Speed and

Temperature
Sensor

Technical
Information
 Speed and Temperature Sensor
Technical Information
Revisions

Revision History Table of revisions

Date Page Changed Rev
Sept 9, 2009 All First edition AA
Jan 4, 2010 12 Japan location changed AB
Jun, 2010 7 Connector description AC
Jul, 2010 2, 12 Reference literature, back cover AD
Aug, 2010 5 147/165 added in table AE
Dec 2010 4 Page reference AF
May 2011 2, 5, 7 Frame sizes added BA

Technical Information H1P and H1B

Description SD order number
H1P Standard controls AC Automotive control
H1 Axial Piston Pump, Size 045/053, Single 11063344 11076185
H1 Axial Piston Pump, Size 045/053, Tandem 11063345 -
H1 Axial Piston Pump, Size 060/068, Single 11071685 L1003703
H1 Axial Piston Pump, Size 078, Single 11062169 11068353
H1 Axial Piston Pump, Size 089/100, Single 11069970 11071849
H1 Axial Piston Pump, Size 115/130, Single 11063346 11071850
H1 Axial Piston Pump, Size 147/165, Single 11063347 -
H1B
H1 Bent Axis Variable Displacement Motors, Size 60, 80, 110 and 160 11037153
T000 206E

© 2011 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right
to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without
affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss
logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss
Group.

Front Cover Photos and Illustrations: F500000, F500001, F500002, F500003, F500004, P001 909

2 11046759 • Rev BA • May 2011

 Speed and Temperature Sensor
Technical Information
Contents

Product Overview Description........................................................................................................................................................ 4

Speed Rings....................................................................................................................................................... 4
Dimensions........................................................................................................................................................ 4
Theory of Operation....................................................................................................................................... 5

General Data Sensor Installation.......................................................................................................................................... 5

Target Ring......................................................................................................................................................... 5
Speed Sensor.................................................................................................................................................... 6
Temperature Sensor....................................................................................................................................... 9
Wire Fault Detection Circuitry and Voltages........................................................................................10
Speed signal 1 fault conditions .........................................................................................................11
Speed signal 2 and direction signal fault conditions ................................................................11

11046759 • Rev BA • May 2011 3

 Speed and Temperature Sensor
Technical Information
Product Overview

Description Function of the speed sensor is to detect the shaft speed and the direction of rotation.
Typically the sensor will be mounted to the housing of a Sauer-Danfoss pump or
motor and senses the speed from a target ring that is rotating inside the pump
or motor. Because of the digital output signals for speed and direction and a non
speed dependent output voltage level, the sensor is ideal for high and low speed
measurements.
For diagnostics and other purposes, the sensor also has the capability to detect the case
oil temperature.

The speed sensor is designed for rugged outdoor, mobile or heavy industrial speed
sensing applications. The detection of the speed is contactless. It is custom-designed
for Sauer-Danfoss. It is a “plug and perform” device that does not need any calibration or
adjustments.

Speed Rings Speed rings vary according to the diameter of the cylinder block or shaft on which they
are installed. The number of teeth can be seen in the table shown on page 6.
They may be ordered directly from the pump manufacturer or retrofitted to existing
pumps and motors by authorized service centers (specialized tooling is required for
mounting).

Dimensions
65.00 max.
[2.559] mm
∅1.78 ±0.08
[0.07 ±0.003] [in]
4x R 0.25 un-stretched
[0.01]
[0.643 ±0.003]
O-ring groove

[0.614 ±0.009]

O-ring inside
16.33 ±0.08

un-stretched
15.60 ±0.23
diameter

diameter

2.67
[0.105]
61.96
[2.439]

.0
31.96 ±0.15 21.05 30 ]
∅ .181
[0.591]

6.40 ±0.10
15.00

[1.258 ±0.006] [0.829] 1

[0.252 ±0.004] [
[0.056]
[0.292]

1.42
7.42

7.0 min
[0.276]
52.0 max
[2.047]
[0.17 7]
4.50

Date code
Y = Year
[0.666 ±0.003]
[0.744 ±0.004]

2.00
∅16.91 ±0.08
∅18.89 ±0.10

[0.079] XXX = Day of the year YXXXZZZZ

149055
ZZZZ = Serial number
6.83 ±0.15
[0.269 ±0.006] Sauer-Danfoss
part number
31.62 ±0.21
[1.245 ±0.008]
to face of I.C 19.2
[0.756]

Sensor pinout
4 5 6 1 Speed signal 2
2 Direction signal
3 Speed signal 1
3 2 1 4 Supply
5 Ground
6 Temperature P001 906E

Mating connector see Technical data on page 7.

