SI-810 Check Counting/Weighing User Manual Rev no.21 S.W Ver: SICC31.

11

Tomorrow s success begins today .!

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 SI-810 Check Counting/Weighing User Manual Rev no.21 S.W Ver: SICC31.11

Document Revision History

Rev Rev Prepared Verified Details of Revision

Date By By

0 06/10/2009 Gangadhar.B V.Nagarajan Initial Release

1 10/12/2009 Gangadhar.B V.Nagarajan  In Check Weighing application weighing

messages are shortened, as the messages not
getting cleared fully.
 Option is provided in custom print formats to
print required number of records in all the
pages with header, filed names and footer.
 Tare option is provided for external scales
PG/FB and AJ/AF.
 Unit Weight Round off problem solved;
 LOGIC #4 DIO incorrect operations solved.
 Changes for Host application Software

2 SICC30.03 M.Sandhya V.Nagarajan  If PLU tare weight is zero, existing tare is not
29.07.10 disturbed
 When change over from scale #1 to scale #2,
if scale #2 is not having PLU recalled, the
scale #1 PLU is used in scale #2 also.
 DS-315 crane scale interface implemented.
 Selection criteria is not retaining the last
record found, issue solved.
 Option #1 and Option #2 list programming
and corresponding field features (Option #1
and Option #2) are implemented.
 Simple weighing is removed.
 Selection criteria for date field can now have
date ranges.
 Field print name against field number
implemented.
3 SICC30.04 V.Nagarajan V.Nagarajan  Print Last Batch implemented
19.03.11
4 SICC30.05 / V.Nagarajan V.Nagarajan  If online printing is enabled, Batch over will
07.06.11 not print last batch records

5 SICC30.06 V.Nagarajan V.Nagarajan  NCI 4000 protocol implemented in

/ Weight Data #1 to #4.
03.09.11  GPRS communication using modem
implemented.
 Menu > Communication > Modem
implemented

6 SICC30.07 V.Nagarajan V.Nagarajan  Gross weight round off problem solved

/  Delete Records from Application SW will
21.02.12 update Record count in SI

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7 SICC30.08 V.Nagarajan V.Nagarajan  GR series added under External scale

/
25.02.13

8 SICC30.09 V.Nagarajan V.Nagarajan  Weight and Measures regulation

/ regarding calibration applied.
15.03.13
9 SICC30.10 V.Nagarajan V.Nagarajan  Modbus ASCII checksum calculation
/ Error solved.
16.05.13
10 SICC31.00/ V.Nagarajan V.Nagarajan  Solved the total of Net weight and Tare
13.06.2014 Weight problem.
 Auto Ethernet cable initialize.

under the Menu > Scale > Scale #1 and
Scale #2.

implemented under the Menu >
Communication > Weight Data > Weight
Data #1 to Weight Data #4.

Menu > Settings.

implemented in Menu > Settings.

Menu > Settings.
 New
ed in Menu >
Reports > Print.
 Added one default PLU under Menu > PLU


> Log Settings > Field Programming.

 emented in Menu >
Log Settings.
11 SICC31.01 V.Nagarajan V.Nagarajan 1. Aux Keyboard implemented in Menu>Mapping
/ Logical Device.
04.08.2014 2. PLU tare having zero value will not override the
existing Tare done manually.
3. New commands to read new records and
acknowledge having read all records implemented
in RS-485 standard.
4. New commands to read new records and
acknowledge having read all records implemented
in Print Data

12 SICC31.02 C.Vinoth Kumar V.Nagarajan G3 Indicator is added as External scale.

/ Machine Number & Machine Name is added in field
10.03.2015 features.
Milkotronics is added in Weight Transfer mode for
-4.
SICS is added in Weight Transfer mode for all
-4.

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RS232 Weight Data Transfer Speed is reduced to 10

times per second for stream mode.

13 SICC31.03 / C.Vinoth Kumar V.Nagarajan 1. For External Scale, No Data is conformed only
03.04.2015 after 2 Sec.
2. Power On Zero is made for 2.5 Sec.
14 SICC31.04 / S.Veerappan V.Nagarajan 1.K1(Enable Keyboard) & K2(disable Keyboard)
18.09.2015 Command made to work Proper in SICS data transfer
mode
2.No data problem for external scale solved
15 SICC31.05 S.Veerappan V.Nagarajan 1.Ohaus Gold series added under External scale
/ Scale > Scale #1 & Scale #2 > Miscellaneous >
04.12.2015 Xternal Scale-> Ohaus Gold series.
16 SICC31.06 S.Veerappan V.Nagarajan 1. WiFi communication is added.
/
30.01.2016
17 SICC31.07 V.Nagarajan V.Nagarajan 1.Men>Settings>PLU Update In App Mode is
/ implemented
26.02.2016
18 SICC31.08 S.Veerappan V.Nagarajan 1. In DIO Logic#4, DIO1, DIO2, DIO3 changed to
/ DIO3, DIO4, DIO5 respectively.
02.06.2016
19 SICC31.09 V.Nagarajan V.Nagarajan
/ 2. Menu>Communication>WiFi>Connection Type
10.08.2016 implemented.
3. Menu>Communication>WiFi>Server IP
implemented.
4.Menu>Communication>WiFi>Server TCP Port
implemented.
5. Mapping Logical Device>Aux Keyboard changed
to RS232 #4.
20 S1CC31.10 V.Nagarajan V.Nagarajan 1. Menu> Scale> Scale #1 or #2> Calibration>
/ 05.1.2017 Linearity Enable is implemented.
2. Menu> Settings> Calibrate> Linearise Scale #1 or
#2 implemented.
3. Report Standard deviation with higher resolution
implemented.

21 SICC31.11 Mukund M H V.Nagarajan 1. Extra command is implemented to rezero

/25.05.2018 2. Command is
Ctrl + R -> Re-zero.

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INDEX

I. INTRODUCTION... 8
II. SALIENT FEATURES OF SYSTEM INDICATOR (SI).. 10
III. DISPLAY & KEYBOARD.. .. . .11
1. Display
2. Keyboard ..
2.1.
2.2. Alphanume .
2.3. Functiona
2.4. PC keyboard keys mapped .
3. Bargrap
IV. ....................................................................................15
1. Switching On and Off .
2. Setting Date and Time .
3. Counting/w .
3.1.
4. ..
4.1. .
4.2. Digital Tare
4.3. Clearing Tar
4.4. Switch between gross and net weights ..
5. Rezero Operation
5.1. Limit
5.2. Rezero when weight is stable ..
5.3. Rezero when tare present .
V. ENHANC . .19
1. Password
2. PLU
2.1. .
2.2. PLU Operatio
3.
VI. COMMU .. 27
1. Baud Rate Setting of RS2
2. Weight Data #1-
3. Print Data commands

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4. Digital Input/Output ...

5. Analog Output (Curr
6. RS485
6.1. RS485 Standard
6.1.1. General Commands ..
6.1.2. Weight
6.1.3. Tare Command ..
6.1.4. Rezero .
6.1.5. Read All Logged .
6.1.6. Logged Records with Selec ..
6.1.7. Delete all log .
6.1.8. Select Standard
6.1.9. Select Custom ..
6.1.10. Unknow
6.2. RS485 Modbus ..
VII. MENU O .. ...46
1.
2. Communication
3. Settings
4. Application
5. Mapping Logic Device
6. Report
7.
8. Hardware Conf
9. PLU .
10. Log Settings
11.
12.
VIII. MENU CO .. 55
1. Field Programming
2. Load Default F
3. Shift Programming
4. Formula Pro
5. Delete Fie
6. Delete Logged Records
7. Header Programming

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8. Footer Programming
9. Generate Standard Format
10. Option List Programming
11. Reports ...
12. WiFi Terminal

X. APPLICATION .. 70
1. Check Counting/Weighing
1.1. Sc
1.2. Key Op
XIII. TECHNICAL SPECIFICATIONS . ....................................84
XV. DISPLAY MESSAGES ... . .93

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I. INTRODUCTION

The System Indicator (SI) is designed and developed for industrial environment conditions with
highly integrated communication facilities and networking interface. SI is equipped with advanced
features, a high degree of flexible configurations and ability to be customizable at the installation site
to the specific requirements of customers.

SI can be used for check counting, check weighing, process control, filling and batch weighting
applications. SI finds applications in Pharmaceutical, food processing, weight based automation
industries.

Meaning of Sign

Indicates a potential problem if neglected, may result

Caution in improper functioning of the system.

Used to emphasize essential information

Note

Front View

2
5

4
6

1. Bargraph
2. Graphical Display.
3. Soft keys
4. MSW #1
5. SI Keyboard 6. MSW#2.

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Rear View

10 15 8 9 16 7 6 1

14 11 13 12 5 4 3 2

Standard:

1. Main Power Switch. 2. Power cord terminal.

3. Relay contacts connector. 4. RS232 #3 connector.
5. RS232 #1 connector. 6. Centronics Printer connector.
7. Digital Input/Output connector. 8. RS232 #2 / RS485 connector.
9. RS485 connector. 10. Load Cell connector.
11. PS2 connector for keyboard and/or Barcode reader.

Optional:

12. USB Device connector.

13. Ethernet connector.
14. 4-20 mA connector.
15. RS232 #5/ Remote Display connector.
16. RS232 #4 connector.

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II. SALIENT FEATURES OF SYSTEM INDICATOR (SI)

 Graphical LCD with pleasant green backlight.

 Simple and small keyboard with multi-tap type key entries.

 Soft key concept with context sensitive key functions.

 Supports different ways of sampling the weight.

 Accumulation of Net weight, Tare weight, Gross weight and Quantity.

 Warn the user by displaying insufficient symbol, if counting process began below the
minimum reference weight.

 Automatic Reference optimization improves counting accuracy by enabling the automatic

piece weight enhancement logic.

 SI supports Negative Counting.

 Display can be freezed (Display Hold) by pressing DispHld soft key, SI will display Hold
symbol in freezed condition.

 Adjustable Unit weight Average between 16 and 64, to improve counting accuracy.

 Different methods of communications: RS232 (4 nos.), RS485, USB Host, Ethernet, current
and voltage output, digital input/output (16 nos.), PS2 interface, Centronics, GPRS
(Modem) and WiFi(Optional).

 Two scales, three unit conversions, three ranges in each unit with selectable basic unit such
as g, kg, ct, lb and lt.

 All options are controlled from menu. No spec list provided and easy to operate.

 Mapping of logical devices to physical devices option enables rerouting of data

output/input to working physical device.

 Philips ARM processor based design.

 Compact Indicator with Integrated power supply. Stainless steel small form factor housing.

 Bright LED Bargraph provides visual indication for quick check couting/weighing.

 5000 PLUs. Selectable PLU recall by Number or Code. PLU can be listed by Number,
Name and Code. PLU can also be searched by Number, Name and Code.

 Minimum 25,000 records can be logged for a typical record size. Flexible selection criteria
for taking reports.

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III. SI DISPLAY & KEYBOARD

Display Bargraph

Soft keys Alphanumeric & Functional keys

MSW #2 MSW #1

1. Display

Display will look as below when all the options are enabled. (This display refers to display of
check counting/weighing application).

1 2 3 4 5 6 7 8 9 10 11 12
21

1234
1000PCS

-10.5kg
20
13
19
Light Emitting Diode
0.12500 14
18 Load 20/09/09 10:20 15
REC:1234 Min: 0. 500 Max:10.500
Pieces
54321U Weight DispHld Acumulat
200>Acumulat
>>

17 16
1. Display Hold Indicator 11. Quantity in PCS
2. Accumulation Indicator 12. Symbol 1000 PCS
3. Insufficient Indicator 13. Unit weight in kg / 1000 PCS
4. Recomputing Indicator 14. Status message
5. Stability Indicator 15. Maximum value
6. Net/Gross weight Indicator 16. Five Soft keys
7. Tare weight Indicator 17. Minimum value
8. Zero weight Indicator 18. Total number of records logged
9. Active scale (in 2 scale s/m) 19. Active PLU name
10. Unit common for weight & unit wt 20. Weight on the platter
21 Wifi connected/Blink for data transfer

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2. Keyboard

 Keyboard consists of 3 different types of keys.

1. Soft keys
2. Alphanumeric keys
3. Functional keys

2.1. Soft keys

Display

Soft key label

Soft Key

 5 soft keys are provided.

 Names of these soft keys are present in the display as soft key labels.
 A Soft key label depends on the context.

2.2. Alphanumeric keys

 They are multifunction keys used for entering both

numbers and alphabets.

 When the key is pressed initially, numbers will appear

first.

 When same key is pressed repeatedly values of that key

changes in cyclic order.

 When is pressed, values are obtained in the following cyclic order:

1 & @? ! ,

 When is pressed, values are obtained in the following cyclic order:

0 space + - * / ^ % ( )

2.3. Functional keys

MSW #1 MSW #1/ MSW #2 (Mechanical switches): These are heavy-duty switches
meant for frequent operations.
 In simple weighing application mode MSW #1/ MSW #2 will
&
work as Tare and Rezero.
MSW #2
 In Check counting/weighing application mode MSW #1/ MSW #2
will work as Log and Last bill print.
 While logging MSW#1 can be used as ENTER key, except for
selecting PLU.

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Rezero: For rezeroing weight within acceptable limit. This key can also
be used to clear the entire data in field programming, PLU editing and
while entering data for manual entry fields during logging.

Tare: To do One touch and Digital Tare within acceptable limit. It is also
used to return to the application.

Star: In Truck weighing application mode all completed records will be

printed in List print format.

PF: To give Paper feed to printer.

All functional keys will work only in application mode.

2.4. PC keyboard keys mapped to SI keyboard keys

PC KB keys F1 to F12 are mapped to SI keyboard special function keys as shown below.
This mapping allows us to work only using PC keyboard even if SI keyboard is not
available.

PS2 Keyboard SI Keyboard USB keyboard

F1 Soft key 1 F1
F2 Soft key 2 F2
F3 Soft key 3 F3
F4 Soft key 4 F4
F5 Soft key 5 F5
F6 Power On/Off F6
F7 Rezero F7
F8 Tare F8
F9 PF (Paper feed) F12
F10 * (Star) F10
F11 MSW #1 F11
F12 MSW #2 F9

During power ON, if keyboard controller is not working then SI will be switched
Keyboard-fail

Some of soft key function can also be mapped to PC keyboard keys as shown below:

PC Keyboard SI soft keys

(Up arrow) Up

(Down arrow) Down

(Right arrow) Select

(Left arrow) Abort, Back, No

(Enter) Enter, Yes, Use, Save, Ok, Send, Test, DIO, Output, Next,
Print, Material (PLU).

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(Back Space) Clear

Esc Quit, Escape to application (This is also done using

Tare key).

 Ctrl, Tab, Alt, delete, Insert, Home, End, Page up, Page down, Print screen,

 Numeric Keypad will work only as numbers.

3. Bargraph

It provides the user visual indication of check counting/weighing application. It shows

whether or not quantity/weight of the sample is within the range of a specified target.

UNDER RANGE OVER

 Bargraph comprises of 15 LEDs.

 First 5 LEDs are red in color which indicates under weight.

 Next 5 LEDs are Green in color which indicates weight is within the range.
 Last 5 LEDs are Orange in color which indicates over weight.

For the following conditions, the bargraph will not function

1. If either minimum value or maximum value is zero.
2. Not in check counting/weighing application mode.

Three types of bargraph display is possible called single colour, all colour and BG Check
Weigh. This option is selected in

In Single colour, at a time the bargraph display will be shown either in Red or Green or
Orange based on the current quantity/weight.

In All colour bargraph is continuous i.e. if quantity/weight is more than maximum then
bargraph is shown in Red, Green, and Orange.

In BG Check Weigh, bargraph depends on check counting/weighing:

 When quantity/weight on the platter is between PLU Min Limit quantity/weight and PLU
minimum quantity/weight, all red LEDs will be displayed.

 When quantity/weight on the platter is between PLU minimum quantity/weight and PLU
maximum quantity/weight, all Green LEDs will be displayed.

 When quantity/weight on the platter is above PLU maximum quantity/weight, all orange
LEDs will be displayed.

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IV. BASIC FUNCTIONS

1. Switching On And Off

Briefly pressing (ON/OFF) key, switches SI on or off.

Essae -
check of currently available hardware configuration takes place. If any hardware
fail ogramming is not done, during
Programming Default
Fields.....

Once the weight display appears, SI is ready to operate.

The power on will also recall the last selected application, last soft key page, the last active
scale, PLU selected for the active scale if any.

Switch off key will work only in application mode.

2. Setting Date And Time

 Time can be set in 24 hours format only. Date and time are to be entered in

 Press Menu soft key.

 Press Down soft key to navigate to Settings.

 Press Select soft key.

 Select Date and time by pressing Select soft key.

 Clear old date and time by pressing Clear

Date Time D M Y H M S 06092008173855
Alarm > soft key continuously till all the characters
Key Buzzer are cleared.
Machine Number  Use keyboard to enter date and time in
Machine Name DDMMYYYYHHMMSS and confirm
Enter Back Change A Clear
with Enter soft key. Incorrect inputs can be
deleted with the Clear soft key.

 To return to application mode press key.

3. Counting/Weighing

 Place the object to be weighed on the platter.

 This will be displayed only if 2 scales are present.
1 in the symbol indicates scale #1 is selected, indicates Scale #2 is selected.
 Wait until the weight is stable.

This symbol appears when weight is Stable.

 If check counting, do sampling. Symbol warns the user weight on the platter is
insufficient for sampling. Sampling process explained below in 3.1.

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 If check weighing read indicated weight or if check counting read indicated weight, unit
weight and quantity.
 Following symbols indicates the type of the weight displayed.

Net weight is indicated by this symbol.

Gross weight is indicated by this symbol.

NOTE: All the above symbols are optional. They will be displayed only if the
corresponding option is selected.

 To change the display weight from Net weight to Gross weight and vice verse, press
NetGross soft key.

 This symbol will be displayed if accumulation is done.

In Gross weight display mode, quantity will be blank.

3.1 Sampling

process of finding the Unit weight for the given number of samples or vice-versa.

Different ways sampling:

 User can directly press Pieces soft key (soft key page #4), by default SI will do sampling for
10 samples (when unit weight is zero) or if any increment in last sampled quantity it will
sample for that quantity (whatever the quantity displayed in screen). If any error occurs
while sampling corresponding error/status message will be displayed.

