –Pump unloading circuit–
double pump circuits –Counterbalance valve application circuit - Accumulators circuits -
Intensifier circuits - Fail_sfe circuits - Speed control Circuits - Selection of components
for hydraulic systems.
UNIT IV: PNEUMATIC SYSTEMS AND COMPONENTS (09)
Properties of air – Compressors – Filter, Regulator, and Lubricator Unit – Air control
valves, Quick exhaust valves, and pneumatic actuator s- Control elements – position-
pressure sensing – switching- Speed control circuits - Pneumo-hydraulic circuit -
Sequential circuit design for simple applications using cascade method,step counter
method- Selection of components for pneumatic systems.

UNIT V: SERVO SYSTEMS AND MAINTENANCE (09)

Servo systems – Hydro Mechanical servo systems - Electro hydraulic servo systems and
proportional valves - Introduction to Electro Hydraulic/Pneumatic logic circuits, ladder
diagrams- PLC applications in fluid power control - Fluid power circuits -installation and
maintenance - failure and trouble shooting.

TOTAL: 45

TEXT BOOKS
1. Anthony Esposito, “Fluid Power with Applications”, Pearson Education Inc. 2010
2. Majumdar S.R., “Pneumatic systems – Principles and maintenance”, Tata
McGraw-Hill, 1995

REFERENCES
1. Michael J., Pinches and John G.Ashby, “Power Hydraulics”, Prentice Hall, 1989.
2. Lal, “Oil hydraulics in the service of industry”, Allied publishers, 1982.
3.James L. Johnson, “Introduction to Fluid Power”, Delmar/Thomson Learning,2003.
 12M507 A) DYNAMICS LABORATORY

L T P C
0 0 2 1
PREREQUISITES:
12M405 Kinematics of machineries

COURSE OBJECTIVES:
To conduct experiments on dynamic mechanical systems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: apply the principles of control of mechanical system and vibration for real life
process
CO2: demonstrate the method of balancing in dynamic system

LIST OF EXPERIMENTS
Governors – determination of sensitivity, effort, etc. for Watt, Porter, Proell,
Hartnell governors.
Drawing profile of the cam.
Motorized Gyroscope – verification of laws – determination of gyroscopic couple.
Whirling of shaft – determination of critical speed of shaft.
Balancing of reciprocating masses and Balancing of rotating masses.
Vibration system – spring mass system – determination of damping co-efficient of
single degree of freedom system.
Determination of torsional frequencies for compound pendulum and flywheel
system with lumped Moment of inertia.
System identification using dynamic response curves.

TOTAL: 30
 12M507 B) INSTRUMENTATION LABORATORY

L T P C
0 0 2 1

COURSE OBJECTIVES:
To understand and practice the accurate calibration and the measurement techniques

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: calibrate instrument and conduct the experiments with minimum error in
measurements
CO 2: assess the properties of oils for suitability to various applications.

LIST OF EXPERIMENTS
Calibration of Pressure gauges.
Calibration of Vacuum gauges.
Calibration of Thermometers and Thermocouples.
Determination of Flash point and Fire point.
Determination of Viscosity – Red Wood
Determination of Viscosity – Saybolt Viscometer.
Calibration of Rota meter.
Calibration of Tachometer.
Determination of Calorific Value of Fuels

TOTAL: 30
 12M508 THERMAL ENGINEERING LABORATORY I

L T P C
0 0 3 2

COURSE OBJECTIVES:
To perform tests on I.C engines, compressors and blowers

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select the suitable thermal devices for the specified industrial applications.
CO 2: evaluate the performance of I.C engines, compressors and blowers.

LIST OF EXPERIMENTS
Valve timing and port timing diagrams of single cylinder diesel engines.
Performance test on 4 stroke Diesel Engine.
Heat balance test on 4 strokes Diesel Engine.
Retardation test to find Frictional Power of a Diesel Engine.
Economical speed test on Diesel Engine.
Performance test on Constant speed blower.
Performance test on Variable speed blower.
Performance test on Reciprocating Air compressor.
Performance test on four stroke computerized diesel engine.

TOTAL: 45
 12M601 OPERATIONS RESEARCH
(Use of Approved Statistical Tables Permitted)
L T P C
PREREQUISITES: 3 1 0 4
12M1Z2 Engineering mathematics I
12M2Z2 Engineering mathematics II
12M401 Probability and statistics

COURSE OBJECTIVES:
To provide knowledge and practice in using operations research techniques under
limited resources for the engineering and business problems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: make use of the various operations research techniques of linear and network
models for use of engineering and business problems.
CO 2: apply the theory behind inventory, queuing and decision models in industrial
environment.

UNIT I: LINEAR MODELS (09)

Phases and characteristics of operation research study – graphical method – simplex
algorithm – duality – dual simplex method.

UNIT II: NETWORK MODELS (09)

Network models – shortest route – minimal spanning tree – maximum flow models –
project network – PERT and CPM networks – critical path scheduling – sequencing
models.

UNIT III: INVENTORY, TRANSPORTATION AND ASSIGNMENT MODELS

(09)
Inventory models – economic order quantity models – safety stock – reorder point – lead
time – quantity discount models – transportation problems – assignment problems.

UNIT IV: QUEUING THEORY (09)

Queuing models – queuing systems and structures – notation parameter – single server
and multi server models – poisson arrival – exponential service – simulation – Monte
Carlo technique – use of random numbers.

UNIT V: DECISION MODELS (09)

Decision models – game theory – two person zero sum games – graphic solution –
replacement models – replacement policies - models based on service life – economic
life.
LECTURE: 45 TUTORIAL: 15 TOTAL: 60
TEXT BOOKS
1. Sharma, S.D. “Operations Research”, kedarNath Ram Nath & Co. Meerut, 1994.
2. P.K. Gupta & D.S. Hira, “Problems in Operations Research (Principles & Solutions)”,
S.Chand & Co. Ltd., 2003.
3. Taha Hamdy A, “Operations Research, Prentice Hall of India Pvt. Ltd., 1997.

REFERENCES
1. Dharani Venkatakrishnan. S. “Operations Research” (Principles & Problems), Keerthi
Publishing House Pvt. Ltd., 1996.
2. Don. T. Phillips, Ravindren, A and James Solberg,” Operations Research”, John Wiley
& Sons, 1987.
 12M602 FINITE ELEMENT ANALYSIS
L T P C
3 1 0 4
PREREQUISITES:
12M1Z2 Engineering mathematics I
12M2Z2 Engineering mathematics II
12M303 Fluid mechanics and machinery
12M306 Strength of materials
12M406 Engineering thermodynamics

COURSE OBJECTIVES:
To understand the basic concepts of FEA, use of higher order elements and acquire
knowledge in application of FEA in structural, thermal and fluid flow analysis.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: appreciate and demonstrate the basic concepts in FEA and as applied to
problems system analysis.
CO 2: use of various types of elements and find solution through FEA for one and two
dimensional problems in engineering

UNIT I: RELEVANCE OF FEM (09)

Historical background-basic concept of FEM – discretization of 1D, 2D and 3D Domains,
mesh refinement, convergence requirements - gradient and divergence theorems -
boundary and initial value problems

UNIT II: CHARACTERISTIC MATRICES AND LOAD VECTORS (09)

One dimensional governing equations - structural and heat transfer problems - variational
method- variation calculus – weighted residual methods - Galerkin‟s method - Ritz
method - generalized coordinate‟s approach - principle of minimization of potential
energy

UNITIII: ONE DIMENSIONAL PROBLEMS (09)

Derivation of shape functions, Stiffness matrices and force vectors - Assembly of
Matrices - shape function characteristics - problems in axial load members, trusses, heat
transfer through composite walls and fins - Gauss elimination and Cholesky‟s methods of
solving equations.

UNIT IV: TWO DIMENSIONAL PROBLEMS (09)

Derivation of shape functions for CST and LST triangular and rectangular elements,
Stiffness matrices and force vectors -Pascal‟s triangle- concept of plane stress and plain
strain and axi-symmetry . Structural and heat transfer application - introduction to
coupled field analysis.

UNIT V: HIGHER ORDER ELEMENTS (09)

Natural co-ordinate systems – Isoparametric elements – Shape functions for isoparametric
elements – One and two dimensions – Jacobian transformation - Serendipity and
Lagrangian elements – Numerical integration - Matrix solution techniques
LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Larry J. Segerlind , “Applied Finite element Analysis”, John Wiley & Sons , 1987
2. Singiresu.S.Rao, “The Finite Element Method in Engineering”, ButterWorth
Heinemann, 2001.
3. Logan D L, “A First Course in the Finite Element Method”, Third Edition, Thomson
Learning, 2002.

REFERENCES
1. J.N Reddy, “An Introduction to Finite Element Method”, McGraw Hill, Intl, Student
Edition 2003.
2. Tirupathi R. Chandrupatla and Ashok D. Belegundu ,”Introduction to Finite Element
in Engineering”, Pearson Education ,2003
3. David V.Hutton “Fundamentals of finite element Analysis” McGraw Hill Inc,
Newyork, 2004.
4. J Seshu. P. “Textbook of Finite Element Analysis” Prentice Hall of India, 2003.
 12M603 DESIGN OF TRANSMISSION SYSTEMS
(Use of Approved P S G Design Data Book is permitted)
L T P C
3 1 0 4
PRE-REQUISITES:
12M105 Engineering mechanics,
12M405 Kinematics of machines
12M502 Design of machine elements

COURSE OBJECTIVES:
To study power transmitting and power controlling elements
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select and design positive power transmission elements for machinery and
equipments.
CO 2: design friction clutches, brakes and gear boxes

UNIT I: DESIGN OF POWER TRANSMISSION ELEMENTS (09)

Wire ropes, pulleys – flat belt – V belt – ribbed V belt – selection of transmission chains
and sprockets – silent chains.

UNIT II: SPUR AND HELICAL GEARS (09)

Kinematics – force analysis in gears – stress analysis – dynamic effects – gear blank
design -estimating gear size, module and face width - power rating calculations based on
strength and wear considerations, crossed helical gear terminology - estimating the size of
the pair of crossed-helical gears.

UNIT III: BEVEL AND WORM GEAR (09)

Straight bevel gear: Tooth terminology, tooth forces and stresses, equivalent number of
teeth ,estimating the dimensions of pair of straight bevel gears. Worm Gear: Merits and
demerits – Terminology. Thermal Capacity, Materials-forces and stresses, efficiency,
estimating the size of the worm gear pair.

UNIT IV: DESIGN OF GEAR BOX (09)

Geometric progression - standard step ratio - ray diagram, kinematic layout - design of
sliding mesh and constant mesh gear box - introduction to planetary gear box.

UNIT V: FRICTION CLUTCHES AND BRAKES (09)

Design of plate clutches – axial clutches-cone clutches-internal expanding rim clutches-
internal and external shoe brakes.
LECTURE: 45 TUTORIAL:15 TOTAL: 60
TEXT BOOK
1. Joseph Edward Shigley and Charles, R. Mischke, “Mechanical Engineering Design”,
McGraw Hill International Editions, 1989.
2. V.B. Bhandari, “Design of Machine Elements”, Tata McGraw Hill Publication Co.,
1994.
3. T.V. Sundarajamoorthy and N. Shanmugam, “Machine Design”, Khanna Publishers,
1989.

REFERENCES
1. Gitin M. Maitra and L.V. Prasad, “Hand Book of Mechanical Design”, II Edition,
Tata McGraw Hill, 1985.
2. Juvinal R.C. “Fundamentals of Machine Components Design”John Wiely and Sons.
2006
3.Spott’s M.F and Shoup T.E “Design of Machine elements”, Prentice Hall International.
4.“Design Data” – P.S.G. College of Technology, Coimbatore.
 12M604 COMPUTER AIDED DESIGN AND MANUFACTURING
L T P C
3 0 0 3
PREREQUISITES:
12M108 Engineering graphics
12M206 Manufacturing technology

COURSE OBJECTIVES:
To expose the basics of computer based modeling, principles of part programming
process planning and product data management.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: create 2D and 3D CAD models
CO 2: prepare part programs, apply knowledge on CAPP, and apply computer aided
process planning techniques and manage product data

UNIT I: INTRODUCTION (09)

Evolution of CAD/CAM and CIM – segments of generic CIM – programmable logic
controllers (PLC) – logic ladder program – timers. Flexible Manufacturing System (FMS).
Computers and workstation, elements of interactive graphics, input/ output display and
storage devices in cad – an overview of CIM software – 2D graphics: clipping- line
drawing algorithm(Mid point algorithm only) – 2D and 3D translation, rotation and
scaling.

UNIT II: GEOMETRIC MODELING (09)

Design process – CAD process – wireframe, surface, solid modeling – b-rep, constructive
solid geometry – surface of revolution, swept surfaces, ruled and developed surfaces,
Bezier and B-Spline curves and surfaces – engineering analysis – design review and
evaluation, automated drafting – CAD hardware and software, data presentation.

UNIT III: NC, CNC AND DNC (09)

Numerical control - classifications – point-to-point, straight cut and contouring –
positioning – incremental and absolute systems – driving devices – feed back devices –
NC part programming – manual programming for simple components – computer aided
part programming- Introduction to Automatically Programmed Tools (APT)
programming – programming with interactive graphics – computer automated part
programming.

UNIT IV: COMPUTER AIDED SHOP FLOOR CONTROL (09)

Introduction to group technology, part classification and coding, production flow analysis,
cellular manufacturing systems – computer aided material handling system – computer
aided process planning – variant and generative process planning methods – artificial
intelligence in process planning.
UNIT V: PRODUCT DATA MANAGEMENT (09)
Introduction to product data management (PDM) – CAD integration in product data
management – issues related to integration of CAD with PDM – examples, tools and uses.

