Agitator Data (fluid properties,client data)

OPERATING CAPACITY 50
DESIGN CAPACITY 60
density 1200
viscosity 0.75
rpm 50
rps 0.833333
dia of tank 66.11862
height of tank 4.674484
impeller dia 1.617462
distance between bottom impeller to bottom t 0.934897
sweep radius 0.808731
tickler dia 533.7623
shaft ht. above tank 496
bearing to tank shaft ht 180
agitator calculations
NRE 3488.242577224
power no 1.7
power 35.52679332657 hp
Power No. (NP) Tickler 1
power of tickler 0.081785589345 hp
WORKING liq Height Z 4.105774359064 m
dist bet impeller 1.579143984255 m
height of th agt 4.23558682588 m
Tip Speed 4.232357776848 m/s
transmition loss 20% 7.121715783184 hp
gland power losses 10% 3.560857891592 hp
total power required 46.2911525907 hp
mechanical design
design power 46.2911525907 hp
service factor 1.25
continous torque 662.8893050988 kg.m
design torque 828.6116313734 kg.m
max force join pt 1366.11036511 kg.s
free length blw bttm bearing 3.91958682588 m
max bend moment 5354.588189783 kg.m
equivalent bend moment 5402.458940973 KG.M
Shaft Diametr 153.4800534776 MM
Yield stress 15 kg/mm2
shear stress 12 kg/mm2
0.75344745031 ton/inch2
pure load torque
1.167845883673 kg/mm2
density of moc 8000 kg/m3
weight ot shaft 579.8341856224 kg
Moment Of inertia 65.4067507565 in4
Centre Distance Btw Bearings 13 inch
L/S ratio 12
K1 factor 610
YOUNGS MODULUS 29000000 PSI
Weight Per leangth 8 LB/INCH
CRITICAL SPEED F SHAFT 394.44 RPM
Weight of First Impeller weight#1 270.4981619638 LBS
Impeller distance From Bottom length#1 150 inch
Critical Speed Of first impeller 450.2581085295 RPM
Weight Of second Impeller weight#2 26 LBS
Impeller distance From Bottom length#2 100 inch
Critical Speed Of 2nd impeller 2616.392330175 RPM
Weight Of Rigid Coupling 26 lb
distance From Bottom 15.15748031496 inch
Critical Speed Of impeller 34579.45798235 RPM
CRTITICAL SPEED 443.74 RPM
operaton speed 89.5 RPM
PROCEED
roperties,client data)

m3 liq volm 50 m3
kg/m3 1.2 gm/cc
kg/m.s 7.5 poise 750 cp

rps
4.043653927 m
m
m 161.746157077009 cm 1617.462 mm
m 93.4896706470029 cm 934.8967 mm
m
mm 53.3762318354129 cm
mm 0.496 m
mm 0.18 m
tator calculations
SELECT TYPE no of stages
propeller with (3-8) baffles 1 input values
type of tickler no of stages results
Wide Hydrofoil 1

13.88213351 ft/s

154.314442 inch

6.04252179 inch

PROCEED
 1279.987165 lb

122.5608053 kg

11.80192 kg

11.80192 kg
neglected term

http://www.fusionfluid.com/FusionFluidEquipmentLLC/html/Simplified%20Critical%20Speed%20Calculator%20-%2001/Simpl
20Calculator%20-%2001/Simplified%20Critical%20Speed%20Calculator%20-%2001b.html
1
2
3
4
5
6
 impeller location data

viscosity max level number of impeller clearance

cp h/Dt impellers lower upper V
<25000 1.4 1 h/3 -
<25000 2.1 2 Dt/3 (2/3)h h/6
>25000 0.8 1 h/3 -
>25000 1.6 2 Dt/3

impl dia 1.6423097436 m

liquid depth,H 4.1057743591 m
tank dia, Dt 4.0436539269 m

viscosity max level number of impeller clearance

results
cp h/Dt impellers lower upper C
<25000 1.015362450215 PROCEED 1 1.368591 -
<25000 1.015362450215 PROCEED 2 1.347885 2.737182906 0.684296
>25000 1.015362450215 ERROR 1 1.368591 -
>25000 1.015362450215 PROCEED 2 1.347885 2.737182906

widht of imp 0.205288718 m

dist btwn imp 2.0528871795 m
dist btwn H and first imp 1.368591453 m

spe gra 1.2

no.of agitators 1.2184349403

 trial and error method for RPM selection

step 1 form NRE= 4124.285031

insert assumed N(rps) 0.85455 NRE= 3524.407773

step 2 form N(rps)= 0.854555496

input graph NP 2

assumed data

P N N rps d(INCH) d(cm) d(m) Spe gra

18 60 1 59.05 149.987 1.49987 1.1

18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
18 60 1 59.05 149.987 1.49987 1.1
*N(rps)

