Ibs S7 400 Eth Dsc/i-T
Ibs S7 400 Eth Dsc/i-T
Product Description
INTERBUS Generation 4 controller board for SI-
MATIC® S7-400 controllers with connection to
Ethernet networks.
Features
– INTERBUS protocol (EN 50254)
– Complete Generation 4 functions
– Up to 254 remote bus devices
– Up to 16 device levels
– Up to 512 devices
– Up to 4096 I/O points
– Up to 62 PCP devices
– Synchronous operation with S7-400
controllers
– Supports the INTERBUS Inline system
– Supports INTERBUS Loop/Loop 2 devices 5 5 9 6 C 0 0 1
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Module Overview
5 1 1
7 1 8 9 1 0 5 5 9 6 C 0 0 2
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D I 7 M a le s id e
C O M 3 6 1 T X D 2
re s .* 8 R T S 7 9 5
re s .* 4
re s .* 9 re s .* = re s e rv e d
R X D 3
+ 5 V 5 C T S 8 6 1
9 -p o s . D -S U B G N D 5
fe m a le c o n n e c to r s 5 5 9 6 C 0 0 9
9 -p o s . m a le
Figure 3 Remote bus connection 5 5 9 6 C 0 1 0
c o n n e c to rs
D I 7 p in k 7 D I
shown below.
6 1 C O M 3 b ro w n 3 C O M 1 6
S tr a in S tr a in R S -2 3 2 c a b le
r e lie f r e lie f
S o ld e r s id e S o ld e r s id e
9
5
2 2
9 -p o s . D -S U B 9 -p o s . D -S U B
9 5 3 3 5 9
m a le c o n n e c to r s fe m a le c o n n e c to r s 5 5 9 6 A 0 2 1
5 5
6 1
Figure 4 Example of a remote bus cable S tr a in S tr a in 1 6
r e lie f r e lie f
(cable type D9/D9)
9 -p o s . D -S U B 9 -p o s . D -S U B
fe m a le c o n n e c to r s 5 5 9 6 A 0 2 2 fe m a le c o n n e c to r s
The IBS OPTOSUB... or OPTOSUB
PLUS interface connectors enable Figure 6 RS-232 cable for connection to a PC
you to fit your INTERBUS system with
optical fibers.
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LCD Keypad
The diagnostic display shows operating states, The keypad consists of 6 keys and enables
addresses, data and, in the event of an error, menu-driven operation of the controller board.
also the error type and location (partly in plain
text). 16 status segments on the left-hand side of
the LCD show the binary status of the input and
output words. The process image is displayed in
the host-specific addressing syntax. Depending
on the operating state of the bus, the LCD is
backlit either green (normal operation) or red
(error).
0
1
2
3
4
5
6
7
5 5 9 6 D 0 0 5
0
Key:
1
2
3
: Up arrow key
4
5
6
7
: Down arrow key
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ON/OFF The coupling areas are activated and deactivated using these switches
(see table "DIP Switch Positions in Direct I/O Mode") on page 6.
OFF Direct I/O mode:
The controller board emulates the SIMATIC S7-400 "S5 adapter". The IN-
TERBUS process data is made available to the application program di-
rectly via coupling areas.
DIP switches 3-5 enable you to select between four coupling areas. The
areas should be addressed separately as P, Q, IM3 or IM4 or as P/Q or
IM3/IM4 combinations. A selected coupling area is reserved for the cont-
2
the application program via driver blocks in bit memories or data blocks.
The controller board can be used in a multi-processor system.
OFF I/O mode:
The controller board supports data exchange between the controller and
I/O devices.
ON Test mode:
The controller board automatically reads the connected I/Os after
POWER ON, checks the connected INTERBUS components, and starts
INTERBUS data transmission if the system configuration is free from er-
1
rors.
If the system is running, the LCD shows TEST. If there is an error, it indi-
cates a bus error. The LCD also displays the connected bus configuration
and diagnostic data.
In this mode, the S7-400 CPU cannot access the INTERBUS I/Os.
Ensure that the controller is in the STOP state, otherwise the S7-400 CPU
reports an I/O access error.
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...
...
(U R 1 o r U R 2 )
IM
IM
expansion racks (ER1/2). ( d ir e c t/e x te n d e d m o d e )
S lo t 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8
U R 1
U n iv e r s a l r a c k E x p a n s io n u n it (E U 1 ) E x p a n s io n u n it (E U 2 )
...
...
...
...
(U R 1 o r U R 2 ) (E R 1 o r E R 2 )
IM
IM
IM
IM
S lo t 1 2 3 4 5 6 7 8 9 ( d ir e c t/e x te n d e d m o d e ) (e x te n d e d m o d e )
U R 2
U n iv e r s a l r a c k
5 5 0 7 C 0 1 8
S lo t 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8
Figure 14 Configuration example
E R 1
E x p a n s io n r a c k
Please refer to the S7-400 controller
S lo t 1 2 3 4 5 6 7 8 9 assembly guidelines (see Siemens
E R 2 SIMATIC® S7-400 Installation
E x p a n s io n r a c k
5 5 9 6 A 0 1 4 Manual) for the slot assignment.
Figure 13 Permissible slots (gray areas) in In particular, note the current con-
SIMATIC® S7-400 racks sumption of the components in the
racks when selecting power supply
units (currently 10 A, minimum).
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A
5507A017
BB
5507A016
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Direct Mode D a ta b lo c k a r e a
IN T E R B U S
in p u t a r e a
INTERBUS input and output data is made avai- (5 1 2 in p u t b y te s ,
lable to the application program directly via cou- m a x im u m )
B it m e m o r y a r e a
pling areas. The coupling areas can be freely IN T E R B U S
o u tp u t a re a
shifted in the I/O address area of the S7-400 (5 1 2 o u tp u t b y te s ,
m a x im u m )
controller during parameterization of the S5 ad-
apter (see the example given in the diagram be-
low).
5 5 9 6 A 0 1 9
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Integration in STEP 7®
Direct Mode Each coupling area allows you to address up to
252 bytes of process data. Using P/Q or IM3/IM4
In this operating mode, the controller board is in-
combinations, up to 504 bytes are possible. In
tegrated into your STEP 7® software as an S5
addition, each coupling area has four byte
adapter (can be selected in the hardware
addresses reserved for the communication re-
catalog). The controller board is inserted in a
gister of the INTERBUS driver blocks.
new project in the desired slot.
Note that the S7 base address of the
Configure the input and output addresses of the
communication register must always
controller board (S5 adapter) in the S7-400 sys-
be outside the process image of the
tem in the S5 adapter parameterization mask.
CPU type used.
Assign your S7 and S5 addresses and the
lengths of the data blocks. Assign the coupling The following section shows an example of ent-
area set with the DIP switches to each of the ent- ries in the S5 adapter parameterization mask for
ries. Enter the base address, the length, and the the default settings of the controller board.
area of the communication register separately.
Switch Function Description
The following figure shows in detail how the IN- Position
TERBUS addresses and the addresses in the 6-8 OFF Reserved The controller board is
S7-400 controller as well as the virtual transfer operated in direct I/O
area (coupling area) are connected. 5 OFF P/Q
mode with the coup-
4 OFF ling areas P and Q.
A d re s s a re a o f C o u p lin g a r e a , I/O a r e a
th e c o n tr o lle r e .g ., P (IN T E R B U S )
3 OFF 512 bytes are avai-
(S 7 -4 0 0 ) (S 5 a d a p te r) 2 OFF Direct I/O lable for INTERBUS
mode process data. 4 bytes
6 5 5 2 5 5 C o m m u n ic a tio n in each coupling area
6 5 2 2 5 5 r e g is te r 1 OFF I/O mode (8 bytes in total) are
2 5 2 2 5 2
6 5 1 2 5 1
2 5 1 reserved for the com-
munication register.
5 2 8 1 2 8 P ro c e s s
5 2 7 1 2 7 d a ta
0
4 0 0 0
5 5 0 7 A 0 2 3
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Then enter the input and output addresses of the Extended Mode
controller board:
In this operating mode, the controller board is in-
Entry S7 S5 Length Part Coupling tegrated into your STEP 7® software as
Add. Add. of Area SIMATIC component "FM 451 FIX. SPEED"
PI (FMPOS3C) (can be selected in the hardware
1 0 0 128 0 P catalog). The controller board is inserted in a
2 128 128 124 0 P new project in the desired slot.
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A C T IV E S e le c te d c o n fig u r a tio n is r e a d y to o p e r a te
R E A D Y C o n tr o lle r b o a r d is r e a d y to o p e r a te
Figure 21 Functions in the standard function
start register
n n + 1
7 6 5 4 3 2 1 0 7 0 Bits 0 to 7 (byte n) and bit 7 (byte n+1)
B S A B u s s e g m e n t a b o rte d of the standard function start register
S T O P C P U in S T O P s ta te can only have the state "0". If bits 0 to
R E S U L T S ta n d a r d fu n c tio n n e g a tiv e ly p r o c e s s e d 7 (byte n) and bit 7 (byte n+1) are set
S Y -R E S U L T S y n c h r o n iz a tio n e r r o r o c c u r r e d
to "1", errors may arise in the
D C -R E S U L T F a u lty d a ta c y c le s
INTERBUS system that could result in
W A R N IN G D e fin e d w a itin g tim e e x c e e d e d
damage or personal injury.
Q U A L IT Y D e fin e d e r r o r d e n s ity e x c e e d e d
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The standard function result bit in the diagnostic Position of the INTERBUS Register in
status register indicates whether the function Extended Mode:
was executed successfully.
The INTERBUS standard function and
In the standard function parameter register diagnostic registers are above the base address
additional parameters for the execution of the of the controller board in the I/O address area of
functions set in the standard function start the S7-400 controller.
register (e.g., device number) can be transmit-
These registers can be addressed using either
ted.
load or transfer instructions, or using a driver
Position of the INTERBUS Registers in block.
Direct Mode:
Example:
The addresses of INTERBUS standard function
IN O U T
and diagnostic registers can be freely paramete-
1 4 g g
rized in the I/O address area of the S7-400
1 2 g g
controller.
1 0 re s . re s .
The communication register always occupies 8 e re s .
the upper 4 bytes in each coupling area 6 d d
(byte 252-byte 255). B a s e a d d re s s 4 c c
2 b re s .
2 5 6 + 0 a re s .
5 5 0 7 A 0 2 6
Key:
a Diagnostic status register (2 bytes)
b Diagnostic parameter register (2 bytes)
c Standard function start register (2 bytes)
d Standard function parameter register
(2 bytes)
e Standard function status register
(2 bytes)
g Communication register (4 bytes)
res. Reserved
For additional information, please re-
fer to the IBS S7 400 ETH UM E User
Manual (Order No. 27 40 09 6).
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Formulae for the FC 21 MEM_READ driver times, classified according to the destination area
Formulae for the FC 22 MEM_WRIT driver times, classified according to source area
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Comparison of FC 21 and FC 22 Driver Times for Different Types of CPU in the Selectable
Source and Destination Areas
R u n tim e /m s R u n tim e /m s
1 .1 1 .1
1 .0 1 .0
0 .9 0 .9
4 1 2 /4 1 3 4 1 2 /4 1 3
0 .8 0 .8
0 .7 0 .7
4 1 4 4 1 4
0 .6 0 .6
0 .5 0 .5
0 .4 4 1 6 0 .4 4 1 6
0 .3 0 .3
0 .2 0 .2
0 .1 0 .1
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 6 4 0 1 0 2 0 3 0 4 0 5 0 6 0 6 4
T r a n s m itte d d a ta /w o r d s T r a n s m itte d d a ta /w o r d s
5 5 0 7 A 0 2 7 5 5 0 7 A 0 2 8
Figure 23 FC 21, bit memory area Figure 25 FC 21, data block area
R u n tim e /m s R u n tim e /m s
1 .1 1 .1
1 .0 1 .0
0 .9 0 .9
4 1 2 /4 1 3 4 1 2 /4 1 3
0 .8 0 .8
0 .7 0 .7
4 1 4 4 1 4
0 .6 0 .6
0 .5 0 .5
0 .4 4 1 6 0 .4 4 1 6
0 .3 0 .3
0 .2 0 .2
0 .1 0 .1
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 6 4 0 1 0 2 0 3 0 4 0 5 0 6 0 6 4
T r a n s m itte d d a ta /w o r d s T r a n s m itte d d a ta /w o r d s
5 5 0 7 A 0 2 9 5 5 0 7 A 0 3 0
Figure 24 FC 22, bit memory area Figure 26 FC 22, data block area
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C o n fig u r a tio n
M o n ito r in g
D ia g n o s tic s
E th e rn e t n e tw o rk T C P /IP p r o to c o l
IB S S 7 4 0 0 E T H D S C /I-T IB S S 7 4 0 0 E T H D S C /I-T
S ta tio n 1 S ta tio n 2
R S -2 3 2 R S -2 3 2
IN T E R B U S r e m o te b u s IN T E R B U S r e m o te b u s
1 .0 1 .1 1 .8 1 .0 1 .1 1 .8
B K I/O
W e ld in g r o b o t
c o n tr o lle r
5 5 9 6 C 0 1 8
Figure 27 Ethernet network with two INTERBUS G4 master controller boards, each with a
connected INTERBUS
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M O D E
O P T C F G
M e n u (M O D E )
S C A N T IM E 2 n d IP A D D R * 1 s t IP A D D R
IP 1 IP 2 IP 3 IP 4 S U B 1 S U B 2 S U B 3 S U B 4 R T R 1 R T R 2 R T R 3 R T R 4
S A V E N O S A V E Y E S
S A V E W A IT
* 2 n d IP A D D R = in p r e p a r a tio n
P R E S S R E S E T 5 5 9 6 C 0 1 7
Switch the controller off and then on again (controller POWER ON). The controller and controller
board are reset and the settings are accepted. The system powers up with the preset addresses.