TOTAL: 45
TEXT BOOKS
1. Mikell P.Groover, “Automation, Production Systems and Computer-Integrated
Manufacturing”, Pearson Education, New Delhi, 2003.
2. P. Radhakrishnan and S. Subramanyan, Raju. V “CAD/CAM/CIM” New Age
International(P) Ltd, New Delhi – 2002.
3. Kundra T.K. , Rao P.N. and Tiwari N.K. ,”CNC Machine Tools and Computer Aided
Manufacturing,” Tata Mc Graw Hill Pub. New Delhi, 1991.

REFERENCES
1. Mikell P. Groover and Enory W. Zimmers Jr. “CAD/CAM: Computer Aided Design
and Manufacturing,” Prentice Hall of India, New Delhi.2005.
2. Steve Krar, Arthar Gill “CNC Technology and Programming”, McGraw Hill
Pub.Company, New Delhi, 1990.
3. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New
Delhi, 1998.
4. Zeid Ibrahim, “CAD/CAM Theory and Practices”, McGraw Hill International
Edition,2000.
5. P. Radhakrishnan and S. Subramanyan “CAD/CAM/CIM” Willey Eastern Limited,
New Delhi, 1994.
6. Donald Hearn and M.Pauline Baker, “Computer Graphics” Prentice Hall Inc., 2002.
 12M605 HEAT AND MASS TRANSFER
(Use of Approved Heat and Mass Transfer Data Book is permitted)

L T P C
3 1 0 4
PREREQUISITES:
12M2Z2 Engineering mathematics II
12M3Z1 Engineering mathematics III
12M406 Engineering thermodynamics

COURSE OBJECTIVES:
To introduce modes of heat transfer and mass transfer and study various types and
features of heat exchangers.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the concepts of heat transfer in three modes to real problems
CO 2: design heat exchangers and mass transfer systems

UNIT I: CONDUCTION (09)

Fundamental differential equation of heat conduction in Cartesian coordinates-
representation of general heat conduction equation in cylindrical and spherical
coordinates – Fourier law of heat conduction – boundary and initial conditions – plane
wall and radial systems – critical thickness of insulation – conduction with thermal
energy generation – heat transfer from extended surfaces – transient heat conduction.

UNIT II: CONVECTION (09)

Principles of convection – convection boundary layer – laminar and turbulent flow –
empirical relations for external and internal forced convection flows – flat plate, cylinders,
spheres – empirical relations for free convection flows – horizontal cylinders, horizontal
plates, vertical planes, inclined surfaces and enclosed spaces.

UNIT III: RADIATION (09)

Nature of thermal radiation – radiation intensity – relation to emission, irradiation and
radiosity – black body radiation – loss of radiation – emissivity – surface emission –
Krichhoff‟s law – gray surface – view factor – radiation exchange between black surfaces
– radiation exchange between gray surfaces – electrical analogy – radiation shields.
UNIT IV: HEAT EXCHANGERS (09)
Types – overall heat transfer coefficient – fouling factor – heat exchanger analysis using
log mean temperature difference (LMTD) and effectiveness – number of transfer units
(NTU) method – compact heat exchangers, methodology of heat exchanger design
calculations.

UNIT V: MASS TRANSFER (09)

Introduction – concentration , velocities, fluxes – mechanisms of diffusions , diffusion in
a stationary and moving medium – mass convection – analogy between convective heat
and mass transfer – simultaneous heat and mass transfer.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Sachdeva R.C., “Fundamentals of Engineering Heat and Mass Transfer”, New Age
International Publishers, New Delhi, 2010.
2. Kothandaraman C.P., “Fundamentals of Heat and Mass Transfer”, New Age
International Publishers, New Delhi, 2010

REFERENCES
1. Frank P Incropera and David P. Dewitt, “Fundamentals of Engineering Heat and
Mass Transfer”, John Wiley and Sons, 2010
2. Holman J.P., “Heat and Mass Transfer”, Tata McGrawHill, 2010
3. Yadav R., “Heat and Mass Transfer”, Central Publishing House, Allahabad, 2010
4. Ozisik M.N., “Heat Transfer”, McGraw Hill Book Co., 2005
5. Yunus Cengel, “Heat Transfer” McGraw Hill Company, 2008.
 12M607 THERMAL ENGINEERING LABORATORY II

L T P C
0 0 3 2
PREREQUISITES:
12M503 Thermal engineering
12M605 Heat and mass transfer

COURSE OBJECTIVES:
To provide exposure to the students on studying the performance of heat transfer
equipments

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1 : conduct of experiments on heat transfer
CO 2 : estimate COP of refrigerator, heat pump and air-conditioning system.

LIST OF EXPERIMENTS
Test on pin fin apparatus.
Test on counter flow heat-exchanger.
Determination of convection heat transfer coefficient.
Determination of thermal resistance & conductivity.
Determination of emissivity of non-black surfaces.
Determination of transient temperature distribution.
Performance test on cooling tower.
Determination of COP of mechanical heat pump.
Determination of COP of a refrigeration system.
Determination of COP of an air-conditioning system.
Study of Boiler, steam turbine and Steam Engines.

TOTAL: 45
 12M608 CAD /CAM LABORATORY
L T P C
0 0 3 2
PREREQUISITES:
12M108 Engineering graphics
13M307 Machine drawing
12M206 Manufacturing technology I
12M305 Manufacturing technology II
12M604 CAD/CAM

COURSE OBJECTIVES:
To study the usage of CAD software packages for assembly building and to develop
various part programs on a CNC for various part

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: develop and model mechanical system using CAD packages.
CO2: simulate and execute part program in CNC machine

COMPUTER AIDED DESIGN (CAD) (15)

Sketching - create, edit and dimension the sketch, constraints, datum planes,
construction aids.
3D Part modeling – protrusion, cut, sweep, draft, loft, blend, rib.
Editing – move, pattern, mirror, round, chamfer.
Assembly - creating assembly from parts - assembly constraints.
Conversion of 3D solid model to 2D drawing - different views, sections, isometric
view and dimensioning.
Introduction to surface modeling.
Introduction to File Import, Export – DXF, IGES, STL, STEP formats.
3D modeling of machine elements like flanged coupling, screw jack etc.

Any of the 3D MODELING software like Pro/E, IDEAS, CATIA and UNIGRAPHICS to
be used.

COMPUTER AIDED MANUFACTURING (CAM) (21)

MANUAL PART PROGRAMMING (Using G and M Codes) in CNC lathe

Part programming for linear and circular interpolation, chamfering and grooving.
Part programming using standard canned cycles for turning, facing, taper turning and
thread cutting.
 MANUAL PART PROGRAMMING (using G and M codes) in CNC milling
Part programming for linear and circular interpolation and contour motions.
Part programming involving canned cycles for drilling, peck drilling, and
boring.

SIMULATION AND NC CODE GENERATION USING CAM PACKAGE (09)

NC code generation using CAD / CAM softwares (EDGECAM) - post

processing for standard CNC Controllers like FANUC, Sinumeric etc.

TOTAL: 45
 12M701 AUTOMOBILE ENGINEERING

L T P C
PREREQUISITES: 3 0 0 3
12M503 Thermal Engineering
12M603 Design of transmission systems
COURSE OBJECTIVES:
To impart knowledge on basics of vehicle systems and their control systems
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the concepts of automotive systems to design vehicles to meet global
standards
CO 2: conversant with alternate fuels and newer trends such as fuel cells and hybrid
vehicles

UNIT I: COMPONENTS OF AN AUTOMOBILE (09)

Main systems of an Automobile-Chassis Construction-Automobile materials-Engine
rating-Firing order-rotary engines-Turbocharged engines-Emission and its Control

UNIT II: DETAILS OF AUTOMOTIVE ENGINES (09)

Construction details-Cylinder block-Cylinder-Pistons connecting rods-Crank
shafts-Valves and valve actuating Mechanisms-Fuel Systems for petrol and diesel
engines-carburetor types-Electronic fuel injection-fuel pumps for S.I. engines-Fuel
injectors-Common rail diesel injection system-Engine sensors-Microprocessor Control.

UNIT III: ELECRTICAL, LUBRICATION SYSTEMS AND ENGINE SERVICE(09)

Automotive electrical circuits-Electronic ignition system-Electrical circuits-Engine
lubrication-type of lubrication systems-Details of engine service.

UNIT IV: AUTOMOTIVE TRANSMISSION SYSTEM (09)

Clutch-types and principles of operation-types of gear box-Automatic and hydraulic
transmission-propeller shaft-Rear axles and differentials.

UNIT V: AUTOMOTIVE CHASSIS AND ALTERNATIVE FUELS AND

VEHICLES (09)
Steering systems-Components and types-Power steering-Caster and Camber-toe in and
toe out-suspension system-front and rear suspension-shock absorption-Wheels and
types-use of nitrogen brakes-types-ABS technology- Alternative fuels-CNG-Fuel
Cell-Electric and Hybrid vehicles-Recent trends in automobile technologies.
 TOTAL: 45
TEXT BOOKS
1. Dr. Kirpal Singh, “Automobile Engineering Vol. I & II”, Standard Distributors
Publishers, 2006.
2. R.B. Gupta, “Automobile Engineering” Sathya Prakashan,New Delhi-2006.
3. Joseph Heinter “Automobile Mechanics Principles and Practice” Affiliated East West
Press, 1997.

REFERENCES
1. K.K. Ramalingam, “Automobile Engineering – theory and Practice” SciTech
Publications, 2001.
2. William H.Crouse, “Automotive Mechanics”, McGraw Hill Book Co. 2004
 12M702 INDUSTRIAL ROBOTICS

L T P C
3 0 0 3
PREREQUISITES:
12M403 Applied electronics and microprocessor
12M405 Kinematics of machines
12M506 Hydraulics and pneumatic controls

COURSE OBJECTIVES:
To familiarize students with the concepts and techniques of robot manipulator, its
kinematics, programming and build confidence to choose, evaluate and incorporate
robots in engineering systems.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: appreciate the importance of robot in current scenario to select robots for
various applications
CO 2: apply production systems with sensors and advanced techniques such as
machine vision.
CO 3: apply the potential applications of robots in industries as part of
programmable automation tool at reasonable cost to meet challenges of
globalisation, adopt robot technology for various applications considering the
economic aspects

UNIT I: FUNDAMENTALS OF ROBOT (08)

Robot - definition - robot anatomy - co-ordinate systems - work envelope - types and
classification - specifications - joint notations – types of joints - speed of motion - pay load
- robot parts and their functions - need for robots in Indian scenario.

UNIT II: ROBOT DRIVE SYSTEMS AND END EFFECTORS (09)

Drives - hydraulic, pneumatic, mechanical, electrical - servo motors - stepper motors -
salient features, application - end effectors – types: tools - grippers - mechanical grippers -
pneumatic and hydraulic grippers, magnetic grippers, vacuum grippers, multiple grippers.

UNIT III: SENSORS AND MACHINE VISION (10)

Requirements of sensors – principles, types and applications of following types of sensors
proximity (inductive, Hall effect, capacitive, ultrasonic and optical) – range
(Triangulation, structured light approach, laser range) – speed, position (resolvers, optical
encoders, pneumatic) – force – torque – touch sensors (binary, analog sensor) -
introduction to machine vision - functions - image processing and analysis.
UNIT IV: ROBOT KINEMATICS AND ROBOT PROGRAMMING (09)
Forward kinematics and reverse kinematics of manipulators - two, three degrees of
freedom (in 2 dimensional) – homogeneous transformation matrix - simple problems - lead
through programming, robot programming languages - VAL programming – motion
commands - sensor commands - end effecter commands - simple programs for loading,
unloading and palletizing operations.

UNIT V: APPLICATIONS, IMPLEMENTATION AND ROBOT ECONOMICS

(09)
Robot cell design – types - Application of robots in processing - assembly - inspection -
material handling - loading - unloading - automobile - implementation of robots in
industries - safety considerations for robot operations - economic analysis of robots - pay
back method and rate of return method.
TOTAL: 45
TEXT BOOKS
1. M.P.Groover, “Industrial Robotics – Technology, Programming and Applications”,
McGraw-Hill, 2001.
2. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, Mc Graw Hill Book Co., 1987.
3. Richard D.Klafter, Thomas A.Chmielewski and Micheal Negin, “Robotic engineering
–An Integrated Approach”, Prentice Hall Inc, Englewoods Cliffs, NJ, USA, 2005.

REFERENCES
1. Janakiraman.P.A. “Robotics and Image Processing”, Tata McGraw-Hill, 1995.
2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill Book Co., 1992.
3. A.K.Gupta and S.K.Arora, “Industrial Automation and Robotics”, Laxmi Publications
Pvt ltd, 2007.
 12M703 TOTAL QUALITY MANAGEMENT
(Common to Production, ECE and EEE)
L T P C
PREREQUISITES: 3 0 0 3
12M401 Probability and statistics
12M402 Metrology and measurements

COURSE OBJECTIVES:
To impart knowledge to develop a product with the required quality at a reasonable
price and to satisfy the requirements under various quality standards

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the principle of TQM in industries
CO 2: select appropriate quality tools to be applied for specific situations to meet
industrial requirements.
CO 3: prepare industries according to the various National and International quality
standards.

UNIT I: INTRODUCTION (09)

Definition of quality, dimensions of quality, quality planning, quality costs concepts -
basic concepts of total quality management, principles of TQM, leadership concepts -
quality council, quality statements, strategic planning- steps in strategic planning-
Deming philosophy, barriers to TQM implementation.

UNIT II: TQM PRINCIPLES (09)

Customer satisfaction - customer perception of quality - customer retention, employee
involvement - motivation, empowerment, performance appraisal, continuous process
improvement – Juran trilogy, PDSA cycle, 5S concept, kaizen, supplier partnership -
supplier rating – performance measures- Malcom Balridge National Quality Award

UNIT III: STATISTICAL PROCESS CONTROL (SPC) (09)

Seven old and new tools of quality - statistical fundamentals - population and sample –
normal curve - control charts for variables and attributes- state of control and out of
control - process capability - concept of six sigma.