51.273 rpm

mu cp mu p Nre Np Np from graph actual power actual rps actual rpm

600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181

600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
600 6 4124.285 2.15581617998 1 22.6965842742 1.58740105197 95.2440631181
 FLOW(CFS) m3/s m3/hr d/D ratio BLEND TIME(min) Nq rps rpm

202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60

202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.3952970017909 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
202.56522423 5.7360083789 20649.630164 0.5 1.39529700179091 1.7 1 60
tip speed data
hp/1000gal tip speed(ft/s)
operation from to from to current values results
blending 0.2 0.5 - 0 13.882133508
homogeneous reaction 0.5 1.5 7.5 10 13.882133508 PROCEED
reaction with heat transfer 1.5 5 10 15 13.882133508 PROCEED
liq -gas mixt 5 10 15.00 20 13.882133508 ERROR
slurries 10

L/S K1
1 420
2 510
3 555
4 580
5 590
6 595
7 600
8 601
9 602
10 603
11 605
12 610
13 610
 weight of the impeller

1 impeller dia(m) 1.5

2 impeller dia(mm) 1500
3 impeller dia(inch) 59.0551181102362
4 power drawn by impeller(hp) 35.5267933265743
5 power drawn by impeller(w) 26492.3297836265
6 rpm 50
7 rps 0.833333333333333
8 wt of impeller 122.695802281465
270.498161963759 lb
122.560805265453 kg
CORRELATION OF PUMPING RATE OF PITCHED TURBINES

no of baffles Np Nq
type
from to from to from
propeller 0 0.33
propeller with (3-8) baffles 3 8 0.37 0.4
turbine, vertical blade 0 1.08 0.33
turbine, vertical blade with 4 baffles 4 4.5 0.7
pitched turbine, 45 deg 0 0.7 0.3
pitched turbine, 45 deg with 4 baffles 4 1.35 1.4 0.67
anchor 0 5
Pitched blade (P-4) 0 1.37 0.88
Pitched blade (P-6) 0 1.7 0.72
Straight blade (S-4) 0 2.96
Straight blade (S-6) 0 3.86
Straight blade(P-2) 0 1.7
Narrow Hydrofoil 0 0.29 0.53
Wide Hydrofoil 0 1 0.63
None 0 0
to

0.55
0.34
0.85

0.87
viscosity(cp) up to type of agitators rpm
4000 3 blade marine propeller 1800
100000 flat vertical blade turbine
horizontal plate,turbine blade or backward curved
turbine with 45 deg
curved blade turbines
shrouded turbines
flat plate impellers with sawtooth edge
spined blades
advantages 3 PHASE
max turbulance,high speed, MOTOR HP
high pumping cap, 1
stabilizing effect 1.5
combine axial and radial flow,effective for heat exch 2
dispese fibrous materials without fouling 3
high radial flow and shearing action, for emulsifi and dispersion 5
emulsifi and dispersion, localise shearing action 7.5
cutting and beating action 10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
rpm freq poles
 density 1200 kg/m3 viscosity 0.5 pa.s
tank dia 1.35 m
liqd depth 1.418 m
imp dia 0.63 m
power number of 0.33 hydrofoil 0.691068
rpm 112 1.866667 rps