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Technical Data
General Data
Order Designation IBS S7 400 ETH DSC/I-T
Controller Siemens SIMATIC® S7-400
Format 2 slots
Weight 1200 g
Data Interfaces
Controller SIMATIC® S7-400 P bus
INTERBUS Remote bus, 9-pos. D-SUB female connector
Parameterization, operation, and diagnostics RS-232, 9-pos. D-SUB male connector
Ethernet 10BASE-T, direct twisted pair connection using
Parameterization, operation, and diagnostics RJ-45
Supply
Connection Using SIMATIC® S7-400 P bus
Voltage 5 V DC, typical
Permissible range 4.8 V… 5.3 V including ripple
Ripple 2.2 mVpp
Current consumption 2.8 A at 5 V DC, typical
Insulation resistance 0.5 kV
Ambient Conditions
Permissible operating temperature 0°C to 60°C (32°F to 140°F)
Permissible storage temperature -40°C to 70°C (-40°F to +158°F)
Permissible humidity (operation) 30% to 75%, no condensation
Permissible humidity (storage and transport) 30% to 95%, no condensation
Permissible air pressure (operation) 860 hPa to 1080 hPa (up to 2000 m [6562 ft.]
above sea level)
Permissible air pressure (storage and transport) 660 hPa to 1080 hPa (up to 3000 m [9843 ft.]
above sea level)
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Programming Data
Addressable controller areas Complete SIMATIC® S7-400 address area; can
be divided into several coupling areas with up to
512 bytes each, as well as data blocks and bit
memory areas.
Interrupts Process alarms and synchronous operating
modes
INTERBUS Data
Number of devices 512 (254 remote bus devices)
Number of process data words 256 words (4096 binary inputs/outputs)
Number of PCP devices 62
Optical Diagnostics
Operating status Via 4-line LCD
Error status Via 4-line LCD
I/O status Via 4-line LCD
Ethernet LEDs: LINK, TRC (Transmit Receive Collision)
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Ordering Data
Description Order Designation Order No.
S7-400 controller board IBS S7 400 ETH DSC/I-T 27 31 10 2
User manual including driver software (German) IBS S7 400 ETH UM 27 40 08 3
User manual including driver software (English) IBS S7 400 ETH UM E 27 40 09 6
Memory card (plug-in) IBS MC FLASH 2MB 27 29 38 9
Connecting cable to connect the controller board
with
- PC (RS-232), 3 m (9.84 ft.) long IBS PRG CAB 28 06 86 2
- PG (TTY), 0.9 m (2.95 ft.) long PSM-KA-V24/TTY-P/PA/BB 27 62 00 3
IBS CMD software (German) IBS CMD SWT G4 27 21 43 9
IBS CMD software (English) IBS CMD SWT G4 E 27 21 44 2
"Configuring and Installing INTERBUS" User Ma- IBS SYS PRO INST UM 27 43 79 2
nual (German)
"Configuring and Installing INTERBUS" User Ma- IBS SYS PRO INST UM E 27 43 80 2
nual (English)
Optical fiber interface connector for REMOTE in- IBS OPTOSUB-MA/M/R-LK 27 50 12 5
terface, polymer fiber
Optical fiber interface connector for REMOTE in- OPTOSUB-PLUS-K/OUT 27 99 61 0
terface, polymer fiber
Optical fiber interface connector for REMOTE in- OPTOSUB-PLUS-G/OUT 27 99 63 6
terface, glass fiber
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