UNIT IV: TOOLS AND TECHNIQUES (09)

Benchmarking - benchmarking process - quality function deployment (QFD) - house of
quality - Taguchi quality loss function - total productive maintenance (TPM)- pillars of
TPM - Failure Mode Effective Analysis (FMEA)- Failure rate- types of FMEA - stages of
FMEA.
UNIT V: QUALITY SYSTEMS (09)
Need for ISO 9000 and other quality system - ISO 9000:2008 quality system – elements -
implementation of quality system - documentation - quality auditing - QS 9000, ISO
14000 - concept, requirements and benefits- integrating ISO 14000 with ISO 9000.
TOTAL: 45

TEXT BOOKS
1. Dale H.Besterfield, et al., “Total Quality Management”, Pearson Education,2008.
2. Subburaj Ramasamy, “Total Quality Management”, Tata McGraw Hill, 2008.

REFERENCES
1. James R.Evans & William M.Lidsay, “The Management and Control of
Quality”,Thomson Learning, 2002 .
2. Feigenbaum.A.V. “Total Quality Management”, McGraw-Hill, 1991.
3. Zeiri. “Total Quality Management for Engineers” Wood Head Publishers, 1991.
 12M704 REFRIGERATION AND AIR CONDITIONING
(Use of Approved Refrigeration and Air conditioning Tables and Charts are Permitted)
L T P C
PREREQUISITES: 3 1 0 4
12M406 Engineering thermodynamics
12M503 Thermal engineering
12M605 Heat and mass transfer

COURSE OBJECTIVES:
To study different refrigeration systems used in households and industries and
development of air conditioning systems based on cooling load

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: work on various refrigeration cycles and refrigeration components
CO 2: design air distribution systems and estimate cooling load for air
conditioning

UNIT I: REFRIGERATION CYCLES AND REFRIGERANTS (09)

Air refrigeration cycles - reversed Carnot cycle, Bell Coleman cycle, simple vapour
compression refrigeration cycle, compound compression refrigeration cycles, and cascade
refrigeration cycles.

UNIT II: VAPOUR ABSORPTION AND OTHER SYSTEMS (09)

Ammonia - water system, Lithium Bromide – water system. steam jet refrigeration and
solar refrigeration systems. Refrigerants – properties and classification - eco friendly
refrigerants

UNIT III: SYSTEM COMPONENTS (09)

Refrigerant compressors - reciprocating, rotary and centrifugal compressors, evaporators-
flooded, dry expansion, shell and tube and double pipe evaporators, condensers - air
cooled, water cooled and evaporative condensers, expansion devices - automatic,
capillary tube and thermostatic expansion valve.

UNIT IV: DUCT DESIGN AND DISTRIBUTION (09)

Air distribution systems - study of different types of duct systems, methods of duct design,
duct insulation, air purity - air cleaning methods.
UNIT V: AIR CONDITIONING AND COOLING LOAD (09)
Psychrometry, psychrometer, psychometric processes, moist air behaviour, effective
temperatures, sensible heat factor ratio and cooling load estimation for an air conditioned
space.

LECTURE: 45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS
1. Arora C.P, Refrigeration and Air Conditioning, Tata McGraw Hill Publishing
Company Limited, New Delhi, 2006
2. Arora S C and Domkundwar S., “Refrigeration and Air conditioning”, Dhanpat Rai &
Sons, New Delhi, 1997.

REFERENCES
1. Stocker, Refrigeration and Air Conditioning, Tata McGraw Hill Publishing Company
Limited, New Delhi, 1982.
2. Roy J Dossat, Principle of Refrigeration, Wiley Eastern Limited, Fifth Edition 2001.
3. Manohar Prasad, Refrigeration and Air Conditioning, Wiley Eastern Limited, 2004.
4. Jordan and Prister, Refrigeration and Air Conditioning, Prentice Hall of India
Limited, NewDelhi, 1985.
 12M707 SIMULATION AND ANALYSIS LABORATORY
L T P C
0 0 3 2
PREREQUISITES:
12M602 Finite elements analysis
12M108 Engineering graphics

COURSE OBJECTIVES:
To learn to develop geometric models, use FEA modeling for various Engineering
requirements and understand the basics of MATLAB software.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: model systems and analyze complex engineering structures or machine parts by
finite element method
CO 2: apply tools such as MATLAB and Neural Network for engineering problems.

Exercises on Modeling and Meshing.

Exercises on Solution and Post processing.
Various types of Analysis: Structural, Heat Transfer, Weld assembly
Solution of simple problems from text books
- Stress analysis of an axi-symmetric component
- Stress analysis of a plate with a circular hole and rectangular L bracket
- Stress analysis of plane strain problems
- Stress analysis of three dimensional components
- Thermal analysis of fins, composite walls, chimneys and weld assembly
- Plate with central crack

Exercises on Coupled Field analysis

Introduction to ANSYS Parametric Design Language.
Modeling and analysis of hydraulic and pneumatic systems.
Study of robots and the use of robot simulation software.
MATLAB basics, Dealing with matrices, Graphing-Functions of one variable and
two
Variables
Neural Network Tool box – Training and testing
Construction of 3D graphs and contours using Matlab
 REFERENCES
1. Rajput.R.K. “Strength of Materials” S.Chand & co Ltd. New Delhi 1996
2. Yunus Cengel, “ Heat and Mass transfer”, Tata McGraw Hill, New Delhi 2000
3. Daryl.L.Logan, “A First Course in the Finite Element Method”, Thomson India
Edition, 2007
4. Edward Magrad, Balakumar, Balachandran, “Engineers guide to Matlab”,
Pearson India, 2005
5. Rudra Pratap, “Getting Started with Matlab 7”,Oxfored University Press,2006

TOTAL: 45
 12M708 MANUFACTURING TECHNOLOGY LABORATORY II
(Common to Production)

L T P C
0 0 3 2
PREREQUISITES:
12M206 Manufacturing technology
12M604 Computer aided design and manufacturing

COURSE OBJECTIVES:
To practice operations in radial drilling, shaper, grinder, milling machine and gear
cutting with gear hobbing, gear shaping, milling machines.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: operate machines like shaper, grinding and milling machine for various
applications.
CO 2: prepare gears using forming and generating methods of gear manufacturing
and CNC operations

LIST OF EXERCISES
V-Grove cutting in shaping machine.
Drilling, tapping and surface grinding using surface grinder and Radial drilling
machine
External cylindrical grinding of shaft
Spur gear milling
Helical gear milling
Gear shaping
Gear hobbing
Polygonal milling
Making hexagonal hole using slotting machine
Letter cutting in vertical milling machine
Turning using Capstan and Turret lathes
Study Exercises on CNC Machines.
Study of Non Conventional Machining through video simulation.

TOTAL: 45
 12M801 PROJECT WORK
L T P C
0 0 12 6

COURSE OBJECTIVES:
To develop an ability to apply mechanical engineering knowledge to transfer ideas to
solve real life problems in industries an individual or as a team

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: demonstrate and practice the concepts of basics sciences and mechanical
engineering principles in addressing a real time and real life situation.
CO 2: enhance the management skills to achieve project goal in a stipulated time by
working as a team.
CO 3: improve technical writing skills and create a project proposal and report on
completion.
 12M6E0 POWER PLANT ENGINEERING

L T P C
3 0 0 3
PREREQUISITES:
12M503 Thermal engineering
12M605 Heat and mass transfer

COURSE OBJECTIVES:
To understand use of renewable energy and the theoretical concepts of power plants
in the global scenario

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply knowledge about economics of power generation and use of renewable
energy
CO 2: appreciate and decide on the development steam, hydro, diesel and gas power
plants
CO 3: apply their knowledge in maintaining nuclear power plant

UNIT I: ECONOMICS OF POWER GENERATION (09)

Introduction-Load-Duration Curves-Location of Power Plants-Power Plant
Economics-Indian Energy Scenario-Coal-Fuelled Electricity Generating Unit-Fluctuating
loads on Power plant-Peak load plants.

UNIT II: ENVIRONMENTAL DEGRADATION AND USE OF RENEWABLE

ENERGY (09)
Greenhouse Effect and its control-Acid rain-Smog-Nuclear Radiation-Solar Energy-Wind
Energy-Ocean Energy Systems-Geothermal Energy-Small Hydro-Energy from Biomass.

UNIT III: STEAM POWER PLANT AND HYDRO ELECTRIC POWER PLANT
(09)
Layout of a Modern steam power plant-Fuel Handling-Fluidized Bed Combustion-High
Pressure boilers-Draught-Ash Handling-Dust Collection-Steam Condenser and cooling
towers-Cogeneration-Layout of Hydro Power plant-Essential features of Hydro-electric
power plant-Hydrology

UNIT IV: DIESEL ENGINE AND GAS TURBINE POWER PLANT (09)
General layout of Diesel Engine power plant-Applications-Advantages and
Disadvantages of Diesel Engine power plant-Applications-Site selection-Merits of Gas
Turbine-Combined operations of different power plants.
UNIT V: NUCLEAR POWER PLANTS AND DIRECT ENERGY CONVERSION
(09)
General aspects of nuclear engineering-Main Components of a nuclear power
plant-Description of Reactors-Types-Advantages-Site Selection and Applications-Safety
measures of Nuclear power plants-Future of Nuclear power-Direct Energy Conversion
System-Thermo electric and thermionic conversion-Fuel cells-Photovoltaic Power
system-MHD-EGD-Nuclear Batteries.
TOTAL: 45
TEXT BOOKS
1. S.C. Arora and S. Domkundwar, “A Course in Power Plant Engineering”, Dhanpat Rai
and sons, 2002.
2.G.R. Nagpal, “Power Plant Engineering”, Khanna publishers, 2002.
3. R.K. Rajput, “A Textbook of Power Plant Engineering”, Laxmi Publications pvt ltd,
fourth edition 2007.

REFERENCES
1. P.K. Nag, “Power Plant Engineering”, Tata McGraw Hill, 2001.
2. P.C. Sharma, “A Test Book of Power Plant Engineering”, S.K. Kataria and sons, Nai
Sarak, New Delhi,2005
3. Frederick T. Mores, “Power Plant Engineering”, Affiliated East – West Press Private
Ltd.1953.
 12M6E1 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS
(Common to Production)
(Use of Approved Data book is permitted)
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M305 Manufacturing technology II
12M502 Design of machine elements

COURSE OBJECTIVES:
To understand the concepts of tool design and allied fixture design for machining and
forming systems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: design appropriate clamping for specific operations and locating systems.
CO 2: apply the concepts to design jigs and fixtures for a given component.
CO 3: design press tools for the needs and select appropriate process for production
of a part/components.

UNIT I: LOCATING AND CLAMPING PRINCIPLES (09)

Tool design objectives - tool design in manufacturing - planning the design - principles of
supporting and locating elements - referencing, basic rules of locating - planes of
movement -locating from a flat surface - locating from internal and external diameter
- external profile -ejectors - principles of clamping and work holding – types - non
mechanical clamping - clamping accessories - materials used in jigs and fixtures.

UNIT II: DESIGN OF JIGS (09)

Drill bushes – different types of jigs – plate, latch, channel, box, angle plate, post,
turnover, pot jigs - Automatic drill jigs - Rack and pinion operated, air operated jigs -
design and development of jigs for simple components.

UNIT III: DESIGN OF FIXTURES (09)

General principles of milling boring, lathe and broaching fixtures - Grinding, planning
and shaping fixtures, assembly, Inspection and welding fixtures- modular fixtures - design
and development of fixtures for simple component – quick change fixtures.

UNIT IV: PRESS ELEMENTS AND CUTTING DIE DESIGN (09)

Press working terminology – types - presses and accessories - tonnage requirements -
strip lay out calculations - shearing action - die and punch elements - strippers, knockouts,
stops, pilots, selection of standard die sets - design and development of progressive
and compound dies for blanking and piercing operations.
UNIT V: DESIGN OF BENDING, FORMING, DRAWING AND
MISCELLANEOUS DIES (09)
Bending– forming and drawing dies – types - design and development of above dies -
design considerations in forging - extrusion –recent trends in tool design – computer aids
for sheet metal forming analysis – basic introduction.

TOTAL: 45

TEXT BOOKS
1. Kempster, “Jigs and Fixtures Design”, The English Language Book Society, 1998.
2. Joshi P.H, “Jigs and Fixtures”, Tata McGraw-Hill Publishing Company Limited, New
Delhi 2004.
3. Donaldson C, “Tool Design”, Tata McGraw-Hill, New Delhi, 2003.
4. Elanchezhian, B. Vijayaramnath, T. Sunder selwya, “Design Of Jigs, Fixtures and
press tools”, The Science and Tech Book Publishers, Chennai, 2005.

REFERENCES
1. K.Venkataraman, “Design of Jigs, Fixtures & Press tools”, Tata McGraw-Hill
Publishing Company Limited, New Delhi 2005.
2. Edward G Hoffman, “Jigs and Fixture Design”, Thomson – Delmar Learning,
Singapore, 2004.
3. Hiram E Grant, “Jigs and Fixture” Tata McGraw Hill, New Delhi, 2003.
4. “Fundamentals of Tool Design”, CEEE Edition, ASTME, 1983.
 12M6E2 COMPUTATIONAL FLUID DYNAMICS
L T P C
3 0 0 3
PREREQUISITES:
12M2Z2 Engineering mathematics II
12M3Z1 Engineering mathematics III
12M303 Fluid mechanics and machinery
12M605 Heat and mass transfer

COURSE OBJECTIVES:
To expose the students to the basics of CFD and the procedures
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the concept of governing equations, finite volume method and finite
difference method for flow simulation.
CO 2: analyze heat transfer and fluid flow problems using CFD.

UNIT: I FLUID DYNAMICS AND GOVERNING EQUATIONS (09)

Basic fluid dynamics equations, Equations in general orthogonal coordinate system –
Continuity, Momentum and Energy equations – Physical boundary conditions –
Time-averaged equations for Turbulent Flow – Turbulent–Kinetic Energy Equations –
Mathematical behaviour - Elliptic, Parabolic and Hyperbolic equations.

UNIT II: FINITE DIFFERENCE METHOD (09)

Derivation of finite difference equations – Simple Methods – General Methods for first
and second order accuracy – solution methods for finite difference equations – Elliptic
equations – Iterative solution Methods – Parabolic equations – Explicit and Implicit
schemes.

UNIT III: FINITE VOLUME METHOD (FVM) FOR CONDUCTION (09)

Finite volume formulation for steady state one and two -dimensional diffusion problems.
One dimensional unsteady heat conduction through Explicit, Crank – Nicolson and fully
implicit schemes.
UNIT IV: FINITE VOLUME METHOD FOR CONVECTION (09)
Steady one-dimensional convection– Central, upwind differencing schemes-properties of
discretization schemes – Conservativeness, Boundedness, Trasnportiveness, Hybrid,
Power-law, QUICK Schemes.
UNIT V: CALCULATION FLOW FIELD BY FVM (09)
Representation of the pressure gradient term and continuity equation – Staggered grid –
Momentum equations – Pressure and Velocity corrections – Pressure Correction
equation, SIMPLE algorithm and its variants. Turbulence models, mixing length model,
two equation (k-Є) models.
TOTAL:45
TEXT BOOKS
1. T.J. Chung, Computational Fluid Dynamics, Cambridge University, Press, 2002.
2. Versteeg, H.K., and Malalasekera, W., An Introduction to Computational Fluid
Dynamics: The finite volume Method, Longman, 1998.
3. Ghoshdastidar , P.S., Computer Simulation of flow and heat transfer, Tata McGraw
Hill Publishing Company Ltd., 1998.

REFERENCES
1. Patankar, S.V. Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing
Corporation, 2004.
2. Muralidhar, K., and Sundararajan, T., Computationsl Fluid Flow and Heat Transfer,
Narosa Publishing House, NewDelhi, 1995.
3. Prodip Niyogi, Chakrabarty .S.K., Laha .M.K. Introduction to Computational Fluid
Dynamics, Pearson Education, 2005.
4. Anil W. Date, Introduction to Computational Fluid Dynamics, Cambridge University
Press, 2005.
 12M6E3 MACHINE TOOL DESIGN
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M305 Manufacturing technology II
12M306 Strength of materials
12M502 Design of machine elements

COURSE OBJECTIVES:
To provide knowledge on function, materials and design principles of machine tool
structures, guide ways, spindle and supports

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: design machine tool structure and different types of guide ways
CO2: select materials and drives for spindles and design spindles based on various
design consideration including vibration

UNIT I: STATIC AND DYNAMIC STIFFNESS, FORCE ANALYSIS (09)

Static stiffness and compliance – deformation caused by weight, forces – deformation
caused by cutting forces – forced vibrations, self – excited vibrations. Force distribution
in different parts of lathe, drilling machine, milling machine and planning machines.

UNIT II: DESIGN OF STRUCTURES (09)

Beds, columns and housing for maximum strength and rigidity – cast and welded
construction, - CNC machine tools, - structure – main drive and feed drive – ball screws –
automatic tool changers – chip conveyors – tool magazines – tool turrets.

UNIT III: DESIGN OF SLIDE WAYS (09)

Selection of materials – integrated and attached ways – hydro-static guide ways –
aero-static guide ways – antifriction guide ways – design of friction guide ways – plastic
inserted guide ways and LM guide ways.

UNIT IV: DESIGN OF MACHINE TOOL SPINDLES AND DRIVES (09)

Design requirements – standards – selection of spindle bearings – materials for spindles –
typical spindle design _ design considerations of electrical, mechanical and hydraulic
drives in machine tools.

UNIT V: MECHINE TOOL CHATTER (09)

The dynamics of cutting process – physical causes of chatter – theory of machine tool
chatter – chatter in different types of machines tools – milling machine, lathes and
grinding machines – the theory of chatter with several degree of freedom – chatter
suppression. Design of control mechanisms – selection of standard components –
dynamic measurements of forces and vibrations in machine tools – use of vibration
dampers.

TOTAL: 45

TEXT BOOKS
1. Sen and Bhattacharya, “Principles of Machine Tools, New Central Book Agency,
Calcutta, 1992.
2. Mehta .N.K, “Machine Tool Design” ,Tata McGraw Hill, 1989.

REFERENCES
1. Koenisberger. F., “Design Principles of Metal cutting Machine Tools”, pergamon
press,1964
2. Acherkan .N. “Machine Tool Design”, Vol. 3&4, MIR Publishers, Moscow, 1968.
 12M6E4 DESIGN FOR MANUFACTURE
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M30 5 Manufacturing technology II
12M302 Environmental science and engineering

COURSE OBJECTIVES:
To expose the students to the basics of form design and for design for various
production processes and requirements

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: To apply the principle of design for manufacture and form design for
engineering problems
CO 2: design/redesign components for casting, machining process and environment

UNIT I: DESIGN PRINCIPLES FOR MANUFACTURABILITY (07)

General design principles for manufacturability – strength and mechanical factors,
mechanisms selection, evaluation method, process capability – feature tolerances
–geometric tolerances – assembly limits –datum features – tolerance stacks.

UNIT II: FACTORS INFLUENCING FORM DESIGN (09)

Working principle, material, manufacture, design- possible solutions - materials choice -
influence of materials on form design - form design of welded members, forgings and
castings.

UNIT III: COMPONENT DESIGN - MACHINING (10)

Design features to facilitate machining - drills - milling cutters - keyways - doweling
procedures, counter sunk screws - reduction of machined area- simplification by
separation - simplification by amalgamation - design for machinability - design for
economy - design for clampability - design for accessibility - design for assembly.
UNIT IV: COMPONENT DESIGN - CASTING (10)
Redesign of castings based on parting line considerations - minimizing core requirements,
machined holes, redesign of cast members to obviate cores. Identification of
uneconomical design - modifying the design - group technology.
UNIT V: DESIGN FOR ENVIRONMENT (09)
Introduction – environmental objectives – global issues – regional and local issues – basic
dfe methods – design guidelines – lifecycle assessment method – techniques to
reduce environmental impact –design for energy efficiency – design to regulations and
standards.
TOTAL : 45
TEXT BOOKS
1. Robert Matousek, “ Engineering Design- A systematic approach” , Blackie&sons ltd.,
1963
2. Harry Peck, “Design for Manufacture”, Pitman Publishers, 1983.

REFERENCES
1. Boothroyd, G, Design for Assembly Automation and Product Design. New York,
Marcel Dekker. 1980
2. Bralla, Design for Manufacture handbook, McGraw hill, 1999.
 12M7E0 MANAGEMENT ACCOUNTING
L T P C
3 0 0 3
PREREQUISITES:
12M501 Engineering economics and management

COURSE OBJECTIVES:
To study the principles of accounting and budgeting

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: Perform financial statements, fun flow and cash flow analysis
CO 2: apply the principle of budgeting control and capital budgeting on project
selection

UNIT I: BASICS OF MANAGEMENT ACCOUNTING (09)

Nature, scope, definitions, comparison with financial accounting and cost accounting -
utility and limitations of management accounting

UNIT II: ANALYSIS AND INTERPRETATION OF FINANCIAL STATEMENTS

(09)
Concepts and limitations of financial statements - analysis and interpretation-
comparative financial statements - common size statements - trend percentages - ratio
analysis

UNIT III: FUND FLOW AND CASH FLOW ANALYSIS (09)

Concept of funds - sources and use of funds - construction of fund flow statement
-distinction of cash from funds - utility of cash flow statement - construction of cash flow
statement.
UNIT IV: BUDGETS AND BUDGETARY CONTROL (09)
Nature and objectives of budgetary control - uses and limitations - preparation of various
budgets.
UNIT V: CAPITAL BUDGETING (09)
Nature of capital expenditure - capital budgeting procedure – Evaluation procedures –
Discounted and Non- discounted cash flow methods- Project selection under Capital
rationing.
Total 45

TEXT BOOKS
1. Maheshwari, S.N., “Principles of Management Accounting”, Sultan Chand and Sons,
New Delhi, 2007
2. Maheshwari, S.N., “ Management Accounting and Financial Control”, Sultan Chand
and Sons, New Delhi, 2006
REFERENCES
1. James Van Horne, “Financial Management and Policy”, Prentice Hall of India, 2006
2. Khan and Jain, “ Financial Management”, Tata McGraw Hill Publishers, New
Delhi,2009
 12M7E1 BASIC FRENCH/INITIATIVE TO GERMAN LANGUAGE
(Common to Production)

L T P C
3 0 0 3
COURSE OBJECTIVES:
To learn basics of foreign languages such as French and German to wider the
knowledge and expose their employability

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: conversing French and German
CO 2: utilize the opportunities for higher studies and employment require skills in
French and German languages

BASIC FRENCH
UNIT I : DOSSIER O (05)
Rencontres, presentations , nationalities - saluer, vous excuser, vous presemter -
demander et donner votre identite - computer et peeler des mots - les verbes etre, avoir
et s‟ appeler, au present (singulier) des noms et des adjectives au singulier - C‟est +
nom ou pronom - // est + adjective - La negation ne… pas - Des phrases interrogative.

UNIT II : DOSSIER 1 (05)

I‟ arrivee en France - une inscription (a un club de cyclotourisnce) - ce qu‟ on dit en
classe ( consignes) - Vous informer sur l‟ identite d‟une personne - distinguer les formes –
familieres et les formes de politesse - des articles et des adjectives possesifs, au singulier
- des mots interrogatifs: quell (adjective), qui (pronoun) ou, comment (adverbs) - des
noms de professions.

UNIT III : DOSSIER 2 (05)

La famille - quelques personagers celebres - presener votre famille et des amis - dire
ou sont les gens et d‟ou ils viennent - les verbes en-er, etre, avoir, faire et venire au
present - le plural des noms, des adjectives, des articles et des adjectives possessifs - la
negation ne … pas de + nom - l‟ interrogation avel est – ce que - a, an et de + nouns de
villes et de pays.

UNIT IV : DOSSIER 3 (10)

Maisons et appartements - demenagements, locations, petites annonces – monuments
parisiens - situer des meubles et des objects ( la localisation) - indiquer la possession -
donner des orders et des interdictions - exprimer l‟ accord et le refus-les verbes en–er,
faire, prendre et nettre, au present et a I‟ imperative - le pronom on - les pronoms toniques
après preposition - les adjectives demonstratifs - les adjectives ordinaux - la response si -
il ya … un / des.
INITIATIVE TO GERMAN LANGUAGE

UNIT V: INTRODUCTION (10)

Alphabets, Greetings, Vocabulary, Grammar – Pronouns, Verbs and their conjugations,
Articles, Question words, Statements and questions, Negation, Countries, Nationalities
and Languages. Simple dialogues, Exercises.

UNIT VI: POSSESSIVE PRONOUNS (10)

Family, Professions, the verb „sein‟, Number system, Nouns – singular and plural.
Imperative statements. A small text and dialogues related to family. Exercises More
irregular verbs, Accusative and dativ declensions of pronouns and articles. Modal verbs
and their related grammatical structure. Dialogues and usages of modal verbs. Exercises.

Time and time related particles. Daily routines, related verbs and question words.
Related vocabulary and grammar. Sample dialogues and exercises.
Separable and inseparable verbs and their related usage pattern. Invitations and telephone
conversations. Exercises.
(FINAL EXAM – Hearing, Oral and Written)

TOTAL: 45

TEXT BOOKS
1. Capelle, Guy and Gidon, Noelle. Le Nouvel Escapes. Paris: Hachette Livre, 1998.
2. Tangram Aktuell 1 (Deutsch als Fremdsprache) - Rosa-Maria Dallapiazza,
Eduard von Jan, Til Schönherr - Max Hueber Verlag, 2004.
3. Lernziel Deutsch - Wolfgang Hieber - Max Hueber Verlag, 1983.
4. Grundkurs Deutsch - Roland Schäpers, Renate Luscher , Manfred Glück, 1980
 12M7E2 INTERNAL COMBUSTION ENGINES

L T P C
3 0 0 3
PREREQUISITES:
12M406 Engineering thermodynamics
12M503 Thermal engineering

COURSE OBJECTIVES:
To impart knowledge on basics and subsystems of internal combustion engines and
their applications

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: appreciate and check the working of IC engines taking environmental issue and
performance into consideration
CO 2: analyze combustion in CI and SI engines for and modify the design of
combustion chamber

UNIT I: INTRODUCTION (09)

Fuel air cycle and Actual cycle analysis, Engine Classification, Different parts of I.C.
Engines, Four Stroke Cycle Engines, Two Stroke Cycle Engines, Laboratory tests for fuel
– Cetane and Octane number. Performance Parameters, Basic Measurements, Engine
Performance Curves.

UNIT II: SI ENGINES: CARBURETION AND IGNITION SYSTEMS (09)

Carburetion and Carburetors - factors influencing carburetion, - Types of Carburetors-
Description of Some Important Makes of Carburetors, Introduction to Fuel Injection-
Direct Injection- Indirect Injection- Injection Considerations- Comparison of Petrol
Injection and Carburetted Fuel Supply Systems - Electronic Fuel Injection. Ignition
System - requirements of an Ignition System - Basic Ignition System- Magneto Ignition-
Firing Order - Electronic Ignition Systems, Lubrication Systems.

UNIT III: CI ENGINES: INJECTION AND LUBRICATION SYSTEMS (09)

Functional Requirements of an Injection System - Fuel Injection System- Air Injection-
Solid or Airless Injection, Fuel Pump, Fuel Atomizer, Types of Nozzles and Fuel Spray
Patterns - Main Requirements of an Injector Nozzle, Lubrication Systems- Wet Sump
Lubrication System- Dry Sump Lubrication System- Mist Lubrication System-
Lubrication of Different Engine Parts- Lubrication of Ball and Roller Bearings- Oil
Filters, Crankcase Ventilation.