 User can directly enter the quantity (number of samples) and press Pieces soft key SI will do
sampling for those many samples. For any valid quantity or if any error during sampling SI
will display corresponding error/status message.

 If user knows the unit weight of 1000 pieces, press U Weight soft key, enter the unit weight
and then press Set soft key.

 If user wants to enter the unit weight for other than 1000 pieces, first enter the number of
pieces, press Pieces soft key then enter the unit weight of the entered pieces and then press
Set soft key. For any invalid unit weight/pieces, SI will display error/status message.

NOTE: In the application screen while displaying unit weight, SI will calculate unit weight
for 1000 pieces from the entered unit weight and quantity and displays the same.

 press U Weight soft key,

keep the samples on platter (weight of samples will be displayed for Net Wt filed), and
enter the quantity (number of samples), then press Pieces soft key so that entered quantity
will be updated for PCS field and then press Set soft key. For any invalid unit weight/pieces,
SI will display error/status message.

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 While editing PLUs, if user wants to find the unit weight through sampling for the field Unit
Weight/1000, place the samples on platter enter the number of samples with
end and press Enter soft key, SI will do sampling and assigns unit weight for 1000 pieces
directly.

4. Weighing With Tare in Active Scale

There are two methods for tarring weights: One Touch Tare and Digital Tare. The Tare
operation temporarily overrides the currently selected PLU tare if any.

4.1. One Touch Tare.

 This method is used when tare weight is not known.

 Place the empty weighing container on the platter.
 Press key to tare the weighing container.
 Once the weight is tarred, Zero display and tare symbol will appear.
 Place the material to be weighed in the container and then read the weight.

o If automatic tare is activated then there is no need to press tare key.

o The tare weight is retained until either a new tare is determined or the SI is
switched off.

4.2. Digital Tare

 In application mode, enter numerical

values directly in the currently Enter PLU No./PCS/Tare kg
selected unit and then press tare key.
 The tare values entered will appear in 1.5>
the display with a negative sign and
PLU Back A Clear
the symbol .
 As soon as the weighing container with the corresponding weight is placed on the
platter, the zero display appears.

4.3. Clearing Tare

Do Tare operation either by one Touch tare or digital tare method as above.
Remove the weight along with the container, the display will read tare value, press
key, Tare will get cleared.

If auto Tare clear is enabled and auto tare clear condition is satisfied, the tare will
get cleared automatically once you remove weight along with the container.

4.4 Switch between gross and net weights

 Place the empty weighing container on the platter and then press key or enter
tare weight value if a known tare weight has already been established and then
press .
 Place the material to be weighed in the container, check the weight displayed, if net
weight is displayed then read the indicated net weight. To read gross weight Press
NetGross key and then read the indicated gross weight.

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5. Rezero Operation

1234

1000PCS
8888888kg
Light Emitting Diode Load
0.50524
20/09/09 10:20
REC:1234 Min: 0. 500 Max:10.500
Pieces U Weight DispHld Acumulat >>
Weight can be zeroed at any time with the key in application mode provided the
following condition:

5.1. Limit

Weight can be rezeroed only if it is within the range specified in rezero tracking range
(i.e. ).

5.2. Rezero when weight is stable

This condition depends on the option selected in

Rezero on stable .

5.3. Rezero when tare present

Zeroing of weight when tare is present depends on the option selected in Menu> Scale>

8888888
maximum of 2.5 second if conditions for successful operation of rezero not yet attained.

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V. ENHANCED FUNCTIONS

1. Password

We can set user password for entering into menu. By default no password is present. Follow below
steps to set up a new password or alter existing password.

1. User password can be set

SET PASSWORD (4D) .
New Password ?
Enter Back Clear
2. Enter the password. Password should be only 4
digit numeric value.

3. Entered numbers are indicated by *.

4. Any value other then numbers are indicated by

SET PASSWORD (4D)
New Password ? ***?
5. Press Enter soft key to save the password.
Enter Back Clear

6. Once Enter soft key is pressed, SI will prompt to

retype the same password for confirmation.
SET PASSWORD (4D)
7. Enter same password again.
Retype Password ? ****
Enter Back Clear 8. If both passwords are same then SI will display
Accepted e.

9. If passwords are different then SI will prompt to

enter New password.
SET PASSWORD (4D)
Retype Password ? Accepted 10. Incorrect inputs can be deleted with the Clear
Enter Back Clear
soft key.

11. Press Back soft key to exit password setting

screen without storing any changes.

If any user password is present then password is prompted every time while entering menu.

Password?

Back Clear

2. PLU
The following operations describe the working of the PLU.

All weights & Quantity Values are to be programmed with respect to net weight.

2.1. PLU Record

Each PLU record contains the following details

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1. PLU Number: Any number between 0001 and 9999.

2. PLU code: Maximum 20 digit alphanumeric value.
3. PLU Name: Maximum 20 characters.
4. PLU Type: It can be PCS or WEIGHT. Is should be PCS for check counting and
WEIGHT for check weighing.
5. Tare Weight: Should be <= Tare limit.
6. Unit weight/1000: Unit weight per 1000 pieces in check counting. User can enter
known unit weight directly for 1000 pieces or user can sample for unit weight by
keeping samples on platter and entering quantity with the end
of quantity value. Here net weight will be displayed and user can use REZERO and
TARE keys for rezeroing and One touch tare respectively.
7. Target: In check counting, it will be target quantity and it should be less than
maximum quantity i.e. 999999
In check weighing, it will be target weight and it should be
less than scale capacity.
8. Minimum: In check counting, it will be minimum quantity and it can be between 0
and 999999.
In check weighing, it will be minimum weight and it should be
less than scale capacity.
9. Maximum: In check counting, it will be maximum quantity and it can be between
0 and 999999.
In check weighing, it will be maximum weight and it should be
less than scale capacity.
10. Min Limit: In check counting, it can be between 0 and 999999.
In check weighing, it should be less than scale capacity.
11. Wt-Log Condition: Any one of the following options can be selected: All Weight,
within range, under weight, over weight.
12. Activate DIO #1: Any one of the following options can be selected: No, all weight,
within range, under weight, over weight.
13. Activate DIO #2: Any one of the following options can be selected: No, all weight,
within range, under weight, over weight.
14. Activate DIO #3: Any one of the following options can be selected: No, all weight,
within range, under weight, over weight.
15. DIO Time Delay: Time delay after which DIO will activate and delay should be
entered in milliseconds.
16. DIO Active Time: DIO Active time (amount of time DIO will be activated) and
should be entered in milliseconds.
17. Setpoint #3:
18. Setpoint #4:
19. Setpoint #5:
20. Setpoint #6:
21. Setpoint #7:
22. Setpoint #8:
23. Info #1:
24. Info #2:
25. Info #3:

 Setpoints #3 to #8 is required when output type is set as Logic 1 or Logic 2.

 Setpoints #3 to #8 can be weight or pieces depending on the PLU type.
 Values of Minimum, maximum and Setpoints from #3 to #8 should be in
ascending order.
 Info #1 to #3 supports up to 55 characters.

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 Maximum number of PLU records is 5000.

 PLU Search by Name, code and number is present in PLU menu.
 PLU can be recalled either by number or by code. By default PLU is recalled by
number.

 There are two methods to recall PLU.

Enter PLU No./PCS/Tare kg
o Enter PLU number or code depending 1>
APPLE
on current selection and then press
PLU soft key. PLU Back Pieces A Clear

o Press PLU soft key, enter PLU no or Enter PLU No.

code and then press PLU soft key. 1>
APPLE

PLU Back A Clear

To clear the current PLU, press 0 key in application mode and then press
PLU soft key. It clears Min, Max and PLU name from the application screen.

 Application screen will display selected PLU name.

 Min, max and tare values of selected PLU can be changed. But these changes are
temporary till SI is switched off or if PLU is edited.
 We can change Min, max and tare values of selected PLU without using Edit soft key
in the following way:
o To change Min and max values:
Press corresponding Min or Max soft keys, enter numerical values and then press
Set soft key to update the value.
o To change Tare value:
In application screen enter values in current unit and press to update tare
value.
If PLU records are not present.

PLU No. Search? > When no PLU records are available, SI

NO PLU ADD NEW
NO PLU ADD NEW prompt you to create a new PLU record.

IfUse
PLU records
Back are Down
present. Up >>

 PLU records can be listed in ascending order based on number, name or by code.
 Press Select soft key to select the type of list.
 Press Up soft key to select the previous PLU records.
 Press Down soft key to select the next PLU record.
 To search a particular PLU record, enter values directly. E.g. if PLU is listed based
on numbers then enter PLU number of the record you want to search.
 Press Use soft key to use the selected PLU record.

2.2. PLU Operations

Following soft keys are provided in three different pages for performing various
operations on PLU. To select different soft key pages, press >> soft key.

Use Back Down Up >>

 First soft key page
Delete Edit A Clear >>
 Second soft key page
Copy New >>

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 Third soft key page

 Search:

PLUs can be searched by Number, Name or Code. Suppose we are searching by PLU
numbers then enter PLU number. If it is present corresponding PLU will get
highlighted, we can operated on that. If it is not present then, the nearest PLU will get
highlighted.
PLU numbers are listed in the ascending order.
PLU names and PLU codes are listed in the following order:
Special printable characters
Space
Number
Lower case
Uppercase
Non Printable characters
E.g.

Available PLU names PLU names Listed by SI

AAB ?a
AaB ?ab
?AB ?AB
?ab Ab
aAB 123
?a aAB
Ab AaB
123 AAB

 Delete :

Select the PLU record to be deleted using Up PLU No. Search ? >
ABC 1 .
and Down soft keys or directly enter PLU 2
No. 3
Press Delete soft key to delete selected PLU
record. Delete Edit A Clear >>

Once Delete soft key is pressed, display will PLU No. Search? 1>
ABC 1 .
look like this. Press YES soft key to delete 2
selected PLU. 3

Press No soft key to cancel deleting of a PLU Delete ? No Yes

record.
 Edit :
Details of PLU can be edited.

PLU Editing: 1 o Select a PLU record to be edited and then

PLU Number . 1
PLU Code
press Edit soft key. Following screen will be
PLU Name displayed.
Tare Weight
Select Back Down Up Save o Edit PLU record.

PLU Editing: Save and Exit? .

o Press Back soft key to retain old values.
PLU Number . 1
PLU Code
PLU Name
Tare Weight 22 Essae-Teraoka Ltd
Target weight
No Yes
SI-810 Check Counting/Weighing User Manual Rev no.21 S.W Ver: SICC31.11

o When Back soft key is pressed following

screen will be displayed. Press Yes soft key if
you want to save changes. Press No soft key
if you
PLU Editing: PLU exists. Overwrite? .
o After editing press Save
PLU Number . 1
PLU Code save PLU, the changes will not be updated.
PLU Name
Tare Weight
Target weight
No Yes

o When Back soft key is pressed above screen will be displayed. Press Yes soft
key if you want to save changes. Press No soft key if y
changes.
 A / a:
o
o This key toggles between A and a
o A Indicates upper case characters can be entered.
o a Indicates small case characters can be entered.
o Case change is applicable from SI keyboard only.

 Clear: This key is used to clear characters entered. To clear all the characters at once press
REZERO key.

 Copy:
Details of one PLU record can be copied to another PLU record.
Once PLU record is copied, in source and destination PLU record,
only PLU no will be unique value and all other details will be same.
1. Select the PLU record to be copied by using
PLU No. Search ? > Up and Down soft keys present in different
ABC 1 . soft key page.
2
3
2. Press Copy soft key to copy the details of the
Copy New >> selected PLU record.

3. Once the Clear soft key is pressed, display

Copy PLU No. : 1 to PLU No. : 10 will look like this
Apple 1 .
2
3
4. Enter destination PLU No to which you want
to copy the details of selected PLU record.
Ok Back Clear
5. Press Ok soft key to copy the details.

6. Press Back soft key to exit without copying.

PLU Editing: 2
 New: PLU Number . 2
PLU Code
To create new PLU, press New soft PLU Name
Tare Weight
key. All operations are similar to
Select Back Down Up Save
Edit.

 Use: This soft key is used to select PLU record in the application. First select PLU record
and then press Use soft key. Once Use soft key is pressed, SI will return to
application mode.

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Delete All PLUs

This is used to delete all PLUs. This option can be selected in Menu> PLU> Delete All
PLUs.
SURE TO DELETE ALL PLUs ?
As soon as this option is selected, following
screen will be displayed, Press Yes soft key
to delete all PLUs. If Yes soft key is pressed
t Deleting PLUs Back Yes
message.
Press Back SURE TO DELETE ALL PLUs ?
delete PLUs.
Deleting PLUs….

Back Yes

3. Universal Serial Bus (USB) Host

One USB host connector is provided to connect pen drive to SI for dumping the logged records into
Pendrive.
For using USB Port, do the following settings in SI.
o Go to Menu >Hardware Configuration > RS232 Status > RS232 #2 / RS485 and select
RS232.
o Go to Menu >Communication >RS232 > RS232 #2 / RS485> Handshake, set it to Hardware
and other settings should be 9600,8,N,1.
o Go to Menu >Mapping Logical Device >Pen drive and map to RS232 #2.
o After changing all the above settings restart the SI.

As and when pendrive is connected to SI or during Pendrive : Connected

power up (if pen drive is connected) the screen
(Pendrive screen) will look like this, here
File Name: 12300612.LOG >
Connected
Store Back Clear
12300612.LOG

In the default file name,

o Filename are made up of an 8 character main part and an optional 3 character extension
after dot.
o First 2 digits [12] indicates the starting 2 digits of SI machine number set in Menu > Settings
> Machine Number.
o Next 4 digits [3006] is the current date (date [30] and month [06] each 2 digits) of SI.
o Last 2 digits before. (Dot) indicates is the current hour of SI time.
o After dot only three indicates file contains
logged records.

Use Clear soft key to edit the default file name. Press Store soft key to dump the logged records to
pendrive. Press Back soft key, to come back to application screen from pendrive screen.

While dumping into pendrive user can cancel or pause dumping. If user press Back dumping will be

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When pendrive is removed, SI will display status Pendrive : Removed

Removed File Name: 12300612.LOG >
pendrive screen will be removed automatically.
Store Back Clear
Filenames
The SI can create files on a FAT file system on a disk. It will perform checks on filenames and will
display an error message, if a filename contains invalid characters or file name is too large.
Valid Characters
Filenames must be uppercase letters and numbers or one of the following characters: -_@~`
!(){}^#&
Important: Long file names in FAT32 file systems are not supported.

Valid Filenames
Filenames are made up of an 8 character main part and an optional 3 character extension. The

rules are used to form a valid filename:

o In a filename, all the lower case alphabets are converted to upper case and it will be
displayed before dumping logged records to pendrive.

o If the last character is (dot) in a file Pendrive : Connected

name, it will be truncated. If filename
already exist in pendrive SI will ask
File Name: 12300612.LOG >
conformation for over writing and the File Already Exist.. Over Write?
display will look like this. No Yes

o If file name is blank or if the filename has Pendrive : Connected

no extension and the main part of the name File Name: File Name Err
is longer than 8 or if extension is more
Store Back Clear
ssage, when user press Store
soft key, like as shown in the below figure.
o If the user enters any invalid character for filename other the valid characters explained
Store soft key as
shown below.
Pendrive : Connected
File Name: Invalid File Name
Store Back Clear
General limitations
All firmware versions support pendrive devices formatted in FAT12, FAT16 or FAT32 file systems
only where the sector size is 512 bytes. No other file systems or sector sizes are allowed.
NOTE
o If user wants to dump the logged records based on selection criteria to pendrive, set selection
criteria in Reports before connecting pendrive or if user already in pendrive screen press
Back and set selection criteria and then remove and connect the pendrive or switch off and
then switch on SI to go to the Pendrive screen.

o If free space is less in pendrive SI will take more time to display appropriate status/error
message and operation will be slow.

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o If no free space in pendrive and if user tries to write into pendrive SI wil

o USB Host circuit diagram is shown below in page no.142.

Both USB Host and S485 cannot be possible. Either one can be present.

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VI. COMMUNICATION

1. Baud Rate setting of RS232 #1 to 5

Press Baudrate . 9600

Databits
Parity
Stopbits
Press Select soft key, the current value will
Handshake
be highlighted. Clear all the digits of baud Enter Back Change A Clear
rate and then enter new value using numeric
keys. Press Enter soft key to store the value.

If the menu option is selectable type (for E.g. Parity) use change soft key for selecting the
right option. Like this program remaining communication parameters of RS232 #1.

Use same procedure for programming RS232 #2 to 4.

RS232 #5

RS232 #5 can have baud rate of either 19200 or 57600.

By default 57600 is set with 8 N 1 permanently. It also provides +15V, 250mA power on the
connector, please refer circuit diagram. This port can only transmit data and no receive is
possible.

We recommend using this port for remote display, serial printer where bidirectional
communication is not required

2. Weight Data #1-4

Weight Data can support 7 types of Weight transfer mode namely:

 Stream
 Command
 Manual
 Auto transfer
 NCI4000
 Milkotronics
 SICS

Weight data will be sent only if following conditions are satisfied:

o In

o
.

Rezero command and Tare command:

These commands will work only in ESSAE standard communication modes like
stream mode, command mode, and manual mode.
Command required to do Re-zero is Ctrl+R.
Command required to do Tare is T or t.

Note: Ctrl+R is only implemented in Weight Data #1.

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Stream Mode

In stream mode the selected weight data is sent continuously.

Manual Mode

In manual mode when * key is pressed the selected weight data is sent.

Command Mode

In command mode,
Command required to get weight data is ctrl+E.

Auto Transfer

If Auto Transfer mode is selected, SI will send current weighing result to the peripheral
devices automatically.

Start STX The start of data

02H

Weight/quantity Delimiter CR The end of data

0DH
End LF The end of Text 0AH
: Gross Weight (3AH)
0 Net Weight (30H)
Numeric Header 4 Tare Weight (34H)
1 Unit Weight (31H)
2 Quantity (32H)
G Gross Weight (47H)
N Net Weight (4EH)
Alpha Header T Tare Weight (54H)
U Unit Weight (55H)
Q Quantity (51H)
Weight Stable SOH Weight stable (01H)
NUL Weight unstable (00H)

General Data Format (All options are enabled from the Menu)

Weight
Description Start Stable status Header Weight Unit Delimiter Unit
Delimiter
ASCII STX SOH/NUL :/G Gross Wt space g /kg/lb/lt CR
No.of Characters 1 1 1 1-8 1 2 1

Weight
Description Header Weight Unit Delimiter Unit
Delimiter
ASCII 0/N Net Wt space g /kg/lb/lt CR
No.of Characters 1 1-8 1 2 1

Weight
Header Weight Unit Delimiter Unit
Description Delimiter
ASCII 4/T Tare Wt space g /kg/lb/lt CR
No.of Characters 1 1-8 1 2 1
Weight
Description Header Weight Unit Delimiter Unit
Delimiter

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ASCII 1/U Unit Wt space g /kg/lb/lt CR

No.of Characters 1 1-8 1 2 1

Quantity
Description Header Quantity Unit Delimiter Unit End
Delimiter
ASCII 2/Q Quantity space PCS CR LF
No.of Characters 1 1-8 1 3 1 1

 Following options are controlled in

Weight Data #1-
 STX, Stable status, Header, Unit, are optional.
 All (Gross wt, Net wt and Tare wt) or any one of the three weights or no weight
output are optional.
 Similarly quantity & Unit weight or any one or no output are optional.
 Unit delimiter will be output if unit output is enabled.

NCI4000

NCI4000 is basically command based mode meant for OPOS driver.

The following commands are available.

1. W <CR> (Read Weight)

Reply = <LF>xx.xxxUU<CR><LF>Shh<CR><ETX>
2. S <CR> (Read Status)
Reply = <LF>Shh<CR><ETX>
3. Z <CR> (Zero)
Reply = <LF>Shh<CR><ETX>
4. u <CR> (Read Unit)
Reply = <LF>x<CR><ETX>
5. m <CR> (Read Capacity)
Reply = <LF>xx<CR><ETX>

Options such as Weight output, Weight Header, Stable Weight

Transfer, Weight Data Length, Stable Status Flag, Skip STX,
Weight Unit have NO EFFECT on this mode.

Milkotronics
If wt is 125.45 display on hyper terminal as +000125.45kg.
For negative weight, Command wont response.
For over flow & under flow, Command wont response.
Command 'Wn' --> Weight will be displayed n times. (ie. n varies from 1 to 9).
Command 'T' or 'Z'--> will perform as one touch tare.
Total no. bytes are 15. They are as follows
o 1st byte  + (Sign).
o 2nd to 8th bytes  Weights before decimal point.
o 9th byte  . (Decimal point).
o 10th & 11th byte  Weights after decimal point.
o 12th & 13th byte  Unit (ie. Kg/lt)
o 14th byte  Carriage return.
o 15th byte  Line feed.

SICS
Sample

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I2 A "SI-810 Standard 15.001 kg"

I4 A ""
I2 A "SI-810 Standard 15.001 kg"
I4 A ""
I2 A "SI-810 Standard 15.001 kg"
I4 A ""
I2 A "SI-810 Standard 15.001 kg"
I2 A "SI-810 Standard 15.001 kg"
I4 A ""
I2 A "SI-810 Standard 15.001 kg"
I4 A ""
I2 A "SI-810 Standard 15.001 kg"

Following command implemented in MT-SICS.

Refer for command syntax “b-s-al-pl-sics-e-11780447.pdf” document

MT-SICS 0 version 2.3x

&
MT-SICS 1 version 2.2x

 S
 SI
 SIR send and repeat

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 Z
 ZI
 T
 TI
 TA
 TAC tare clear
 I2 inquiry of balance type
 I4 machine serial number
 @ Reset
 K 1 Enable keyboard
 K 2 Disable keyboard
 SNS 1 - Select Scale 1

 SNS 2 – Select Scale 2

One Touch Tare

should be set to
Press T/t key on the selected physical device
to tare. The tare conditions for un Menu> Scale> Scale #1> Tare> One

3. Print Data commands.

To print all Records

Press Ctrl r on the selected physical device to which print data is mapped to for printing
all records without any selection criteria.

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To print only selected Records

Press Ctrl s on the selected physical device to which print data is mapped to for printing
only records matching selection criteria.

To delete all Records

Press Ctrl x on the selected physical device to which print data is mapped to for initiating
SI to delete all logged records.

SI will send some random character to the selected physical device.

Now send same character from the selected physical device to SI.
If the character sent and character received by SI is same then, SI will delete all the

message.

To Select Standard format

Press Ctrl a on the selected physical device to which print data is mapped to for selecting
Standard formats.

To Select Custom Format

Press Ctrl b on the selected physical device to which print data is mapped to for
selecting Custom formats.

4. Digital Input/Output

The output options for the DIO is present in

. Output type can be one of the following:
Logic #1(Bar)
Logic #2(Dot)
Logic #3
Within Min & Max
Logic #4
Log DIO Output
Level Control

Only Except logged DIO output option the DIOs are output based on the weighing
conditions.
Minimum, Maximum, Set point #3 to #8 should be programmed in PLU and recalled for
proper working of DIO outputs.
Min limit in PLU is applicable only to Logic #3, within min & max and outside min & max.

Logic #1(Bar) : The DIO outputs are given successively based on the weight/quantity. In
this mode more than one active DIO output is possible. Minimum, Maximum, set point #3
to #8 should be programmed in ascending order.

Logic #2(Dot): Only one Active output is possible in this mode. Minimum, Maximum, set
point #3 to #8 should be programmed in ascending order.

Logic #3: Only min limit, minimum and maximum are required, other values will not
have any effect on output. Only DIO #1 and #2 is possible. This output type is useful for
giving green lamp and red lamp indication.

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Within Min & Max: Only min limit, minimum and maximum are required, other values
will not have any effect on output. Only DIO #1 and #2 is possible. This output type is
useful for giving only green lamp.

Logic #4: Only min limit weight/quantity, minimum weight/quantity and Maximum
weight/quantity are required, other values will not have any effect on output.

 When weight/quantity is > = to min limit and < minimum DIO #3 will be
activated.
 When weight/quantity is < = to minimum and < = maximum DIO #4 will be
activated.
 When weight/quantity is > maximum DIO #5 will be activated.

Log DIO Output: Here on successful logging, DIO #1 to #3 are activated based on the
programmed conditions such as no, all weights, within range, under weight, over weight.
DIO time delay can also be set in the PLU. The DIO will be active for set duration; if DIO
time delay is 0 then, none of the DIO are active.

is not applicable
here.

Level Control: Only min limit weight/quantity, minimum weight/quantity and maximum
weight/quantity are required, other values will not have any effect on output. When
weight/quantity is equal to maximum weight/quantity DIO #1 will be activated and DIO
#1 is deactivated when weight reaches min limit weight/quantity.

NOTE: min limit, minimum and maximum can be weight or quantity.

DIO outputs for Different weight conditions:

DIO #1 #2 #3 #4 #5 #6 #7 #8
Logic #1 (Bar)
Current Weight/quantity < Minimum IA IA IA IA IA IA IA IA
Current Weight/quantity < Maximum A IA IA IA IA IA IA IA
Current Weight/quantity < Setpoint #3 A A IA IA IA IA IA IA
Current Weight/quantity < Setpoint#4 A A A IA IA IA IA IA
Current Weight/quantity < Setpoint #5 A A A A IA IA IA IA
Current Weight/quantity < Setpoint #6 A A A A A IA IA IA
Current Weight/quantity < Setpoint #7 A A A A A A IA IA
Current Weight/quantity < Setpoint #8 A A A A A A A IA
Current Weight/quantity ≥ Setpoint #8 A A A A A A A A
Logic #2 (Dot)
Current Weight/quantity < Minimum IA IA IA IA IA IA IA IA
Current Weight/quantity < Maximum A IA IA IA IA IA IA IA
Current Weight/quantity < Setpoint #3 IA A IA IA IA IA IA IA
Current Weight/quantity < Setpoint #4 IA IA A IA IA IA IA IA
Current Weight/quantity < Setpoint #5 IA IA IA A IA IA IA IA
Current Weight/quantity < Setpoint #6 IA IA IA IA A IA IA IA
Current Weight/quantity < Setpoint #7 IA IA IA IA IA A IA IA
Current Weight/quantity < Setpoint #8 IA IA IA IA IA IA A IA
Current Weight/quantity Setpoint #8 IA IA IA IA IA IA IA A
Logic #3
Min Limit < Current Weight/quantity < Minimum A IA IA IA IA IA IA IA
Minimum Current Weight/quantity Maximum IA A IA IA IA IA IA IA
Current Weight > Maximum A IA IA IA IA IA IA IA
Within Min & Max

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Min Limit < Current Weight/quantity < Minimum IA IA IA IA IA IA IA IA

Minimum Current Weight/quantity < Maximum A IA IA IA IA IA IA IA
Current Weight/quantity > Maximum IA A IA IA IA IA IA IA
Logic #4
Min Limit <= Current Weight/quantity < Minimum IA IA A IA IA IA IA IA
Minimum Current Weight/quantity ≤ Maximum IA IA IA A IA IA IA IA
Current Weight/quantity > Maximum IA IA IA IA A IA IA IA
Level Control
Current Weight/quantity >= Maximum A IA IA IA IA IA IA IA
Current Weight/quantity <= Minimum IA IA IA IA IA IA IA IA

5. Analog output (Current/Voltage)

Current/Voltage output is optional. We can set in one of the following output mode:
4-20mA
0-20
0-24
0-5V
0-10V

Calibration of current/voltage output is to be done for the selected output mode. This has to
be done for any changes in current/vol Menu> Diagnostic> Analog
command along with offset and span trimmer present on the main board. The
procedure for calibration is available under Diagnostics Analog Output.
Menu> Hardware Configuration> A . Either current
or voltage output is possible at a time. Any change in the output mode requires power OFF.

The current/Voltage output range can be related to net weight or gross weight. This can be
Menu> Communication> An . By default Current/Voltage
output range corresponds to gross weight.

0-5V and 0-10V selection needs a Hardware change in addition. (For more information
please refer main board circuit diagram sheet 4). By default the components are meant for
5V.
6. RS485

RS485 is a balanced line, half-duplex transmission system allowing transmission distances of

up to 1.2 km

not respond within a pre-

6.1. RS485 Standard

The master always initiates communication and slave responds to command.

The command frame basically contains START, RS485 ID, COMMAND & END fields and
all fields are mandatory. The RS485 ID programmed into each SI should be unique in a
network. The slave will respond with echo of command frame if conditions in the
weighing scale are not OK for output response to be sent. This basically depends on menu
settings and current application mode.
If a command frame not recognized by the SI is sent, then it will be echoed to the host.
This feature may be used to check transmit & receive physical channel.

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6.1.1 General Commands

FIELD -> START RS485 ID COMMAND END

CHARACTER : XX X CRLF
NO OF
1 2 1 2
CHARACTERS

START:

ID: D. The ID should be unique for each SI. The

length of ID should be 2 characters. A unique RS485 ID is to be programmed in each SI.

COMMAND: One character alpha. Following commands are applicable:

R/r: Read all logged records.
S/s: Read records matching selection criteria.
W/w: Read current weight.
T/t: One Touch Tare.
Z/z: Rezero.
X/x: Delete all logged Records.
A/a: Select Standard format.
B/b: Select Custom format.
N/n: Read New Records
C/c: Acknowledge of All records Read

END: The query should be terminated with CRLF characters.

6.1.2 Weight Command

FIELD -> START RS485 ID COMMAND END
W
Characters : XX CRLF
w
No. of
1 2 1 2
Characters

POSITIVE RESPONSE FOR WEIGHT COMMAND

The response output depends on Menu settings of weight data #4. The maximum data
output response condition is shown below:

Start of Stable Unit

Description ID Delimiter Start Header Weight Unit Delimiter
Response status Delimiter
ASCII : 00-99 CR STX SOH/ NUL :/G Gross Wt space g /kg/lb/lt CR
No. of
1 2 1 1 1 1 1-8 1 2 1
Characters

Description Header Weight Unit Delimiter Unit Delimiter

ASCII 0/N Net Wt space g /kg/lb/lt CR
No. of Characters 1 1-8 1 2 1

Weight
Header Weight Unit Delimiter Unit
Description Delimiter
ASCII 4/T Tare Wt space g /kg/lb/lt CR

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No. of Characters 1 1-8 1 2 1

Weight
Description Header Weight Unit Delimiter Unit
Delimiter
ASCII 1/U Unit Wt space g /kg/lb/lt CR
No. of Characters 1 1-8 1 2 1

Quantity
Description Header Quantity Unit Delimiter Unit End
Delimiter
ASCII 2/Q Quantity space PCS CR LF
No. of Characters 1 1-8 1 3 1 1

 Menu> Communication> Weight Data>

 STX, Stable status, Header, Unit, are optional.

 All (Gross wt, Net wt and Tare wt) or any one of the three weights or no weight
output are optional.
 Similarly quantity & Unit weight or any one or no output are optional.
 Unit delimiter will be output if unit output is enabled.

6.1.3 Tare Command

This will do basically one touch operation on the active scale.

FIELD -> START RS485 ID COMMAND END

T
CHARACTER : XX CRLF
t
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE FOR TARE COMMAND

The tare operation will execute successfully if weight is stable and positive frame
response is sent.

FIELD -> START RS485 ID COMMAND Delimiter STATUS END

T
CHARACTER : XX CR OK CRLF
t
NO OF
1 2 1 1 2 2
CHARACTERS

NEGATIVE RESPONSE FOR TARE COMMAND

If weight is not stable, then negative response shown below will be sent.

FIELD -> START RS485 ID COMMAND END

T
CHARACTER : XX CRLF
t
NO OF
1 2 1 2
CHARACTERS

6.1.4 Rezero Command

This will do basically Rezero operation on the active scale.

FIELD -> START RS485 ID COMMAND END

CHARACTER : XX Z CRLF

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z
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE FOR REZERO COMMAND

The Rezero operation will execute successfully if weight is stable and positive frame
response is sent.

FIELD -> START RS485 ID COMMAND Delimiter STATUS END

Z
CHARACTER : XX CR OK CRLF
z
NO OF
1 2 1 1 2 2
CHARACTERS

NEGATIVE RESPONSE FOR REZERO COMMAND

If weight is not stable, then negative response shown below will be sent.

FIELD -> START RS485 ID COMMAND END

T
CHARACTER : XX CRLF
t
NO OF
1 2 1 2
CHARACTERS

6.1.5 Read All Logged Records Command

All Logged records will be sent on receiving this command. If no records are present then
data will be blank in the response. If SI is not in check counting/weighing application
mode, then this command will be discarded.

FIELD -> START RS485 ID COMMAND END

R
CHARACTER : XX CRLF
r
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

FIELD -> START RS485 ID COMMAND Delimiter Data END

R
CHARACTER : XX CRLF Formatted CRLF
r
NO OF
1 2 1 2 Variable size 2
CHARACTERS
No negative response is sent for this command

6.1.6 Read Logged Records With Selection Criteria Command

Logged records matching selection criteria will be sent on receiving this command. If no
records are present then data will be blank in the response. If SI is not in check
counting/weighing application mode, then this command will be discarded.

FIELD -> START RS485 ID COMMAND END

S
CHARACTER : XX CRLF
s

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NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

FIELD -> START RS485 ID COMMAND Delimiter Data END

S
CHARACTER : XX CRLF Formatted CRLF
s
NO OF
1 2 1 2 Variable size 2
CHARACTERS
No negative response is sent for this command
Formatted Output
:XXS SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
1 CountingPLU1 19-09-2009 13:43 0.250 0.241 0.491 10 LOW
2 CountingPLU2 19-09-2009 13:44 0.000 1.476 1.476 6033 HIGH
3 CountingPLU2 19-09-2009 13:44 0.100 1.380 1.480 3115 HIGH
4 CountingPLU3 19-09-2009 13:45 0.500 0.483 0.983 9662 HIGH
5 CountingPLU4 19-09-2009 13:46 0.987 0.494 1.481 1501 HIGH
6 CountingPLU4 19-09-2009 13:46 0.250 1.234 1.484 4001 HIGH
------------------------------------------------------------------------------
2.087 5.308 7.395 24322
------------------------------------------------------------------------------
Thank you
6.1.7 Delete all logged Records Command

All Logged records will be deleted on receiving this command.

FIELD -> START RS485 ID COMMAND END

X
CHARACTER : XX CRLF
x
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

FIELD -> START RS485 ID COMMAND Delimiter STATUS END

X
CHARACTER : XX CR OK CRLF
x
NO OF
1 2 1 1 2 2
CHARACTERS

No negative response is sent for this command

6.1.8 Select Standard format command

Standard report formats will be selected on receiving this command.

FIELD -> START RS485 ID COMMAND END

A
CHARACTER : XX CRLF
a
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

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FIELD -> START RS485 ID COMMAND Delimiter STATUS END

A
CHARACTER : XX CR OK CRLF
a
NO OF
1 2 1 1 2 2
CHARACTERS

No negative response is sent for this command

6.1.9 Select Custom format command.

Custom report formats will be selected on receiving this command.

FIELD -> START RS485 ID COMMAND END

B
CHARACTER : XX CRLF
b
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

FIELD -> START RS485 ID COMMAND Delimiter STATUS END

B
CHARACTER : XX CR OK CRLF
b
NO OF
1 2 1 1 2 2
CHARACTERS

No negative response is sent for this command

6.1.10 Unknown Command

For instance if an unknown command is sent as shown below:

FIELD -> START RS485 ID COMMAND END

CHARACTER : XX P CRLF
NO OF
1 2 1 2
CHARACTERS

RESPONSE FOR UNKNOWN COMMAND

The response for above command is given below. SI will eco back the
command.

FIELD -> START RS485 ID COMMAND END

CHARACTER : XX P CRLF
NO OF
1 2 1 2
CHARACTERS

6.1.11 Read New Records Command

All new Logged records will be sent on receiving this command. If no news records are

If SI is not in check counting/weighing application mode, then this command will be

discarded.

