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D P I 610
www.avionteq.com

D P I 610
Portable Pressure Calibrator

n Ranges -14.7 through to 10,000 psi

n Accuracy 0.025% FS all ranges

n Integral combined pressure/vacuum pump

n Dual readout: input and output

n 4 to 20 mA loop test: auto step and ramp

n Data storage with RS 232 interface

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D P I 610
Portable Pressure Calibrator
A new standard for portable pressure calibrators
The technically advanced Druck DPI 610 portable
calibrator is the culmination of many years of field experience
with the company’s DPI 600 series of calibrators.

This one self-contained, battery powered package contains a pressure

generator, fine pressure control, device energizing and output measurement
capabilities, as well as facilities for 4 to 20 mA loop testing and data storage.
The rugged design, sealed generally to NEMA 12 (IP54), is ergonomically
designed such that the pressure pump can be operated and test leads
connected without compromising the visibility of the large dual parameter
display. A single piece elastomeric keypad, which forms the user interface,
excludes the weather and combines a high quality tactile feel with exceptional
service life. The mA step and ramp outputs and built-in continuity tester extend
the capabilities to include the commissioning and maintenance of control loops

A second pressure channel for remote sensors is standard on all instruments

and with over 40 sensors to choose from, provides a cost-effective way of
increasing the calibrator’s flexibility to suit different applications.

A highly accurate and easy to use calibrator is only part of the solution for
improving overall data quality and working efficiency. The DPI 610, with data
storage and RS 232 interface, can reduce the calibration times and eliminate
data recording errors.

Improved performance

The DPI 610 combines practical design with state of the art
performance, summarized as follows:
Accuracy: 0.025% FS for all pressure ranges
Ranges: -14.7 to 10,000 psi including gauge
absolute and differential versions
Integral pneumatic
pressure/vacuum source: -22 inHg to 300 psi
Integral hydraulic
pressure source: 0 to 6000 psi
Measure: Pressure, mA, V, switch state
(open/closed) and ambient temperature
Source: Pressure, mA step, mA ramp, mA value
Energizing supplies: 10 and 24 Vdc
Data storage: 10,000 values
Remote pressure sensors: Up to 10 digitally characterized sensors
per calibrator.

Simplified operation

Druck’s knowledge of customer needs, combined with innovative

design, results in a high performance, multi-functional calibrator which
is simple to operate.

The key to the simple operation of the DPI 610 is the Task Menu. Specific operating
modes such as P-I, switch test and leak test are configured at the touch of a button by
simple menu selection. This intuitive approach ensures correct set up of the calibrator
for the job at hand and leaves the operator free to concentrate on his work.

The operating system can work in several languages and in 25 different pressure
scales, including a special user defined unit. Process features such as max/min, filter
and % span facilitate the measurement of fluctuating signals and flow parameters.

The DPI 610 which includes a new, highly reliable, pneumatic assembly and self-test
routines, can be relied upon time and time again for field calibration in the most
extreme conditions.

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Set up key to determine default
Multi-lingual firmware supported by Linkpak-W and
working parameters
calibration software

Automatic zero correction for any

input or output parameter RS 232 and remote
sensor connectors

Input/output parameter selection keys with dedicated task key Input and output
for instant access to the task menu connectors

Documenting keys to store and recall screen ‘snapshots’,

multi-channel data log and calibration results

Sealed tactile
elastomeric keypad

Function keys used in response

to display prompts

Unique integral handle with

compliant finger grip

Range label for quick

identification

Pressure input/output
test point

Release valve allows controlled

pressure venting

Rotating selector converts the pump to

pressure or vacuum

Volume adjuster for fine

pressure control

Combined pressure/vacuum pump with - Multi-purpose strap for carrying

-22 psi to 300 psi capability or hanging the calibrator

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D P I 610
Applications

DPI 610 PORTABLE PRESSURE CALIBRATORS

Some of the capabilities

The DPI 610 has been designed for ease of use while meeting a wide range of P mA V 10v 24v Switch °F
application needs including calibration, maintenance and commissioning. The dual
Measure ü ü ü ü ü
parameter display shows the INPUT and OUTPUT values in large clear digits.
Source ü ü ü ü
P = Pressure °F = Local ambient temperature
A unique integral handle provides a secure grip for on-site use in addition to a
shoulder strap which is also designed to allow the instrument to be suspended for
hands-free operation.

Any technician can use the DPI 610 without formal training, such as a novice on an
emergency call out, or those familiar with the DPI 610. By selecting basic mode the
DPI 610 is configured to source pressure and measure mA or V, with all non-essential
keys disabled.

Dedicated task menu

The dedicated TASK key gives direct access to the TASK menu. Select
the required test, for example P-I for a pressure transmitter, and with a
single key press, the DPI 610 is ready.

Use the ADVANCED mode for custom tasks and add to the USER TASK
menu for future use.

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 PRESSURE TRANSMITTER CALIBRATION
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The P-I task configures the DPI 610 to simultaneously display the
OUTPUT pressure and the INPUT current. The pressure unit can be
chosen to suit the transmitter and a 24V supply is available for loop
power.

For process transmitters reading in percentage use %SPAN to scale the

pressure accordingly.

The DPI 610 Pneumatic Calibrator hand-pump can generate pressure

from -22 inHg to 300 psi. The volume adjuster gives fine pressure
setting and the release valve also allows gradual venting for falling
calibration points.

Reduce the burden imposed by quality systems such as ISO 9000,

simply STORE results in memory and leave both pen and calibration
sheet back at the office.

PRESSURE SWITCH TESTING AND LEAK TESTING

For Switch Set-up and Fault Finding, the

display shows the output pressure and switch
state OPEN or CLOSED. Continuity is
declared by an audible signal.

Verify pressure switch performance using the

automatic procedure. The DPI 610 displays the switch
points and the contact hysteresis.

LEAK TEST will check for pressure leaks prior

to calibration or during routine maintenance.
Define the test times or use the defaults and
wait … The DPI 610 will report the START and STOP
pressures, the pressure CHANGE and the LEAK
RATE.

Take a ‘SNAPSHOT’ of the working display,

all details are stored in a numbered location
for later RECALL.

LOOP TESTING AND FAULT FINDING

The DPI 610 can generate a continuous mA STEP or mA RAMP
output, allowing a single technician to commission control loops.

Feed the loop using mA STEP or mA RAMP and at the control room,
check the instrumentation.

Use mA VALUE for alarm and trip circuit tests. Any mA output can be
set and adjusted from the keypad.

Comprehensive process features aid flow and level measurement and

help with trouble shooting. Select TARE, MAX/MIN, FILTER, FLOW or
%SPAN and the function will be applied to the input parameter.

Save time fault finding, by leaving the DPI 610 to monitor system
parameters. Use periodic DATA LOG or the MAX/MIN process
function to capture intermittent events.

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 REMOTE PRESSURE SENSORS

The working range of the DPI 610 can be extended by adding up to 10

external sensors (one at a time). With ranges from -14.7 to 10,000 psi
and all welded stainless steel construction, sensors can be chosen to
suit many applications.

As a leading manufacturer of pressure transducers Druck has applied

CALIBRATION FOR ISO 9000 the latest technology and production techniques to develop these
sensors. The devices give the same high accuracy and temperature
performance as the internal sensors.
Commercial considerations and quality systems put increasing
demands on instrument technicians to be more efficient. The Remote sensors offer a cost effective means of expanding the
DPI 610 reduces calibration time and provides accurate capabilities of the DPI 610, for example:
paperless data recording. Back at the office the data can be
viewed on screen for accurate analysis and documenting. • For pressure to pressure applications
• For differential applications
The DPI 610 has an inbuilt RS 232 interface, compatible with • To maintain high accuracy over a wide pressure range
Linkpak W Calibration Software and Intecal Calibration • To configure pneumatic calibrators for use with high
Management Software. Data can be transferred directly from pressure hydraulic systems.
the DPI 610 for analysis, certificate printing and archiving. • To configure hydraulic calibrators for use with low
Exporting facilities are provided for wordprocessor and pressure pneumatic systems
spreadsheet applications or in-house maintenance systems. • For periodic monitoring at system test points

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D P I 610
Standard Specification
PNEUMATIC CALIBRATOR DPI 610PC

Pressure/vacuum pump
-22 inHg to 300 psi capability
ELECTRICAL INPUTS

Input Range Accuracy Resolution

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Remarks

Volume adjuster Voltage* ±50Vd.c. ±0.05% Rdg. ±0.004%F.S 100µV max Autoranging, >10MΩ
Fine pressure adjustment Current* ±55mA ±0.05% Rdg. ±0.004%F.S. 0.001mA 10 Ω, 50V max.
Release valve Temperature 15° to 105°F ±2°F 0.1°F Case ambient
Switch Open/Closed 5mA whetting
Vent and controlled release
Pressure port * Temperature coefficient ±0.004% reading/°F w.r.t. 68°F
1
/8 NPT (female)
Media ELECTRICAL OUTPUTS
Dry, non-corrosive, non-conductive gasses
compatible with 316 stainless steel Hastelloy Output Range Accuracy Resolution Remarks
C276, BUNA-N and nylon.
Voltage 10Vd.c. ±0.1% Max. load 10mA
HYDRAULIC CALIBRATOR DPI 610HC 24Vd.c. ±5% Max. load 26mA
Current* 0 to 24mA ±0.05%Rdg. ±0.01%F.S. 0.001mA

Priming pump
Feeds from external source *Temperature coefficient ±0.004% reading/°F w.r.t. 68°F.
Shut-off valve
Open for system priming
Screw press SPECIAL FEATURES
0 to 6000 psi capability
Pressure port Pressure units
1
/8 NPT (female) 25 scale units plus one user defined.

Media mA step
Demineralized water and most hydraulic oils Continuous cycle at 10 sec intervals.

INDICATOR DPI 610I Function mA Output

4 to 20mA linear 4 8 12 16 20
Release valve
o to 20mA linear 0 5 10 15 20
Vent and controlled release 4 to 20mA flow 4 5 8 13 20
Pressure port 0 to 20mA flow 0 1.25 5 11.25 20
1
/8 NPT (female) 4 to 20mA valve 3.8 4 4.2 12 19 20 21

Media
mA ramp
Most common fluids compatible with stainless
Continuous cycle with configurable end values and 60 sec travel time.
steel and Hastelloy C276.
Data log
Multi-parameter with internal memory for 10,000 values. Variable sample period or log on key press.
PRESSURE RANGES Snapshot
Paperless notepad. Stores up to 20 complete displays.
The DPI 610PC, HC and I include an integral sensor, the range of which should be specified Computer interface
from the list below. Up to 10 remote sensors (option B1) may also be ordered per calibrator. RS 232.

Pressure Pneumatic Hydraulic Indicator Remote Accuracy Process functions

Range DPI 610PC DPI 610HC DPI 610I Option (B1) % F.S. Tare, max/min, filter, flow, % span.

Language
1 psi (-1) G G G or D 0.025 English, French, German, Italian, Portuguese and Spanish.
2.5 psi (-2.5) G G G or D 0.025
5 psi (-5) G or A G or A G, A or D 0.025 Power management
10 psi (-10) G or A G or A G, A or D 0.025 Auto power OFF, auto backlight OFF, battery low indicator and status on key press.
15 psi (-15) G or A G or A G, A or D 0.025
30 psi (-15) G or A G or A G, A or D 0.025 DISPLAY
50 psi (-15) G or A G or A G, A or D 0.025
100 psi (-15) G or A G or A G, A or D 0.025 Panel
150 psi (-15) G or A G or A G, A or D 0.025 2.36 x 2.36 inch graphic LCD with backlight.
300 psi (-15) G or A À G or A G, A or D 0.025
500 psi (-15) G or A G, A or D 0.025 Readout
1000 psi (-15) G or A G or A G or A 0.025 ± 99999 capability, 2 readings per second.
2000 psi SG or A SG or A SG or A 0.025
2500 psi SG or A SG or A 0.025 ENVIRONMENTAL
3000 psi SG or A SG or A SG or AÃ 0.025
5000 psi SG or A SG or AÂ SG or AÄ 0.025
6000 psi SG or AÁ SG or A 0.025 Temperature
10000 psi SG or A Å 0.025 Operating: 15° to 120°F
Calibrated: 15° to 105°F
Values in ( ) negative calibration for gauge and differential ranges
A = Absolute, D = Differential (500 psi in pressure), G = Gauge, SG = Sealed Gauge Humidity
À, Á and  refer to over pressure. 0 to 90%, non-condensing.

Accuracy is defined as non-linearity, hysteresis and repeatability Sealing

Generally to NEMA 12 (IP54).
Span Shift
0.5%/500 psi of line pressure for differential ranges. Conformity
EN61010, EN50081-1, EN50082-1, CE marked.
Temperature Effects
±0.002% reading/°F averaged over 15° to 105°F and w.r.t. 68°F.
Physical
Remote sensor media 6.6 lb, 11.8 x 6.7 x 5.5 inches.
Stainless steel and - compatibility.
Power supply
Negative Differential: Stainless steel and quartz compatibility.
Battery powered 6 “C” cells, 65 hours nominal use at 68°F. The unit will operate with 110 Vac 60 Hz and
Overpressure allow battery pack to recharge. When batteries become exhausted, a low battery appears on the display.
Safe to 2 x F.S (except À 500 psi max. Á 9000 psi max. Â 5000 psi max.
„ 4600 psi max. … 7250 psi max. † 13000 psi max).
•, ‚, ƒ, „, …, and † refer to pressure range table.

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D P I 610
Options and related products

OPTIONS CALIBRATION STANDARDS

(A) Spare rechargeable batteries and charger Instruments manufactured by Druck are calibrated against precision equipment traceable to the
Rechargeable battery pack (P/N 191-A022) and 110 Vac charge/adapter (P/N National Institute of Standards and
Technology (NIST). Druck is an ISO 9001 registered company.
191-A023). A 220 Vac charger/adapter is also available (P/N 191-129).

(B1) Remote pressure sensor RELATED PRODUCTS

The DPI 610 has a second pressure channel which can be configured with up to
Laboratory and workshop instruments
10 remote sensors (one at a time). For ease of use the sensors are fitted with an
Druck also manufactures a comprehensive range of pressure indicators and
integral electrical connector and ¼ NPT (female) pressure ports.
controllers. Included in this range are the Pressurements industrial deadweight testers
Please refer to specifications for ranges and associated accuracy. At least one
and the Ruska high precision controllers and primary standard piston gauges.
mating cable is required per DPI 610 when ordering remote pressure sensors -
see Option (B2).
Portable field calibrators
(B2) Mating cable for remote sensors
Druck manufactures a wide range of portable pressure, temperature and
electrical field calibrators. A selection of these are shown below.
A 6 ft mating cable for connecting remote sensors to the DPI 610. At least one
cable should be ordered when ordering Option (B1).
Pressure transducers and transmitters
(C1) Linkpak-W calibration software The DPI 610 is the ideal calibration and maintenance tool for Druck
Linkpak-W calibration software has been developed to help meet the growing transducers and transmitters, utilized in a variety of aerospace, automotive, depth/level
demand on industry to comply with quality systems and calibration and process applications.
documentation. Test Please refer to manufacturer for further information on related products.
procedures are created in a
Windows based application and
devices due for calibration are
reported and grouped into work
orders for transfer to one of three
calibrators, the DPI 610, TRX-II and
the MCX. Calibration results,
including files from the DPI 610, are uploaded to the PC via the RS 232 interface
for analysis and to print calibration certificates.
Note: TRX-II, TRX-II I.S. and MCX require PCMCIA release card kit.

(C2) Intecal-W calibration database software

Intecal-W Windows based software builds on the basic concept of
Linkpak-W supporting both portable field calibrators and on-line
workshop calibrators. Manual data entry is also a key feature for
recording data. Intecal-W is an easy
to learn and easy to use calibration
management software for process
plants, workshops, contractors, ORDERING INFORMATION
manufacturers and service
companies. It offers high Standard complete packages are available for ranges 5, 30, 100 and 300 psig. These
productivity of calibration include user guide, test leads, pressure/vacuum pump, volume adjuster, release valve,
scheduling, calibration work and documentation. Device information, calibration carrying case, rechargeable battery pack and charger. When ordering, please state
procedures and calibration results are stored in an instrument database and type, pressure range and “complete”, e.g. DPI 610PC, range 30 psig complete.
multiple databases can be created for organizing client accounts, processes or
areas. Extensive management features are provided including a database Please state the following (where applicable):
search engine, time based calibration due queries and standard reports.
Note: TRX-II, TRX-II I.S. and MCX require PCMCIA release card kit. 1. DPI 610 type number e.g. DPI 610PC.
2. Integral pressure range gauge or absolute.
3. Options, including range for remote sensors.
Note: Options B and D should be ordered as separate line items.
4. Preferred language of user guide. (Refer to specifications for available
ACCESSORIES languages).

The DPI 610 is supplied with carrying case, test leads, user guide, calibration Continuing development sometimes necessitates specification
certificate, rechargeable battery pack and charger as standard. The DPI 610HC changes without notice.
also has an 8 oz polypropylene fluid container and priming tube.

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Druck Incorporated
4 Dunham Drive Representative:
New Fairfield, CT 06812
Tel: (203)-746-0400
Fax: (203)-746-2494
E-Mail: [email protected]
http://www.druckinc.com Druck DPI 610 Portable Pressure Calibrator
USDPI610 - PDS-A073 3/00 8
ThermX Southwest 800-284-3769 www.thermx.com