UNIT IV: COMBUSTION IN S.I. ENGINES (09)

Definition of Combustion- Ignition Limits, Combustion Phenomenon- Normal
Combustion- Abnormal Combustion, Effect of Engine Variables on Ignition Lag, Factors
Affecting Ignition Timing, Pre Ignition. Detonation - Effects of Detonation- Factors
Affecting Detonation, Performance Number, Combustion Chamber Design- Swirl- Squish
and Tumble- Flame Propagation - Surface to Volume Ratio- Stroke to Bore Ratio-
Compression Ratio, Some Types Of Combustion Chambers- Divided Combustion
Chambers.

UNIT V: COMBUSTION IN C.I. ENGINES (09)

Combustion Phenomenon in C.I. Engines, Fundamentals of the Combustion Process,
Delay Period- Factors Affecting Delay Period, Diesel Knock, Combustion Chambers –
Primary Design Consideration – Types - Basic Methods of Generating Air Swirl, Cold
Starting. Combustion chambers for Homogeneous charge compression ignition systems –
Dual and alternate fueled engine systems.

TOTAL: 45

TEXT BOOKS
1. Ganesan .V , “IC Engines” , Tata McGraw-Hill, 2003.
2. John B. Haywood, “Internal Combustion Engine Fundamentals”, McGraw-Hill
Automotive Technology Series, 1988

REFERENCES
1. Richard Stone, “Introduction to IC Engines”, Macmilan,– 1992.
2. K. K. Ramalingm, “Internal Combustion Engines”, Scitech publications, 2003.
3. Heldt,P.M., “High Speed Combustion Engines”, Oxford IBH Publishing Co., 1985.
4. Obert,E.F., “Internal Combustion Engine analysis and Practice”, International
TextBook Co., Scranton, 1988.
 12M7E3 ENTREPRENEURSHIP AND PRODUCT DEVELOPMENT
STRATEGIES
L T P C
3 0 0 3

PREREQUISITES:
12M502 Design of machine elements
12M501 Engineering economics and management

COURSE OBJECTIVES:
To gain knowledge on entrepreneurship and product development

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: apply gained knowledge to become entrepreneur
CO2: utilize environmentally safe strategies for product development.

UNIT I: INTRODUCTION TO ENTREPRENEURSHIP (09)

Definition – characteristics and functions of an entrepreneur – common myths about
entrepreneurs – importance or entrepreneurship. Sources of new ideas – methods of
generating ideas – creative problem solving – entrepreneurial process – the importance of
a business model – components of an effective business model – developing and writing
the business plan Appraisal of Projects

UNIT II: FINANCING AND MARKETING THE NEW VENTURE (09)

Determining financial needs – sources of financing – equity and debt funding –
evaluating financial performance, industry analysis – competitor analysis – marketing
research for the new venture – defining the purpose or objectives – gathering data from
secondary sources – gathering information from primary sources – analyzing and
interpreting the results – the marketing process

UNIT III: INTRODUCTION TO PRODUCT DEVELOPMENT STRATEGIES (09)

Product development versus design-types of design and redesign-modern production
development process - reverse engineering and redesign - product development process –
S-curve-new product development - Gathering customer needs - organizing and
prioritizing customer needs-establishing product function - FAST method-establishing
system functionality. Tear down method-post teardown report-benchmarking and
establishing engineering specifications-product portfolios.

UNIT IV: CONCEPTS GENERATION AND DESIGN FOR ENVIRONMENT (09)

Information gathering-brain ball-C-sketch/6-3-5 method-morphological analysis-concept
selection-technical feasibility-ranking-measurement theory- Design for Manufacture and
Assembly (DFMA) - design for robustness - Methods - life cycle assessment-weighted
sum assessment method-techniques to reduce environmental impact –
disassembly-recyclability-remanufacturing regulations and standards-analytical and
numerical model solutions.

UNIT V: PHYSICAL PROTOTYPES (09)

Types of prototypes - use of prototypes-rapid prototyping technique - scale - dimensional
analysis and similitude - physical model and experimentation – design of
experiments-statistical analysis of experiments.

TOTAL: 45

TEXT BOOKS
1. Karl. T. Ulrich and Stephen D. Eppinger, “Product Design and Development”,
McGraw Hill, New York, 1994.
2. Robert D Hisrich, Michael P Peters and Dean Shepherd, “Entrepreneurship”, Tata
McGraw Hill, 2007.

REFERENCES
1. Bruee R Barringer and Duane Ireland, “Entrepreneurship – Successfully Launching
New Ventures”, Pearson – Prentice Hall, 2006.
2. Kevin Otto, Kristin Wood, “Product Design – Techniques in Reverse Engineering and
New Product Development”, Pearson Education, New Delhi, 2004.
3. Marc J Dollinger, “Entrepreneurship – Strategies and Resources”, Pearson
Education, 2003.
4. Mary Coulter, “Entrepreneurship in Action”, Prentice Hall of India, 2006.
 12M7E4 MANUFACTURING PLANNING AND CONTROL

L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M501 Engineering economics and management

COURSE OBJECTIVES:
To study the concepts of manufacturing planning and the activities in production
planning and control

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: identify the appropriate type of plant location, layout and material handling
techniques
CO 2: apply and implement the manufacturing planning and control strategies in
industry

UNIT I: WORK STUDY AND ERGONOMICS (09)

Method study – Basic procedure - steps in method study, recording, selection and
recording techniques – micro motion and memo motion study – techniques of work
measurement - time study – production study - work sampling - ergonomics.

UNIT II: PLANT LOCATION (09)

Objective and subjective factors – break even analysis –single facility location problem –
multi facility location problems – model for warehouse location problem - facility location
model – Brown and Gibson model.

UNIT III: PLANT LAYOUT AND MATERIAL HANDLING (09)

Introduction – classification of layout – layout design procedures – CRAFT, ALDEP and
CORELAP. Materials Handling – unit load concept – material handling principles –
classification of material handling equipments

UNIT IV: PRODUCTION PLANNING (09)

Demand forecasting - time series forecasting models - Delphi method of forecasting
-forecast errors – Material resource planning (MRP) and Enterprise resource planning
(ERP).

UNIT V: PRODUCTION CONTROL (09)

Functions of production control - product design and analysis – process planning and
design – value analysis – standardization – simplification and specialization – make or buy
decisions – Inventory control- need for inventory-purchase order model-economic order
quantity - model with and without shortages – simple problems in determination of EOQ..

TOTAL: 45
TEXT BOOKS:
1. Samuel Eilon, "Elements of Production Planning and Control", Universal Book
Corporation, 1984.
2. Panneerselvam, R., “Production and Operations Management”, 2nd edition, Prentice
Hall of India, New Delhi, 2006.

REFERENCES
1. Barnes, “Motion and Time study”, John Wiley, New York, 1990.
2. Apple, J.M. "Plant Layout and Materials Handling", Ronald Press Company, New
York, 1977.
3. ILO, “Introduction to work study”, ILO, Geneva, 1974.
4. Buffa, E.S., "Modern Production/Operations Management", 7th edition, John Wiley
sons, 1983.
5. Scheele et al. “Principles & Design of Production Control Systems”, Prentice Hall Inc.,
6. Norman Gaither G. Frazier, “Operations Management”, Thomson Learning, 9th Edition
IE, 2007
 12M7E5 COMPOSITE MATERIALS
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M204 Materials technology
12M304 Engineering metallurgy

COURSE OBJECTIVES:
To study the fundamentals of composite materials with different reinforcement, matrix
materials and material structures and understand the types of manufacturing methods
for advance composite materials to meet various engineering requirements.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: design and fabricate new composite materials for specific applications.
CO 2: contribute in research for developing composite materials for sustainability.

UNIT I: INTRODUCTION TO COMPOSITE MATERIALS (09)

Types and characteristics of composite materials-Mechanical behavior-Basic terminology
and Manufacture of laminated fiber-Reinforced composite materials-Current and potential
advantages-Applications of composite materials.

UNIT II: REINFORCEMENT AND MATRICES (09)

Different types of fibers-Properties and applications of fibers-Roll of matrix-Matrix
materials, Selection of matrix-Thermoset matrix-Thermoplastic matrix, Fiber architecture.

UNIT III: INTRODUCTION TO COMPOSITE STRUCTURES DESIGN (09)

Elements of Design-Steps in design process-Elements of analysis in design-Analysis
iterations-Design analysis stages-Material selection-Configuration selection-Laminate
joints-Design requirements and design failure criteria.

UNIT IV: MANUFACURING OF ADVANCED COMPOSITES (09)

Bag-Molding process-Compression molding-Pultrusion-Filament winding-Liquid
composite molding processes-Resin film infusion-Elastic reservoir molding-Tube
rolling-Forming methods for thermoplastic matrix composites.

UNIT V: METAL, CERAMIC AND CARBON MATRIX COMPOSITES (09)

Metal matrix composites - Manufacturing processes - Ceramic matrix composites-
Mechanical properties - Manufacturing processes - Carbon matrix composites -
Fabrication methods - Applications.

TOTAL: 45
TEXT BOOKS
1. Krishnan K., “Chawla Composite Materials Science and Engineering”, Springer
(India) Private Limited, 2009
2. P.K.Mallick , “Fiber Reinforced Composite materials, Manufacturing and Design”,
CRC Press,Taylor and Francis Group, Boca Raton,London,Newyork 2010
3. A.K.Bhargava, “Engineering Materials: Polymers, ceramics and composites”, Pentice
Hall of India Limited, 2005.

REFERENCES
1. Madhujit Mukhopadhyay , “Mechanics of Composite Materials and Structures ”,
Universities Press (India) Private Limited, 2009.
2. Robert M.Jones, “ Mechanics of Composite Materials”, Taylor & Francis Group, 2010.
3.Web Portal: Composite Materials {Nptel 3.1.2 Civil Engineering}
 12M7E6 HUMAN VALUES AND PROFESSIONAL ETHICS
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M501 Engineering economics and management

COURSE OBJECTIVES:
To understand the capacity of making value judgments in real life situations and to
overcome the crisis of values encountered in everyday life.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: develop an ethical behavior under all situations.
CO 2: estimate the impact of self and organization’s actions on the stakeholders and
society.

UNIT I: HUMAN VALUES (09)

Morals, Values and Ethics – Integrity – Work Ethic – Service Learning – Civic Virtue –
Respect for Others – Living Peacefully – caring – Sharing – Honesty – Courage – Valuing
Time – Co-operation – Commitment – Empathy – Self-Confidence – Character –
Spirituality

UNIT II: ENGINEERING ETHICS (09)

Senses of 'Engineering Ethics' - variety of moral issued - types of inquiry - moral
dilemmas - moral autonomy - Kohlberg's theory - Gilligan's theory - consensus and
controversy – Models of Professional Roles - theories about right action - Self-interest -
customs and religion - uses of ethical theories.

UNIT III: ENGINEERING AS SOCIAL EXPERIMENTATION (09)

Engineering as experimentation - engineers as responsible experimenters - codes of ethics
- a balanced outlook on law - the challenger case study

UNIT IV: SAFETY, RESPONSIBILITIES AND RIGHTS (09)

Safety and risk - assessment of safety and risk - risk benefit analysis and reducing risk -
the three mile island and chernobyl case studies.
Collegiality and loyalty - respect for authority - collective bargaining - confidentiality -
conflicts of interest - occupational crime - professional rights - employee rights -
Intellectual Property Rights (IPR) - discrimination.

UNIT V: GLOBAL ISSUES (09)

Multinational corporations - Environmental ethics - computer ethics - weapons
development - engineers as managers-consulting engineers-engineers as expert witnesses
and advisors -moral leadership-sample code of Ethics like ASME, ASCE, IEEE,
Institution of Engineers (India), Indian Institute of Materials Management, Institution of
electronics and telecommunication engineers (IETE),India

TOTAL : 45

TEXT BOOKS
1. Mike Martin and Roland Schinzinger, “Ethics in Engineering”, McGraw-Hill, New
York 1996.
2. Govindarajan M, Natarajan S, Senthil Kumar V. S, “Engineering Ethics”, Prentice
Hall of India, New Delhi, 2004.
3. Tripathi A N, “Human values” , New Age international Pvt. Ltd., New Delhi, 2002

REFERENCES
1. Charles D. Fleddermann, “Engineering Ethics”, Pearson Education / Prentice Hall,
New Jersey, 2004 2. Charles E Harris, Michael S. Protchard and Michael J Rabins,
“Engineering Ethics – Concepts and Cases”, Wadsworth Thompson Learning, United
States, 2000 .
3. John R Boatright, “Ethics and the Conduct of Business”, Pearson Education, New
Delhi, 2003.
4. Edmund G Seebauer and Robert L Barry, “Fundamentals of Ethics for Scientists and
Engineers”, Oxford University Press, Oxford, 2001.
 12M7E7 MECHATRONICS
L T P C
3 0 0 3
PREREQUISITES:
12M403 Applied electronics and microprocessor
12M506 Hydraulics and pneumatic controls

COURSE OBJECTIVES:
To study the key elements of mechatronics system and understand the concepts of
integration and design of mechatronics system

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: identify the key elements of mechatronics system
CO 2: integrate mechanical, electrical, electronics, control and computer engineering
in the design of mechatronics systems.
CO 3: carry out complete design, building, interfacing and actuation of a
mechatronics system for a set of specifications.

UNIT I: MECHATRONICS SYSTEMS (09)

Introduction to mechatronics –components of mechatronic systems- measurement
systems – mechatronics approach. Basic system models-mathematical models-
mechanical system building blocks –electrical system building blocks- Fluid system
building blocks.

