Test Report issued under the responsibility of:

TEST REPORT
IEC 61010-1
Safety requirements for electrical equipment for measurement, control, and
laboratory use
Part 1: General requirements

Report Number. ..............................: 21164989_003

Date of issue ...................................: 2012-04-10
Total number of pages.................... 74

Applicant’s name ............................: John El. Geräte

Address ...........................................: Hauptstr. 87a, 09387 Jahnsdorf
Test specification:
Standard ..........................................: IEC 61010-1 (Third Edition) :2010
Test procedure................................: Test Report
Non-standard test N/A
method…………..:
Test Report Form No......................: IEC61010_1F
Test Report Form(s) Originator.....: VDE Testing and Certification Institute
Master TRF ......................................: 2011-03
Copyright © 2011 Worldwide System for Conformity Testing and Certification of Electrotechnical
Equipment and Components (IECEE), Geneva, Switzerland. All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as
copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting
from the reader's interpretation of the reproduced material due to its placement and context.

If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB
Scheme procedure shall be removed.
This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory
and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
Test item description .....................: Short circuit box with remote switch
Trade Mark ......................................: VWL
Manufacturer...................................: John El. Geräte
Model/Type reference ....................: Model: FWS-112 (system name)
Type :
Kurzschlussbox PVKS 2.3
Fernschalter PVFS 2.3
Ratings ............................................: Kurzschlussbox: Umax=800V DC Imax=10A
Fernschalter: Umax=15V DC Imax0,1mA DC
 Page 3 of 74 Report No. 21164989_003

List of Attachments (including a total number of pages in each attachment - Table 1):

Document Documents included / attached to this report (description) Page

No. Numbers
1 Photo documentation 11

2 Schematics 6

Summary of testing:

The Equipment Under Test (EUT) did PASS all performed tests.

Test Report History:

Ref. No. Item

Tests performed (name of test and test clause): Testing location:

All relevant tests are performed and Pass TÜV Rheinland LGA Products GmbH
Am Grauen Stein 29, D – 51105 Köln

Summary of compliance with National Differences

List of countries addressed:
The product fulfils the requirements of EN 61010-1:2010

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 Page 4 of 74 Report No. 21164989_003
Copy of marking plate

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 Page 5 of 74 Report No. 21164989_003
Test item particulars:
Type of item ................................................................. : Short circuit box with a remote switch
Description of equipment function ............................... : See general information
Connection to MAINS supply ......................................... : Permanent / Detachable cord set /
Non detachable cord set / None
Installation category ..................................................... : I
POLLUTION DEGREE ....................................................... : 2
Protection class ............................................................ : IP65 Specified by the manufacturer
Environmental rating .................................................... : Standard / Extended (Specify):
Equipment mobility....................................................... : Portable / Hand-held / Floor standing / Fixed / Built in
Operating conditions .................................................... : Continuous / Short-time / Intermittent
Overall size of equipment (W x D x H) ........................ : Kurzschlussbox PVKS 2.3= 146X245X55 mm
Fernschalter PVFS 2.3= 160X80X55 mm
Mass of equipment (kg) ............................................... : Kurzschlussbox PVKS 2.3= 1 Kg
Fernschalter PVFS 2.3 = 0,310Kg
Marked degree of protection to IEC 60529 ................. : Kurzschlussbox PVKS 2.3 = IP 65
Fernschalter PVFS 2.3= IP65
(manufacturer´s data)
Possible test case verdicts:
- Test case does not apply to the test object ................ : N/A
- Test object does meet the requirement...................... : P (Pass)
- Test object does not meet the requirement ............... : F (Fail)
Testing:
Date of receipt of test item ............................................ : 31.01.2012
Date (s) of performance of tests ................................... : 31.01.2012- 30.03.2012
General remarks:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
"(see ENCLOSURE #)" refers to additional information appended to the report.
"(see Form A.xx)" refers to a table appended to the report.

Throughout this report a comma / point is used as the decimal separator.

Manufacturer’s Declaration per sub-clause 6.2.5 of IECEE 02:
The application for obtaining a CB Test Certificate
includes more than one factory location and a
declaration from the Manufacturer stating that the
sample(s) submitted for evaluation is (are)
representative of the products from each factory has
been provided................................................................ : Yes Not applicable
When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... : John Elektronische Geräte
Hauptstr. 87a
09387 Jahnsdorf

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 Page 6 of 74 Report No. 21164989_003

General product information:

The test item (FWS-112) is a short circuit box with a remote switch.
The short circuit box can powered with max. 800VDC and it has a protection class I (metal enclosure).The
remote switch can only be power by the short circuit box with 15VDC and it has a protection class III.

This test item (FWS-112) will be also used for switch a PV string out of voltage, but this is not part
of this test report. Therefore the short circuit box with remote switch are only be tested according
the standard IEC 61010-1 (Third Edition) :2010. The short circuit box with a remote switch was
classified as an electrical equipment for measurement, control and laboratory use.

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TABLE: 1 - Test equipment list P
Calibration date
Item Type Equipment No. Comments
1
Last Due

1 Temperature Recorder 02687 07 / 10 07 / 12 --

2 Power Meter 00054 05 / 10 05 / 12 --

3 Multimeter (hand-held) 02721 03 / 11 03 / 13 --

4 HV – Tester 02308 07 / 11 08 / 12 --

Touch Current Tester

5 02145 09 / 10 09 / 13 --
(filter)

6 Oscilloscope 03634 -- 05 / 13 --

7 Earth Continuity Tester 01378 03 / 10 03 / 12 --

8 Calliper 01378 -- 03 / 12 150 mm

9 Test Probe A 00131 01 / 11 01 / 13 Joint

10 Test Probe B 01902 02 / 11 02 / 13 3mm

11 Test Probe C 00486 12 / 07 12 / 12 12mm x 80mm

12 Test Probe 01956 03 / 11 03 / 13 1mm x 100mm

2.5mm x
13 Test Probe 02179 07 / 11 08 / 14
100mm

14 Test Probe 02182 10 / 11 11 / 14 4mm x 50mm

15 Stop Watch 01942 03 / 11 03 / 13 auto

16 Test Ball 00636 11 / 07 11 / 12 50mm

17 Pressure Dynamometer 01877 12 / 10 12 / 12 500N

18 Torque Wrench 00796 10 / 14 10 / 12 100Ncm

19 HV – Tester 02689 11 / 11 11 / 12 --

1) or interval between calibrations.