4 11046759 • Rev BA • May 2011

 Speed and Temperature Sensor
Technical Information
Product Overview

Theory of Operation The speed sensor is externally powered and, in response to the speed of the target
ring, outputs a digital pulse signal. A magnet inside the sensor provides the magnetic
field that changes with the position of the target teeth. The target ring is attached
to the cylinder block or the shaft. Hall sensors change from high/low state as the
target teeth pass by the sensor´s face. The digital (on-off-on-off ) pulse train is fed to
a controller, which interprets its rate of change as a speed. The speed sensor uses two
Hall sensors with specific distance and orientation resulting in a pulse train output shift
of 90° between the two sensors. A logic circuit decodes the two signals to provide an
additional direction indication (high or low depending on direction).
Due to the design of the sensor, the duty cycle (ratio between on and off time at
constant speed) of both speed signals at any working condition is close to 50 % and can
be used for better resolution at low speeds.

General Data
Sensor Installation Example: H1B Motor housing H1B Motor housing
SAE & DIN Cartridge

Speed sensor

Target ring

P003 523E

The sensor is positioned in the housing and fastened by one screw. The gap between the
sensor and the target does not need to be adjusted. Nor does it need to be rotated for
direction sensing.

Target Ring Target Ring

Pump size Number of teeth
H1P045/053 79
H1P060/068 86
H1P078 86
H1P089/100 92
H1P115/130 102
H1P147/165 108
Motor size
H1B060 71
H1B080 78
H1B110 86
H1B160 95
H1B250 108
Integrated drives
If product is not seen in this table refer
IDMV044 75
to Technical Information of the specific
IDMV053 79
T000 199E
product.
11046759 • Rev BA • May 2011 5
 Speed and Temperature Sensor
Technical Information
General Data

Speed Sensor Technical Data

Min. Nom. Max. Units
Regulated supply voltage,
Supply 4.75 5 5.25 Vdc Reverse Polarity protected
30 V over voltage protection.
Supply protection – – 30 Vdc Shuts off above 9 V.
Works below 8 V.
Max. required Max. required supply current at supply
25 mA
supply current voltage
Sensor works in NPN & PNP mode
Operating mode NPN & PNP (push-pull amplifier)
Low 5% 8.5 % 12 % Ratiometric1) output voltage.
Output signal range Low state > 0 V to provide wire fault
speed signal 1 V detection. See page 9 for wire fault
square wave High 88 % 91.5 % 95 % detection circuitry.

Output signal range Low 5% 8.5 % 12 % Ratiometric1) output voltage.

Low state > 0 V to provide wire fault
speed signal 2 V detection. See page 9 for wire fault
square wave High 88 % 91.5 % 95 % detection circuitry.
Speed Signal 1
Volt High
100 %
Duty Cycle
Low
time/s
Speed Signal 2
Volt High

Low
time/s
Volt High
Direction Signal
Low
time/s
Clockwise (CW) Direction P001 913E

Duty cycle 42.5 50 57.5 %

Speed Signal 1
Volt High
100 %
Duty Cycle
Low
time/s
Speed Signal 2
Volt High

Low
time/s
Volt High
Direction Signal
Low
time/s
Counterclockwise (CCW) Direction P001 914E

Speed Signal 1
Volt High
360 °

Low
Phase Shift time/s
Speed Signal 2
Volt High

Phase shift 70 97.5 125 ° Low

time/s
Volt High
Direction Signal
Low
time/s
Clockwise (CW) Direction P001 917E

Ratiometric output voltage.

Low = CW 5% 8.5 % 12 % V Low state > 0 V to provide wire fault
Square wave detection. See page 9 for wire fault
direction signal detection circuitry.
91.5 Clockwise (CW) rotation is defined on page
High = CCW 88 % 95 % V
% 10
For all square wave signals.
Rise time and fall time – – 7 µs To be measured from 10 % to 90 % with
2.2nF + 470pF load.
> 95 %
Short to ratio- V > 4.85 V at 5 Vdc. See page 9 for wire fault
Wire fault detection supply metric detection circuitry.

<5%
Short to < 0.15 V at 5 Vdc. See page 9 for wire fault
Wire fault detection ratio- V
ground detection circuitry.
metric
Detectable frequency range 1 10 000 Hz
6 11046759 • Rev BA • May 2011
 Speed and Temperature Sensor
Technical Information
General Data

Speed Sensor Technical Data (continued)

(continued) Min. Nom. Max. Units
Speed and Temperature Sensor Order number 149055
DEUTSCH DTM-Series 6-Pin
Connector Connector pins need to be gold plated
DTM06–6S
Mating connector kit Order number 11033865

Sensor pinout
4 5 6 1 Speed signal 2
2 Direction signal
Connector terminals 3 Speed signal 1
3 2 1 4 Supply
5 Ground
6 Temperature