UNIT II: SENSORS AND TRANSDUCERS (09)

Introduction – performance terminology – displacement, position and proximity –
velocity and motion – fluid pressure – temperature sensors – light sensors – selection of
sensors

UNIT III: SIGNAL CONDITIONING (09)

Signal conditioning processes-Operational amplifier– protection – conversion –filtering
–wheat stone bridge- digital signal conditioning
UNIT IV: CONTROLLERS (09)
Introduction-Control modes-PD,PI,PID Controllers-digital controllers-adaptive control
system. Programmable logic controller – basic structure – input /output processing –
programming - mnemonics – timers – internal relays and counters – data handling –
analog input/output - selection of PLC
UNIT V: DESIGN OF MECHATRONICS SYSTEMS (09)
Stages in designing mechatronics systems – traditional and mechatronics design – case
studies of mechatronics systems – pick and place robot – automatic car park system –
engine management system-automatic washing machine
TOTAL: 45
TEXT BOOKS
1.W.Bolton, “Mechatronics” , Longman,2nd Edition,1999
2. S. Ramachandran, A. Sivasubramanian “Mechatronics”, Air Walk Publication, 2004.

REFERENCES
1. Michael B. Histand and David G.Alciatore, “ Introduction to Mechatronics and
Measurement Systems”, Tata McGraw Hill, 2nd Edition,2003
2. D.A.Bradley,D.Dawson,N.C.Buru and A.J.Loader, “Mechatronics” Chapman and
Hall,1993
3. Dan Necsulescu, “Mechatronics”,Pearson Education Asia,2005
4. Devdas Shetly, Richard A. Kolk, “Mechatronics System Design”, Thomson, PWS
publishing co, 2007.
 12M7E8 WELDING TECHNOLOGY
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M304 Engineering metallurgy
COURSE OBJECTIVES:
To understand the basics of welding processes, the importance, the methods of testing
of weldments and the basic concepts of welding metallurgy.
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select the appropriate welding procedure, consumables and welding parameters
for various engineering applications.
CO 2: apply the principles of welding metallurgy and produce defect free welds.
UNIT I: FUNDAMENTALS OF WELDING PROCESSES (09)
Classification and characteristics - welding processes and methods-Arc welding
equipments - Electrodes –Coatings – Principles of Resistance welding –spot
welding-seam welding – Percusion welding - Gas metal arc welding – Flux cored –
Submerged arc welding –TIG welding - ultrasonic welding - explosive welding- diffusion
welding- friction welding.

UNIT II: SPECIAL WELDING PROCESSES (09)

Plasma Jet Surfacing - vacuum shielded - electron beam welding - laser beam welding,
hybrid welding- Under water welding - brazing and soldering- wetting and spreading-
joint design of soldering and brazing, brazing and soldering fluxes.

UNIT III: INSPECTION AND TESTING OF WELDMENTS (09)

Testing of welds - quality in weldment - computer applications in welding- expert
systems in welding- weldability of stainless steel, cast iron, aluminum alloys and titanium
alloys, low alloy steels and ultra high strength steels - weldability assessment and
weldability tests

UNIT IV: WELDING OF DISSIMILAR AND NON-METALLIC MATERIALS (09)

Welding of dissimilar metals - welding of ceramics, composites, micro welding of thin
components - defects in weldments, mechanism- reasons and remedies of cold cracking-
hot cracking- reheated cracking and lamellar tearing- NDT evaluation of weldments.

UNIT V: WELDING METALLURGY (09)

Weld thermal cycles – Heat Affected Zone(HAZ) – Weldability of steels – Cast Iron
–Stainless steel, aluminium – Copper and Titanium alloys – Hydrogen embrittlement –
Pro and post weld heat Treatments – weld defects.
TOTAL: 45
TEXT BOOKS
1. Parmer R.S., “Welding Engineering and Technology”, Khanna Publishers, New Delhi,
1997.
2. Parmer R.S., “Welding Processes and Technology”, Khanna Publishers, New Delhi,
1992.

REFERENCES
1. Nadkarni S.V., “Modern Arc Welding Technology”, South Asia Books, 1988
2. Little R.L., “Welding and welding Technology”, Tata McRaw Hill Publishing Co., Ltd.,
New Delhi, 1989
3. Davis A.C., “The Science and Practice of Welding”, Cambridge University Press,
Cambridge, 1993
4. O.P.Khanna,”Welding Technology”,Dhanpat Rai and sons,2008
 12M7E9 PLANT LAYOUT AND MATERIAL HANDLING
(Common to Production)
L T P C
3 0 0 3
COURSE OBJECTIVES:
To understand basic layout for industries, the usage of material handling equipments
for industrial layout and gain knowledge on industrial buildings and utilities

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: design layout for any type of organization and select material handling
equipments.
CO 2: make effective selection and contribution of utilities for buildings.

UNIT I: INTRODUCTION (09)

Factors to be considered for location of plant layout - physical facilities - equipments
required for plant operation. Capacity, serviceability and flexibility and analysis in selection
of equipments space requirements, man power requirements.

UNIT II: PLANT LAYOUT (09)

Plant layout - need for layout, factors influencing product, process, fixed and combination
layout - tools and techniques for developing layout, process chart, flow diagram, string
diagram, template and scale models - machine data. Layout planning
procedure. Visualization of layout revision and improving existing layout, balancing of
fabricating and assembly lines

UNIT III: MATERIAL HANDLING (09)

Principles, importance and scope of material handling. Planning, operation and costing
principles - types of material handling systems, factors influencing their choice

UNIT IV: UTILITIES (09)

Industrial buildings and utilities - centralized electrical pneumatic water line systems. Types
of building, lighting heating, air- conditioning and ventilation utilities. Planning and mainte-
nance, waste handling statutory requirements. Packing and storage of materials - layout for
packaging - packaging machinery - wrapping and packing of materials, cushion materials.

UNIT V: ANALYSYS OF MATERIAL HANDLING (09)

Analysis of material handling - factors involved, motion analysis, flow analysis, graphic
analysis, safety analysis, and equipment cost analysis, analysis of operation material
handling surveys.
TOTAL: 45
TEXT BOOKS
1. James, M. Apple., „Plant Layout and Material Handling‟, John Wiley & Sons, INC,
1977.
2. Rudenko. N., “Materials handling equipment”, ELnvee Publishers, 1970.

REFERENCES
1. James, M. Moore, „Plant Layout and Design‟, Macmillan Company, NY, 1963
2. Muther, R., „Practical Plant Layout‟, Mc Graw Hill Book Company, NY, 1955
 12M8E0 PROCESS PLANNING AND COST ESTIMATION
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II

COURSE OBJECTIVES:
To introduce concepts of process planning and cost estimation for various
manufacturing process

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply of the process planning concepts in the field of engineering
CO 3: apply the knowledge of cost estimation for various manufacturing process

UNIT I: DESIGN AND CONCEPTS OF PROCESS PLAN (09)

Introduction- Place of process planning-economics- Process & Production Planning,
Process Planning & Concurrent Engineering-Types of production- standardization-
Production design & selection: Selection of processes, tools, cutting parameters &
machine tools- Jigs and Fixtures - Grouping of processes- Sequencing of operations-
Selecting primary manufacturing processes for rough & refined needs- Process capability,
Process Charts.

UNIT II: MANUAL AND COMPUTER AIDED PROCESS PLANNING (09)

Retrieval type/variant approach, group technology – generative approach, logics decision
tress and tables, axiomatic approach – AI expert systems – feature recognition –
applications -Estimating and Costing - Concepts, differences, different costing methods –
classification of costs – cost grid-problems

UNIT III: DIRECT AND INDIRECT COST COMPONENTS (09)

Labour cost–direct, indirect– estimation– labour norms–time study rating – labour cost
variances - material cost–direct, indirect–estimation–material issue valuation – material
cost variances–problems. Overhead cost - Elements – factory, administrative, sales and
distribution expenses–methods of absorbing overheads – Direct Labour, Direct Material,
Machine Hour Rate methods – depreciation – methods –accounting for service
department expenses – problems.

UNIT IV: COST CALCULATIONS (09)

Machined components–welded components, forged components, powder metallurgy parts,
calculation of sales cost, case studies, use of computers in cost estimation, cost of
rejection- Optimum Machining Conditions: Taylors equation, deriving the equation for
optimum economic cutting velocity– selection of cutting speed for optimum cost,
problems process capability analysis.

UNIT V: BREAK EVEN ANALYSIS AND COST MANAGEMENT (09)

Concept, make or buy decision, assumptions, merits and demerits of break even analysis.
Applications - Linear, multi product break-even analysis - Cost Management - Learning
curves, product life cycle cost analysis -Tools and techniques – activity based costing -
concepts, cost drivers; introduction to target costing - need and applications.

TOTAL: 45

TEXT BOOKS
1. Kannappan D, “Mechanical Estimating and Costing”, Tata McGraw Hill, New Delhi,
2003.
2. Frederic C Jelen and James H Black, “Cost and Optimization Engineering”, McGraw
Hill Inc., New York, 1983
3. Banga T R and Sharma S C, “Mechanical Estimating and Costing”, Khanna
Publishers, New Delhi,.

REFERENCES
1. Thomas E.Vollmann et all, “Manufacturing Planning and Control Systems”, Galgotia
Publications Pvt. Ltd., New Delhi, 1998.
2. Gideon Halevi and Roland D.Weill,” Principles of Process Planning “, Chapman &
Hall, UK,1995.
3. Samuel Eilon, “Elements of Production Planning and Control”, MacMillan, London,
1985.
4. Haslehurst M, “Manufacturing Technology”, ELBS, 1985.
5. Kesavon R “Process Planning and Cost Estimation”, New Age International Pvt. Ltd.,
Chennai, 2008.
 12M8E1 NANO TECHNOLOGY
L T P C
3 0 0 3
PREREQUISITES:
12M103 Applied physics
12M204 Materials technology

COURSE OBJECTIVES:
To provide students with knowledge and the basic understanding of nanotechnology

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select nano materials and apply their principles in industries and research.
CO 2: characterize and synthesize nano materials for engineering applications.

UNIT I: FUNDAMENTAL PRINCIPLES (09)

Definition, classification of functional nanomaterials - size and scale - units, scaling laws,
atoms, molecules and clusters, supra molecules - nanoscale phenomena - tunneling,
chemical bonds, intermolecular forces, molecular and crystalline structure, hierarchical
structures and functionalities - surfaces and interfaces, bulk to surface transition, self
assembly and surface reconstruction.

UNIT II: PROPERTIES OF NANOMATERIALS (09)

Size dependence of properties - phenomena and properties of nanoscale - brief introduction
to calculational approaches - mechanical / frictional properties, optical properties, electrical
transport, magnetic properties.

UNIT III: NANOMATERIAL CHARACTERISATION (09)

Principle,equipment,operation of Scanning electron microscopy, electron probe microscope,
transmission electron microscopy, Auger electron spectroscopy, , x-ray spectroscopy.

UNIT IV: SYNTHESIS OF NANOMATERIALS (09)

Fabrication techniques: self assembly, self replication, sol - gels, Langmuir -
Blodgett thin films, nano lithography - bio inspired synthesis, micro fluidic processes,
chemical vapour deposition metals: colloidal gold, silver and metal clusters -
semiconductors: cadmium sulphide, silicon - fullerines / carbon nano tubes, nano
composites, nano porous materials, biological materials.

UNIT V: APPLICATIONS OF NANOMATERIALS (09)

Nanoelectronics - nano sensors - environmental - biological - energy storage and fuel cells.

TOTAL: 45
TEXTBOOK
1.Edelstein A.S. and Cammarata R.C., “Nanomaterials – Synthesis, Properties and
Applications”, Institute of Physics Publishing, London, 1998.
2.Dreselhaus M.S., Dreselhaus G., and Eklund P., “Science of Fullerines and Nano
Tubes, Academic Press, 1996.

REFERENCES
1.Nalwa H.S., “Handbook of Nano Structured Materials and Nano Technology”,
Vol. I – V, Academic Press,
2.Benedek G., et al., “Nano Structured Carbon for Advanced Applications”, Kluwer
 12M8E2 KNOWLEDGE BASED SYSTEMS IN MANUFACTURING

L T P C
3 0 0 3
PREREQUISITES:
12M604 Computer aided design and manufacturing
12M702 Industrial robotics

COURSE OBJECTIVES:
To understand the basic concept of artificial intelligence and expert system and their
applications in manufacturing system for decision making

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: create knowledge base and expert system
CO 2: apply the principles of artificial intelligence by developing expert systems

UNIT I: ARTIFICIAL INTELLIGENCE (09)

Artificial intelligence - expert / knowledge based systems - definition - expert system
architecture: software components - knowledge base - inference engine, inference sub
systems.

UNIT: NETWORK (09)

Hardware requirements - knowledge acquisition, knowledge base, knowledge
representation - semantic networks - structures - objects, nodes - links attributes values.

UNIT III: EXPERT SYSTEMS (09)

Knowledge representation - rule based system - heuristic rules - frame based knowledge
representation - inference engine components - inference strategies; backward and
forward chaining, monotonic and non-monotonic reasoning - search strategies - expert
system building tools - languages, shells.
UNIT IV: APPLICATIONS IN MANUFACTURING (09)
Commercial software for manufacturing applications in CAD, CAPP, MRP -
adaptive control of devices, robotics, process control, fault
diagnosis, failure analysis etc; linking expert systems to other software
such as DBMS, MIS, MDB, process control and office automation.
UNIT V: APPLICATIONS OF ARTIFICIAL INTELLIGENCE IN ENGINEERING
(09)
Knowledge based systems, expert systems, case-based reasoning systems. - Fuzzy logic;
neural networks - use of AI for problem solving - consultation and training purposes -
applications of AI in engineering – decision support system - condition monitoring and
maintenance.

TOTAL: 45
TEXT BOOKS
1. Peter Jackson , “Introduction to Expert systems”, 3rd edition, Addison Wesley
Longman, 1999.
2. Stuart Russel Peter Norvig “Artificial Intelligence: A Modern Approach”,Pearson
Education, 2003.

REFERENCES
1. Elaine Rich, Kevin Knight, “Artificial Intelligence” 2nd Edition ,TMH,1991
2. Dan W Patterson, “Introduction to Artificial Intelligence & Expert Systems”, Seventh
Indian Reprint 1999) (EEE) ,PHI,2000.
3. Rex Mauss, Jessica Keyes, “Handbook of Expert Systems in Manufacturing”,
McGraw Hil,2000.
 12M8E3 NEWER PRODUCTION PROCESSES
(Common to Production )
L T P C
3 0 0 3
PREREQUISITES:
12M205 Engineering chemistry
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M604 Computer aided design and manufacturing

COURSE OBJECTIVES:
To learn about various newer production processes, their process parameters and their
influence on performance

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: select appropriate processes and set their parameters for effective metal
removal
CO 2: select and apply suitable forming process rabid prototyping techniques.

UNIT I: MODERN MACHINING PROCESSES (09)

Need of modern machining processes – classification and selection of technology –
mechanical processes – abrasive jet machining (AJM), water jet machining (WJM),
ultrasonic machining (USM).

UNIT II: ELECTROCHEMICAL AND CHEMICAL METAL REMOVAL

PROCESSES (09)
Electrochemical machining (ECM), electrochemical grinding (ECG), electrochemical
deburring and honing – chemical machining (CHM).

UNIT III: THERMAL METAL REMOVAL PROCESSES (09)

Electric discharge machining (EDM), wire cut electric discharge machining (WEDM).
Plasma arc machining (PAM), Electron beam machining (EBM), Laser beam machining
(LBM), Ion beam machining (IBM).
UNIT IV: FORMING PROCESSES AND FOUNDRY TECHNIQUES (09)
Explosive forming, Electro – hydraulic forming, electro – magnetic forming, dynapak
machine-high pressure moulding, squeeze casting, vacuum castings.
UNIT: V RAPID PROTOTYPING (09)
Introduction – advantages – limitations – principle – rapid prototyping systems – stereo-
lithography(SLA), selective laser sintering(SLS), fused deposition modeling(FDM),
laminated object manufacturing (LOM), solid ground curing (SGC), three dimensional
printing. Application of reverse engineering in rapid prototyping.

TOTAL: 45
TEXT BOOKS
1. P.C.Pandey, “Modern machining processes”, Tata McGraw Hill publishing company
Ltd. 2007.
2. P.C.Sharma, “A text book of Production Technology”, S.Chand & Company Ltd.
2007.
3. V.K.Jain,”Advanced Machining Process”,Allied Publishers PVT Ltd 2007

REFERENCES
1. Bhattacharya, “New Technology”, Institution of Engineers, 1997.
2. CMTI, “Electrochemical machining”, Bangalore, 1978
3. Gary.F.Benedict, “Nontraditional machining Processes”, Marcell Dekker Inc, 2001
4. HMT, “Production Technology”, Tata McGraw Hill Publishers, 1992.
5. Ronenthal. C “Principles of Metal Castings”, Tata McGraw Hill Publishing co. Ltd,
1996
 12M8E4 SUPPLY CHAIN MANAGEMENT
(Common to Production)

L T P C
3 0 0 3

COURSE OBJECTIVES:
To study the basic concepts of supply chain network, logistic management and the
applied information technology
COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: evaluate the requirements for on-time delivery and manage logistics at optimum
cost
CO 2: design and evaluate supply chain network and procurement management in
supply chain using information technology.

UNIT I: INTRODUCTION (09)

Supply chain – Objectives, Importance, Decision phases- Process view of supply
chain-Competitive and supply chain strategies-achieving strategic fit - drivers of supply
chain performance - framework for structuring drivers – conceptual model of
SCM-evolution of SCM-SCM approach: Traditional, modern- new corporate model.

UNIT II: SUPPLY CHAIN NETWORK (09)

The role of distribution in the supply chain-Factors influencing distribution network
design-Design options for a distribution network-the role of network design in the supply
chain-factors influencing network design decisions-models for facility location and
capacity allocation-the role of IT in network design-the impact of uncertainty on network
design-discounted cash flow analysis-evaluating network design decisions using decision
trees.
UNIT III: OPERATION, PROCUREMENT MANAGEMENTS IN SUPPLY CHAIN
(09)
Basic principles of manufacturing management-key concepts in lean manufacturing-lean
manufacturing and SCM-Lean introduction to supply chain-Integration of lean
manufacturing and SCM-Mass customization-SCM for mass customization-Benefits and
disadvantages of mass customization-Purchasing cycle-Traditional Inventory
Management-Inventory Models-EOQ-New paradigms in inventory and purchase
management-Material requirements planning.
UNIT IV: LOGISTICS MANAGEMENT (09)
Evolution of Logistics-Elements of Logistic management-Distribution management -
Inventory management - Transportation management - Fleet Management –
Containerisation – Warehousing - Warehous Automation - Warehouse management
systems-3PL-4PL-Technology component of 4PL.

UNIT V: INFORMATION TECHNOLOGY FOR SCM (09)

IT applications in SCM-advanced planning and scheduling-data mining-data mining tools
in SCM-supply chain IT frame work-customer relationship management-Internal supply
chain management-supplier relationship management-Lack of supply chain Coordination
and Bullwhip effect-Effect on performance of lack of Coordination-Collaborative
planning, Forecating, and Replenishment(CPFR)-Role of IT in Coordination.

TOTAL: 45

TEXT BOOKS
1. Sunil Chopra., Peter Meindl., “Supply Chain Management: Strategy, Planning, &
Operation,” Pearson Education, Inc. , 2005.
2. Rahul V Altekar, “Supply Chain Management – Concepts and Cases”, PHI., New
Delhi, 2005.

REFERENCES
1. Nicolas, J.N., “Competitive Manufacturing Management – Continuous Improvement,
Lean Production, Customer focused quality”, McGraw Hill, 1998.
2. Ayers, J.B., “Hand book of supply chain management”, The St. Lencie press, 2000.
3. Scharj, P, B., Lasen, T.S., “Managing the global supply chain”, Viva books”, New
Delhi, 2000
4. Simchi – Levi Davi, Kaminsky Philip and Simchi-Levi Edith, “Designing and
Managing the Supply Chain”, Tata McGraw Hill, New Delhi, 2003.
5. Thomas E Vollman and Clay Whybark D, “Manufacturing Planning and Control for
Supply Chain Management”, Tata McGraw Hill, New Delhi, 2005.
 12M8E5 INDUSTRIAL TRIBOLOGY
(Use of approved data book is permitted)
L T P C
3 0 0 3
PREREQUISITES:
12M205 Engineering chemistry
12M105 Engineering mechanics
12M303 Fluid mechanics and machinery

COURSE OBJECTIVES:
To study the principles of lubrication, friction and wear and their measurement.

COURSE OUTCOMES:
On completion of this course, students will be able to
CO1: utilize the principle of tribology to design bearings.
CO2: measure the performance of bearings.

UNIT I: INTRODUCTION (10)

Introduction – Navier Stoke‟s equations – derivation of Reynolds equation from Navier
Stoke‟s equations – energy equation – mechanisms of pressure development – Idealized
journal bearing – Infinitely long, short and gas lubrication bearings.

UNIT II: LUBRICATION PRINCIPLES (08)

Lubricants and their physical properties – Lubrication Regimes – Elasto, Plasto and
Magneto hydrodynamic lubrication – hydrostatic lubrication – gas lubrication.

UNIT III: SURFACE TOPOGRAPHY, FRICTION AND WEAR (09)

Surface interactions, surface topography, roughness measurements, Hertzian contacts,
Real area of contact, Theories of friction, Friction of metal and non-metals, Temperature
of sliding surfaces, Stick-slip, Rolling friction, wear of metals, Adhesive, Abrasive and
corrosive wear, erosion, fatigue and impact wear, Wear of elastomers, wear of ceramics
and composite materials, Measurement of friction and wear.

UNIT IV: FLUID FILM BEARINGS (10)

Performance characteristics – Numerical solutions – Hydrodynamic instability – Bearing
design – Idealized hydrodynamic bearings – Plane slider bearings – Thrust bearing and
Multi recess pad bearing – Analysis of externally pressurized bearings.

UNIT V: TRIBO MEASUREMENT IN INSTRUMENTATION (08)

Surface topography measurements – Electron microscope and friction and wear
measurements – Laser method – Instrumentation – International standards – Bearing
performance measurements – Bearing vibration measurement.

TOTAL: 45
TEXT BOOKS
1.Cameron. A., “Basic lubrication theory”,Ellis Herward Ltd, UK, 1981.
2. Sushil Kumar Srivastava, “Tribology in Industries”, S. Chand & Company Ltd, New
Delhi.

REFERENCES
1.Williams. J.A., “Engineering Tribology”, Oxford University Press, 1994.
2.Moore. D.F., “Principle and Application of Tribology”, Pergamon Press, New York.
 12M8E6 LEAN MANUFACTURING
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M703 Total quality management

COURSE OBJECTIVES:
To study the concept and implementation of lean manufacturing

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: identify the need for lean manufacturing and apply the principles in industries.
CO 2: perform value stream mapping and implement lean manufacturing
systematically.

UNIT I: INTRODUCTION (09)

Objectives of lean manufacturing-key principles and implications of lean manufacturing-
traditional Vs lean manufacturing – Lean benefits.

UNIT II: LEAN MANUFACTURING CONCEPTS (09)

Value creation and waste elimination- Major kinds of waste- pull production-different
models of pull production-continuous flow-continuous improvement / Kaizen- Worker
involvement Part family- Production flow analysis – Composite part concept – Machine
cell design -Case studies.

UNIT III: LEAN MANUFACTURING TOOLS & METHODOLOGIES (09)

Standard work -communication of standard work to employees -standard work and
flexibility - visual controls-quality at the source- 5S principles -preventive
maintenance-total quality management-total productive maintenance -changeover/setup
time -batch size reduction.
UNIT IV: VALUE STREAM MAPPING (09)
The as-is diagram-the future state map-application to the factory simulation scenario-line
balancing -poke yoka-Kanban – overall equipment effectiveness -JIT - elements of JIT -
Kanban system.
UNIT V: IMPLEMENTING LEAN (09)
Road map-senior management Involvement-best practices- reconciling lean with other
systems -Toyota production system-lean six sigma-lean and ERP-lean with ISO9001:
2000

TOTAL: 45
TEXT BOOKS
1. Michael L George, David T Rowlands, Bill Kastle, “What is Lean Six Sigma”,
McGraw Hill Inc., New York, 2004.
2. Askin R.G, Goldberg J.B, “Design and Analysis of Lean Production Systems”, John
Wiley & Sons, New York, 2003.

REFERENCES
1. Joseph A De Feo, William W Bearnard Juran Institute‟ Six Sigma Break Through
and Beyond”, Tata McGraw Hill, New Delhi, 2004.
2. Richard B Chase F Robert Jacobs and Nicholas J Aquilano, “Operations
Management for Competitive Advantage”, McGraw Hill Inc., New York, Tenth
Edition, 2003.
3. Poka - Yoke, "Improving Product Quality by Preventing Defects", Productivity Press,
Portland, Oregon, 1993.
4. Micheal Wader, “Lean Tools: A Pocket guide to Implementing Lean Practices”,
Productivity and Quality Publishing Pvt Ltd, 2002.
 12M8E7 PRECISION ENGINEERING
(Common to Production)
L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M402Metrology and Measurements

COURSE OBJECTIVES:
To understand the precision machining processes and gain knowledge on optical
engineering and numerical control system

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: identify the need and apply the principles of precision engineering
CO 2: design precision machinery and apply principles of optical engineering

UNIT I: FUNDAMENTALS OF PRECISION ENGINEERING (08)

History of precision engineering- principles and definitions of precision machine
design-prototyping and full production from ultra precision machining through
micro-engineering-microelectronics and molecular manipulation- application of
displacement transducers to machines and instruments- tolerance technology.

UNIT II: ULTRAPRECISION AND MICROMACHINING PROCESSES (10)

Atomic structure- electrical and physical properties of atoms- diamond turning, grinding
and polishing- effects of tooling, material and the environment on the surface
characteristics of workpieces - material removal using electron, photon, ion beams -
molecular beam epitaxy, chemical and physical vapour deposition- advanced sputtering
and ion-implantation- deposition techniques- process controls and film characteristics.

UNIT III: PRECISION MECHANISM DESIGN (10)

Fundamental concepts in designing precision machinery - metrological instrumentation,
ultra-precision motion generators and precision assembly- flexure mechanisms for
precision engineering- mechanics of contact, kinetic coupling, vibration isolation and
material selection- actuators and sensors to control mechanisms- manufacturing of
micron scale machinery and structures using non- conventional processes.

UNIT IV: OPTICAL ENGINEERING (09)

Coherent optics - fibre optics - geometrical optics - paraxial optics, monochromatic and
chromatic aberrations- computer evaluation of optical systems, spot diagrams, MTF- light
sources, detectors and imaging systems- industrial laser applications and optical systems-
optical interferometry - applications to precision measurement.
UNIT V: PRECISION OF NUMERICAL CONTROL SYSTEMS (08)
Errors due to numerical interpolation and displacement measurement system – periodic
errors - errors due to velocity lags - transient response slide ways friction - feed drive
stiffness – zero stability.

TOTAL: 45
TEXT BOOKS
1.Raman. R “Elements of Precision Engineering” Oxford & I B H Publishing Co. 1984
2.Murty. R.L. “Precision Engineering in Manufacturing” New Age International
Publishers, 1996.
3.Gary. F. Benedict “Non-traditional Manufacturing Processes” Marcel Dekker, Inc.
New York, 1992.

REFERENCES
1. Kovan.V, “Fundamentals of Process Engineering”, Foreign Languages Publishing
House (FLPH), Moscow, 1986.
2. Gopel, “Sensors – A comprehensive Survey” Vol I to Vol VIII, Second Edition, BCH
Publisher, New York, 1999.
3. Davidson, “Handbook of Precision Engineering”, Vol. 1 & 2, McMillan, 1972.
4. Mark J Madou, “Fundamentals of Micro Fabrication”, CRC Press, 2002.
 12M8E8 RELIABILITY AND TOTAL PRODUCTIVE MAINTENANCE

L T P C
3 0 0 3
PREREQUISITES:
12M401 Probability and statistics,
12M703 Total quality Management

COURSE OBJECTIVES:
To study the basic concepts of reliability its management and total productive
maintenance

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: apply the concept of reliability on products.
CO 2: establish and practice the procedures of total productive maintenance

UNIT I: INTRODUCTION (10)

Reliability function - MTBF - MTTR - mortality curve - availability -maintainability

UNIT II: FAILURE DATA ANALYSIS (08)

Repair time distributions - exponential, normal, log normal, gamma, and weibull -
reliability data requirements - graphical evaluation.

UNIT III: RELIABILITY PREDICTION (12)

Failure rate estimates - effect of environment and stress - series and parallel systems -
RDB analysis – standby systems - complex systems.

UNIT IV: RELIABILITY MANAGEMENT (05)

Reliability demonstration tests - reliability growth testing - Duane curve - risk assessment
- FMEA, fault tree.

UNIT V: TOTAL PRODUCTIVE MAINTENANCE (10)

Causes of machine failures - downtime - maintenance policies - restorability
predictions - replacement models- spares provisioning - maintenance management -
cleanliness and house keeping

TOTAL: 45

TEXT BOOKS
1. Paul Kales, Reliability for technology, “Engineering and Management ", Prentice
Hall, New Jersey, 1998.
2. Modarres, “Reliability and Risk Analysis ", Meral Dekker Inc., 1993.
REFERENCES
1. Gopalakrishnan.P, and Banerji A.K., “Maintenance and Spare Parts Management ",
PrenticeHall of India, 1996.
2. Telsang Mertand.T, “Industrial Engineering And Production
Management”,S.Chand&CO.,2004
 12M8E9 NUMERICAL METHODS
(Common to CIVIL,EEE,EIE,CSE,IT,Production branches)
L T P C
3 0 0 3
PREREQUISITES:
12M1Z2 Engineering mathematics I
12M2Z2 Engineering mathematics II

COURSE OBJECTIVES:
To expose the students the various numerical techniques for solving engineering
problems

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: solve the engineering problems using interpolation, integration and differential
techniques.
CO 2: solve initial value and boundary value problems.

UNIT I: SOLUTIONS OF EQUATIONS AND EIGEN VALUE

PROBLEMS (09)
Iterative method – Newton – Raphson Method for single variable
and for simultaneous equations with two variables – Solutions of Linear
system by Gauss elimination , Gauss – Jordan , Crout‟s and Gauss Seidel
Methods – Relaxation Method – Eigen value of a Matrix by Power
Method.

UNIT II: INTERPOLATION (09)

Operators – Relation between the operators – Newton‟s divided difference
formula – Lagrange‟s and Hermite‟s Polynomials – Newton Forward
and Backward difference formulae – Stirlings and Bessel‟s Central
difference formulae.

UNIT III: NUMERICAL DIFFERENTIATION AND INTEGRATION (09)

Numerical differentiation with Interpolation Polynomials – Numerical
Integration by Trapezoidal and Simpson‟s (Both 1/3rd and 3/8th) rules
– two and three point Gaussian quadrature formula – Double integrals
using Trapezoidal and Simpson‟s Rules – Difference equation.

UNIT IV: INITIAL VALUE PROBLEMS FOR ORDINARY DIFFERENTIAL

EQUATIONS (09)
Single step methods – Taylor series , Euler and Modified Euler, Runge – Kutta
method of order four for first order differential equations – Multistep
methods – Milne and Adam – Bashforth predictor and Corrector methods.
UNIT V: BOUNDARY VALUE PROBLEMS FOR ORDINARY AND PARTIAL
DIFFERENTIAL EQUATIONS (09)
Finite difference solutions for the second order ordinary differential
equations – Finite difference solutions for one dimensional Heat equation
(Both Implicit and Explicit) – One dimensional Wave equation -Two
dimensional Laplace and Poisson equations.

LECTURE:45 TUTORIAL: 15 TOTAL: 60

TEXT BOOKS:
1. Dr.Kandasamy. P, Dr.Thilagavathy . K, Dr. Gunavathy . K., “Numerical methods”, S.
Chand and Co.New Delhi, 2010.

REFERENCES
1. Veerarajan. T and Ramachandran. T., “Numerical Methods with Programming in C”,
Tata Mc.Graw Hill Publishers, New Delhi, 2007.
2. Balagurusamy .E. “Numerical Methods”, Tata McGraw Hill Publishers, New Delhi,
1999, reprint 2007.
3. Grewal. B. S. and Grewal. J.S., “Numerical Methods in Engineering and Science”,,
Khanna Publishers, New Delhi, 2004.
4. Gerald.C.F. and Wheatley. P.O., “Applied Numerical Analysis”, (Sixth Edition),
Pearson Education,Asia, New Delhi, 2006.
5. Sankar Rao K, “Numerical Methods for Scientists and Engineers”, (Third edition),
Prentice Hall of India, New Delhi , 2007.
6. Dr.Manish Goyal , “Statistics and Numerical methods”, University Science Press,
New Delhi, 2010.
7. Dr.J.S.Chitode, “Numerical Methods ”, Technical Publications, Pune, 2010.
 12MIE1 DESIGN, MANUFACTURE AND INSPECTION OF GEARS

L T P C
3 0 0 3
PREREQUISITES:
12M206 Manufacturing technology I
12M302 Manufacturing technology II
12M504 Dynamics of machines
12M603 Design of transmission systems
12M402 Metrology and measurements

COURSE OBJECTIVES:
To expose the students to design, manufacture and inspect involvement of various
types of gears used in industrial environment and automotive applications

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: design various types of gears and decide the process for manufacturing
CO 2: select finishing process for gears and ascertain the errors through inspection

UNIT I: BASIC TERMINOLOGIES AND DESIGN OF CYLINDRICAL GEARS

(10)
Gear terminologies, Tooth forms, System of gear teeth, contact ratio, Standard
proportions of gear systems, Law of Gearing, Interference in involute gears, Backlash,
undercutting, Selection of gear materials, Ferrous and Non-ferrous materials, composites
- Heat treatment for gear materials. Design considerations, Beam strength of gear tooth,
Dynamic tooth load, Wear strength of gear tooth, Failure modes of gear tooth, Design of
spur and helical gears. AGMA, DIN, JIS and Indian standards.
Gear train types – Multi stage, Planetary, Differential gear drives, Control of Gear noise -
Automotive Gearboxes, Machinery gears, Windmill gear boxes. Gear forces, selection of
bearings, lubrication, Design of housings – use of Finite element analysis - Gear design
software – Kissoft, Load and Life of gears.

UNIT II: DESIGN OF BEVEL AND WORM GEARS (10)

Bevel gears: Terminology, Proportions for bevel gears, Minimum number of tooth to
avoid interference, Beam strength and wear strength of bevel gears, Design of bevel
gears- Automotive applications.
Worm Gears: Types of worms, Terminology, Gear tooth proportions, Efficiency of worm
gears, Heat dissipation in worm gearing, strength and wear - tooth load for worm gears,
Design of worm gearing – Self- locking property- Design of gear boxes. Replacement of
worm systems with Helical Bevels

UNIT III: GEAR GENERATION PROCESSES (8)

Gear forming in milling - selection of cutters – gear generation - gear shaping and gear
hobbing – specifications - cutters – cutting spur and helical gears - bevel gear generators
– straight and spiral - Crowning, tooth pointing, tooth rounding, gear deburring, taper
hobbing, CNC programming for gear making .

UNIT IV: GEAR FORMING AND FINISHING PROCESSES (7)

Gear shaping, gear broaching, gear production by dies - gear stamping, cold drawing,
injection moulding, sintering, die-casting of gears, gear forming by rolling, worm and
worm gear manufacture.
Gear finishing processes: grinding - grinders for spiral, bevel, zero bevel and hypoid
gears, gear shaving, gear honing, gear lapping - gear burnishing.

UNIT V: ERRORS AND INSPECTION OF GEARS & GEARBOXES (10)

Errors and error corrections in profiles and in circular pitches – variation in transmission
ratio – vibration of gears – noise in gear operation. Involute profile measurement –
measurement of gear tooth spacing, lead, eccentricity, tooth thickness – composite gear
checking – testing procedure and testing equipment for spur, helical, bevel, hypoid and
worm gears
Heating and lubrication - Load testing and endurance testing of gearboxes. Types of
Test Rigs, open loop and closed loop testing, cyclical testing, Housing torque test.
LECTURE:45 INDUSTRIAL VISITS:15 TOTAL: 60
REFERENCE BOOKS:
1. Joseph E. Shigley , “Mechanical Engineering Design”, McGraw Hill Publications,
NewDelhi, 5th Edition, 1989.
2. D.W. Dudley, “Practical Gear design”, McGraw-Hill, New York, 1962.
3. D.W. Dudley, “Dudley‟s Gear Hand book”, Dennis P Townsend, McGraw Hill
Publications, NewDelhi, 2011.
4. Frank N Wilson, Philip D Harvey“ Tool Engineers Handbook”, 2nd Edition,
McGraw Hill Book Co., New York, 1959
5. Heinz Heislen, “Advanced Vehicle Technology”, 2nd Edition, Butterworth
Heinemann, New York, 2007
6. M.F. Spotts, “Mechanical Design Analysis”, Englewood Cliffs, NJ, Prentice-Hall,
Inc., 1964.
7. Alex Valance and Venton Levy Doughtie, “Design of Machine Members”, McGraw
Hill Co. 2nd Edition, McGraw-Hill, 1943.
8. M.F. Spott, “Design of Machine Elements”, Prentice-Hall Inc., India, 5th Edition,
1991.
9. V.L. Maleev and J .B. Hartman, “Machine Design”, C.B.S. Publishers & Distributors,
New Delhi, First Indian Edition, 1983.
10. H.Black & D.E.Adams, “Machine design”, McGraw Hill, New Delhi, 2001.
11. Dr.P.C.Sharma and Aggarwal, “Machine Design”, S.K. Katara & Sons, 9th edition,
New Delhi, 1999.
12. V.B. Bhandari, “Design of Machine Elements”, Tata McGraw Hill Publishing
Company Ltd., New Delhi, 2nd Edition 2007.
13. Robert L Norton, “Machine Design”, Pearson Education Asia, 2001.
 12MIE2 DESIGN, MANUFACTURE AND TESTING OF PUMPS

L T P C
3 0 0 3
PREREQUISITES:
12M303 Fluid mechanics and machinery
12M505 Turbo machines

COURSE OBJECTIVES:
To expose the students to design, manufacture and testing of various types of pumps
used in industrial environment and general applications

COURSE OUTCOMES:
On completion of this course, students will be able to
CO 1: design pumps and decide on processes for manufacturing the centrifugal and
submersible pumps
CO 2: conduct analysis through CFD, optimize the design and evaluate the
performance through testing

UNIT I: PUMPS AND GENERAL CONSIDERATIONS (10)

Basic equations of energy transfer between fluid and rotor-General construction of pumps
- Classifications of centrifugal pumps, Vector diagram, Work done by impellor,
Efficiencies of centrifugal pumps, Specific speed, Model testing, Cavitation and its
control, Performance characteristics and BEP. Basics of submersible pumps, reciprocating
pumps and gear pumps – Application of submersible pumps and advantages
Methods to minimize axial thrust - impellers, casings, volute pumps, vanes - velocity
vector diagrams and work done by pumps - developed head, efficiency and losses in
pumps, calculation of power requirement, operating characteristics - NPSH. Pipes and
valves for pumping systems

UNIT II: DESIGN AND OPTIMIZATION OF PUMPS (12)

Design procedure and design optimization of Pumps. Hydraulic design - Selection of
impeller and casing dimensions using industrial manuals Introduction to computer
programs for iterative and interactive design. Application of computational fluid
dynamics for design and simulation of pump behavior - governing equations and
boundary conditions – turbulence modeling.

UNIT III: CENTRIFUGAL PUMP PARTS MANUFACTURING (8)

Materials for pump components– impeller- casing - various methods of molding and
casting for pump parts – manufacturing of stampings for pump motor – winding of
motors – testing of motors - application of Lean manufacturing in pump industries-Use of
RPT for pump parts.
UNIT IV: SUBMERSIBLE PUMP PARTS MANUFACTURING (8)
Components of pumps – down hole components – protector – gas separator – pump -
material selection - casing - various methods of molding and casting for pump parts –
manufacturing of components – machining of parts. - quality control and energy
conservation in manufacturing

UNIT V: TESTING OF PUMPS (7)

Life of pumps - Testing of pumps – norms of BIS for pump testing – construction of test
beds and related standards – typical performance curves – best efficiency point -
classification under BIS – Energy Efficiency ratio – star rating of pumps-Site conditions -
Preparation of pumping systems.
LECTURE:45 INDUSTRIAL VISITS:15 TOTAL: 60

REFERENCE BOOKS
1. Rajput.R.K., “A text Book of Fluid Mechanics”, S.Chand and Company, New Delhi
, 2002.
2. Ramamrutham.S and Narayanan.R., “Fluid Hydraulics and Fluid Machines”,
Dhanpat rai Publishing House (P) Ltd , New Delhi, 2000.
3. Modi.P.N. and Seth.S.M., “Hydraulics and Fluid mechanics”, including Hydraulic
machines, Standard book house, Delhi, 2002.
4. Austin H. Chruch, “Centrifugal pumps and blowers“, John wiley and Sons, 1980.
5. Val S.Labanoff and Robert Ross, “Centrifugal Pumps Design and Applications“
Jaico P House, 1992.
6. Igor Karassik, “Pump Hand Book,“ McGraw-Hill International Edition, IV, 2008.
7. John Tuzson, “Centrifugal Pump Design,“ Wiley Publication, 2000.
Stepanff, A.J., "Blowers and Pumps ", John Wiley and Sons, 1965.