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FIELD -> START RS485 ID COMMAND END

N
CHARACTER : XX CRLF
n
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

No of
FIELD -> START RS485 ID COMMAND Records Delimiter Data END
Present
R
CHARACTER : XX ,00010 CRLF Formatted CRLF
r
NO OF
1 2 1 6 2 Variable size 2
CHARACTERS
No negative response is sent for this command

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6.1.12 Acknowledge All Records Read Command

After receiving this command, SI-810 will assume that all records are read.

FIELD -> START RS485 ID COMMAND END

C
CHARACTER : XX CRLF
c
NO OF
1 2 1 2
CHARACTERS

POSITIVE RESPONSE

Response
FIELD -> START RS485 ID COMMAND Delimiter

C
CHARACTER : XX OK CRLF
c
NO OF
1 2 1 2 2
CHARACTERS
No negative response is sent for this command

6.1. RS485 Modbus ASCII

In ASCII (American Standard Code for Information Interchange) mode, all messages are
coded in hexadecimal, using 4-bit ASCII character and each 8-bit byte in a message is sent
as two ASCII characters. The main advantages of this mode are that it allows time intervals of
up to one second to occur between characters without causing a timeout error and that
message may be monitored more easily on a simple ASCII terminal.

Return Line Feed pair (Hex (0D) and Hex (0A)).

character. When it is received, every network device decodes the next field to determine if it
is the addressed device.

Following Formats are provided

1. BCD Format: Here a slave sends the weight data as displayed in SI but without
decimal point. Negative weight data is read without sign.

2. Floating Point in Big Endian format: Weight data is converted to floating point
number and then data is sent in Big Endian format (i.e. MSB byte comes first).

3. Floating Point in Little Endian format: Weight data is converted to floating point
number and then data is sent in Little Endian format (i.e. LSB byte comes first.)

4. Integer in Big Endian Format: Weight data is converted to whole number and the
data is sent in Big Endian format.

5. Integer in Little Endian Format: Weight data is converted to whole number and the
data is sent in Little Endian format.

Request

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The example illustrates a request for a single 16-bit Modbus Register.

Number Number Error Error

Start Start
Slave Function of of Check Check
Start Address Address End
Address Code Points Points (LRC) (LRC)
(Hi) (Lo)
(Hi) (Lo) (Hi) (Lo)

character defines the start of query from master.

Slave Address: 8-bit value representing the slave being addressed (1 to 247), 0 is reserved for the
broadcast address.
Function Code: 8-bit value telling the addressed slave what action is to be performed. (SI
supports only 4).
Start Address (Hi): High eight bits of a 16-bit number specifying the start address of the data
being requested.

Start Address (Lo): Low eight bits of a 16-bit number specifying the start address of the data
being requested.

Number of Registers (Hi): High eight bits of a 16-bit number specifying the number of registers
being requested.

Number of Registers (Lo): Low eight bits of a 16-bit number specifying the number of registers
being requested.

Error Check (Hi): High eight bits of a 16-bit number representing the error check value.

Error Check (Lo): Low eight bits of a 16-bit number representing the error check value.

End: The query should be terminated with CRLF characters.

Function
Request Start Address
Code Device Address Number of Registers 2 Byte
2 Byte
1 Byte
BCD Format 0x04 30001 to 30006 0x0000 to 0x0005 0x0001 to 0x0006

Floating Point Big Endian 0x04 30101 to 30106 0x0064 to 0x0069 0x0001 to 0x0006

Floating Point Little Endian 0x04 30201 to 30206 0x00C8 to 0x00CD 0x0001 to 0x0006

Integer Big Endian 0x04 30301 to 30306 0x012C to 0x0131 0x0001 to 0x0006

Integer Little Endian 0x04 30401 to 30406 0x0190 to 0x0195 0x0001 to 0x0006

Response

The example illustrates the normal response to a request for a single 16-bit Register.

Error Error
Slave Function Byte Data
Start Data (Hi) Check Check End
Address Code Count (Lo)
(Hi) (Lo)

character defines the start of query from master.

Slave Address: 8-bit value representing the address of slave, which has just responded.

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Function Code: 8-bit value which, when a copy of the function code in the query, indicates that
the slave recognized the query and has responded. (Also see Exception Response).

Byte Count: 8-bit value indicating the number of data bytes contained within this response

Data (Hi): High eight bits of a 16-bit number representing the register(s) requested in the query.

Data (Lo): Low eight bits of a 16-bit number representing the register(s) requested in the query.
Error Check (Hi): High eight bits of a 16-bit number representing the error check value.

Error Check (Lo): Low eight bits of a 16-bit number representing the error check value.

End: The query should be terminated with CRLF characters.

Response
Number of Bytes Value
(Common for all the formats)

Function Code 1 0x04

Byte Count 1 2 x *N
Data *N x 2

*N = Number of Input Registers

Exception Response

Whenever SI receives a MODBUS message with valid parity and error check but contains
some other error (e.g. a request to set a register to an illegal value or a request for part of a
floating point variable), an Exception code will be generated.

Exceptions are indicated by a value in the function code field of the response greater than Hex
(80), obtained by OR'ing the original function code in the query with Hex (80). For example, if
a function code of Hex (84) and exception code 2 were present in an exception response this
indicates that a function 4 query (Read Input Registers) has resulted in an illegal data address
error.

Slave Function Error Check Error Check

Start Error Code End
Address (Hi) (Lo)

character defines the start of query from master.

Slave Address: 8-bit value representing the address of slave, which has just responded.

Function Code: 8 bit value which is the function code in the query OR'ed with Hex (80),
indicating the slave either does not recognize the query or could not carry out the action
requested.

Error Code: 8-bit value indicating the nature of the exception detected.

Error Check (Hi): High eight bits of a 16-bit number representing the error check value.

Error Check (Lo): Low eight bits of a 16-bit number representing the error check value.

End: The query should be terminated with CRLF characters.

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Error
Number of Bytes
(Common for all the formats)

Function Code 1 0x84

Error Code 1 01/02/ 03/04

The error codes and the corresponding types of error returned are given in the following table:

Error Code Error Name Description

01 Illegal Function Function Code not Supported by SI

Attempt to access an invalid address or an attempt to read part of a

02 Illegal Data Address
floating point value

03 Illegal Data Value Number of Points requested is > 0x006.

Occurs for the following errors:
Weight Underflow
04 Invalid Data Read
Weight Overflow
Disp Resolution Error
E.g.

If you want to read current Gross, Net and Tare weight from SI in BCD format then send Request
in the following way:
Request
:010400000006F5$0d$0a (Testing in Terminal)

: Start of Text
01 Slave Address
04 Function Code (Read Input Register).
0000 Start Address (In BCD Format)
0006 Number of Registers Requested.
F5 LRC (Longitudinal redundancy check)

$0d$0a End CRLF

Response for the above request if WT : 0.200

:01040C000002000000020000000000EB$0d$0a

: Start of Text
01 Slave Address
04 Function Code (Read Input Register).
0C The number of data bytes to follow
000002000000020000000000 Data
(Gross wt = 00000200, Net wt = 00000200, Tare wt = 00000000).
EB LRC (Longitudinal redundancy check)
$0d$0a End CRLF

Below Table shows few examples of request and its corresponding responses (start and end are
excluded). For the condition below Gross wt = 1.100, Net weight = 1.000, Tare Weight = 0.100.
Format Request Response Description
010400000006F5 01040C000011000000100000000100CD All 3 weights
010400000004F7 0104080000110000001000D2 Gross and Net wt
BCD
010400010005F5 01040A11000000100000000100CF Gross wt (Low 4-bits), Net wt, Tare wt.
010400000007F4 01840378 Register count > 6

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010300000007F5 0183017B Invalid Function Code

010400020005F4 01840279 Start address + register count > 0x0006
01040064000691 01040C3F8CCCCD3F8000003DCCCCCC2B All 3 weights
01040065000690 01840279 Start address + register count > 0x006A
Float Big 01040064000790 01840378 Register count > 6
Endian
01040066000293 0104043F80000038 Net wt
Gross wt (Low 4-bits), Net wt (4-bits
01040065000294 010404CCCD3F809F
high)
010400C8000231 010404CDCC8C3F93 Gross wt
Float 010400C800062D 01040CCDCC8C3F0000803FCCCCCC3D2B All 3 weights
Little
Endian 010400C800072C 01840378 Register count > 6
010400C900062C 01840279 Start address + register count > 0x00CE
0104012C0006C8 01040C0000044C000003E80000006450 All 3 weights
Integer 0104012D0006C7 01840279 Start address + register count > 0x0132
Big
Endian 0104012C0007C7 01840378 Register count > 6
0104012C0002CC 0104040000044CA7 Gross wt

01040190000664 01040C4C040000E80300006400000050 All 3 weights

Integer 01040190000763 01840378 Register count > 6
Little
Endian 01040190000268 0104044C040000A7 Gross wt
01040191000663 01840279 Start address + register count > 0x0196

LRC Longitudinal Redundancy Check

The Longitudinal Redundancy Check (LRC) is calculated by the transmitting device,

which appends the LRC to the message. The receiving device recalculates an LRC during receipt
of the message, and compares the calculated value it received in the LRC field, if the two values
are not equal, an error results.
The LRC is calculated by adding together successive eight-bytes in the message,
-bit field
therefore, the carry is discarded automatically.

Generating an LRC

Step 1: Add all bytes in the message, excluding the starting colon and ending CRLF. Add them
into an eight-bit field, so that carries will be discarded.

Step 2 -complement.

Step 3:

Placing the LRC into the message

When the eight-bit LRC (two ASCII Characters) is transmitted in the message, the high order
character will be transmitted first, followed by the low order character i.e., if the LRC value is
61 hex (0110 0001)

The character frame includes an LRC field as the last field preceding the CRLF characters.
This field contains 2 ASCII characters that represent the result of a Logical Redundancy
calculation for all the fields except the starting colon character and ending CR LF pair of
characters.

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VII. MENU OVERVIEW

 Highlighted text indicates that particular menu option is selected.

 The symbol in menu option name indicates that next level of menu is present.
 Press Up soft key to select previous menu option.
 Press Down soft key to select next menu option.
 Press Select soft key to go to next lower level in menu if it is present, to select an option
or to execute command.
 Press Back soft key to go to higher level in menu.
 If any menu options is password protected then that value would not be shown when
selected.

Top Level Menu

1. Scale
2. Communication
3. Settings
4. Application
5. Mapping Logical Device
6. Reports
7. Diagnostics
8. Hardware Configuration
9. PLU
10. Log Settings
11. Counting Settings
12. Accumulation
1. Scale

2. Communication

2.1 RS232

This option is used to set UART communication parameters.

After changing any of the UART communication parameters, SI has to be restarted for
the changes to be effected.

2.1.1. RS232 #1

2.1.1.1. Baudrate: any value between 100 and 115200

2.1.1.2. Databits: (5,6,7,8)
2.1.1.3. Parity: (Odd/Even/None).
2.1.1.4. Stopbits: 1 or 2
2.1.1.5. Handshake: (None/hardware/software)

2.1.2. RS232 #2 / RS485

2.1.2.1. Baudrate: any value between 100 and 115200

2.1.2.2. Databits: (5,6,7,8)
2.1.2.3. Parity: (Odd/Even/None).
2.1.2.4. Stopbits: 1 or 2
2.1.2.5. Handshake: (None/hardware/software)
2.1.2.6. RS485 ID: any value between 0 and 99.
2.1.2.7. RS485 Type: (Standard/Modbus ASCII).

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2.1.3. RS232 #3
(Same as RS232 #1)

2.1.4. RS232 #4
(Same as RS232 #1)
2.2 Weight Data

The contents of weight/quantity data and mode of transfer are configured here. It will
be sent through the corresponding mapped physical device if any.
2.2.1. Weight Data #1

2.2.1.1. Weight Output:(All weight/Net Only/Gross Only/Tare Only/No/Display wt)

Used to select the type of the weight output.

2.2.1.2. Transfer Mode: (Stream/Manual/Command/Auto Transfer/Milkotronics/SICS).

Used to select the type of transfer mode.

2.2.1.3. Header: (No Header/Numeric Header/Alpha Header).

Used to select, the type of weight/quantity header.

2.2.1.4. Stable Weight Transfer: (Yes/No)

Used to select whether only stable weight has to be transferred or not.

2.2.1.5. Data Length: (Variable Length/Fixed Length).

Used to select length of the weight/quantity data.

2.2.1.6. Stable Status Flag: (Yes/No)

Used to select whether stable status flag required or not.

2.2.1.7. Skip STX: (Yes/No)

Used to skip STX character.

2.2.1.8. One Touch Tare: (Yes/No).

Used to select whether One touch tare required or not from selected physical
device.

2.2.1.9. Unit: (Yes/No)

Used to select whether unit of weight/quantity has to be sent or not.

2.2.1.10. Counting Output (Quantity/Unit Weight/ Qty & Unit Wt/No).

Used to select the type of counting output.

2.2.2. Weight Data #(2-4)

Same as Weight data #1

2.3 Digital In/Out

2.3.1. Output Type: (Logic #1(Bar)/Logic #2(Dot)/Logic #3/Within Min & Max/ Logic #4/Log
DIO Output/Level Control).
Used to select the type of Digital output type.

2.3.2. Negative Setpoint: (Yes/No)

Used to select whether negative set point required or not.

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2.3.3. Setpoint Buzzer: (Yes/No)

Used to select whether buzzer is required for set point or not.

2.3.4. Setpoints On Stable: (Yes/No)

Used to select whether set points has to be activated only on stable weight.
2.4 Ethernet
SI has to be restarted for the changes to be effected properly.

2.4.1. Connection Type: (Server/Client)

2.4.2. Ethernet MAC

Used to set Ethernet MAC address.
It should be 6 bytes hexadecimal value.

2.4.3. Local IP
Used to set local IP address.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.4.4. Subnet Mask

Used to set Subnet mask.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.4.5. Primary DNS

Used to set Primary DNS.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.4.6. Default Gateway

Used to set Gateway.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.4.7. Remote IP
Used to set the address of Remote IP.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.4.8. Local Host Name

Used to set the name of the local host.
Maximum 15 characters are allowed.

2.4.9. Local TCP Port

Used to set local TCP Port number.
Any value between 1 and 65535 can be entered.

2.4.10. Remote TCP Port

Used to set Remote TCP Port number.
Any value between 1 and 65535 can be entered.

2.4.11. DHCP Enable

Used to get IP address automatically from the DHCP server.

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2.5 Analog Output Range: (Gross Weight/Net Weight)

Used to select whether analog output range refers to gross weight or net weight of
active scale.
2.6 Modem
The modem related settings can be configured here.

2.6.1. GPRS APN

To set Access Point Name (APN) of GPRS service provider.
Maximum 20 characters are allowed.

2.6.2. Server IP
Used to set IP address of server.
Value should be entered in 4 groups; each group is of 3 characters (with leading
zero). In a group, value should not be more than 255.

2.6.3. Server TCP Port

Used to set server TCP port for GPRS communication.
Any value between 2000 and 65535 can be entered

2.6.4. Local IP
Will set automatically on context activation of GPRS.

2.6.5. Local TCP Port

Used to set local TCP port for GPRS communication
Any value between 2000 and 65535 can be entered

2.6.6. Server Phone No

Phone no of server SMS modem. Getting updated automatically on SMS from
server SMS modem.

2.6.7. Link Check Timer

Used to set communication link check timer value in seconds.
Any value 60 to 300 seconds can be set.

2.6.8. Modem On RS232 #4 (Yes/No)

Used to select whether modem is connected on RS232 #4.

2.6.9. Balance Enquiry

Used to set enquiry string for the service provider of GSM.
Maximum 20 characters are allowed.

2.7 WiFi
The WiFi related settings can be configured here.
2.7.1 Terminal
It is used for Scan, Init, Status and Test WiFi interface.
2.7.2 SSID
The name of Access Point (AP) which is used to connect. Max 20 character is allowed.
2.7.3 Channel
The channel of SSID is set. It can range from 0 to 14. If zero is given, channel is selected
automatically.
2.7.4 Security(Auto/Open/WEP/WPA-PSK/WPA2-PSK/WPA-EAP/WPA2-EAP/WPA2-AES+TKIP)
Security is selected from above options.

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2.7.5 Password
Password for security options is set here. Maximum 15 characters allowed.
2.7.6 Username
User name for enterprise (EAP) level security is set here.
2.7.7 Hostname
Host name of WiFi interface can be set here. Maximum 15 characters allowed.
2.7.8 DHCP(No/Yes)
Getting IP from DHCP server controlled here.
2.7.9 Local IP
The Local IP of the WiFi interface set here.
2.7.10 Subnet Mask
Subnet Mask is set using this setting.
2.7.11 Default Gateway
Default Gateway for reaching external subnets.
2.7.12 Primary DNS
Primary DNS for resolving hostname to IP Address.
2.7.13 Local TCP Port
The Host connects to the local port. It can range from 2000 to 65535
2.7.14 WiFi On RS232 #4(No/Yes)
The WiFi interface is enabled through this option. It has higher priority over Modem On
RS232 #4.
2.7.15 EAP Outer Auth(EAP-FAST/ EAP-TLS EAP-TTLS/ EAP-PEAP)
For enterprise(EAP) level security, outer authentication between machine and AP is
selected.
2.7.16 EAP Inner Auth(EAP-MSCHAP/ EAP-GTC)
For enterprise(EAP) level security, inner authentication between AP and RADIUS sever is
selected.
2.7.17 Idle Time Out
Machine disconnects and connects to specific Access Point when Idle Time set times
out. It can range from 30 seconds to 300 seconds.
2.7.18 Connection Type (Server/Client)
Select the connection based on the requirement.
2.7.19 Server IP
The IP of the server is set here. This setting is used when connection type is client.
2.7.20 Connection Type (Server/Client) Server TCP Port
Select the connection based on the requirement.

3. Settings

3.1 Date & Time

Used to set Date and Time in the following format ddmmyyyyhhmmss.
3.2 Alarm

3.2.1. Enable: (Yes/No).

Used to select whether alarm has to be enabled or not.
3.2.2. Type: (Alarm Once/Recursive Alarm).
Used to set type of the alarm.
Alarm Once: used to set alarm only once.
Recursive Alarm: Used to alarm recursively.

3.2.3. Date & Time

Used to set alarm date and time in the following format ddmmyyyyhhmmss.
For recursive alarm, year should be zero.

3.3 Key Buzzer: (Yes/No).

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Used to select whether buzzer is required when a key is pressed.

3.4 Machine Number

3.5 Machine Name

Used to set Machine name. Maximum 25 characters are allowed.

3.6 Calibrate Scale

3.7 Load Defaults

3.8 Set Password

Used to set user password. Only 4 digit numeric number can be entered.
To clear user password, press Enter soft key without typing any characters.
3.9 Format Flash File System

3.10 ON/OFF bypass: (Yes/No).

Used to select whether ON/OFF function is required

3.11 Bargraph Display: (Single Colour/All Colour/BG Check Weigh).

Used to select type of bargraph display.

3.12 Kg to cu multiply Factor:

Kg weight is multiplied with entered factor for Custom unit(cu). It takes 0.000001 to 100.00 value.
3.13 Kg to Ltcow multiply Factor:
Kg weight multiplied with entered Ltcow factor for Cow Litre . It takes 0.000001 to 100.00 value.
3.14 Dummy Zero for 2DP:
If this option is YES then dummy zero will be added with two decimal point.
3.15 PLU Update In App Mode:
If this option is YES, PLU minimum, maximum and Unit weight will get updated. Otherwise
the changes are temporary.

4. Application: (Check Counting/Weighing)

5. Mapping Logic Device

6. Reports

6.1 Select Format: (Standard/Custom).

Used for selecting type of report format.

6.2 Clear Selection Criteria

6.3 Set Selection Criteria

Used to set the selection criteria based on which we can get reports of selected records.
Field #(1-20)
o Start Value
o End Value
6.4 Print

6.4.1. Bill Print

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Used to print records matching selection criteria in Bill format.

6.4.2. List Print

Used to print records matching selection criteria in list format.

6.4.3. Print Data Dump

Used to dump records matching selection criteria from SI to PC.

6.4.4. Print PLU Range summary

Used to print summary data matching with entered PLU and Date.

6.5 Online Print Type: (None/List Print/Bill Print)

Online Print is used for printing each record as soon as data is logged.User can end
Online Print by pressing BatchOvr key in application mode.

6.6 Enable Online Print Data: (Yes/No)

Online Print Data is used for sending the recorded data to PC through communication
terminals like ProComm or HyperTerminal using RS232.

7. Diagnostics

8. Hardware Configuration

9. PLU

9.1 PLU List by Number:

Lists PLUs by sorting PLUs in ascending order of Numbers

9.2 PLU List by Name:

Lists PLUs by sorting PLUs in ascending order of Names

9.3 PLU List by Code:

Lists PLUs by sorting PLUs in ascending order of Codes

9.4 PLU Recall by: (PLU Number/PLU Code).

9.5 Delete ALL PLUs

10. Log Settings

10.1 Field Programming

10.1.1. Field #1 to Field #20

10.2 Load Default Fields

Used to load default fields.

10.3 Delete Field

Used to delete fields which are programmed. Either last field or all fields can be
deleted.

10.4 Delete Logged Records

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Used to delete all logged records.

10.5 Shift Programming

Used for programming shift timings.

10.5.1. Shift #1 to Shift #3

10.6 Formula Programming

Used for entering algebraic expression. The result of this is used in case of fields which
are programmed as formula result.

10.7 Multiplication factor

Used by the multiply net weight field feature.
10.8 Header Programming
Used for programming header. This information is common for all the report formats.
10.9 Footer Programming
Used for programming footer. This information is common for all the report formats.
10.10 Logging type: (Auto/Manual).
Used for selecting logging type. If logging of records is to be done automatically then
select Auto, if logging of records is to be done manually then select Manual.
10.11 Line Feed for Printer
Used to send line feeds to the printer logical device at the end of standard reports (Bill,
List).
The number of line feeds can range from 00 to 99.
10.12 Generate Standard Format
Used to generate standard formats. Report formats will be generated automatically
based on the fields programmed.
10.13 Manual Unstable Wt Log (Yes/No)
Used to log data even when, weight is unstable.
10.14 Enable Auto/Manual Key (Yes/No)
Used to control whether auto/manual toggling in Check counting/weighing Application
10.15 Clear Alpha/Numeric @Log
Used to clear or not, the last entered data for manual fields,

10.16 Option List Programming

10.16.1. Option #1 List

10.16.2. Option #2 List
Used for programming selectable options for option #1 and option #2 field features.
10.16.3 Unload For Log (Yes/No)
Used for logging the weight without removing weight on platter.
11. Counting Settings

11.1 Negative Counting (Yes/No)

Used to enable or disable Negative Counting.

11.2 Insufficient Sample Limit (No/0.1%/0.2%)

Used to set the minimum weight required for sampling to warn the user, with respect to
capacity of the scale.

11.3 Auto Unit Wt Recompute (Yes/No)

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Used to enable or disable Recomputing automatically. If it is set to yes, when the present
quantity reaches double the last sampled quantity, SI will do recomputing automatically
to find more accurate unit weight and it will display

message while recomputing. Har

samples. This will increase the accuracy of counting.

11.4 Unit Weight Average (16 - 64)

Used to set how many times average should be taken for calculating unit weight while
sampling. More value, more accurate unit weight.
The number can range from 16 to 64.

11.5 Enable Sampling (Yes/No)

Used to set whether to allow sampling or not. If it is enabled user can be do sampling in
all possible ways, when it is not enabled SI will not allow for sampling, it will display
Sampling Not Enabled . In this case, SI will show the quantity for the unit
weight present in the PLU.

12. Accumulation

12.1 View Accumulation

Used to view or reset the T: 0.500kg . Accumulation .
accumulated values. When user
selects this option, the display screen N: 2.500 Q: 2500Pcs
looks like as shown below. G: 3.000 C:15
Reset Back

All the values displayed here are total accumulated values, TTare weight, N  Net
weight, G  Gross weight, QQuantity and C  Counter (This will indicate how
many times accumulation has done).
If user presses Back soft key, it will go back without clearing values. If user wants to
clear the accumulated values, press Reset soft key and display will looks like this.

SI will ask conformation whether to

clear or not
T: 5.500kg . Accumulation .
, press Yes N: 20.500 Q: 2500Pcs
key to clear all accumulated values, if G: 25.500 C:15
No soft key.
Clear all accum Values? No Yes
12.2 Accumulation Mode (Manual/Auto)
Used for selecting accumulation type, whether to accumulate automatically (when
weight on platter becomes stable) or after pressing the Acumulat soft key in Manual
mode.

12.3 Acc Display Method (No/Back key/Time Exit)

Used to set, how the accumulation window should be displayed after accumulation.
 When it is set to , accumulation will be done without displaying
accumulation window.
 When it is set to , after accumulating values accumulation window
soft key.
 When it is set to , after accumulating values accumulation window
will be displayed for some time and auto exit from the accumulation window.

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12.4 Accumulation Minimum Weight

Used to set the minimum weight required for accumulation and it should be less than
the scale capacity.

Accumulation minimum weight cannot be set to zero.

12.5 Accumulate While Logging (Yes/No)

Used to control, whether to accumulate or not every time after logging the data.
t

VIII. MENU COMMANDS

1. Field Programming

 This is used to program fields for a record. User can select different field feature (Refer
Field setting for more details). User can program maximum 20 fields per record.
Field #1
Field #2  Using Up and Down soft keys, select the field
Field #3
Field #4
to be programmed.
Field #5  Suppose if Field 1 is selected, and if it is not
programmed then SI will display (Not Set)
Select Back Down Up shown.
 Using Up and Down soft keys browse field
Field #1 Programming ( Not Set ) .
Feature . Manual Alphanumeric
programming menu.
Size  Select the option using Select Soft key.
Short Name  Enter new value using keyboard or change the
Prompt on log
Print Name value if it is selectable option using Change
Select Back Down Up Save soft key. Press Enter soft key to store the values.
 Press Save soft key to update the changes.
Field #1 Programming ( Not Set ) .
 Back soft key can be pressed anytime to retain
Feature . Manual Alphanumeric . old values
Size  Suppose if some field value is changed and
Short Name
Prompt on log Back soft key is pressed then SI will display
Print Name message . Press Yes soft key if
Enter Back Change A Save you want to save the changes or Press No soft
key to retain old values.
Field #1 Programming Save and Exit? .
Feature . Manual Alphanumeric
Size  Suppose if fields are already programmed, then
Short Name it can be edited only when there are no logged
Prompt on log
Print Name records.
No Yes

Field #1 Programming  If some data is present in the log file, then

Feature . Manual Alphanumeric fields cannot be programmed.
Size
Short Name
Prompt on log  If you try to enter any value then display will
Print Name show message
Select Back Down Up Save
 If you want to edit any fields or program new
Field #1 Delete Logged Records ! .
Feature . Manual Alphanumeric
fields, then first delete logged records and then
Size do changes in field programming.
Short Namesettings
Field
Prompt on log
Print Name
Select Back Down Up Save
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 Max 20 fields can be programmed.

 25 Field features are available.

 PLU related fields should be programmed before programming the weight related (Tare or
Net or Gross weight) fields, if prompt on log is enabled for any of weight fields or PLU fields.
 Following table shows the details of field setting:

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Data type, Decimal

SL Field Behavior size (Max, Promp Point Unit (Used for Calculatio
No Feature default t at log (Max, reports) ns
Size) default)
Manual
Data for the field has to be entered String, Yes/N
1 Alphanume 0 None
manually while logging 55, 20 o
ric
Data for the field has to be entered
Manual Float, Yes/N
2 manually while logging, Only 6, 1 Option
Numeric 12, 8 o
Numeric is accepted.
Data for the field has to be entered
Manual
once while logging. It starts Storing Int, Yes/N
3 Auto 0 Option
Incremental Value for the next 8, 4 o
Increment
Logging.
Data for the field gets stored
Auto automatically. It starts from 1 for Int,
4 No 0 Option
Increment first logging & increments by 1 for 8, 4
every logging.
String,
5 Date Takes SI Date as Field data No 0 None
10, 10
String,
6 Time Takes SI Time as Field data No 0 None
8, 8
Multiply Takes result of ( Multiplication Float, Max 8 chars
7 No 6, 3 Option
Net wt Factor * Net weight) as Field data 12, 8 Programmable
Tare Takes Tare Weight data from Float, Yes/N Max 8 chars
8 0 Option
Weight Weighing Scale as Field data 12, 8 o Programmable
Takes Net weight data from Float, Yes/N Max 8 chars
9 Net Weight 0 Option
Weighing Scale as Field data 12, 8 o Programmable
Gross Takes Gross weight data from Float, Yes/N Max 8 chars
10 0 Option
Weight Weighing Scale as Field data 12, 8 o Programmable
User can Link Programmed Shift
Timings data with Logging Time of String,
11 Shift No 0 None
each Record & Store the Shift value 8, 5
in the Programmed field
High /Low /OK String,
12 Remark No 0 None
Remark will be Auto stored 6, 6
Formula Float, Max 8 chars
13 Resultant Field For Formula No 6, 3 Option
Result 12, 8 Programmable
Takes PLU number from the current
PLU Int Yes/N
14 PLU selected. Can be any number 0 None
Number 4, 4 o
between 0001 and 9999.
Takes PLU code from the current String, Yes/N
15 PLU Code 0 None
PLU selected. 13, 8 o
Takes PLU name from the current String, Yes/N
16 PLU Name 0 None
PLU selected. 20, 12 o
Minimum Takes PLU Minimum weight from Float, Max 8 chars
17 No 0 Option
Weight the current PLU selected. 12, 8 Programmable
PLU Target Takes PLU Target weight from the Float, Max 8 chars
18 No 0 Option
Weight current PLU selected. 12, 8 Programmable
Maximum Takes PLU Maximum weight from Float, Max 8 chars
19 No 0 Option
Weight the current PLU selected. 12, 8 Programmable
Data for the field gets stored
Record automatically. It starts from 1 for Int,
20 No 0 Option
Number first logging & increments by 1 for 8, 4
every logging
S1 or S2 will be assigned depending String,
21 Scale No 0 None
on current active scale. 2, 2

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Data for the field has to be entered

Manual once while logging. It starts Storing
Int, Yes/N
22 Auto Decremented Value for the next 0 Option
8, 4 o
Decrement Logging. It will prompt when it
reaches 0
Unit Takes Unit weight of a sample after Float, Max 8 chars
23 No Max 5 Option
Weight sampling 12, 8 Programmable
Takes quantity as data after Int, Yes/N Max 8 chars
24 Quantity 0 Option
sampling 6 o Programmable
String,
25 PLU Type - No 0 None
1
weighing item.
Data for the field entered by
selecting the available
String, Yes/N Max 8 chars
26 Option #1 options(programmed in option list 0 None
20, 10 o Programmable
programming) or directly entering
data
Data for the field entered by
selecting the available
String, Yes/N Max 8 chars
26 Option #2 options(programmed in option list 0 None
20, 10 o Programmable
programming) or directly entering
data
Unit of Takes Current Weight Unit as Field String
27 No 0 None
measure data 2, 2
Date and Takes SI Date and Time as Field String
28 No 0 None
Time data 19, 16
Takes Info#1 from the current PLU String
29 Info#1 No 0 None
selected. 55, 20
Takes Info#2 from the current PLU String
30 Info#2 No 0 None
selected. 55, 20
Takes Info#3 from the current PLU String
31 Info#3 No 0 None
selected. 55, 20
Machine Takes Machine Number from Int
32 No 0 None
Number SettingsMachine number 8,3
Machine Takes Machine Name from String
33 No 0 None
Name SettingsMachine Name 25,10

1. Option: One of the following can be selected: None, Count, Total, Average, Minimum
Value, Maximum Value, Standard Deviation, and Variance.
2. Short name: String, Max 8 chars applicable to manual fields
3. Print name: String, Max 20 chars
4. Weight decimal point cannot be changed. It is always taken form basic capacity accuracy.
5. If any change in Basic capacity accuracy then, delete all the fields and program again.
6. Machine Number is restricted to 8 characters.

2. Load Default fields

This will program default fields and then Load Default Fields ? .
generate standard format automatically.

Once Load Default Fields is selected in Back Yes

SI will display
following screen.
Load Default Fields ? .
When Yes soft key is pressed, SI will
display massage Programming Default Fields…
as shown. Back Yes

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Default Field Setting

Siz Short Prompt at Print Decimal Un
Field # Feature Calculation
e Name log Name Point it
Auto
1 5 No Sl.No 0 None
Increment
Product
2 PLU Name 12 No 0 None
Name
3 Date 10 No Date 0 None
4 Time 5 No Time 0 None
5 Tare Weight 8 No Tare Wt * Kg Total
6 Net Weight 8 No Net Wt * kg Total
Gross
7 8 No Gross Wt * kg Total
Weight
8 Quantity 8 No Quantity 0 pcs Total
9 Remark 6 No Remark 0 None

* Decimal point is taken from basic scale settings at the time of loading
defaults fields.

3. Shift Programming

This is used to program shift timings. Three shifts can be programmed.

For each shift start time, end time and name can be programmed.
Shift names can be blank or it can be programmed up to 8 characters.

First select the shift you want to program.

E.g.: Suppose if shift #1 is selected then the display will look as below:

SHIFT #1 Programming
Enter values for start time, end time and
Start Time HHMM 0700 name of shift #1.
End Time HHMM Values will be saved automatically.
Shift Name
Press Back to program different shift.
Select Back Down Up

If current shift matches with more than one shift then, whichever shift matches first will
be printed.

Default values of 3 shifts are:

Shift number Start Time End Time Shift Name

Shift #1 0700 1500 I
Shift #2 1500 2300 II
Shift #3 2300 0700 III

4. Formula Programming

Formula Programming is used for setting Formula with desired arithmetic operations. The
output will be stored in Formula Result field.

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Keywords for formula (upper case or lower case)

F1 to F20: Field value reference
GW : Gross weight Formula Programming
NW : Net weight
TW : Tare weight
MF : Multiplication factor (F1 /100) + 20 – GW * MF >
Enter Back A Clear
Following operators are supported
+ ( Addition)
- ( Subtraction)
* ( Multiplication)
% (Modulus)
/ ( Division)
Unary operator (Only - and +)
 If field value reference whose field value is of string data type is used then its
value is considered as 0.
 If a field is not programmed and if it is used as Field value reference then its
value is taken as 0.
 If formula result field is before field value reference then its value is taken as 0.

5. Delete Field

This option is used to delete fields which are programmed.

Delete Field To delete only last programmed field,

Press Del Last soft key.
Total Programmed Fields – 10
Last Field Print Name - Remark To delete all programmed fields, Press
Back Del Last Del All Del All soft key.

If Del Last soft key is pressed then SI

Delete Field Last?
will display following screen.
Total Programmed Fields – 10 Press Yes soft key to delete last field.
Last Field Print Name - Remark Press No soft key to cancel delete
Back Yes function.

If some records are logged then fields cannot be cleared.

Following message will be displayed as shown below

Delete Field Delete Logged Records! .

First delete logged records and then
Total Programmed Fields – 10 clear fields.
Last Field Print Name - Remark
Back Del Last Del All

6. Delete Logged Records Delete all Logged Records?

This option is used to delete all logged record.

Back Yes

Once Delete Logged Records is selected in

SI will display
following screen. Delete all Logged Records?

Deleting Records…
Back Yes

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When Yes soft key is pressed, SI will display

7. Header Programming
Header Programming
This is used to program header. This Line#1 > .
ESSAE TERAOKA LTD
Line#2 >
information is common for all the report Line #3 >
formats. Line #4 >
Line #5 >

Select Back Down Up Save

1. If only last line is programmed then all the above lines will be printed as blank lines.
2. If we want a few empty lines at the end in the header then program those lines with
one space.
E.g. If you want header in the following way i.e. after Bangalore there are two empty
lines.

ESSAE-TERAOKA LTD
BANGALORE

ESSAE-

with space.

8. Footer Programming Footer Programming

Line #1 > .
OPERATOR SIGN:
Line #2 >
This is used to program footer. This Line #3 >
information is common for all the report Line #4 >
formats. Line #5 >
Select Back Down Up Save

1. If only last line is programmed then all the above lines will be printed as blank
lines.
2. If we want a few empty lines at the end in the header then program those lines with
one space.
re two
empty lines.

OPERATOR

9. Generate Standard Format

This is used to generate standard formats.

Report formats will be generated automatically based on the fields programmed and
Menu> Log Settings> Line feeds for Printer
applicable only at the end of standard Bill, List and Online Print.

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Select the type of the printer. This size is

Select Printer Type
used as page width while generating
standard report formats.

40 Col Back 80 Col 132 Col Conds80

In case of Conds80 maximum 175 characters will be printed in a single line.

10. Option List Programming

Menu>Option list Programming>Option #1 List or Option #2 List is used for programming

this.

We can program maximum 10 items in each option list. If only five options are required,
program the item #6 with no character. Item #7 to item #10 do not care. The maximum
item text can be 20 characters.

OPTION #1 LIST This is used in the Option #1 and Option

Item #1 > COW
ITEM #2 >
#2 field features while logging data.
ITEM #3 >
ITEM #4 > While logging the display will be prompted
ITEM #5 >
with change soft key for selecting item data
Select Back Down Up Save programmed choice.

11. Reports

Procedure for taking reports

1. Select the format either standard or custom.

a. Standard:
o Report will be printed according to field programming. No change in the order of
data is possible.
o In case of Bill print Header will be left justified. In case of List Print and Print
Data Dump, header is center justified.
o Footer will be always left justified.
o For each field only one calculation is possible. The result of the calculation will
be printed just below the field data only in the case of list print and print data
dump.
o Single Space character is printed as a delimiter for the field data in case of list
print and PC data dump.
o Summary of Auto, Manual Auto, PLU Number, Record Number, Manual Auto
Decrement and Unit Weight field features data will not be printed in case of PLU
Range Summary Report.

b. Custom formats:
o Placement of data can be anywhere.
o Header and footer lines can be justified left, center and right.
o For each field all calculations are possible:

o If field type is numeric

o Count of records.
o Sum of field data.

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o Average of field data.

o Min of field data.
o Max of field data.
o Standard deviation.
o Variance
o Max Min
o Relative Deviation

o If field type is string

o Count of string: for the same field, count of 3 different strings can
be obtained.
o % of string: for the same field, percentage of 3 different strings can
be obtained.
o Count of records.

o Any static text can be added.

o Any printable or non-printable characters can be printed as a delimiter for the
field data.
o Machine related data can be printed like: RTC Date and Time, SI machine
number, SI machine name, Basic capacity/accuracy, formula string, and
multiplication factor.
o Any number of blank lines can be printed.
o Printing leading zeros for field data and calculated values.
o Variable width field data printing.
o Required number of records can be printed in all the pages with header, field
names and footer.

2.

a.
b.
Selecti
Field #1 SL No
First select the field number. E.g.
Start Value .
Suppose field 1 is selected and it is End Value
programmed as SL NO with field
feature as auto. Display will look like
this Select Back Down Up Save

 If Start value is blank then this field will not be considered for selection criteria.

 If Start value is entered and End value is blank then all the records whose value is
greater than or equal to start value will be selected.

E.g. Suppose 100 records are logged.

If Start value is 25 and end value is blank then all the records with Sl No equal to or
above 25 will be selected.

 If both Start value and End value is entered then all the records whose value are greater
than or equal to Start value and less than or equal to End value will be selected.
E.g. Suppose 100 records are logged.
If Start value is 25 and End value is 50 then all the records between 25 and 50 will be
selected.

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If the field data type is string (Date, time, manual alpha numeric, remark, shift,
lue of selection criteria should be matched exactly with the
corresponding field data.

3. If you want to take reports OFFLINE, Bill Print

Select the type of the print whether Bill List Print .
Print, List Print or Print Data Dump in Print Data Dump
. Here all the
reports are printed using selection Select Back Down Up
criteria.

As soon as the type of print is selected, if selected format files are not present then
No Files
At this condition if standard format is selected then go to
and Generate Standard format.
If Custom format is selected then go to application mode and then upload custom
formats from PC.
a. Bill print

This is used to print all the records in Bill format.

Printer should be connected to SI and to be kept ONLINE during Bill print operation. Check
if centronics is present in Hardware configuration.

In bottom right side of display, physical port

Standard Bill Printing…
to which printer is mapped to will be
displayed.
Centronics
Pause Cancel

Bill print can be cancelled at any time. Press

Cancel soft key to cancel Bill print. When Standard Bill Printing…
printing is cancelled, following message will Printing Cancelled
Centronics
Pause Cancel

Bill Print can be paused at any time. Press Pause soft key to Pause Bill Print. When printing is
Paused Pause.

Once the printing is completed, SI will Standard Bill Printing…

Printed Successfully
Printed Successfully

Pause Cancel Centronics

If there is some problem with the printer (like Printer not connected, Printer OFF, Centronics
Print error During
printing if printer is switched off or if connection is removed then Printing will be cancelled.
If there are no records in SI or if there are no records matching selection criteria then SI will
No Records

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Sample Bill Print

SI-810 Counting
Essae Teraoka Ltd
Bangalore

Sl.No : 6
Product Name : CountingPLU4
Date : 19-09-2009
Time : 13:46
Tare Wt : 0.250 kg
Net Wt : 1.234 kg
Gross Wt : 1.484 kg
Quantity : 4001 pcs
Remark : HIGH

Thank you

b. List print

This is used to print all the records in List format.

Printer should be connected to SI and to be kept ONLINE during List print operation. Check
if centronics is present in Hardware configuration.

displa

In bottom right side of display, physical Standard List Printing…

port to which printer is mapped to will be
displayed.

List print can be cancelled at any time. Pause Cancel Centronics

Press Cancel soft key to cancel List print.
Standard List Printing…
When printing is cancelled, following
Printing
Printing Cancelled

Pause Cancel Centronics

List Print can be paused at any time. Press Pause soft key to Pause List Print. When printing is
Paused start printing again press Pause.

Standard List Printing…

Once the printing is completed, SI will Printed Successfully
Printed Successfully
Pause Cancel Centronics

If there is some problem with the printer (like Printer not connected, Printer OFF, Centronics
is not present in hardware configuration, Print error
During printing if printer is switched off or if connection is removed then Printing will be
cancelled.
If there are no records in SI or if there are no records matching selection criteria then SI will
No Records

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Sample List Print

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
1 CountingPLU1 19-09-2009 13:43 0.250 0.241 0.491 10 LOW
2 CountingPLU2 19-09-2009 13:44 0.000 1.476 1.476 6033 HIGH
3 CountingPLU2 19-09-2009 13:44 0.100 1.380 1.480 3115 HIGH
4 CountingPLU3 19-09-2009 13:45 0.500 0.483 0.983 9662 HIGH
5 CountingPLU4 19-09-2009 13:46 0.987 0.494 1.481 1501 HIGH
6 CountingPLU4 19-09-2009 13:46 0.250 1.234 1.484 4001 HIGH
------------------------------------------------------------------------------
2.087 5.308 7.395 24322
------------------------------------------------------------------------------

Thank you

c. Print Data Dump

This is used to send records from SI to PC.

In bottom right side of display, physical port to Standard Print Data Dump…
which Print Data is mapped to will be displayed.
RS232 #1
Pause Cancel

Print Data can be cancelled at any time. Press

Standard Print Data Dump…
Cancel soft key to cancel Print Data. When print
Printing Cancelled
data is cancelled, following message will be
RS232 #1
Pause Cancel

Print Data can be paused at any time. Press Pause soft key to Pause Print Data. When
Paused
press Pause.

Once the printing is completed, SI will display Standard Print Data Dump…
Printed Successfully If the physical device to Printed Successfully
which Print Data is mapped to is not configured RS232 #1
Pause Cancel
Print error

If there are no records in SI or if there are no records matching selection criteria then SI will
No Records

Sample PC Data Dump

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
1 CountingPLU1 19-09-2009 13:43 0.250 0.241 0.491 10 LOW
2 CountingPLU2 19-09-2009 13:44 0.000 1.476 1.476 6033 HIGH
3 CountingPLU2 19-09-2009 13:44 0.100 1.380 1.480 3115 HIGH
4 CountingPLU3 19-09-2009 13:45 0.500 0.483 0.983 9662 HIGH
5 CountingPLU4 19-09-2009 13:46 0.987 0.494 1.481 1501 HIGH
6 CountingPLU4 19-09-2009 13:46 0.250 1.234 1.484 4001 HIGH
------------------------------------------------------------------------------
2.087 5.308 7.395 24322
------------------------------------------------------------------------------

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Thank you.

d. Print PLU Range Summary

This is used for print the summary of selected PLU and Date Report.

Below display is using for selecting PLU and Date for printing the summary data.

Input to Get PLU Rage Summary Report

From Date(D-M-Y) First Date
To Date(D-M-Y) Last Date
From PLU No/C/N Enter
To PLU No/C/N Enter

Select Back Down Up Print

o If selected From Date is greater than last logged record date then
message will be displayed.
o If selected From Date is greater than To Date then message
will be displayed.
o If Selected To Date is greater than last logged record date then
Logged Date
o To Date < First Logged

message will be displayed

o If selected To Date is less than From Date then message will
be displayed.
o If Selected PLU is not in PLU Database then message will be
displayed.
o If Selected PLU is not in reports then message will be displayed.
o Selected PLU Number should be in ascending order.
o If selected To PLU is less than From PLU then message will
be displayed.

be displayed.
displayed.

In bottom right side of display, physical Standard PLU Range Sum Rpt…
port to which printer is mapped to will be
displayed.
Pause Cancel Centronics
PLU Range print can be cancelled at any
time. Press Cancel soft key to cancel PLU
Range print. When printing is cancelled,
Standard PLU Range Sum Rpt…
following message will be displayed
Printing Cancelled

Pause Cancel Centronics

PLU Range Print can be paused at any time. Press Pause soft key to Pause PLU Range Print.
When printing is paused, following message will be disp Paused
again press Pause.

Standard PLU Range Sum Rpt…

67 Essae-Teraoka
Printed Ltd
Successfully

Pause Cancel Centronics

SI-810 Check Counting/Weighing User Manual Rev no.21 S.W Ver: SICC31.11

Once the printing is completed, SI will

Printed Successfully

If there is some problem with the printer (like Printer not connected, Printer OFF, Centronics
is not present in hardw Print error
During printing if printer is switched off or if connection is removed then Printing will be
cancelled.
No Records

Sample PLU Range Summary Report

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
Name1 01-04-2014 00:01 0.015 0.385 0.400 380 OK
Name2 01-04-2014 00:01 0.035 0.365 0.400 310 LOW
Name3 01-04-2014 00:01 0.095 0.305 0.400 380 LOW
Name1 02-04-2014 00:01 0.046 0.354 0.400 354 OK
Name2 02-04-2014 00:01 0.027 0.373 0.400 373 OK
Name3 02-04-2014 00:01 0.033 0.367 0.400 367 LOW
Name1 03-04-2014 00:49 0.150 0.844 0.994 887 OK
Name2 03-04-2014 00:05 0.070 0.330 0.400 575 OK
Name3 03-04-2014 00:05 0.036 0.364 0.400 364 LOW
------------------------------------------------------------------------------
0.507 3.687 4.194 3990
------------------------------------------------------------------------------

Thank you

4. If user wants ONLINE reports then you can select Online Print Type or Enable Online
Print Data.

Online Print is used for printing details of each Transaction

User can program whether he would like to have Online Print in List print format or
in Bill print format or None (Not Required)
User can end Online Print by pressing BatchOvr key in application mode.

Online Print Data is used for sending the recorded data to PC through
communication Software like ProComm or HyperTerminal. If you want to send each

. User can end Online Print Data by pressing BatchOvr key in application
mode.

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12.WiFi Terminal

this command. When

Menu>Communication>WiFi>WiFi On RS232 #4 is yes, WiFi options is enabled. The RS232 #4
should be mapped to one of the Logical devices; otherwise power on testing will always fail. Scan
AP (Access Points), select AP, Status, Settings, test and Init of WiFi interface can be done.

Press Command soft key repeatedly, the

SCAN, STATUS, SETTINGS, INIT
predefined commands will scroll. Press
Enter soft key to execute predefine
Enter Back Command Clear >>
command.
Select A Down Up >>
Enter Back Command Clear >>

SCAN: After scan command is given, 3AP01 ,09, -53, WAP2 - PERSONA
display will list the available APs present in 3AP02 ,06, -48, WAP2 – PERSONA
2AP02 ,09, -83, WAP2 – PERSONA
its range. Now we can select required AP 4AP002 ,01, -85, WAP2 – PERSONA
using Down and Up soft key. After SCAN>
highlighting the required AP, press Select Enter Back Command Clear >>

in the screen. Please note password to be

set inside menu.

STATUS: After status command is given, MAC=20:F8:5E:BF:E6:24

WSTATE=CONNECTED MODE=STA
the following screen will be shown. BSSID=58:35:D9:76:B3:40 SSID=”3AP01” CHAN
RSSI=-77
STATUS>
Enter Back Command Clear >>

SETTINGS: After settings command is ACTIVE PROFILE

C0 &Y0 E0 V1 B=115200,8,N,1 &K0 &R1
given, the following screen will be shown. +DHCP=1, +NSET=192.168.1.99,255.255.255.0
+WM=0, +WAUTO=”SA_WS”,,6
SETTINGS>
Enter Back Command Clear >>

INIT: After init command is given, the WiFi Initialization Done

following screen will be shown.

INIT>
Enter Back Command Clear >>

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X. APPLICATION

1. Check Counting / weighing

The check counting/weighing application simplifies verification of sample weights. It

provides the user with visual indicators to show whether or not weight of the sample is
within the range of the specified target weight.

1.1. Screen

Soft keys page 1

2
3 4 5 6

1234

1000PCS
7
-10.5kg
Light Emitting Diode Load
0.50524
20/09/09 10:20
8 REC:1234 Min: 0. 500 Max:10.500 7
Menu
54321 PLU DispHld Acumulat >>

1.i

In Soft key page 2, 3 & 4 only 1.i will change.

Scale Min Max Info >>

Soft key page 2:
Manual >>
Soft key page 3: Log BatchOvr /PrLstBat
Bill
Soft key page 4: Pieces U Weight DispHld Acumulat >>

1. Soft keys:
i. Menu, PLU, Unit, NetGross, >>.
ii. Scale, Min, Max, Info, >>.
iii. Log, BatchOvr, Manual or PrLstBat(Menu>Log Settings > Enable Auto/Manual
Key), Bill, >>.
iv. Pieces, U Weight, DispHld, Accumulat, >>.

2. Counting/Weight Status Indicators:

Display hold, accumulation, insufficient, recomputing, stability, net weight/ gross
weight, tare weight, zero weight indicator and current active scale indicators
respectively.
3. Weight data
Weight on platter along with unit of weight.

2. Unit Weight
Unit weight in kg per 1000 pieces.
3. Quantity
Quantity in Pieces(PCS), after sampling.

4. 1000PCS (symbol)

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Symbol 1000PCS indicated values displayed for Quantity and Unit weight in kg, is
for 1000 Pieces.

5. PLU details
PLU Name, minimum weight and maximum weight.

6. Records
Number of records logged.

1.2. Key operation

1.2.1. Menu: Menu soft key is used to enter into menu. Refer Topic VII (Menu
overview) for more details.

1.2.2. PLU:

 PLU soft key is used to search for a PLU.

 PLUs can be recalled by number or code.

 If PLUs is recalled by number then SI will prompt to enter PLU number. If PLUs is
recalled by code then SI will prompt to enter PLU code.

 When PLU soft key is pressed Enter PLU No.

display will look like this.
PLU Back A Clear

 When alphanumerical keys are pressed.

E.g. Consider PLU is recalled by

number. Enter PLU No.
If entered PLU no is present in 1>
the database then Apple

corresponding name will be PLU Back A Clear

displayed.

 To select entered PLU number press PLU soft key.

 Press A soft key to change the case of the alphabets from lower case to upper
case or vice versa when typing characters from SI keyboard.

 Press clear soft key to clear the characters entered

 Press Back soft key to go to application screen.

To clear the current PLU, press PLU soft key in the application mode, press 0
key and then PLU soft key. It clears Min, Max and PLU name from the
application screen.

1.2.3. Unit:

Unit soft key is used to change the unit of the weight.

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This key is displayed only if it is enabled. This can be enabled in

By default this option is not enabled.

1.2.4. NetGross:

NetGross soft key is used to switch between net and gross weight.
If Net weight is displayed then when NetGross soft key is pressed, Gross weight
will be displayed.
This key is displayed only if it is enabled. This can be Menu> Scale>
.

1.2.5. Scale:

Scale soft key is used to select active scale.

This key is displayed only if it both scale #1 and scale #2 is assigned with physical
devices.
On Scale change its recalls last selected PLU for this scale along with tare. It retains
last selected unit.

1.2.6. Min:

Minimum quantity/weight of the Enter Min kg (1.000/2.000)

selected PLU can be changed
using this key. But these
changes are temporary. 2>
Set Back A Clear

If current PLU Type is of WEIGHT type, the display will look like as shown in
above figure.
If current PLU Type is of PCS
type, the display will look like Enter Min PCS (50/5000)
as shown in the figure. 200>
Set Back A Clear

SI display will show current unit (for WEIGHT type PLU) selected along with
Minimum and Maximum values.
To set minimum quantity/weight, press Min soft key, then enter Minimum
quantity/weight. To confirm this weight press Set soft key.
Value for Minimum Quantity should be always less than or equal to
999999. Minimum Quantity can be set to zero or less than or equal to
Maximum Quantity.
Value for Minimum Weight should be always less than or equal to
Maximum Weight. Minimum Weight can be set even when Maximum
Weight is 0.0.

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1.2.7. Max:

Maximum quantity/weight of Enter Max kg (1.000/2.000)

the selected PLU can be 4>
changed using this key. But
these changes are temporary. Set Back A Clear

If current PLU Type is of WEIGHT type, the display will look like as shown in
above figure.
If current PLU Type is of PCS
type, the display will look like Enter Max PCS (50/5000)
as shown in the figure. 2000>
Set Back A Clear

SI display will show current unit (for WEIGHT type PLU) selected along with
Minimum and Maximum values.
To set maximum quantity/weight, press Max soft key, then enter maximum
quantity/weight. To confirm this weight press Set soft key
Maximum quantity/weight should be always greater than minimum weight.