po^1/3*nre 1228.796

1/Fo 45.08763

blend time 67.30676 sec

liqd height
Impeller Type Ref # S1 S2 S3 S4 S5 S6
Propeller 6 3 0.75-1.3 ND ND 10 2.7-3.9
Propeller 6 3 0.75-1.3 ND ND 10 2.7-3.9
Pitched blade turbine 4 ND ND ND 8 12 ND
Straight full blade turbine 4 ND ND ND 8 12 ND
Curved full blade turbine 8 ND ND ND 8 ND ND
Flat blade turbine 6 3 0.75-1.3 0.25 5 6 2.7-3.9
Flat blade turbine 6 3 0.75-1.3 0.25 5 10 2.7-3.9
Flat blade turbine 6 3 0.75-1.3 0.25 5 25 2.7-3.9
Flat paddle 6 3 0.75-1.3 1 4 10 2.7-3.9
S7 S8 S9 Power Number,PO = constant. NRe >10,000
3 pitch=D 4 0.4
3 pitch=2D 4 0.9
6 45 DEG 4 1.5
6 0 DEG 4 3
ND 0 DEG ND 2.7
6 0 DEG 4 7
6 0 DEG 4 6
6 0 DEG 4 4
2 0 DEG 4 1.8
 DOC. NO. : xxx
CALCULATION SHEET FOR AGITATOR POWER CAD NO. : xxx
SHEET NO. : xxx
Project-xxxx PLANT : xxx
CLIENT : xxxxx CONTRACT NO. : xxx

Sr. No. Parameters Symbol Formula Units R-103 R-103

1 Service Option-1 Option-1

2 ID of Vessel D Enter the Diameter mm 3940 3800
3 = D / 1000 m 3.94 3.8
4 Height of Vessel (TL to TL) H Enter the tan height mm 4560 4380
5 = H / 1000 m 4.56 4.38
6 Working volume of Batch Vw Enter the working volume m3 55 50
7 Liq height h = (Vw-(0.11*D^3))*(4/π)/D^2 x1000 mm 3959 3877
8 = h / 1000 m 3.959 3.877
Enter the Ratio of Impeller dia to vessel
9 Ratio of Impeller dia to vessel dia R dia 0.42 0.42

10 Ratio of Liq ht to Tank dia r =h/D 1.005 1.020

11 No. of Impeller required =h / Da 2.57 2.43
12 No. of Impeller provided Enter the no of impeller 2 2
13 Dia. of Impeller at bottom Da =D*R mm 1540 1596
14 = Da / 1000 m 1.540 1.596
15 Dia. of bottom Tickler Dt = 1/3 * Da mm 508 527
16 Total volume of reactor V m3 55.60 61.75
17 RPM of Agitator N Enter the RPM of agitator min-1 50 150
18 = N / 60 sec-1 0.83 2.50
19 Scale of Agitation Enter the scale of agitation 10 10
20 Characteristic velocity vc ft/min 60 60
21 Density of fluid ρ Enter the Density of fluid kg/m3 1100 1050
22 Viscosity of fluid µ Enter the Viscosity of fluid cP 600 600
23 =µ / 1000 kg/m2s 0.6 0.6

24 Type of Impeller Enter the type of agitator Wide Hydrofoil Wide Hydrofoil

25 Power No. Npa = (P) / (N3 *Da5 *ρ) 1.000 1

26 Type of tickler Enter the type of tickler Wide Hydrofoil Wide Hydrofoil

27 Power No. (NP) Tickler Npt = (P) / (N3 *Dt5 *ρ) 1 1

28 Reynold's No. (NRe) Re = (N*Da^2*(ρ))/(µ) 3623 11144
29 Tip Velocity v = N*Da*π m/sec 4.03 12.53
30 Power consumed by impeller 1 P1 = (Npa*N^3*Da^5*ρ)/1000 KW 5.51 169.89
31 Power consumed by Tickler Pt = (Npt*N^3*Dt^5*ρ)/1000 KW 0.0216 0.6649
32 Total power consumed P2 = P1*(no. of impeller)+Pt KW 11.05 340.45
33 Gland losses (10%) P3 = P2 * 0.1 KW 1.10 34.04
34 Power Input desired to the impeller P4 = P2 + P3 KW 12.15 374.49
35 Transmission losses (20%) P5 = P4 * 0.2 KW 2.43 74.90
36 Total power to be supplied P6 = P4 + P5 KW 14.58 449.39
37 Power per unit volume P7 =P6/Vw KW/m3 0.265 8.988
38 Safety factor Enter the safety factor 1.1 1.1
39 Motor BKW P8 = P6 * 1.1 KW 16.04 494.33
40 = P8 / 0.746 HP 21.51 662.64
41 Motor Recommended HP 1.5 5

0 04.01.2013 ISSUED FOR APPROVAL/ENQUIRY MS MS MS

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY