Inspection Test Plan For ISBL 1
Inspection Test Plan For ISBL 1
: NJDBPL-ISBL-ITP-CS:001
Rev No. : 01 Inspection and Test Plan For General Requirements-
Date : 30.09.2012 Civil Works
N.J Devani Builders Pvt.Ltd Sheet No. : 02 OF 02
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
8.0 Inspection and Test Plan For General Requirements-Civil Works
Reliance
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor
Construction QMD O&M/CES
Perform a kickoff meeting to discuss Attachment- E
8.1 contents and requirements
Attchment -E __ MOM H H H S
8.2 Perform a Pre-construction walk down on location Contractor Scope of Work __ MOM H H S S
8.3 Obtain necessary JSA Prior to start of work. And Conduct Job Specific JSA Require safe work permits Applicable JSA Record H H DR S
Safety Tool Box Meeting Prior to Start of Work.
Project Specification Project Specification, CMTL Approved Design
Verify that Concrete Supplier and Mix designs are
8.4 Approved for use on this Project. Approved Procedures Approved Drawings & Mix Mix and Past Concrete H H H W% (CES)
Codes & Standards Design Records
Project Specification
Hot Weather Concreting Requirements are to be Approved Procedures Concrete Receival
8.5 reviewed in detail during the Alignment Meeting. Project Specification Inspection Record H H S S
Codes & Standards
Notification to Security and plan on spotters on site is Site Safety and Security
8.7 required to assure proper staging of trucks as load of Good Practice requirements __ H H DR S
concrete during a pour are under Strict time constraints.
Concrete Receival Inspection & Testing for slump, As per approved drawings As per approved drawings & EPCMD
5.4 temperature (prior to placement). & applicable Specification applicable Specification - 2QM00FMTCS010 / H W S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 009
Concrete cube sampling & testing at CMTL (Civil As per approved drawings As per approved drawings & EPCMD Sampling
5.5 Material Testing Laboratory). & applicable Specification applicable Specification - 2QM00FMTCS009 H W -S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 Testing-H
Inspection of expantion & Contraction joints & Sealant As per approved drawings As per approved drawings & EPCMD
5.8 application & applicable Specification applicable Specification - 2QM00FMTCS054 H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
5.9 Check markings applied as required. Approved Drawings Approved Drawings ---- H W S S
Check concrete curbs / bumps / camber installed as As per approved drawings As per approved drawings &
5.10 per drawing. & applicable Specification applicable Specification - Level record H W S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Pre-pour inspections As per approved drawings As per approved drawings & EPCMD
3.2 (Rebar, formwork, embedded items etc.) & applicable Specification applicable Specification - 2QM00FMTCS014 H H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Check Proper installation of Hydrophilic bars in As per approved drawings As per approved drawings & EPCMD
3.3 Contruction Joint as per vendor Specified Method. & applicable Specification applicable Specification - 2QM00FMTCS054 H H S S S
Concrete Receival Inspection and Sampling for As per approved drawings As per approved drawings & EPCMD
3.5 slump, temperature & applicable Specification applicable Specification - 2QM00FMTCS010 H W S S S
(Prior to placement) - 10080-1-SS-CS-002 10080-1-SS-CS-002
Concrete cube sampling & testing at CMTL (Civil As per approved drawings As per approved drawings & EPCMD Sampling
3.6 Material Testing Laboratory) & applicable Specification applicable Specification - 2QM00FMTCS009 H W S -S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 Testing-H
Precast Placement and realease for Backfill. As per approved drawings As per approved drawings & EPCMD
3.10 ( Coordinates to be check by Survey) & applicable Specification applicable Specification 2QM00FMTCS053 H W S S S
Pre-pour inspections As per approved drawings As per approved drawings & EPCMD
2.1 (Rebar, formwork, embedded items etc.) & applicable Specification applicable Specification - 2QM00FMTCS014 H H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Concrete cube sampling & testing at CMTL (Civil As per approved drawings As per approved drawings & EPCMD Sampling
2.4 Material Testing Laboratory) & applicable Specification applicable Specification - 2QM00FMTCS009 H W S -S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 Testing-H
Compliance of the general requirement for Civil filed As per approved drawings As per approved drawings & EPCMD
1.1 execution work & applicable Specification applicable Specification - 2QM 00 ITP CS040 H H S DR DR
- 10080-1-SS-CS-006 10080-1-SS-CS-006
Pre-pour inspections As per approved drawings As per approved drawings & EPCMD
1.5 (Rebar, formwork, embedded items etc.) & applicable Specification applicable Specification - 2QM00FMTCS014 H H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Release for Concrete manufacture and supply (Pour As per approved drawings As per approved drawings & EPCMD
1.6 Card) & applicable Specification applicable Specification - 2QM00FMTCS015 H H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Concrete cube sampling & testing at CMTL (Civil As per approved drawings As per approved drawings & EPCMD Sampling
1.8 Material Testing Laboratory) & applicable Specification applicable Specification - 2QM00FMTCS009 H W S -S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 Testing-H
Check the material of the frame & shutter is conforming Approved Drawing / Approved Drawing / EPCMD-
6.2 & free fro any visual damages Specification:10080-1-SS- Specification:10080-1-SS-CS- 2QMOOFMTCS001 H w S S S
CS-012 Rev 00 012 Rev 00
Approved Drawing / Approved Drawing / EPCMD-
6.3 Check the position,size andnumbers of holdfast Specification:10080-1-SS- Specification:10080-1-SS-CS- 2QMOOFMTCS001 H w S S S
CS-012 Rev 00 012 Rev 00
Approved Drawing / Approved Drawing /
EPCMD-
6.4 Plum the frame to ensure its upright,and free from twist Specification:10080-1-SS- Specification:10080-1-SS-CS-
2QMOOFMTCS001 H w S S S
CS-012 Rev 00 012 Rev 00
Check whether sufficient precautions are taken to avoid Approved Drawing / Approved Drawing / EPCMD-
6.5 distortion of the frame during installation. Specification:10080-1-SS- Specification:10080-1-SS-CS- 2QMOOFMTCS001 H w S S S
CS-012 Rev 00 012 Rev 00
Check installation of required fittings conforming to Approved Drawing / Approved Drawing / EPCMD-
6.10 requirement. Specification:10080-1-SS- Specification:10080-1-SS-CS- 2QMOOFMTCS001 H H S S S
CS-012 Rev 00 012 Rev 00
Pre-pour inspections. As per approved drawings As per approved drawings & EPCMD
7.5 (Rebar, formwork, embedded items etc.) & applicable Specification applicable Specification - 2QM00FMTCS014 H H H S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002
Concrete Receival Inspection and Sampling for As per approved drawings As per approved drawings &
slump, temperature & applicable Specification applicable Specification -
(Prior to placement). - 10080-1-SS-CS-002 10080-1-SS-CS-002
7.7 H W S S S
EPCMD
Normal concrete work : 2QM00FMTCS010
EPCMD
Self compacting concrete : 2QM00FMTCS101
Concrete cube sampling & testing at CMTL (Civil As per approved drawings As per approved drawings & EPCMD Sampling
7.8 Material Testing Laboratory). & applicable Specification applicable Specification - 2QM00FMTCS009 H W S -S S
- 10080-1-SS-CS-002 10080-1-SS-CS-002 Testing-H
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
1.0 Site Clearance with necessary trial pits for soil IS 1892 / 10042 Site Clearance from Site Clearance H DR DR DR DR
classification authorized agency Certificate
2.0 Soil Investigation Approved Drawing / IS 8009 / IS 1888 Soil Investigation Report H DR DR DR DR
applicable Procedure
Area Survey & Grid Marking, Establishment of TBM Approved Drawing / Approval Drawing/Standard
3.0 (Temporary Bench Mark) applicable Procedure Survey Norms Survey Report H W S S DR
Pre Pour Inspection : Shuttering, reinforcement work for Approved Drawing / Approved Drawing / EPCMD
6.0 foundations and super structure Specification Specification 2QM00FMTCS014 H H H S S
EPCMD
2QM00FMTCS008
Approved Drawing / Approved Drawing / EPCMD
7.0 Concrete work for foundation and super structure Specification Specification No. : 10080-1- 2QM00FMTCS015 H H S S S
SS-CS-002 EPCMD
2QM00FMTCS010
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
Approved Drawing / Approved Drawing /
Procudure No. : EPCMD-2- Procudure No. : EPCMD-2- EPCMD Sampling -S
8.0 Sampling and testing of conrete cube QM00-JEP-CS-22 / QM00-JEP-CS-22 / 2QM00FMTCS009 H W S Testing-H S
Specification Specification
10 Masonary Work
Check for Suitability of bricks/blocks, sand, water, Approved Drawing / Approved Drawing /
10.1 cement etc. Specification & EPCMD - Specification & EPCMD - 2 - Material test Report H H DR DR DR
2 - QM00 - JEP - CS - 024 QM00 - JEP - CS - 024
Mortar batching with correct gauges and as per Approved Drawing / Approved Drawing / EPCMD
10.2 applicable mix proportion Specification Specification 2QM00FMTCS059 H W S S S
11.0 Flooring
Approved Drawing / Approved Drawing /
Procudure No. : EPCMD- Procudure No. : EPCMD- EPCMD
11.1 Back filling & Compaction below flooring 2QM00-JEP-CS-026 / 2QM00-JEP-CS-026 / 2QM00FMTCS004 H H S S S
Specification Specification
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
12.5 Check for curing of plaster surface Approved Drawing / Approved Drawing / EPCMD H S S S S
Specification Specification 2QM00FMTCS076
Date
Name
Signature
ITP No. : NJDBPL-ISBL-ITP-CS:009
Rev No. : 01 Inspection and Test Plan For Construction of
Date : 16.07.2013 Building
N.J Devani Builders Pvt.Ltd Sheet No. : 05 OF 09
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
Client
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
13.0 Gypsum Plaster - As per Applicable
Approved Drawing / Approved Drawing /
Check Incoming material Verification is as per approved
13.1 brand Specification/ Vendor Specification/ Vendor Material Test Report H H DR DR DR
Recommendation Recommendation
Check the surface preparation and cleanness as per Approved Drawing / Approved Drawing / EPCMD
13.2 vendor Recommendation. Specification/ Vendor Specification/ Vendor 2QM00FMTCS107 H H S S S
Recommendation Recommendation
Check and Verify completion of external plaster work Approved Drawing / Approved Drawing / EPCMD
13.3 before commencement of Gypsum plaster on external Specification/ Vendor Specification/ Vendor 2QM00FMTCS107 H W S S S
wall Recommendation Recommendation
Date
Name
Signature
ITP No. : NJDBPL-ISBL-ITP-CS:009
Rev No. : 06 Inspection and Test Plan For Construction of
Date : 22.02.2017 Building
N.J Devani Builders Pvt.Ltd Sheet No. : 06 OF 09
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
Client
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
14.0 Ready to Use Cement: sand Plaster
Approved Drawing / Approved Drawing /
14.1 Check Incoming material Verification is as per approved Specification/ Vendor Specification/ Vendor Material Test Report H H DR DR DR
brand Recommendation Recommendation
Application of plaster with measures, correctness and Approved Drawing / Approved Drawing / EPCMD
14.3 completeness. Specification/ Vendor Specification/ Vendor 2QM00FMTCS106 H H S S S
Recommendation Recommendation
15.2 Check Piping material and fitting free from damage & as Approved Drawing / Approved Drawing / EPCMD H H S S S
per approved brand Specification Specification 2QM00FMTCS077
Date
Name
Signature
ITP No. : NJDBPL-ISBL-ITP-CS:009
Rev No. : 06 Inspection and Test Plan For Construction of
Date : 22.02.2017 Building
N.J Devani Builders Pvt.Ltd Sheet No. : 07 OF 09
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
Client
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
Check continuty and completeness of the piping work, Approved Drawing & Approved Drawing & EPCMD
15.4 required slope Specification Specification 2QM00FMTCS077 H H S S S
15.5 Check proper fitting of all fixtures & their functioning Approved Drawing & Visual inspection & EPCMD H W S S S
Specification Specification 2QM00FMTCS077
16.0 Painting
Approved Drawing /
Specification & Approved Drawing / EPCMD
16.1 Material verification as per approved brand Manufacturer Specification & Manufacturer 2QM00FMTCS075 H H S S S
Specification Specification
Approved Drawing /
Specification & Approved Drawing / EPCMD
16.2 Surface preparation Manufacturer Specification & 2QM00FMTCS075 H H S S S
Specification Manufacturer Specification
Date
Name
Signature
ITP No. : NJDBPL-ISBL-ITP-CS:009
Rev No. : 06 Inspection and Test Plan For Construction of
Date : 22.02.2017 Building
N.J Devani Builders Pvt.Ltd Sheet No. : 08 OF 09
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
Client
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
Approved Drawing /
Specification & Approved Drawing / EPCMD
16.5 Painting / varnishing / polishing of wooden work Manufacturer Specification & 2QM00FMTCS075 H S S S S
Specification Manufacturer Specification
Date
Name
Signature
ITP No. : NJDBPL-ISBL-ITP-CS:009
Rev No. : 06 Inspection and Test Plan For Construction of
Date : 22.02.2017 Building
N.J Devani Builders Pvt.Ltd Sheet No. : 09 OF 09
Area :- ISBL Contractor : N.J.Devani Builders Pvt.Ltd.
Building Name / Description - Civil Works For Construction of Sub Station cum Control Building. Work Order No. : 230068628
Client
Sr. Activity Description Controlling Document Acceptance criteria Verifying Forms Contractor Construction
QMD O&M/CES
Disc Lead
EPCMD
Approved Drawing / Approved Drawing / 2QM00FMTCS096
18.4 Leak test of other structure (i.e Tanks) Specificaton Specificaton H H H S H (CES)
Date
Name
Signature
Inspection Report For Plumbing Work
Sr. Observation
Item Description
No. N.J.Devani Client
1 Check that all material like pipes, fittings, valves,cocks etc are from approved brand as given in specification / drawings.
2 Check that all pipes, fittings are under good condition, cleaned and not damaged on visual inspection
3 Check that grooves of required size for concealing of pipes is made as per drawing requirement
4 Check that plumbing lay out is checked and verified as per drawing
5 Check that position of all Traps, Cock, Valves etc is as per drawings
7 Check that required slope in all drainage piping is maitained as per drawing
9 Check that all grooves, holes, surface chipping made for pipe laying and fixing of the fittings are repaired properly
Check the entire system of piping including fitting is tested for it's completeness, effectiveness and required pressure as per
10 drawing/specification.
Sr.No Status
. N.J.Devani Client
1.0 Preparation of Base :
1.1 Ensure that underlying soil is properly compacted as per specification and compaction tests carried out.
1.2 Check and ensure application of anti termite treatment, and laying of conceal services (As application)
Check that base concrete preparation is complete in all respects eg. Completion of curing period, top surface, slope, roughening
1.3
activity & coating with cement slurry as per spec.
2.1 Verify Type & dimension, colour & shade of the tiles/slabs as per relevant drawing/spec.
2.2 Check the wearing layer of tiles is free from any projections, depressions, cracks, holes, cavities and other blemishes.
2.3 Check for Mix proportion, thickness & level & slope of bedding mortar as per relevant drawing/spec.
Ensure laying of tiles as per required pattern with sealing of the joints with applicable material and movement is restricted till
2.4 setting of base mortar.
2.5 Verify the junction between tile work and wall plaster/skirting/dado and pointing/finishing work is as per relevant drawing/spec.
Signature
Name
Date
Format No. EPCMD-2QMOOFMTCS008, Rev.01 Date 01.09.2013
Page 1 of 1
CHECK LIST FOR FALSE CEILING
DATE: UNIT/BUILDING NO:
4 Check & verify of level marking line of ceiling in wall from FFL
PROCESS CHECK
5 Check for fixing of frames with screws with proper level and verticality as
per drawing and specification.
7 Check provision like trap doors, light fixtures and other fixtures.
POST CHECK
5 Check & verify of level marking line of floor in wall from FFL
PROCESS CHECK
Check for fixing of supports with fastner/screws with proper level and
6
verticality as per drawing and specification.
POST CHECK
COMMENTS:
PRECHECK
CONTR. RIL
1 Check for approved Door/Window Material
PROCESS CHECK
POST CHECK
COMMENTS:
1 Check proposed fill material has been tested and found complying specification requirement (Ref Lab testing report)
Check Drawing No. and revision is current
2
Drwg No. - Rev.
3 Check ground level & conditions firm as specified.
Check field compaction test where applicable was conducted and recorded . (Ref. compaction record format no. NJDBPL-2-
4
QM00-FMT-CS-007).
5 Check that Anti-termite Treatment carried out as per Reliance approval procedure.
Mix 1.0 Litre of Piramid(Chlorpyriphos 20% EC) with19 litres of water to get a 1.0% ai Piramid Emulsion and apply of the below
6 stages.
Stage:1Check that Plinth filling holes up to 500 mm deep and 150 mm centers shall be made along the all beams and columns.
7
The chemical Emulsion shall be poured/sprayed @7.5Ltr/Sqmts of the vertical surface in to these holes.
Stage:2Check that the top surface of consolidated earth in plinth area new soil level below ground floor slab shall be treated
8
with chemical emulsion @ 5.0 Ltr/Sqmts.( diluted liquid)
Check Anti-termite Treatment to structures, if applicable is carried out as per specification/vendor's approved procedure and
9
testing is complete
Comments / Description :-
3 Check that the surface to be plastered is cleaned of all dust, loose mortar droppings, efflorescence and other foreign matter. Ensure pre-
wetting of the surface prior to application of plaster.
4 Check that all masonary joints are racked, and hacking is made on concrete surface to be plaster
5 Ensure fixing of 150mm wide expanded GI metal lath of size 25x50mm is fixed on the junction of RCC and masonary work.
6 Check correctness in the material batching as per specified mix propotion and ensure that only mortar that can be consumed within 30
minutes of mixing prepared at a time.
7 Check that first coat is of 12mm thk. Followed by finished coat of 8mm in case of sand faced plaster. Ensure that the finished coat is
applicable after under coat is set, but not dried and within 48 hours.
8 Ensure uniform and leveled application of surface with all corners, edges, angles are truly vertical and horizontal as the case be and
finished properly.
9 Check that 6mm length Recron 3S fibes are mixed in the mortar @ 125gms per 50 kg. cement bag. (If specified)
10 Check that plaster on the top copping of parapet wall is tilting inside for proper drainage of water.
11 Final external surface of plaster is finished of true with trowel smooth finished or sponged finished rough texture as per requirement. All
corners, edges and angles of pillars, parapet etc are truly vertical / horizontal.
12 Check for minimum 10 days curing is done for all plaster work.
N.J.Devani Builders Pvt.Ltd. Reliance Construction Engineer Reliance O&M/TPI
Signature
Name
Date
Format No. EPCMD-2QMOOFMTCS076, Rev.01 Date 01.09.2013
Inspection Report For Painting Work
Report No. : Date :
Structure Description : Drawing No. : Rev.
Type of Painting : Unit / Bldg. : Structure:
Observation
Sr.No. Item Description
N.J.Devani Client
Check paint, primer and necessary thinner material is from approved brand and as per drawing/specification
1
requirement
2 Check that all repair works, plumbing work, elect. Fixture & fittings closing of scaffold opening etc is completed
prior to start up of painting work.
Check that surface to be painted is thoroughly cleaned of all dirt, dust, loose mortar dropping, and any other
3
foreign material. Efflorescenece if any shall be cleaned off.
4 Check that all fine cracks are sealed with POP/Putty/cracks sealant as specified by vendor prior to applying
prime coat.
5 Check application of specified primer and ensure addition of water/thinner as recommended by manufacturer.
Check that paint is applied as per approved colour shceme, and numbers of coats are as specified in drawings,
6
manufacturer's recommendation.
Check uniform application of paint in each coat, free from patches, brush marking etc. Ensure drying between
7
two subsequent coats as per manufacturer's recommendation.
8 Check and ensure minimum two days water curing to finished coat in case cement base paint is applied.
Check application painting /varnishing/polishing of wood work as applicable and according to manufacturer's
9
recommendation
10 Check DFT of each coat as per manufacturer's recommendation as applicable in case of painting on metallic
surface.
Checked that final finished surface of painting is even and uniform, and without patches, brush marks drops
11
etc.
N.J.Devani Builders Pvt.Ltd. Reliance Construction Engineer Reliance O&M/TPI
Signature
Name
Date
Format No. EPCMD-2QMOOFMTCS075, Rev.00 Date 01.09.2013
Inspection Report For Brick / Block
Masonary Work
Report No. : Date :
Structure Description : Drawing No. : Rev. Bottom Lvl. : Area :
Type of Masonary : Wall thickness : Top Lvl. : Unit / Bldg No. :
Status
Sr.No. Activities / Items to be Checked
N.J.Devani Client
Check and ensure that bricks/blocks, water, sand, cement brought to site are complying specification requirement,
1
necessary testing is carried out at CMTL (Cnetral Civil Material testing Laboratory) and test results are available.
Check availability of 0.035 cum gauge box and suitable size water measures and mechanical mixer are available at site for
2
mortar preparation.
Check correctness of material batching as specified and ensure that only the quantity of mortar which can be consumed
3
within 30 minutes of its mixing is prepared at a time.
4 Ensure that bricks are soaked & under SSD condition while it is taken for use. Half or cut bricks shall not be used
Check that bricks laying is in English bond pattern with frog up, built up in uniform layer and no portion is raised more than
5
one meter above the general construction level.
Check that brick work is not carried out more than 1200mm in a day, necessary pipe sleeves, weep holes, opening etc as
6
per drawing requirement are provided with correct diminsion.
7 Check that all vertical joints are staggered and joint thickness is 10 to 12mm. Ensure that joints are racked to depth of
10mm
8 Check for proper reinforcement as per specification requirement for half brickwork
Check for verticality and alignment of the brickwork. Deviation shall not be more than tolerance limt i.e.10mm in
9
alignment and 5mm in verticality for 3m ht.
10 Check for minimum 7 days curing of all masonary work
Unit No. :
2 Check sketch, drawing or method statement for repair is approved and available at site. (attach copy)
Check that all loose material is removed and defected portion is properly opened up for repair material (If
4
applicable)
Install necessary form work with required window of material placing as to suit site condition and types of
8
material used for repair.
Check proper repair materials, polymer modified morrat/1:3 cement : Fine Sand mortar, or any other
9
specifed in per approved procedure is used.
10 Check materials properly applied as per namuf. Recommendation's / approved procedure
11 Check curing application (If required)
Comments / Discrepancies :
Comments / Descrepancies :
N.J.Devani Builders
Reliance Construction Engineer Reliance O&M/TPI
Pvt.Ltd.
Signature
Name
Date
Format No. EPCMD-2QMOOFMTCS042, Rev.00 Date 05.12.2012
Inspection of Waterproof Coating
Report No. : Date :
Description of Structures to be waterproofed :
Bldg No. / Name / Plant :
Contractor : N. J. Devani Builders Pvt. Ltd.
Waterproofing Type & Manufufacturer :
Status
1.0 Inspection Activity (Surface Preparation)
Contractor Client
1.1
Check concrete surface preparation complete & satisfactory for water proofing as per
specification
Check concreteand vendor's
surface cleanrecommendation.
and dry, free form oil, grease, hessian fibre, dust and any other
1.2
foreign material.
Check screed concrete, if required, is carried out as per slope, thickness and grade mentioned in
1.3
drawing.
1.4 Check that all visible cracks in concrete surface are filled up properly with approved procedure.
Check that size of triangle fillet at junction of horizontal and vertical face is as per drawing. (If
1.5
applicable)
2.0 Inspection Activity (Liquid Coating System)
Check that weather condition is suitable as per vendor's recommendation (RH, Dew Point,
2.1
temperature etc).
2.2 Check that approved brand of material with manufacturer's test certificate is available at site.
Check mixing & application of Prime coat as per Manufacturer's recommendations.
2.3 Date : Wet film thickness :
Dry film thickness :
Check mixing & application of First coat as per Manufacturer's recommendations.
2.4 Date : Wet film thickness :
Dry film thickness :
Check mixing & application of Second coat as per Manufacturer's recommendations.
2.5 Date : Wet film thickness :
Dry film thickness :
2.6 Check curing time between subsequent coats satisfactory.
Check Polythene sheet is folded up flush with foundation all around 150 mm minimum. (If
2.7
applicable)
2.8 Verify splash zone epoxy coating, completeness and conformance, wherever applicable.
Check all flexible protection boards are installed. Treatment at joints is carried out as per vendor
2.9
recommendation.
2.10 Check compliance of leakage test as per specification and drawing requirement.
3.0 Inspection Activity (Membrane Base Treatment)
3.1 Check that approved brand of material with manufacturer's test certificate is available at site.
3.2 Check that approved brand of cold bituminous primer is applied at the rate of 0.3 litre/sqm
3.3 Check that all outlets are treated and are fixed as per drawing requirement.
Check that polymer modified membrane is an approved type, with or without mineral finish, as per
3.4
drawing/specification requirement
Check for overlap of membrane, is applied
minimum as per
75mm onvendor
length,recommendation.
100mm on width, and membrane is
3.5
properly thermo fused.
Check for proper termination of the membrane as per drawing requirement, and joints at
3.6
termination are sealed properly.
3.7 Check for compliance of leakage test with 75mm water head for minimum 48 hours.
(All above requirements are generic, job specific formats shall be developed as per Vendor's recommendation.)
Comments / Descrepancies :
Area / Location :
Check availability of concrete pour plan & proper deployment of concrete pouring equipments, proper access
3
to pouring place.
4 Check concrete batch order information is complete & correct, including quantity, mix design, temperature etc.
Comments / Discrepancies :
3 Check reinforcement bar are free from rust, scale, grease or any other foreign material
4 Verify that rebar meets project specification requirement and of specified grade.
11 Check the cover block, properly distributed to give uniform cover as per drawings.
Check correct position, alignment, dimension and securement of water bar as correct as
12 Type of water bar :
specified in drawing.
Check all insert plate are painted, fixed and secured properly as per drawing requirement,
13
Types of IP : ………………………………………….
Reinforcement work completed and structure is released for erection of formwork
Check correctness of formwork in terms of surface condition, free from perforation, cracks,
14
pinholes and any other foreign material.
Check form work dimension as per drawing requirement & alignment, Fitting of tie roads,
15
verticality and plum are correct.
3 Check that rebar are free from rust, scale, grease oil etc. and placed with 11 Check all underground drainage installed & in place ready for casting.
spacing as per drawing.