1.2.8. Info:

Press this key to get the basic information of the SI such as free memory, total
PLUs, Active scale Cap/Accu, Ethernet addresses if enabled.

M/C Name: System Indicator

When Info soft key is pressed, SI M/C No: 12345678 Server
will display following screen. Total PLUs: 3 Local IP: 192.168.002.025
Here we can access Modem Info Current PLU No: 1 Remote IP: 192.168.002.087
S1 Cap/Accu: 15/0.001 kg Free memory: 4144 KB
Screen which is explained below: Log Record Size : 50 Byte
ModemInf Back

1.2.9. Modeminf:

Press ModemInf soft key in info AIRTEL: 98% State: 7

screen. We can check balance
and query the GPRS Data >
available.
Balance Back Query Clear

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1.2.10. Log:

This soft key is used to log records manually. This soft key will work only if Manual
logging is enabled. Make sure that required fields are programmed for the current
logging.
When prompt on log not enabled for any of the weight fields (Tare, Net and Gross
weight), PLU fields (Name, Code and Number) and Quantity field then, the
logging sequence as follows.
0

1000PCS
Before logging, SI should display
Load ssage.
PLU Name1
0.000kg Load 25/09/09 10:15
0
Keep the product on the platter REC:1 Min: 0. 500 Max:10.500
for weighment and then press Log
soft key.
Log
54321 BatchOvr Manual Bill >>

If any fields are programmed as Enter Product Name

manual entries then first time SI
will prompt all those fields for >
entering values as shown.
If prompt at log is enabled then Enter Back A Clear
those fields will be prompted
every time Log soft key is pressed.

Enter corresponding field values and then press Enter soft key.

Suppose while entering field values before pressing Enter soft key, if Back soft
key is pressed then logging will be cancelled and
message will be displayed.

500

1000PCS
Data
Logged
displayed momentarily and then
PLU Name1
10.000 kg 20.0028
Unload Unload 25/09/09 10:15
REC:1 Min: 0. 500 Max:10.500
displayed.
Log
54321
BatchOvr Manual Bill >>

o Zero and negative weights cannot be logged.

o If fields are not programmed then during log
message will be displayed.
o Only stable weights can be logged during Auto logging.
o During Manual logging, only stable or unstable weights can be logged.

o message will be displayed for the following

conditions:
► If weight on the platter is not stable.
► If current net weight is less than PLU Min Limit Weight.
► During weight error like weight display resolution error, power on
error, weight underflow, weight overflow.

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When prompt on log is enabled only for any one of weight fields (Tare or Net or
Gross weight) or Quantity field then, the logging sequence as follows.

In this case SI will allow entering logging even weight on platform is Zero or
Negative.

1000PCS
Load
message, Press Log soft key.

PLU Name1
0.000kg Load 25/09/09 10:15
0
REC:1 Min: 0. 500 Max:10.500
If any fields are programmed as
manual entries before the weight
54321Log BatchOvr

Enter Product Name

Manual Bill >>

fields (Tare or Net or Gross) and

quantity field, then first time SI will >
prompt all those fields for entering
values as shown. Enter
corresponding field values and then Enter Back Change A Clear
press Enter soft key. If option #1 or
Option #2 it will show change soft
key. Gross : 0.000 Net : 0.000 kg
After entering values for manual > Tare : 0.000 kg
fields, SI will display weight Qty : 0pcs
window (all weights and quantity)
OK Back Clear
like as shown in figure.
Here all the conditions will be Gross : 0.000 Net : 0.000 kg
checked for weight and quantity
and appropriate error message will Wt Not Ready Tare : 0.000 kg
be displayed and user can do Qty : 0pcs
digital tare or one touch tare.
OK Back Clear
When weight is Zero or negative, if Gross : 10.500 Net : 10.000 kg
user presses OK soft key, SI will
> Tare : 0.500 kg
Similarly all other weight Qty : 500pcs
status/error messages will be
OK Back Clear
displayed in this screen.

Keep the weight on platform and press OK soft key, then data will be logged.
If prompt on log is enabled for manual fields and if Clear Manual Field Data is set

If prompt on log is enabled for manual fields and if Clear Manual Field Data is set
t
old data.

o Suppose while entering field values before pressing Enter soft key, if
Back soft key is pressed then logging will be cancelled and
message will be displayed.
o If prompt on log is enabled for all the weight fields (Tare, Net and
Gross) and quantity field then, SI will display same weight window 4
times, so it is better to enable prompt on log for any one of the
required weight or quantity field.

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500

1000PCS
Data
Logged
displayed momentarily and then
PLU Name1
10.000 kg 20.0028
Unload Unload 25/09/09 10:15
REC:1 Min: 0. 500 Max:10.500
displayed.
Log
54321
BatchOvr Manual Bill >>
When prompt on log enabled only for any one of PLU fields (Name, Code or
Number) fields then, the logging sequence as follows.

1000PCS
0.000
Before logging, SI should display
Load Keep the
product on the platter for kg 0
weighment and then press Log PLU Name1 Load 25/09/09 10:15
REC:1 Min: 0. 500 Max:10.500
soft key.

If any fields are programmed as

Log
54321
BatchOvr Manual

Enter Product Name

Bill >>

manual entries SI will prompt all >

those fields for entering values as
shown. Enter corresponding field
values and then press Enter soft Enter Back A Clear
key

If prompt at log is enabled for

PLU Name Search? kas >
PLU Name field then, SI will Kashmir Apple . 2
display PLU Name Search Sona masuri Rice
window like as shown, here user Orange
can edit, delete, add new, search
for particular PLU Name. Press Use Back Down Up >>
Use soft key to select the PLU.

If prompt at log is enabled for PLU Code Search? 002>

PLU Code field then, SI will 002 . 2
display PLU Code Search window 003
like as shown, here user can edit, 004
delete, add new, search for
particular PLU Code. Press Use Use Back Down Up >>
soft key to select the PLU.

If prompt at log is enabled for PLU No. Search? 2>

PLU Number field then, SI will Kashmir Apple . 2 .
display PLU No. Search window 3
like as shown, here user can edit, 4
delete, add new, search for
particular PLU Number. Press Use Back Down Up >>
Use soft key to select the PLU.

If prompt on log is enabled for manual fields and if Clear Manual Field Data is set
ith old
data.

If prompt on log is enabled for manual fields and if Clear Manual Field Data is set

old data.

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o Suppose while entering field values before pressing Enter soft key, if
Back soft key is pressed then logging will be cancelled and
message will be displayed.

o If prompt on log is enables for any one of PLU Name or PLU Code or
PLU Number only the corresponding PLU search window will be
displayed.

o If prompt on log is enabled for PLU Name, PLU Code and PLU
Number, then SI will display all the 3 corresponding PLU search
windows as shown above one after the other, but whatever the last
chosen PLU will be selected.

500
Data

1000PCS
Logged essage will be
displayed momentarily and then
Unload PLU Name1
10.000 kg 20.0028
Unload 25/09/09 10:15
REC:1 Min: 0. 500 Max:10.500
displayed.
Log
54321
BatchOvr Manual Bill >>

When prompt on log enabled for any one of PLU fields (Name, Code or Number)
and any one of weight fields (Tare, Net and Gross) or Quantity field then, the
logging sequence as follows.

In this case SI will allow entering logging even weight on platform is Zero or
Negative.

1000PCS
0.000kg
Before logging, SI should display
Load Log soft key.
PLU Name1
0
If any manual entry fields are REC:1 Load 25/09/09 10:15
Min: 0. 500 Max:10.500
programmed before the weight
fields (Tare or Net or Gross) and
quantity field then, first time SI will
54321
Log BatchOvr Manual Bill >>

prompt all those fields for entering Enter Product Name

values as shown. Enter >
corresponding field values and then
press Enter soft key. Enter Back A Clear

If prompt at log is enabled for PLU PLU Name Search? kas >
Name field then, SI will display Kashmir Apple . 2
Sona masuri Rice
PLU Name Search window like as Orange
shown, here user can edit, delete,
Use Back Down Up >>
add new, search for particular PLU
Name. Press Use soft key to select
the PLU.

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If prompt at log is enabled for PLU PLU Code Search? 002>

Code field then, SI will display PLU 002 . 2
003
Code Search window like as 004
shown, here user can edit, delete,
add new, search for particular PLU Use Back Down Up >>
Code. Press Use soft key to select
the PLU.

If prompt at log is enabled for PLU PLU No. Search? 2>

Number field then, SI will display Kashmir Apple . 2 .
PLU No. Search window like as 3
shown, here user can edit, delete, 4
add new, search for particular PLU
Number. Press Use soft key to Use Back Down Up >>
select the PLU.
Gross : 0.000 Net : 0.000 kg
After selecting PLU, SI will display
weight window like as shown in > Tare : 0.000 kg
figure. Qty : 0pcs
OK Back Clear

Here all the conditions will be Gross : 0.000 Net : 0.000 kg

checked for weight and appropriate
error message will be displayed and
Wt Not Ready Tare : 0.000 kg
user can do digital tare or one Qty : 0pcs
touch tare. OK Back Clear

When weight is Zero or negative, if

user presses OK soft key, SI will
Gross : 10.500 Net : 10.000 kg
> Tare : 0.500 kg
Similarly all other weight
status/error messages will be
Qty : 500pcs
OK Back Clear
displayed in this screen.

Keep the weight on platform and

press OK soft key, then data will be
logged.

500
1000PCS

10.000kg20.0028
Data
Logged
Unload PLU Name1 Unload 25/09/09 10:15
message will be displayed. REC:1 Min: 0. 500 Max:10.500
Log
54321
BatchOvr Manual Bill >>

o Suppose while entering field values before pressing Enter soft key, if
Back soft key is pressed then logging will be cancelled and
message will be displayed.

o If prompt on log is enabled for any one of PLU Name or PLU Code or
PLU Number only the corresponding PLU search window will be
displayed.

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o If prompt on log is enabled for PLU Name, PLU Code and PLU
Number, then SI will display all the 3 corresponding PLU search
windows as shown above one after the other, but whatever the last
chosen PLU will be selected.
o If prompt at log is enabled for all the weight fields (Tare, Net and
Gross) and quantity field, SI will display weight window 4 times, so it
is better to enable prompt at log for any one of the required weight or
quantity field.

Important Information
o All the PLU related fields should be programmed before programming the
quantity and weight related fields.

o In Manual log mode, if prompt on log is enabled for quantity or all/any one
of weight related fields (Tare or Net or Gross weight), SI will allow
proceeding for logging up to the weight window, even weight on platform
is zero or negative but, it is not applicable for Auto logging.

o If user going to enable prompt on log for any one of weight or quantity
field, then better to enable prompt on log whichever is programmed
first.

o If tare weight is present or not before logging, during logging if user selects
a PLU which is having PLU tare weight, then that corresponding PLU tare
weight will be taken as tare weight and it will be displayed in weight
window. After logging, the corresponding PLU Name, Min, Max
weight/quantity will be displayed.

o When any one of PLU (Name or Code or Number) Search window is

displaying during logging sequence, ESC key will act as a ENTER key and it
is applicable only here.

o If prompt on log is enabled for manual fields and if Clear Manual Field

logging with old data.

o If prompt on log is enabled for manual fields and if Clear Manual Field Data
ogging
without old data.

o Clear Manual Field Data have no effect on Manual Auto Decrement field.

1.2.11. BatchOvr

Press this key to end the batch. This Batch Over .

is useful in case of application
which requires batch wise Batch Not Started!
operation.

Batch starts as soon as first record is logged.

Press BatchOvr soft key again to
end the batch.
Suppose if online print or data is
Batch Over .
enabled, when this key is pressed
all the calculations and footer will Closing Current Batch…

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be printed. All manual entries are

prompted once again.
For Manual Auto Decrement field, once the value becomes zero SI will do batch
over operation automatically.

1.2.12. Manual/Auto

This function is available only if Menu>Log Settings > Enable Auto/Manual Key is
Yes. This is used to set type of Weighment Recording. This soft key toggles between
Auto and Manual logging if Menu>Log Settings > Enable Auto/Manual Key is Yes.
The current mode selected is indicated on the soft key label. This overrides the
.

User would like to have either Manual Log where he keeps the weight on the
Weighing Scale and confirms Weighment Recording by pressing LOG soft key or
Auto Log - Where Weighment Recording is done without pressing a key as soon as
weight kept on the Weighing Scale gets stable, Weighment is Recorded.

Auto Logging
0

1000PCS
As soon as Auto Log mode is
message will be
PLU Name1
0.000 kg
Load 25/09/09 10:15
0
displayed. Place the Product on the
REC:1 Min: 0. 500 Max:10.500
platter, on reaching stable and min
max conditions logging process
starts. If any manual entry fields
Log
54321
BatchOvr Manual Bill >>

with prompt on log or manual entry Enter Product Name

field for the first record, SI will
prompt for entering corresponding >
field value. After entering all
manual field values data will be Enter Back A Clear
logged.
Data Logged Unload
message will be displayed.

Now, remove the product from the platter message will be displayed.
Continue same operation for next product.

500
1000PCS

10.000kg 20.0028
PLU Name1 Unload 25/09/09 10:15
REC:1 Min: 0. 500 Max:10.500
Log
54321
BatchOvr Manual Bill >>

1.2.13. PrLstBat

This function is available only if Menu>Log Settings > Enable Auto/Manual Key is
No. This is used for printing last completed batch of list print out.

1.2.14. Bill

This soft key is used to print only last transaction details.

Its function is similar to MSW #2.

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Last Bill print is available even after power OFF.

1.2.15. Pieces

This soft key is used to sample the weight kept on platter, when Menu>Counting
Settings>Enable Sampling is set to , if
S . By default it will sample for 10 Pieces.
 Pieces Error
 If user tries to sample for the same last sampled quantity (PCS), it will
Already Sampled
 Once sampling is done, then again sampling is possible for the
incremented quantity (PCS) value but sampling is not possible for the
quantity which is less than the last sampled quantity. While sampling
pieces count will be shown.

1.2.16. U Weight (Unit weight)

Sampling through this soft key is possible only when Menu>Counting

Settings>Enable Sampling is set to Yes
message No Here user can enter the known unit weight or can get
unit weight through sampling for the required number of pieces.

When this soft key is pressed, the Enter Unit Wt (0.00000) kg

display will look like this and it
contains,

Net Wt: 0.000 PCS: 1000

Set Back Pieces A Clear
 Last unit weight and current scale unit will be displayed alon

 Default number of pieces for PCS.

 Current weight on platter for Net Wt.
Enter Unit Wt (0.00000) kg
If you know the unit weight, enter
it and press Set soft key. SI will 0.0007>
accept valid unit weight, for any
invalid unit weight it will display
Net Wt: 0.000 PCS: 1000
sage. Set Back Pieces A Clear

If entered unit weight is less than Enter Unit Wt (0.00000) kg

the 0.01% of accuracy of the Unit Wt < 0.01% of Accuracy!
0.01% of Accuracy! Net Wt: 0.007 PCS: 1000
Set Back Pieces A Clear

Once valid unit weight is entered, SI will accept it and it will display unit weight
and its corresponding quantity in the main window.

To get the unit weight for the required samples through sampling.

 Keep the samples on platter, accordingly net weight will be updated in the
display.

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 Enter the number of samples and press Pieces soft key, if entered valued is
valid, this value will be updated for PCS field in the display, for invalid

 Once entered value is updated for PCS field, then press Set soft key, SI will
do sampling to find the unit weight for the entered quantity.

1. To clear the existing unit weight enter zero and press Set soft key.
2. Number of pieces can vary from 1 to 999999.

1.2.17. DispHld (Display Hold)

DispHld soft key is used to freeze the display. Once display is freezed only the
following keys will work ON/OFF key, ESC key and DispHld soft key. Press ESC
key or DispHld soft key to release from freezed condition.

1.2.18. Acumulat (Accumulate)

Acumulat soft key is used to accumulate the weights and quantity in Manual
accumulation mode.
When this soft key is pressed, depending on accumulation display method the
following screens will be displayed.

When accumulation display method in Menu> Accumulation> Acc Display

Method No
not be shown.

T: 0.500kg . Accumulation .
N: 2.500 Q: 2500Pcs
G: 3.000 C:15
Back

When accumulation display method in Menu> Accumulation> Acc Display

Method , accumulation window will be displayed after
accumulation like as shown in above figure.

Once this screen is displayed user has to press Back soft key to come back from
accumulation screen to application screen.

When accumulation display T: 0.500kg . Accumulation .

method in Menu>
Accumulation> Acc Display
N: 2.500 Q: 2500Pcs
Method , G: 3.000 C:15
accumulation window will be
displayed after accumulation
like as shown below.

This screen will be displayed around 3 seconds, after that SI will go to application
screen automatically.

 Once accumulation is done, if user presses Acumulat soft key again, SI

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 If user tries to accumulate when weight on the platter is not stable, SI will




Once any one of the accumulation counters is reached maximum value, SI will not

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XIII. TECHNICAL SPECIFICATIONS

Model SI-810
Description Digital System scale
Module size 175(W) x 262(L) x 180(H) mm.
Capacity, accuracy & Platform size Refer Annexure I & II
Maximum Display Resolution 1/30,000
Internal resolution 1/6,00,000
Processor 32 Bit ARM Processor
Calibration method Software calibration
Power supply 230V AC, 50 Hz
Power consumption 15W (Max)
Operating temperature 0°C to 45°C
Operating humidity Max. 85 % Rh (non - condensing)

Model approval no.