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IEC 61010-1
Clause Requirement — Test Result — Remark Verdict
TABLE: 3 - List of components and circuits relied on for safety P
Unique component Application/function Manufacturer / Type / model Technical data Standard Mark(s) of conformity
reference or location trademark (NOTE 2) evidence of acceptance
(NOTE 1) (NOTE 3 and 4)
Transistor T10, ST BUV 48A VCER= 100V -- --

Capacitor C9 EPCOS B32651.. 110°C -- --

Terminal KL1, KL2 WECO 159 100V, max. 76A UL 94 / UL 1059 UL, CSA

PCB -- -- -- 94-V0 UL 94 UL, CSA

Optocoupler LED1/ T1, LED2/ T5, LED3 / CNY 66 1000V DIN EN 60747-5-5 UL (E76222) ; CSA ;
VISHAY
T13 UL 1577 VDE
Varistor VDR1 Epcos S10 k680 680V, UL 1414 UL, CSA
CSA 22.2
Varistor VDR2, VDR3 Epcos 07 K395 395V UL 1414 UL, CSA
CSA 22.2
Diode D1 VISHAY 40 EPS VRRM= 1200V; -- --
IF= 40A
Cord crip -- EUROFIX M…. IP68, 100°C DIN EN 50262 VDE, UL, CSA

Note → 1 List all different manufacturers of the above components 4 → asterisk indicates mark assuring agreed level of surveillance
→ 2 May include electrical, mechanical values
→ 3 List licence no or method of acceptance

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

4.4 Testing in SINGLE FAULT CONDITIONS P

4.4.1 Fault tests (see Form A.1 and A.2) P
4.4.2 Application of SINGLE FAULT CONDITIONS P
4.4.2.1 SINGLE FAULT CONDITIONS not covered by 4.4.2.1 to (see Form A.1 and A.2) —
4.4.2.14
4.4.2.2 PROTECTIVE IMPEDANCE N/A
4.4.2.3 PROTECTIVE CONDUCTOR N/A
4.4.2.4 Equipment or parts for short-term or intermittent N/A
operation
4.4.2.5 Motors No motors available N/A
4.4.2.6 Capacitors P
4.4.2.7 MAINS transformers No mains transformer. N/A
available
4.4.2.7.2 Short circuit N/A
4.4.2.7.3 Overload N/A
4.4.2.8 Outputs No N/A
4.4.2.9 Equipment for more than one supply N/A
4.4.2.10 Cooling N/A
4.4.2.11 Heating devices N/A
4.4.2.12 Insulation between circuits and parts N/A
4.4.2.13 Interlocks No interlocks available. N/A
4.4.2.14 Voltage selectors N/A
4.4.3 Duration of tests (see Form A.1 and A.2) P
4.4.4 Conformity after application of fault conditions (see Form A.1; A.2; A.8, A.14) N/A

5 MARKING AND DOCUMENTATION P

5.1.1 General P
Required equipment markings are: —
visible: P
From the exterior; or P
After removing a cover; or N/A
Opening a door N/A
After removal from a rack or panel N/A
Not put on parts which can be removed by an P
operator
Letter symbols (IEC 60027) used P

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

Graphic symbols (IEC 61010-1: Table 1) used P

5.1.2 Identification —
Equipment is identified by: P
a) Manufacturer’s or supplier’s name or trademark John El. Geräte P
b) Model number, name or other means Kurzschlussbox PVKS 2.3 P
Fernschalter PVFS 2.3
Manufacturing location identified N/A
5.1.3 MAINS supply P
Equipment is marked as follows: P
a) Nature of supply: —
1) a.c. RATED MAINS frequency or range of Only DC N/A
frequencies .................................................. :
2) d.c. with symbol 1 P
b) RATED supply voltage(s) or range ..................... : Kurzschlussbox = Umax P
800VDC
Fernschalter = Umax 15VDC
c) Max. RATED power (W or VA) or input current.... : Kurzschlussbox = Imax 10ADC P

Fernschalter = Imax 0,1mADC

The marked value not less than 90 % of the (see Form A.3) N/A
maximum value
If more than one voltage range: —
Separate values marked; or N/A
Values differ by less than 20 % (see Form A.3) N/A
d) OPERATOR-set for different RATED supply Only one Voltage in use —
voltages:
Indicates the equipment set voltage N/A
Portable equipment indication is visible from the N/A
exterior
Changing the setting changes the indication N/A
e) Accessory MAINS socket-outlets accepting No Mains socket-outlets N/A
standard MAINS plugs are marked:
With the voltage if it is different from the MAINS N/A
supply voltage ....................................................:
For use only with specific equipment N/A
If not marked for specific equipment it is marked N/A
with:
The maximum rated current or power; or N/A
Symbol 14 with full details in the documentation N/A

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

5.1.4 Fuses No Fuses in use N/A

Operator replaceable fuse marking N/A
(see also 5.4.5).........................................................:
5.1.5 TERMINALS, connections and operating devices Approved terminals used. P
5.1.5.1 General P
Where necessary for safety, indication of purpose of P
TERMINALS,connectors, controls and indicators
marked
If insufficient space, symbol 14 used N/A
Push-buttons and actuators of emergency stop —
devices and indicators:
used only to indicate a warning of danger or N/A
the need for urgent action P
coloured red P
coded as specified in IEC 60073 P
Supplementary means of coding provided, if meaning N/A
of colour relates (see IEC 60073):
to safety of persons; or N/A
safety of the environment P
5.1.5.2 TERMINALS Approved Terminal used. P
MAINS supply TERMINAL identified P
Other TERMINAL marking: P
a) FUNCTIONAL EARTH TERMINALS (symbol 5 used) N/A
b) PROTECTIVE CONDUCTOR TERMINALS: Terminal outsidw of the P
enclosure.
Symbol 6 is placed close to or on the TERMINAL; Symbol 6 used. P
or
Part of appliance inlet N/A
c) TERMINALS of control circuits (symbol 7 used) N/A
d) HAZARDOUS LIVE TERMINALS supplied from the No hazardous live outputs N/A
interior terminals.
Standard MAINS socket outlet; or N/A
RATINGS marked; or N/A
Symbol 14 used N/A
5.1.6 Switches and circuit breakers No circuit breakers available. N/A
If disconnecting device, off position clearly marked N/A
If push-button used as power supply switch: N/A
Symbol 9 and 15 used for on-position N/A

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

Symbol 10 and 16 used for off-position N/A

Pair of symbols 9, 15 and 10, 16 close together N/A
5.1.7 Equipment protected by DOUBLE INSULATION or Equipment is not protected by N/A
REINFORCED INSULATION double insulation
Protected throughout (symbol 11 used) N/A
Only partially protected (symbol 11 not used) N/A
5.1.8 Field-wiring TERMINAL boxes The normal operation is by the N/A
temperature rating
-20°C ….+ 40°C
If TERMINAL or ENCLOSURE exceeds 60 °C: (see Form A.21A) N/A
Cable temperature RATING marked .......................: N/A
Marking visible before and during connection or N/A
beside TERMINAL
5.2 Warning markings P
Visible when ready for NORMAL USE N/A
Are near or on applicable parts On the device. P
Symbols and text correct dimensions and colour: On the short circuit box —
Symbol 14 used.
a) symbols min 2,75 mm and text 1,5 mm high and Symbol and text used. P
contrasting in colour with background
b) symbols and text moulded, stamped or N/A
engraved in material min. 2,0 mm high and
0.5 mm depth or raised if not contrasting in N/A
colour
If necessary marked with symbol 14 See above P
Statement to isolate or disconnect if access by Statement in the instruction. P
using a tool to HAZARDOUS LIVE parts is permitted
5.3 Durability of markings P
The required markings remain clear and legible in (see Form A.4) P
NORMAL USE