Operating temperature range -40 80 125 °C

IP 67 and IP 69k according
Protection code IP-Class
IEC 60529 & DIN 40050
EMC-Emission EN 61000-6-3
100 V/m incl. 1 kHz AM 80 %,
EMC-Immunity (EMI):
ISO 11452-5 and ISO 11452-2
ESD : EN 61000-4-2:
Air discharge 15 kV
Contact discharge 8 kV
Automotive electrical transients ISO 7637/3
Vibration 30 G (294 m/s2)
Shock 50 G (490 m/s2)
+115
+104
Temperature range -40 inter- °C
rated
mittent
3 5
Case pressure Rated Maxi- bar
mum
Sealing O-ring (FPM), dimensions see outline drawings on page 4

1) Ratiometric means that the output signal is proportional to the supply voltage.
E.g.
5 % of 5 000 mV sensor supply = 250 mV sensor signal accepted as low
5 % of 4 900 mV sensor supply = 245 mV sensor signal accepted as low

11046759 • Rev BA • May 2011 7

 Speed and Temperature Sensor
Technical Information
Notes

Notes

8 11046759 • Rev BA • May 2011

 Speed and Temperature Sensor
Technical Information
General Data

Temperature Sensor
Minimum -40 °C [-40 °F]
Temperature measurement range
Maximum +125 °C [257 °F]
Output signal at -40 °C [-40 °F] 2.203 V
*see formula below for temperature
range 125 °C [257 °F] 0.520 V
Tolerance ± 5 °C [51 °F]
Temp. measurement response time in oil T90 = 360 s
T90 definition
90

80

70
Temperature (°C)

90 % of ∆ Temp
60
∆ Temp

50
Real temperature
40
Temperature
Signal
30

20

10 T90

0
-100 0 100 200 300 400 500 600 700 800 900 1000
Time (S) P003531E

The following formula is used to calculate the case oil temperature:

1.795 – V
T(°C) = _______________O
0.0102

T = Temperature in °C
VO = Measured output voltage

11046759 • Rev BA • May 2011 9

 Speed and Temperature Sensor
Technical Information
General Data

Wire Fault Detection Example of input circuitries for the speed sensor function
Circuitry and Voltages
RPM-Sensor Input-Circuit with Wire-Fault-Detection

– 1 kΩ Analog Signal to Controler

+
Sensor Supply
10 nF 1 MΩ
15 kΩ
FREQ_MOTOR_RPM 51.1 kΩ FREQUENCY_MOTOR

15 kΩ

100 kΩ 470 pF

RPM-Sensor Input-Circuit without Wire-Fault-Detection

Sensor Supply

15 kΩ
FREQ_PUMP_RPM 51.1 kΩ FREQUENCY_PUMP

15 kΩ

100 kΩ 470 pF

Motor-Direction-Input-Circuit with Wire-Fault-Detection

Sensor Supply

15 kΩ
Analog Motor Direction 100 kΩ + 1 kΩ 100 kΩ Analog Signal to Controler

15 kΩ –

133 kΩ 470 pF 1 MΩ 10 nF

10 11046759 • Rev BA • May 2011

 Speed and Temperature Sensor
Technical Information
General Data

Wire Fault Detection For the input circuitry shown on the previous page, the wire fault conditions shown
Circuitry and Voltages below will apply.
(continued)
If other input circuitries are used, the output percentage may change.

Speed signal 1 fault conditions

Voltage boundaries Faults

100 % Signal shorted high
94 % Good signal, high state
88 %
Ground lead open
60 %
Signal lead open

40 %
Power lead open
12 % Good signal, low state
6% Signal shorted low
0%

Speed signal 2 and direction signal fault conditions

Voltage boundaries Faults

100 % Signal shorted high
94 % Good signal, high state
88 %

Signal / Power or
Ground lead open

12 % Good signal, low state

6% Signal shorted low
0%

The examples below shows the signal voltages for 5 V sensor supply.
Condition or fault Voltage (nom)
Signal shorted high (*) 4.7 … 5.0 V
Output high state no faults (*) 4.4 … 4.7 V
Ground lead open (*) 3.0 … 4.4 V
Signal lead open (*) 2.0 … 3.0 V
Power lead open (*) 0.6 … 2.0 V
Output low state no faults (*) 0.3 … 0.6 V
Signal shorted low (*) 0.0 … 0.3 V
Short to +supply 5V
Short to ground 0V
(*) for digital signals (speed signal 1, speed signal 2 and
direction signal) only (not for temperature signal)

11046759 • Rev BA • May 2011 11

Products we offer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
• Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
• Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
• Displays range of off-highway vehicles.
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We help OEMs around the world speed up system development,
• Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
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Go to www.sauer-danfoss.com for further product information.
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• PLUS+1™ GUIDE
We offer expert worldwide support for our customers, ensuring
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Please contact the Sauer-Danfoss representative nearest you.

Local address:

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www.comatrol.com

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www.schwarzmueller-inverter.com
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2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
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Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618

Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.

www.hydro-gear.com Postfach 2460, D-24531 Neumünster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumünster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
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11046759 • Rev BA • May 2011

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