Platform Machine - Class II IND/09/08/259

Platform Machine - Class III IND/09/08/260
Bench/TT - Class II IND/09/08/262
Bench/TT - Class III IND/09/08/261

Standard Feature:

2 X RS232 Port
1 X RS485 Port
(Modbus ASCII Protocol)
1 X Centronics Port
Interfaces
6 X Digital I/O
1 X USB Host
1 X PS2 Port
(for keyboard and or for scanner)
4 MB Flash
Memory
(Expandable up to 8 MB)
Set point 2 X Potential free relay contact
Red, Green and Orange
Bar graph LED
(for Low, OK and High weight indication)
Rugged key 2 X Industrial type
Console Compact and fully SS#304 construction

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Display
Type Graphical Dot Matrix LCD
Back Light Green Colour
Pixel 256 X 64
Display active area 102.37 X 25.57 mm

Key Board
Type Tactile
No. of Key 21 keys
Operation Mobile phone style key operation
MOC Polyester

Factory option:

2 X RS232 Port
Interfaces 1 X Ethernet
10/100 mbps auto negotiation
1 X Tower Lamp
Lamp
(Red and green colour)
Current Voltage
Current or Voltage O/P 4 20 mA or 0 10 VDC or
0 20 mA or 0
(for process automation) 0
Additional Platform connectivity 1 X Platform

Accessories:

Samsung SRP280, 40 column

Printer
(Dot matrix) Wipro LX540, 80 column
MS Roller, 450 X 550 mm
Roller MS Roller, 550 X 650 mm
MS Roller, 700 X 800 mm
25 mm RED LED or
Jumbo display
(works through RS232 interface)
SS#304 Table mount bracket for console
SS Semi Cylindrical Lap pan
Others RS485 Converter
Back rail
(for 300 kg and 600 kg, 700 X 800 mm Machine)

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Key software features:

Weighing part:

Units Kg, ct, lt, g and cu

 Display Hold
 Accumulation
 Insufficient
 Recomputing
Display Indicator  Stable
 Gross/Net
 Tare and
 Zero
 Active Scale
 One Touch Tare
 Digital Tare
Tare features  Auto Tare and Tare Clear
 Tare from PC
 Tare on Stable or unstable
 Three level of filter Low, Medium and High
(selectable) for
 Digital (weighment)
 Stability and
Programmable Filter  Zero tracking
allows to configure the system to different
weighing application

 Bi-directional communication
 Remote firmware update
 User configurable O/P data format
 Stream, once transmit and command to
RS232 feature
transfer weight data to PC
 Baud rate max. of 115200

 Power failure retain

 ON/OFF key bypass
 Forced Zero Tracking (max 20d)
 Gross/Net weight selection
 Unit selection (max 3 units)
 Platform selection (Optional max. 2 PF -
Others one can be used at a time)
 Zero and Span value entry through keyboard
 Power ON unit selection

Check Counting/weighing Application:

 Used to check the quantity/weight of the

material prior to final dispatch based on
Check Counting/weighing
user defined Minimum and maximum
weight tolerance

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 Visual bar graph LED indication while

products are weighed Storage of check
weighed data
 Transaction recording with weight range
and PLU, etc.,
 List print and Bill print

Min and Max, Selected scale, Record count,

Display information PLU Name and soft key pages along with
weight, unit weight and quantity.
No. of PLU 5000

PLU search By Name or Code or Number

 PLU No. 4 digit N
 PLU Code 20 digit AN
 PLU Name 20 digit AN
 PLU Type
 Tare weight
 Unit weight/1000
PLU  Target
 Minimum
PLU Details  Maximum
 Min Limit
 Wt.-Log condition]
 DIO Time Delay
 DIO Active Time
 Digital IO
 Info #1
 Info #2
 Info #3
Automatic diagnostic self check for the
hardware
 Keyboard
 Display
Diagnostics  Digital IO
 RS232 Port
 Ethernet
 Centronics
 RTC
 Bargraph LED
 Analog O/P
20
No. of user Programmable fields
(refer manual for details)
25
No. of Field feature
(refer manual for details)
Standard or customized
Print format
(refer manual for details)

No. of record 25,000

Log type Manual or Auto

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Header & Footer Each 5 line with 80 Character

 In-built RTC
 Password protection
 Load factory default
 Machine ID
 Machine Name
 Alarm
 Shift time
Others
 Formula creation
 Non volatile memory for the data

 Easy customized report format for

various requirement
 User selectable printer option
 40 column
 80 column
 132 column
 175 column compressed to
80 column
Reports & on line option
 On line data to PC or Printer
 Calculation on any numeric field like
Total, average, std. deviation etc.,
 User selectable standard or
customized print format
 Report based on selection criteria

Check Counting Bill Print Format:

SI-810 Counting
Essae Teraoka Ltd
Bangalore

Sl.No : 6
Product Name : CountingPLU4
Date : 19-09-2009
Time : 13:46
Tare Wt : 0.250 kg
Net Wt : 1.234 kg
Gross Wt : 1.484 kg
Quantity : 4001 pcs
Remark : HIGH

Thank you

Check Counting List Print Format:

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
1 CountingPLU1 19-09-2009 13:43 0.250 0.241 0.491 10 LOW
2 CountingPLU2 19-09-2009 13:44 0.000 1.476 1.476 6033 HIGH
3 CountingPLU2 19-09-2009 13:44 0.100 1.380 1.480 3115 HIGH
4 CountingPLU3 19-09-2009 13:45 0.500 0.483 0.983 9662 HIGH
5 CountingPLU4 19-09-2009 13:46 0.987 0.494 1.481 1501 HIGH
6 CountingPLU4 19-09-2009 13:46 0.250 1.234 1.484 4001 HIGH
------------------------------------------------------------------------------

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2.087 5.308 7.395 24322

------------------------------------------------------------------------------
Thank you

Check Weighing Bill Print Format:

SI-810 Counting
Essae Teraoka Ltd
Bangalore

Sl.No : 12
Product Name : WeighingPLU4
Date : 19-09-2009
Time : 13:50
Tare Wt : 0.089 kg
Net Wt : 1.492 kg
Gross Wt : 1.580 kg
Quantity : 0 pcs
Remark : HIGH

Thank you

Check Weighing List Print Format:

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
7 WeighingPLU1 19-09-2009 13:49 0.500 0.985 1.485 0 HIGH
8 WeighingPLU2 19-09-2009 13:49 0.000 0.493 0.493 0 HIGH
9 WeighingPLU2 19-09-2009 13:49 0.250 0.739 0.989 0 HIGH
10 WeighingPLU3 19-09-2009 13:49 0.000 1.490 1.490 0 HIGH
11 WeighingPLU4 19-09-2009 13:50 0.000 1.492 1.492 0 HIGH
12 WeighingPLU4 19-09-2009 13:50 0.089 1.492 1.580 0 HIGH
------------------------------------------------------------------------------
0.839 6.691 7.529 0
------------------------------------------------------------------------------

Thank you

Check Counting & weighing (Mixed) List Print Format:

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
1 CountingPLU1 19-09-2009 13:43 0.250 0.241 0.491 10 LOW
2 CountingPLU2 19-09-2009 13:44 0.000 1.476 1.476 6033 HIGH
3 CountingPLU2 19-09-2009 13:44 0.100 1.380 1.480 3115 HIGH
4 CountingPLU3 19-09-2009 13:45 0.500 0.483 0.983 9662 HIGH
5 CountingPLU4 19-09-2009 13:46 0.987 0.494 1.481 1501 HIGH
6 CountingPLU4 19-09-2009 13:46 0.250 1.234 1.484 4001 HIGH
7 WeighingPLU1 19-09-2009 13:49 0.500 0.985 1.485 0 HIGH
8 WeighingPLU2 19-09-2009 13:49 0.000 0.493 0.493 0 HIGH
9 WeighingPLU2 19-09-2009 13:49 0.250 0.739 0.989 0 HIGH
10 WeighingPLU3 19-09-2009 13:49 0.000 1.490 1.490 0 HIGH
11 WeighingPLU4 19-09-2009 13:50 0.000 1.492 1.492 0 HIGH
12 WeighingPLU4 19-09-2009 13:50 0.089 1.492 1.580 0 HIGH
------------------------------------------------------------------------------
2.926 11.999 14.924 24322
------------------------------------------------------------------------------

Thank you

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Check Counting & weighing Date and PLU Range Print Format:

SI-810 Counting
Essae-Teraoka Ltd
Bangalore

------------------------------------------------------------------------------
Sl.No Product Name Date Time Tare Wt Net Wt Gross Wt Quantity Remark
------------------------------------------------------------------------------
Name1 01-04-2014 00:01 0.015 0.385 0.400 380 OK
Name2 01-04-2014 00:01 0.035 0.365 0.400 310 LOW
Name3 01-04-2014 00:01 0.095 0.305 0.400 380 LOW
Name1 02-04-2014 00:01 0.046 0.354 0.400 354 OK
Name2 02-04-2014 00:01 0.027 0.373 0.400 373 OK
Name3 02-04-2014 00:01 0.033 0.367 0.400 367 LOW
Name1 03-04-2014 00:49 0.150 0.844 0.994 887 OK
Name2 03-04-2014 00:05 0.070 0.330 0.400 575 OK
Name3 03-04-2014 00:05 0.036 0.364 0.400 364 LOW
------------------------------------------------------------------------------
0.507 3.687 4.194 3990
------------------------------------------------------------------------------

Thank You

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Annexure I:

Single Loadcell platform:

Platform
Capacity & Tare Platter
Resolution size in Pole Product code
Accuracy value MOC
mm
Without IP67 L/C
3 kg X 0.2 g 1/15000 1499.8 g 360X276 SS#304 Attached R2DI010000
-2.9995
6 kg X 0.5 g 1/12000 360X276 SS#304 Attached R2EH010000
kg
15 kg X 1 g 1/15000 -7.499 kg 360X276 SS#304 Attached R2GI010000
-14.998
30 kg X 2 g 1/15000 360X276 SS#304 Attached R2HI010000
kg
-2.9995
6 kg X 0.5 g 1/12000 400X400 SS#202 Attached R2EH030000
kg
15 kg X 1 g 1/15000 -7.499 kg 400X400 SS#202 Attached R2GI030000
-14.998
30 kg X 2 g 1/15000 400X400 SS#202 Attached R2HI030000
kg
With IP67 Loadcell
-29.995
60 kg X 5 g 1/12000 450X550 SS#304 Attached R2IH050000
kg
150 kg X 10 g 1/15000 -74.99 kg 450X550 SS#304 Attached R2KI050000
150 kg X 10 g 1/15000 -74.99 kg 550X650 SS#304 Attached R2KI080000
-149.98
300 kg X 20 g 1/15000 550X650 SS#304 Attached R2LI080000
kg
-149.98
300 kg X 20 g 1/15000 700X800 SS#202 Attached R2LI090000
kg
-149.98
300 kg X 20 g 1/15000 700X800 MS Attached R2LI240000
kg
-299.95 Not
600 kg X 50 g 1/12000 700X800 SS#202 R2MH090000
kg Attached
-299.95 Not
600 kg X 50 g 1/12000 700X800 MS R2MH250000
kg Attached

 No back rail for 400 X 400 & 700 X 800 machine

 Frame work MOC is MS (Mild steel)
 Pole height of the capacity 60 kg 600 kg is 860 mm
 Pole height for 400 X 400 mm machine is 430 mm
 The above platform is suitable for uniformly distributed load only
 If the application is for concentrated load then special requirement has to be sent

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Annexure II:

Four Loadcell platform IP67 L/C:

Capacity & Tare value Platform

Resolution Platter MOC Product code
Accuracy size in mm

600 kg X 100 g 1/6000 -299.9 kg 1000X1200 MS Cheq. R2ME120000

600 kg X 100 g 1/6000 -299.9 kg 1200X1500 MS Cheq. R2ME140000
600 kg X 100 g 1/6000 -299.9 kg 1500X1800 MS Cheq. R2ME170000
1000 kg X 200 g 1/5000 -499.8 kg 1000X1200 MS Cheq. R2ND120000
1000 kg X 200 g 1/5000 -499.8 kg 1200X1500 MS Cheq. R2ND140000
1000 kg X 200 g 1/5000 -499.8 kg 1500X1800 MS Cheq. R2ND170000
1500 kg X 0.2 g 1/7500 -749.8 kg 1000X1200 MS Cheq. R2PF120000
1500 kg X 0.2 g 1/7500 -749.8 kg 1200X1500 MS Cheq. R2PF140000
1500 kg X 0.2 g 1/7500 -749.8 kg 1500X1800 MS Cheq. R2PF170000
2000 kg X 500 g 1/4000 - 999.5 kg 1000X1200 MS Cheq. R2QC120000
2000 kg X 500 g 1/4000 - 999.5 kg 1200X1500 MS Cheq. R2QC140000
2000 kg X 500 g 1/4000 - 999.5 kg 1500X1800 MS Cheq. R2QC170000
3000 kg X 500 g 1/6000 - 1499.5 kg 1000X1200 MS Cheq. R2RE120000
3000 kg X 500 g 1/6000 - 1499.5 kg 1200X1500 MS Cheq. R2RE140000
3000 kg X 500 g 1/6000 - 1499.5 kg 1500X1800 MS Cheq. R2RE170000
5000 kg X 1 kg 1/5000 - 2999 kg 1000X1200 MS Cheq. R2SD120000
5000 kg X 1 kg 1/5000 - 2999 kg 1200X1500 MS Cheq. R2SD140000
5000 kg X 1 kg 1/5000 - 2999 kg 1500X1800 MS Cheq. R2SD170000

 No back rail for the above platform

 Frame work MOC is MS (Mild steel)
 Pole not attached to the platform
 Pole height is 860 mm
 The above platform is suitable for uniformly distributed load only
 If the application is for concentrated load then special requirement has to be sent
 No foundation fixing is possible

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XV. DISPLAY MESSAGES

 Zeroing
Message occurs after diagnostics is completed in Check Counting/Weighing.

 Power Fail
Message occurs, if Power Fail detection is enabled after diagnostics.

 Zero Error
Message occurs when weight on the platter is less then the value set in PON Zero
start Range in Check Counting/Weighing.

 Disp Resoln.
Message occurs, when capacity by accuracy of weights in basic, second and third is
greater than 15,000 in Check Weighing.

 Underflow
Message occurs, when weight on the platter is less than 5% of scale capacity in
Check Weighing.

 Overflow
Message occurs, when weight on platter is greater than capacity + 9d on the scale in
Check Weighing.

 Memory Low
Message occurs, when available data memory is less than 25k byte.

 Accepted
Message occurs while setting user password, when new password set matches with
Retype password.

 Cleared
Message occurs when user password is cleared.

 NO PLU ADD NEW

Message occurs when no PLU is programmed and following option is selected in

PLU List by Number

PLU List by Name
PLU List by Code

 Deleting PLUs
Message occurs while deleting all PLU records.

 Not Present, Check Hardware Configuration

Message occurs if the device is not configured during Print or Diagnostic.


Message occurs during scale calibration when Zero calibration is done successfully.


Message occurs during scale calibration when Span calibration is done successfully.

 Not Set

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This message will be shown when respective fields are not set during field
programming.

 Save and Exit

Message occurs when fields or PLU records are edited, without saving the change
Back soft key is pressed.

 Delete Logged Records!

Message occurs when changing field programming, shift programming,
multiplication factor, formula programming if record(s) is already present.


Message occurs while deleting all records.

 Alarm
When alarm is enabled this message will be shown along with set alarm date and
time.

 No Records
Message occurs during printing if no records are present matching selection criteria.

 Memory Error
Message occurs during internal fatal error.
 File Error
Message occurs if we try to print when selected format files are not present.

 Printed Successfully
Message occurs when data is printed successfully.

 Printing Cancelled
Message occurs when cancel soft key is pressed during printing.

 Print Error
Message occurs when
o There is some problem with the printer (like Printer not connected, Printer
OFF, Centronics is not present in hardware configuration, No Response).
o If the physical device to which Print Data is mapped to is not configured.

 Printer Busy
Message occurs when printer buffer is full or printer is busy.

 Paused
Message occurs when cancel soft key is pressed during printing.


Message occurs while printing reports.

 Connected
Message occurs when pendrive is connected to USB Host connector.

 Removed
Message occurs when pendrive is disconnected from USB Host connector.

 No Disk

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Message occurs when pendrive is disconnected from USB Host connector after
displaying Removed message.

 Wt not stable
Message occurs in weight window and accumulation window, when weight is not
stable on platform.

 Wt Not Ready
Message occurs in weight window and accumulation window when weight is zero or
negative.

 net < min

Message occurs in weight window, when net weight is less than PLU set_wt.

 Weight Error
Message occurs in weight window, when weight on the platter is less than 5% of
scale capacity or when weight on platter is greater than the capacity + 9d on the
scale.

This error also comes in accumulation window for any weight related error during
accumulation.

 Accumulated
Message occurs in accumulation window, when user tries to accumulate second time
for the same values without removing weight.

 Quantity Error
Message occurs in accumulation window, if the quantity is grater then 999999.

 Clear Accumulation Counters

 Print Data Dump
Message occurs in accumulation window, when any one of accumulation counters
over flows.

 PCS Err
Message occurs in unit weight window, when user presses Pieces soft key for invalid
number of pieces (when number of pieces zero or grater than 999999 or blank).

 UNIT WT ERR
Message occurs for any invalid unit weight.

 Unit Wt < 0.01% of Accuracy!

Message occurs in accumulation window, when unit weight is less than 0.01% of
accuracy of the scale.

 Sampling...n
Message occurs while sampling to find the unit weight. Here
pieces, it can be any value between 1 and 999999, indicates sampling for number
of pieces.

 Already Sampled
Message occurs when user tries to sample for the same last sampled quantity.

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 Sampling Not Enabled

Message occurs when user tries to sample, , in
Menu>Counting Settings>Enable Sampling.

 Pieces Error
Message occurs in unit weight window, when user presses Pieces soft key for invalid
number of pieces (when number of pieces zero or grater than 999999 or blank).

 Print PLU Range Summary Report

 From Date > Last Logged Date
Message occurs when From Date is greater than Last Logged Record Date in Menu >
Reports > Print > Print PLU Range Summary.

 From Date > To Date

Message occurs when From Date is greater than To Date in Menu > Reports > Print >
Print PLU Range Summary.

 To Date > Last Logged Date

Message occurs when To Date is greater than Last Logged Date in Menu > Reports >
Print > Print PLU Range Summary.

 To Date < From Date

Message occurs when To Date is less than From Date in Menu > Reports > Print >
Print PLU Range Summary.

 No Data in PLU
Message occurs if entered PLU is not PLU Database in Menu > Reports > Print >
Print PLU Range Summary.

 No PLU in Records
Message occurs if entered PLU is not available in Records.

 From PLU > To PLU

Message occurs if entered From PLU is greater than To PLU in Menu > Reports >
Print > Print PLU Range Summary.


Message occurs when printing the PLU Range Summary Report in Menu > Reports >
Print.

96 Essae-Teraoka Ltd