5.4 Documentation P
5.4.1 General P
Equipment is accompanied by documentation for P
safety purposes for OPERATOR or RESPONSIBLE BODY
Safety documentation for service personnel P
authorized by the manufacturer
Documentation necessary for safe operation is The “Operating Instructions“ in P
provided in printed media or German
in electronic media if available at any time N/A
Documentation includes: —

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

a) intended use P
b) technical specification P
c) name and address of manufacturer or supplier P
d) Information specified in 5.4.2 to 5.4.6 P
e) information to mitigate residual RISK P
(see also subclause 17)
f) accessories for safe operation of the equipment N/A
specified
g) guidance provided to check correct function of N/A
the equipment, if incorrect reading may cause a
HAZARD from harmful or corrosive substances of
HAZARDOUS live parts

h) instructions for lifting and carrying N/A

Warning statements and a clear explanation of —
warning symbols:
Provided in the documentation; or P
Information is marked on the equipment N/A
5.4.2 Equipment ratings P
Documentation includes: —
a) Supply voltage or voltage range ....................... : Kurzschlussbox = Umax P
800VDC
Fernschalter = Umax 15VDC
Frequency or frequency range........................: Only DC voltage N/A
Power or current rating ...................................: Kurzschlussbox = Imax 10ADC P

Fernschalter = Imax 0,1mADC

b) Description of all input and output connections N/A
in accordance to 6.6.1 a)
c) RATING of insulation of external circuits in N/A
accordance to 6.6.1 b)
d) Statement of the range of environmental P
conditions (see 1.4)
e) Degree of protection (IEC 60529) P
f) if impact rating less than 5 J: No Information about a lower N/A
level
IK code in accordance to IEC 62262 marked or N/A
symbol 14 of table 1 marked, with N/A
RATED energy level and test method stated N/A
5.4.3 Equipment installation P
Documentation includes instructions for: P

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

a) assembly, location and mounting requirements See user manual P

b) protective earthing See above P
c) connections to supply See above P
d) permanently connected equipment: See above P
1) Supply wiring requirements P
2) If external switch or circuit-breaker, N/A
requirements and location recommendation
e) ventilation requirements No special information given. N/A
f) special services (e. g. air, cooling liquid) N/A
g) Instructions relating to sound level No sound emission N/A
5.4.4 Equipment operation P
Instructions for use include: P
a) identification and description of operating P
controls
b) positioning for disconnection N/A
c) instructions for interconnection N/A
d) specification of intermittent operation limits N/A
e) explanation of symbols used P
f) replacement of consumable materials No consumable materials N/A
g) cleaning and decontamination P
h) Listing of any poisonous or injurious gases and The equipment itself does not N/A
quantities contain poisonous or injurious
chemicals that can be
liberated from the equipment
in dangerous quantities.
The liberation of poisonous or
injures gases caused by the
evacuation process from the
external evacuated reservoir is
not the responsibility of the
manufacturer.
i) RISK reduction procedures relating to flammable No flammable liquids in use N/A
liquids (see 9.5)
j) RISK reduction procedures relating burn from P
surfaces permitted to exceed limits of 10.1
Additional precautions for IEC 60950 conforming N/A
equipment in regard to moistures and liquids
A statement about protection impairment if used in a P
manner not specified by the manufacturer
5.4.5 Equipment maintenance P

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IEC 61010-1
Clause Requirement + Test Result - Remark Verdict

Instructions for RESPONSIBLE BODY include: —

Instructions sufficient in detail permitting safe P
maintenance and inspection and continued safety:
Instruction against the use of detachable MAINS Permanent connected N/A
supply cord with inadequate rating equipment
Specific battery type of user replaceable batteries No battery available. N/A
Any manufacturer specified parts N/A
Rating and characteristics of fuses No fuses available. N/A
Instructions include following subjects permitting safe P
servicing and continued safety:
a) product specific RISKS may affect service P
personnel
b) protective measures for these RISKS P
c) verification of the safe state after repair N/A
5.4.6 Integration into systems or effects resulting from N/A
special conditions
Aspects described in documentation N/A

6 PROTECTION AGAINST ELECTRIC SHOCK P

6.1 General (see Form A.5) P
6.1.1 Requirements —
Protection against electric shock maintained in P
NORMAL CONDITION and SINGLE FAULT CONDITION
ACCESSIBLE parts not HAZARDOUS LIVE N/A
Voltage, current, charge or energy below the limits in —
NORMAL CONDITION and in SINGLE FAULT CONDITION
between:
ACCESSIBLE parts and earth P
two ACCESSIBLE parts on same piece of the N/A
equipment within a distance of 1,8 m
Conformity is checked by the determination of 6.2 P
and 6.3 followed by the tests of 6.4 to 6.11
6.1.2 Exceptions No removal parts available. N/A
Following HAZARDOUS LIVE parts may be accessible to N/A
an OPERATOR:
a) parts of lamps and lamp sockets after lamp N/A
removal
b) parts to be replaced by operator only by the use N/A
of tool and warning marking

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Clause Requirement + Test Result - Remark Verdict

Those parts not HAZARDOUS LIVE 10 s after (see Forms A.6 ) N/A
interruption of supply
Capacitance test if charge is received from internal (see Forms A.6 and A.7) N/A
capacitor
6.2 Determination of accessible parts (see Form A.6) P
6.2.1 General P
Unless obviously determination of accessible parts as P
specified in 6.2.2 to 6.2.4
6.2.2 Examination No openings where the test pin P
can touch Hazardous Live parts
- with jointed test finger (as specified B.2) P
- with rigid test finger (as specified B.1) and a force of P
10 N
6.2.4 Openings above parts that are HAZARDOUS LIVE No openings where the test pin P
can touch Hazardous Live parts
- test pin with length of 100 mm and 4 mm in P
diameter applied
6.2.4 Openings for pre-set controls No openings for pre-set P
controls
- test pin with length of 100 mm and 4 mm in P
diameter applied
6.3 Limit values for ACCESSIBLE parts Completely closed systems. No N/A
outputs available.
6.3.1 Levels in NORMAL CONDITION (see Form A.7) N/A
a) Voltage limits less than 33 V r.m.s. and 46,7 V See above N/A
peak or 70 V d.c.
for wet locations voltage limits less than 16 V N/A
r.m.s. and 22,6 V peak or 35 V d.c.
Voltages are not HAZARDOUS LIVE the levels of: —
b) Current less than 0,5 mA r.m.s. for sinusoidal, See above N/A
0,7 mA peak non sinusoidal or mixed frequencies
or 2 mA d.c. when measured with measuring
circuit A.1 or A.2 if less than 100 Hz
for wet locations measuring circuit A.4 used See above N/A
or —
c) Levels of capacitive charge or energy less: See above N/A
1) 45 µC for voltages up to 15 kV peak or d.c. or See above N/A
line A of Figure 3
2) 350 mJ stored energy for voltages above 15 kV See above N/A
peak or d.c.
6.3.2 Levels in SINGLE FAULT CONDITION (see Form A.7) N/A

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Clause Requirement + Test Result - Remark Verdict

a) Voltage limits less than 33 V r.m.s. and 46,7 V See above N/A
peak or 70 V d.c.

for wet locations voltage limits less than 16 V See above N/A
r.m.s. and 22,6 V peak or 35 V d.c.
Voltages are not HAZARDOUS LIVE the levels of: —
b) Current less than 0,5 mA r.m.s. for sinusoidal, See above N/A
0,7 mA peak non sinusoidal or mixed frequencies
or 2 mA d.c. when measured with measuring
circuit A.1 or A.2 if less than 100 Hz
for wet locations measuring circuit A.4 used See above N/A
or See above N/A
c) Levels of capacitive charge or energy less: See above N/A
1) 45 µC for voltages up to 15 kV peak or d.c. or See above N/A
line A of Figure 3
2) 350 mJ stored energy for voltages above 15 kV See above N/A
peak or d.c.
6.4 Primary means of protection P
6.4.1 ACCESSIBLE parts prevented from being HAZARDOUS P
LIVE by one or more of following means:

a) ENCLOSURES or PROTECTIVE BARRIERS (see 6.4.2) N/A

b) BASIC INSULATION (see 6.4.3) P
c) Impedance (see 6.4.4) N/A
6.4.2 ENCLOSURES or PROTECTIVE BARRIERS (see Form A.13) P
- meet rigidity requirements of 8.1 Enclosures made of Metal P
- meet requirements for BASIC INSULATION, if Enclosures protection is not N/A
protection is provided by insulation provided by insulation
- meet requirements of 6.7 for CREEPAGE and P
CLEARANCES between ACCESSIBLE parts and
HAZARDOUS live parts, if protection is provided by
limited access
6.4.3 BASIC INSULATION (see Form A.13) P
- meet CLEARANCE, CREEPAGE DISTANCE and solid Basic insulation between input P
insulation requirements of 6.7 and enclosure
6.4.4 Impedance (see Form A.12) N/A
Impedance used as primary means of protection —
meets all of following requirements:
a) limits current or voltage to level of 6.3.2 (see Form A.7) N/A
b) RATED for maximum WORKING VOLTAGE and the N/A
amount of power it will dissipate

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Clause Requirement + Test Result - Remark Verdict

c) CLEARANCE, CREEPAGE DISTANCE between (see Form A.13) N/A

terminations of the impedance meet
requirements of BASIC INSULATION of 6.7
6.5 Additional means of protection in case of SINGLE FAULT CONDITION Additional means of P
protection in case of SINGLE FAULT CONDITION
6.5.1 ACCESSIBLE parts are prevented from becoming P
HAZARDOUS live by the primary means of protection
and supplemented by one of:
a) PROTECTIVE BONDING (see 6.5.2) P
b) SUPPLEMENTARY INSULATION (see 6.5.3) Double or reinforce insulation P
between the short circuit box
to the remote switch.
Approved optocoupler used.
c) automatic disconnection of the supply (see 6.5.5) N/A
d) current- or voltage-limiting device (see 6.5.6) N/A
Alternatively one of the single means of protection is N/A
used:
e) REINFORCED INSULATION (see 6.5.3) See above P
f) PROTECTIVE IMPEDANCE (see 6.5.4) N/A
6.5.2 PROTECTIVE BONDING (see Form A.9, A.10 and A.11) P
6.5.2.1 ACCESSIBLE conductive parts, may become P
HARZARDOUS LIVE in SINGLE FAULT CONDITION:

Bonded to the PROTECTIVE CONDUCTOR TERMINAL; or Separated protective terminal P

outside of the enclosure
Separated by conductive screen or barrier bonded to P
PROTECTIVE CONDUCTOR TERMINAL

6.5.2.2 Integrity of PROTECTIVE BONDING P

a) PROTECTIVE BONDING consists of directly P
connected structural parts or discrete conductors
or both; and withstands thermal and dynamic
stresses
b) Soldered connections: P
Independently secured against loosening P
Not used for other purposes P
c) Screw connections are secured P
d) PROTECTIVE BONDING not interrupted; or P
exempted as removable part carries MAINS SUPPLY P
INPUT connection

e) Any moveable PROTECTIVE BONDING connection P

specifically designed, and meets 6.5.2.4
f) No external metal braid of cables used N/A
(not regarded as PROTECTIVE BONDING)

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g) IF MAINS SUPPLY PASSES THROUGH: N/A

Means provided for passing protective conductor; N/A
Impedance meets 6.5.2.4 N/A
h) Protective conductors bare or insulated, Green 7 yellow cable used. P
if insulated, green/yellow
Exceptions: P
1) earthing braids; N/A
2) internal protective conductors etc.; N/A
Green/yellow not used for other purposes P
TERMINAL suitable for connection of a PROTECTIVE P
CONDUCTOR, and meets 6.5.2.3

6.5.2.3 PROTECTIVE CONDUCTOR TERMINAL P

a) Contact surfaces are metal P
b) Appliance inlet used N/A
c) For rewirable cords and PERMANENTLY N/A
CONNECTED EQUIPMENT, PROTECTIVE CONDUCTOR
TERMINAL is close to MAINS supply TERMINALS

d) If no MAINS supply is required, any PROTECTIVE P

CONDUCTOR TERMINAL:

Is near terminals of circuit for which protective N/A

earthing is necessary
External if other terminals external P
e) Equivalent current-carrying capacity to MAINS (see Form A.9) N/A
supply TERMINALS
f) If plug-in, makes first and breaks last N/A
g) If also used for other bonding purposes, No conductor used. N/A
protective conductor:
Applied first; N/A
Secured independently; N/A
Unlikely to be removed by servicing N/A
h) PROTECTIVE CONDUCTOR of measuring circuit: No measuring circuit N/A
1) Current RATING equivalent to measuring N/A
circuit TERMINAL;
2) PROTECTIVE BONDING: N/A
Not interrupted; or N/A
i) FUNCTIONAL EARTH TERMINALS allow independent No functional earth connection N/A
connection
j) If a binding screw used for PROTECTIVE P
CONDUCTOR TERMINAL:

Suitable size for bond wire P

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Not smaller than M 4 (No. 6) M4 P

At least 3 turns of screw engaged P
Passes tightening torque test (see Form A.9) P
k) Contact pressure not capable being reduced by P
deformation of materials
6.5.2.4 Impedance of PROTECTIVE BONDING of plug- (see Form A.10) N/A
connected equipment
Impedance between PROTECTIVE CONDUCTOR —
TERMINAL and each ACCESSIBLE part where
PROTECTIVE BONDING is specified, is:

less than 0,1 Ohm; or N/A

less than 0,2 Ohm if equipment is provided with N/A
non detachable cord
6.5.2.5 Bonding impedance of PERMANENTLY CONNECTED (see Form A.10) P
EQUIPMENT

6.5.2.6 Transformer PROTECTIVE BONDING screen (see Form A.11) N/A

Transformer provided with screen for protective No transformer available N/A
bonding:
screen bonding consists of directly connected N/A
structural parts or discrete conductors or both;
and withstands thermal and dynamic stresses
(see 6.5.2.2 a )
screen bonding with soldered connection (see N/A
6.5.2.2 b ) is:
- Independently secured against loosening N/A
- Not used for other purposes N/A
6.5.3 SUPPLEMENTARY and REINFORCED INSULATION P
- meet CLEARANCE, CREEPAGE DISTANCE and solid P
insulation requirements of 6.7
6.5.4 PROTECTIVE IMPEDANCE (see Form A.12) N/A
Limits current or voltage to level of 6.3.1 in NORMAL no protective impedance N/A
and to level of 6.3.2 in SINGLE FAULT CONDITION
CLEARANCE, CREEPAGE DISTANCE between (see Form A.13) N/A
terminations of the impedance meet requirements of
DOUBLE or REINFORCED INSULATION of 6.7

The protective impedance consists of one or more of (see Table 3 and Form A.12) —
the following:
a) appropriate single component suitable for safety N/A
and reliability for protection, it is:
1) RATED twice the maximum WORKING VOLTAGE N/A
2) resistor RATED for twice the power dissipation N/A
for maximum WORKING VOLTAGE

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b) combination of components N/A

Single electronic device not used as PROTECTIVE N/A
IMPEDANCE

6.5.5 Automatic disconnection of the supply No such components available. N/A

a) RATED to disconnect the load within time specified N/A
in Figure 2
b) RATED for the maximum load conditions of the N/A
equipment
6.5.6 Current- or voltage limiting devices (see Form A.12) N/A
Device complies with all of: N/A
a) RATED to limit the current or voltage to the level of (see Form A.8) N/A
6.3.2
b) RATED for the maximum working voltage; and N/A
RATED for the maximum operational current if N/A
applicable
c) CLEARANCE, CREEPAGE DISTANCE between (see Form A.13) N/A
terminations of the impedance meet
requirements of SUPPLEMENTARY INSULATION of
6.7
6.6 Connections to external circuits No connection to external N/A
circuits. Connecting only to an
inverter, but this is apart of the
completely system for use.
6.6.1 Connections do not cause ACCESSIBLE parts of the N/A
following to become HAZARDOUS LIVE in NORMAL
CONDITION or SINGLE FAULT CONDITION:

- the external circuits N/A

- the equipment N/A
Protection achieved by separation of circuits; or N/A
short circuit of separation does not cause a HAZARD N/A
Instructions or markings for each terminal include: N/A
a) RATED conditions for TERMINAL N/A
b) Required RATING of external circuit INSULATION N/A
6.6.2 TERMINALS for external circuits N/A
TERMINALS which receive a charge from an internal (see Form A.7) N/A
capacitor are not HAZARDOUS LIVE after 10 s of
interrupting supply connection
6.6.3 Circuits with terminals which are HAZARDOUS LIVE See above. N/A
These circuits are: N/A
Not connected to ACCESSIBLE conductive parts; or N/A

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Connected to ACCESSIBLE conductive parts, but are N/A

not MAINS circuits and have one TERMINAL contact at
earth potential
No ACCESSIBLE conductive parts are HAZARDOUS LIVE N/A
6.6.4 ACCESSIBLE terminals for stranded conductors P
No RISK of accidental contact because: No risk. P
Located or shielded Located and shield. Approved P
terminals used.
Self-evident or marked whether or not connected P
to ACCESSIBLE conductive parts
ACCESSIBLE TERMINALS will not work loose P
6.7 Insulation requirements (see Form A.5) P
6.7.1 The nature of insulation P
6.7.1.1 Insulation between ACCESSIBLE parts or between P
separate circuits consist of CLEARANCES, CREEPAGE
DISTANCES and solid insulation if provided as
protection against a HAZARD
6.7.1.2 CLEARANCES P
Required CLEARANCES reflecting factors of 6.7.1.1 (see Form A.5) P
Equipment rated for operating altitude greater than P
2000 m correction factor of Table 3 of 61010-1
applied
6.7.1.3 CREEPAGE DISTANCES P
Required CLEARANCES reflecting factors of 6.7.1.1 (see Form A.5) P
CTI material group reflected by requirements P
CTI test performed P
6.7.1.4 Solid insulation P
Required CLEARANCES reflecting factors of 6.7.1.1 (see Form A.5) P
6.7.1.5 Requirements for insulation according to type of (see Form A.5) P
circuit
a) 6.7.2 MAINS circuits of OVERVOLTAGE CATEGORY II N/A
up to nominal supply voltage of 300 V
b) 6.7.3 Secondary circuits separated from circuits N/A
defined in a) by transformer
c) K.1 MAINS circuits of OVERVOLTAGE CATEGORY III P
and IV or OVERVOLTAGE CATEGORY II over 300 V
d) K.2 Secondary circuits separated from circuits N/A
defined in a) by transformer
e) K.3 Circuits having one or more of: N/A
1) maximum TRANSIENT OVERVOLTAGE is limited to N/A
known level below the level of MAINS CIRCUIT

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2) maximum TRANSIENT OVERVOLTAGE above the N/A

level of MAINS CIRCUIT
3) W ORKING VOLTAGE is the sum of more than N/A
one circuit or a mixed voltage
4) W ORKING VOLTAGE includes recurring peak N/A
voltage, may include non-sinusoidal or non-
periodic waveform
5) W ORKING VOLTAGE with a frequency above N/A
30 kHz
6.7.2 Insulation for MAINS CIRCUITS of OVERVOLTAGE See K1. N/A
CATEGORY II with a nominal supply voltage up to
300 V
6.7.2.1 CLEARANCES and CREEPAGE DISTANCES (see Form A.13) N/A
Values for MAINS CIRCUITS of table 4 are met N/A
Coatings to achieve reduction to POLLUTION DEGREE I N/A
comply with requirements of Annex H
6.7.2.2 Solid insulation See above N/A
6.7.2.2.1 Withstands electrical and mechanical stresses in N/A
normal use and all RATED environmental conditions of
1.4
Equipment passed voltage tests of 6.8.3 with values (see Form A.14) N/A
of Table 5
Complies as applicable: V
a) ENCLOSURE or PROTECTIVE BARRIER Clause 8 N/A
b) moulded and potted parts requirements of N/A
6.7.2.2.2
c) inner layers of printed wiring boards requirements N/A
of 6.7.2.2.3
d) thin-film insulation requirements of 6.7.2.2.4 N/A
6.7.2.2.2 Moulded and potted parts See above N/A
Conductors between same two layers are separated N/A
by at least 0,4 mm after moulding is completed
6.7.2.2.3 Inner insulation layers of printed wiring boards N/A
Separated by at least 0,4 mm between same two N/A
layers
REINFORCED INSULATION have adequate electric N/A
strength; one of following methods used:
a) thickness at least 0,4 mm N/A
b) insulation is assembled of minimum two separate N/A
layers, each RATED for test voltage of Table 5 for
BASIC INSULATION

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c) insulation is assembled of minimum two separate N/A

layers, where the combination is rated for test
voltage of Table 5 for REINFORCED INSULATION
6.7.2.2.4 Thin-film insulation No thin film insulation N/A
Conductors between same two layers are separated N/A
by applicable CLEARANCES and CREEPAGE DISTANCES
REINFORCED INSULATION have adequate electric N/A
strength; one of following methods used:
a) thickness at least 0,4 mm N/A
b) insulation is assembled of min two separate N/A
layers, each RATED for test voltage of Table 5 for
BASIC INSULATION

c) insulation is assembled of min three separate (see Form A.14) N/A

layers, where the combination of two layers
passed voltage tests of 6.8.3 with values of Table
5 for REINFORCED INSULATION
6.7.3 Insulation for secondary circuits derived from MAINS of No such components used. N/A
OVERVOLTAGE CATEGORY II up to 300 V
6.7.3.1 Secondary circuits where separation from MAINS —
is achieved by a transformer providing:
CIRCUITS

- REINFORCED INSULATION N/A

- DOUBLE INSULATION N/A
- screen connected to the PROTECTIVE CONDUCTOR N/A
TERMINAL

6.7.3.2 CLEARANCES N/A

a) meet the values of Table 6 for BASIC INSULATION N/A
and SUPPLEMENTARY INSULATION; or
twice the values of Table 6 for REINFORCED N/A
INSULATION

or —
b) pass the voltage tests of 6.8 with values of (see Form A.14) N/A
Table 6; with following adjustments:
1) values for REINFORCED INSULATION are 1,6 N/A
times the values for BASIC INSULATION
2) if operating altitude is greater than 2000 m N/A
values of CLEARANCES multiplied with factor of
Table 3
3) minimum CLEARANCE is 0,2 mm for POLLUTION N/A
DEGREE 2 and 0,8 mm for POLLUTION DEGREE 3

6.7.3.3 CREEPAGE DISTANCES N/A

Based on WORKING VOLTAGE meets the values of N/A
Table 7 for BASIC and SUPPLEMENTARY INSULATION

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Values for REINFORCED INSULATION are twice the N/A

values of BASIC INSULATION
Coatings to achieve reduction to POLLUTION DEGREE I N/A
comply with requirements of Annex H
6.7.3.4 Solid insulation See above N/A
6.7.3.4.1 Withstands electrical and mechanical stresses in N/A
normal use and all RATED environmental conditions of
1.4
a) Equipment passed voltage test of 6.8.3.1 for 5 s (see Form A.14) N/A
with VALUES of Table 6 for BASIC and
SUPPLEMENTARY INSULATION

values for REINFORCED INSULATION are 1,6 times N/A

the values of BASIC INSULATION
b) if WORKING VOLTAGE exceeds 300 V, equipment (see Form A.14) N/A
passed voltage test of 6.8.3.1 for 1 min with a test
voltage of 1,5 times working voltage for BASIC or
SUPPLEMENTARY INSULATION

value for REINFORCED INSULATION are twice the N/A

WORKING VOLTAGE

Complies as applicable: N/A

1) ENCLOSURE or protective barrier Clause 8 N/A
2) moulded and potted parts requirements of N/A
6.7.3.4.2
3) inner layers of printed wiring boards N/A
requirements of 6.7.3.4.3
4) thin-film insulation requirements of 6.7.3.4.4 N/A
6.7.3.4.2 Moulded and potted parts See above N/A
Conductors between same two layers are separated N/A
by applicable distances of Table 8
6.7.3.4.3 Inner insulation layers of printed wiring boards See above N/A
Separated by at least by applicable distances of N/A
Table 8 between same two layers
REINFORCED INSULATION have adequate electric N/A
strength; one of following methods used:
a) thickness at least applicable distance of Table 8 N/A
b) insulation is assembled of minimum two separate N/A
layers, each RATED for test voltage of Table 6 for
BASIC INSULATION

c) insulation is assembled of min two separate N/A

layers, where the combination is rated for 1,6
times the test voltage of Table 6
6.7.3.4.4 Thin-film insulation See above N/A

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Conductors between same two layers are separated N/A

by applicable CLEARANCES and CREEPAGE DISTANCES
REINFORCED INSULATION have adequate electric N/A
strength; one of following methods used:
a) thickness at least applicable distance of Table 8 N/A
b) insulation is assembled of min two separate N/A
layers, each RATED for test voltage of Table 6 for
BASIC INSULATION

c) insulation is assembled of min three separate (see Form A.14) N/A

layers, where the combination of two layers
passed voltage tests with 1,6 time values of Table
6:
a.c. test of 6.8.3.1; or N/A
d.c. test of 6.8.3.2 for circuits stressed only by d.c. N/A
voltages
6.8 Procedure for dielectric strength tests (see Form A.5 and A.14) P
6.9 Constructional requirements for protection against P
electric shock
6.9.1 If a failure could cause a HAZARD: P
a) Security of wiring connections P
b) Screws securing removable covers P
c) Accidental loosening P
d) CREEPAGE and CLEARANCES not reduced below P
the values of basic insulation by loosening
6.9.2 Material not to be used for safety relevant insulation: Approved components used. P
Easily damaged materials not used P
Non-impregnated hydroscopic materials not used P
6.9.3 Colour coding P
Green-and-yellow insulation shall not be used except: P
a) protective earth conductors; P
b) protective bonding conductors; N/A
c) potential equilization conductors; N/A
d) functional earth conductors N/A
6.10 Connection to MAINS supply source and connections P
between parts of equipment
6.10.1 MAINS supply cords No mains supply cord system. N/A
PERMANENTLY CONNECTED
EQUIPMENT

RATED for maximum equipment current (see 5.1.3c) N/A

Cable complies with IEC 60227 or IEC 60245 N/A

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Heat-resistant if likely to contact hot parts N/A

Temperature RATING (cord and inlet) .......................: N/A
Green/yellow used only for connection to PROTECTIVE N/A
CONDUCTOR TERMINALS

Detachable cords with IEC 60320 MAINS connectors: —

Conform to IEC 60799; or N/A
Have the current RATING of the MAINS connector N/A
6.10.2 Fitting of non-detachable MAINS supply cords Permanently connected N/A
equipment.
6.10.2.1 Cord entry N/A
Inlet or bushing smoothly rounded; or N/A
Insulated cord guard protruding >5D N/A
6.10.2.2 Cord anchorage N/A
Protective earth conductor is the last to take the strain N/A
a) Cord is not clamped by direct pressure from a N/A
screw
b) Knots are not used N/A
c) Cannot push the cord into the equipment to N/A
cause a HAZARD
d) No failure of cord insulation in anchorage with N/A
metal parts
e) Not to be loosened without a tool N/A
f) Cord replacement does not cause a HAZARD and N/A
method of strain relief is clear
Push-pull and or torque test (see Form A.15) N/A
6.10.3 Plugs and connectors Permanently connected N/A
equipment.
MAINS supply plugs, connectors etc., conform with N/A
relevant specifications
If equipment supplied at voltages below 6.3.2.a) or N/A
from a sole source:
Plugs of supply cords do not fit MAINS sockets above N/A
rated SUPPLY voltage
MAINS type plugs used only for connection to MAINS N/A
supply
Plug pins which receive a charge from an internal (see Form A.7) N/A
capacitor
Accessory MAINS socket outlets: —
a) Marking if accepts a standard MAINS plug N/A
(see 5.1.3e)

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b) Input has a protective earth conductor if outlet N/A

has EARTH TERMINAL CONTACT
6.11 Disconnection from supply source Statement in the instruction. P
6.11.1 Disconnects all current carrying conductors P
6.11.2 Exceptions N/A
6.11.3 Requirements according to type of equipment P
6.11.3.1 PERMANENTLY CONNECTED EQUIPMENT and multi- P
phase equipment:
Employs switch or circuit-breaker No such components. N/A
Information in the instruction.
If switch or circuit-breaker is not part of the —
equipment, documentation requires:
a) Switch or circuit-breaker to be included in building Statement in the instruction. P
installation
b) Suitable location easily reached Statement in the instruction. P
c) Marking as disconnecting for the equipment N/A
6.11.3.2 Single-phase cord-connected equipment No such cord-connected N/A
equipment.
Equipment is provided with one of the following: N/A
a) Switch or circuit-breaker N/A
b) Appliance coupler (disconnectable without tool) N/A
c) Separable plug (without locking device) N/A
6.11.4 Disconnecting devices No disconnecting device. N/A
Electrically close to the SUPPLY N/A
6.11.4.1 Switches and circuit-breakers N/A
When used as disconnection device: —
Meets IEC 60947-1 and IEC 60947-3 N/A
Marked to indicate function ......................................: N/A
Not incorporated in MAINS cord N/A
Does not interrupt PROTECTIVE EARTH CONDUCTOR N/A
6.11.4.2 Appliance couplers and plugs N/A
Where an appliance coupler or separable plug is N/A
used as the disconnecting device (see 6.11.3.2):
Readily identifiable and easily reached by the N/A
operator
Single-phase portable equipment cord length not N/A
more than 3 m
PROTECTIVE EARTH CONDUCTOR connected first and N/A
disconnected last

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7 PROTECTION AGAINST MECHANICAL P

HAZARDS
7.1 Equipment does not cause a mechanical HAZARD in P
NORMAL nor in SINGLE FAULT CONDITION
Conformity is checked by 7.2 to 7.7 P
7.2 Sharp edges No sharp edges available. P
Easily touched parts are smooth and rounded P
Do not cause injury during NORMAL USE and P
Do not cause injury during SINGLE FAULT CONDITION P
7.3 Moving parts No moving parts N/A
7.3.1 HAZARDS from moving parts limited to a tolerable N/A
level with the conditions specified in 7.3.2 and 7.3.5
RISK assessment in accordance with 7.3.3 carried out N/A
7.3.2 Exceptions N/A
Access to HAZARDOUS moving parts permitted under N/A
following circumstances:
a) obviously intended to operate on parts or N/A
materials outside of the equipment
inadvertent touching of moving parts minimized N/A
by equipment design (e .g. guards or handles) N/A
b) If operator access is unavoidable outside normal N/A
use following precautions have been taken:
1) Access requires TOOL N/A
2 ) Statement about training in the instructions N/A
3 ) Warning markings on covers prohibiting N/A
access by untrained operators
or symbol 14 with full details in documentation N/A
7.3.3 RISK assessment for mechanical HAZARDS to body See above N/A
parts
RISK is reduced to a tolerable level by protective N/A
measures as specified in Table 12
Minimum protective measures: —
A. Low level measures N/A
B. Moderate measures N/A
C. Stringent measures N/A
7.3.4 Limitation of force and pressure (see Form A.16) N/A
Following levels are met in normal and single fault N/A
condition:
Continuous contact pressure below 50 N / cm² with N/A
force below 150 N

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Temporary force below 250 N for an area at least of 3 N/A

cm² for a maximum duration of 0,75 s
7.3.5 Gap limitations between moving parts (see Form A.16) N/A
7.3.5.1 Access normally allowed See above N/A
If levels of 7.3.4 exceeded and body part may be N/A
inserted minimum gap as specified in Table 13
assured in NORMAL and in SINGLE FAULT CONDITION
7.3.5.2 Access normally prevented N/A
Maximum gap as specified in Table 14 assured in N/A
NORMALand in SINGLE FAULT CONDITION
7.4 Stability Wall mounting system. P
Equipment not secured to building structure is N/A
physical stable
Stability maintained after opening of drawers etc. by N/A
automatic means, or
warning marking requires the application of means N/A
Compliance checked by following tests as applicable: —
a) 10° tilt test for other than handheld equipment N/A
b) multi-directional force test for equipment exceeds N/A
height of 1 m and mass of 25 kg
c) downward force test for floor-standing equipment N/A
d) overload test with 4 times maximum load for N/A
castor or support that supports greatest load
e) castor or support that supports greatest load N/A
removed from equipment
7.5 Provisions for lifting and carrying See above N/A
7.5.1 Equipment more than 18 kg : —
Has means for lifting or carrying; or N/A
Directions in documentation N/A
7.5.2 Handles or grips See above N/A
Handles or grips withstand four times weight N/A
7.5.3 Lifting devices and supporting parts See above N/A
Rated for maximum load; or N/A
tested with four times maximum static load N/A
7.6 Wall mounting Adequate dimensions used. P
Mounting brackets withstand four times weight P
7.7 Expelled parts No such parts available. N/A
Equipment contains or limits the energy N/A
Protection not removable without the aid of a tool N/A

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8 RESISTANCE TO MECHANICAL STRESSES P

8.1 Equipment does not cause a HAZARD when subjected Adequate mechanical stresses P
to mechanical stresses in NORMAL USE
Normal protection level is 5 J P
Levels below 5 J but not less than 1 J are acceptable P
if all of following criteria are met:
a) lower level justified by RISK assessment of P
manufacturer
b) equipment installed in its intended application is P
not easily touched
c) only occasional access during NORMAL USE P
d) IK code in accordance to IEC 62262 marked or N/A
symbol 14 used with full information in the
documentation
For non-metallic ENCLOSURES rated below 2 °C N/A
ambient temperature value chosen for minimum
rated temperature
Impact energies between IK values, the IK code N/A
marked for nearest lower value
Conformity is checked by performing following tests: —
1) static test of 8.2.1 P
2) impact test of 8.2.2 with 5 J except for HAND-HELD P
EQUIPMENT

if impact energy not selected to 5 J alternate P

method of IEC 62262 used
3) drop test of 8.3.1 or 8.3.2 except for FIXED and Equipment < 100 kg N/A
EQUIPMENT with mass over 100 kg