4 Check reinforcement lap length as per drawing and laps are straggered. 12 Check all embedded civil, electrical, mechanical items are installed properly,
Check proper fixing & alignment of couplers if used. in place and ready for casting.
Check reinforcement placement tolerances : Bar spacing +/- 15mm Check that dimension & location of expansion and contraction joint as per
5 maximum Cover =10mm/-0, Tie & stirrups spacing +/- 15mm 13 drawing requirement.
6 Check that shuttering is clean, even and of good quality. 14 Check that filler boards are fixed to all junctions of paving & foundation.
7 Check proper placement of all concrete cover blocks, Spacer/chairs etc. 15 Check proper placing dowel bars with cap for expansions joints.
All setting out verified by surveyor and all dimensions checked and correct
8 Check formwork placement, alignment and supports. 16
to within tolerance. (Attach surveyors report)
Rebar, Formwork & Embedded Items Inspected And Ready for Casting.
Contractor :
Pour Card Serial No. : Time Limit : (** Concrete maximum Slump : Shall be such
60 minutes max temperature Limit : 30' C. that concrete can be
Batch Plant No. : between mixing (Typical ) Max. 35' C placed, transported and
and placing of compacted without
Con Vol. Cubic Metres : concrete.) segregation. Actual
value to be measured.
Mix Designation :
Ambient Air
Batch Time
Design Mix
Temp. 'C in
Slump mm
Ticket No.
Ident. No.
Discharge
Discharge
Discharge
Truck No.
Concrete
Concrete
Quantity
position
Temp 'C
Time of
Time of
Arrived
Cube*
Check
Finish
Time
Start
M3
Signature:-
Name:-
Date:-
Format No. EPCMD-2QMOOFMTCS007, Rev.01 Date 01.11.2012
Concrete Blinding
Inspection Record
Report No. : Date :
Pit size checked and blinding dimension marked & level demarcation is
4
carried out.
5 Check Placement arrangement for blinding concrete without segregation
6 Check blinding concrete Class and Designation is correct
7 Check placing complete within 60 minutes of concrete mixing time.
8 Check quality of fresh blinding visually satisfactory
Check concrete placing without segregation, conformant and satisfactory and
9 as per required level.
1
Check proposed fill material has been tested and found complying
specification requirement (Ref Lab testing report)
Check Drawing No. and revision is current
2
Drwg No. - Rev.
3 Check ground water level satisfactory
Check necessary demarcation for base line and temporary bench mark (TBM)
4 is established for reference level. Check base clean and free of stones and
debris.
Check availability of suitable compacting equipment and necessary level
5
demarcation is made.
Check that Anti-termite Treatment carried out as specified on drawings. (If
6
applicable)
Check water proofing to structures, if applicable is carried out as per
7
spcification/vendor's approved procedure and testing is complete
Check that protective coating to foundation is carried out and curring time is
8
completed for same (where applicable)
Check curing cycle of concrete structure is completed and all
9 rectification/repair to concrete are carried out satisfactorily
Check and ensure placement of fill in layer of 200mm max. and each layer is
10
well compacted
Check field compaction test where applicable was conducted and recorded .
11
(Ref. compaction record format no. NJDBPL-2-QM00-FMT-CS-007).
Comments / Discrepancies :-
N.J.Devani Builders
Reliance Construction Engineer Reliance O&M/TPI
Pvt.Ltd.
Signature
Name
Date
Format No. EPCMD-2QMOOFMTCS004, Rev.01 Date 27.10.2012
Excavation And Base
Confirmation Record
Report No. : Date :
Location of Excavation :
(attach marked-up copy of location drawing)
Status
Activities / Items to be Inspected
Accept Def.
Check that base compaction test is carried out if applicable & test results meet
8 requirements
9 Make necessary arrangement for shoring and ground support (If required)
Comments :
Ground water level checked and ground water control plan has been
7
developed & approved