Equipment rated with an impact rating of IK 08 that N/A

obviously meets the criteria
After the tests inspection with following results: —
- HAZARDOUS LIVE parts above the limits of 6.3.2 not P
ACCESSIBLE

- insulation pass the voltage tests of 6.8 (see Form A.24) P

i) no leaks of corrosive and harmful substances P
ii) ENCLOSURE shows no cracks resulting in a P
HAZARD

iii) CLEARANCES not less than their permitted values P

iv) insulation of internal wiring remains undamaged P
v) PROTECTIVE BARRIERS not damaged or loosened P
vi) No moving parts exposed, except permitted by No moving parts available. N/A
7.3

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vii) no damage which could cause spread of fire P

8.2 ENCLOSURE rigidity test P
8.2.1 Static test Adequate mechanical stresses P
- 30 N with 12 mm rod to each part of ENCLOSURE P
- in case of doubt test conducted at maximum RATED P
ambient temperature
8.2.2 Impact test P
Impact applied to any part of ENCLOSURE causing a P
HAZARD if damaged
Impact energy level and corresponding IK code .....: N/A
Non-metallic ENCLOSURES cooled to minimum RATED N/A
ambient temperature if below 2 °C
8.3 Drop test Wall mounting system N/A
8.3.1 Other than HAND-HELD and DIRECT-PLUG-IN EQUIPMENT N/A
Tests conducted with a drop height or angle of.......: N/A
8.3.2 HAND-HELD and DIRECT-PLUG-IN EQUIPMENT N/A
Non-metallic ENCLOSURES cooled to minimum RATED N/A
ambient temperature if below 2 °C
Drop test conducted with an height of 1 m N/A

9 PROTECTION AGAINST THE SPREAD OF FIRE P

9.1 No spread of fire in NORMAL and SINGLE FAULT P
CONDITION

MAINS supplied equipment meets requirements of 9.6 P

additionally
Conformity is checked by minimum one or a (see Form A.17) P
combination of the following (see Figure 11):
a) Fault test of 4.4; or (see Form A.1 and Form A.2) P
b) Application of 9.2 (eliminating or reducing the N/A
sources of ignition); or
c) Application of 9.2 (containment of fire within the P
equipment)
9.2 Eliminating or reducing the sources of ignition within N/A
the equipment
a) 1) Limited-energy circuit (see 9.4); or N/A
2) BASIC INSULATION provided for parts of (see Form A.5 and A.14) N/A
different potential; or
Bridging the insulation does not cause ignition (see Form A.2) N/A
b) Surface temperature of liquids and parts (see N/A
9.5)

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c) No ignition in circuits designed to produce heat (see Form A.2) N/A

9.3 Containment of the fire within the equipment, should it P
occur
a) Energizing of the equipment is controlled by an N/A
operator held switch
b) ENCLOSURE is conform with constructional P
requirements of 9.3.1; and
Requirements of 9.5 are met P
9.3.1 Constructional requirements No openings at all. (completely P
enclosed system)
a) Connectors and insulating material have (see Table: 3 or Form A.18) P
flammability classification V-2 or better
b) Insulated wires and cables are flame retardant (see Table: 3 or Form A.18) P
(VW-1 or equivalent)
c) ENCLOSURE meets following requirements: (see Form A.17) P
1) Bottom and sides in arc of 5 ° (see Figure 13) to No openings at all. (completely P
non-limited circuits (9.4) meets: enclosed system)
i) no openings; or See above P
ii) perforated as specified in Table 16; or P
iii) metal screen with a mesh; or P
iv) baffles as specified in Figure 12 P
2) Material of ENCLOSURE and any baffle or flame P
barrier is made of:
Metal (except magnesium); or P
Non-metallic materials have flammability (see Table: 3 or Form A.18) P
classification V-1 or better
3) ENCLOSURE and any baffle or flame barrier have P
adequate rigidity
9.4 Limited-energy circuit (see Form A.19) N/A
a) Potential not more than 30 r.m.s. and 42.4 V N/A
peak, or 60 V dc
b) Current limited by one of following means: N/A
1) Inherently or by impedance (see Table 17); N/A
or
2) Over current protective device (see Table N/A
18); or
3) A regulating network limits also in SINGLE N/A
FAULT CONDITION (see Table 17)

c) Is separated by at least BASIC INSULATION N/A

Fuse or a nonadjustable electromechanical device is N/A
used

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9.5 Requirements for equipment containing or using No flammable liquids inside N/A
flammable liquids the system.
Flammable liquids contained in or specified for use (see Form A.20) N/A
with equipment do not cause spread of fire
RISK is reduced to a tolerable level : N/A
a) The temperature of surface or parts in contact N/A
with flammable liquids is 25 °C below fire point
b) The quantity of liquid is limited N/A
c) Flames are contained within the equipment N/A
Detailed instructions for RISK-reduction provided N/A
9.6 Overcurrent protection . P
9.6.1 MAINS supplied equipment protected N/A
BASIC INSULATION between MAINS parts of opposite (see Form A.14) N/A
polarity provided
Devices not in the protective conductor No overcurrent protection N/A
available
Fuses or single-pole circuit-breakers not fitted in N/A
neutral (multi-phase)
9.6.2 PERMANENTLY CONNECTED EQUIPMENT P
Overcurrent device: N/A
Fitted within the equipment; or N/A
Specified in manufacturer's instructions Statement in the instruction. P
9.6.3 Other equipment N/A
Protection within the equipment N/A

10 EQUIPMENT TEMPERATURE LIMITS AND P

RESISTANCE TO HEAT
10.1 Surface temperature limits for protection against P
burns
Easily touched surfaces within the limits in NORMAL (see Form A.21A) P
and in SINGLE FAULT CONDITION:
- at an specified ambient temperature of 40 °C P
- for equipment rated above 40 °C ambient P
temperature limits not exceeded raised by the
difference to 40 °C
Heated surfaces necessary for functional reasons Heater Band does stays within N/A
exceeding specified values: limits
Are recognizable as such by appearance or N/A
function; or
Are marked with symbol 13 N/A

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Guards are not removable without tool N/A

10.2 Temperatures of windings No windings (Transformer) N/A
available.
Limits not exceeded in: (see Form A.21B) N/A
NORMAL CONDITION N/A
SINGLE FAULT CONDITION N/A
10.3 Other temperature measurements P
Following measurements conducted if applicable: (see Form A.21A) N/A
a) Value of 60 °C of field-wiring terminal box not N/A
exceeded
b) Surface of flammable liquids and parts in N/A
contact with this liquids
c) Surface of non-metallic ENCLOSURES N/A
d) Parts made of insulating material supporting N/A
parts connected to MAINS supply
e) Terminals carrying a current more than 0,5 A P
10.4 Conduct of temperature test P
10.4.1 Tests conducted under reference test conditions and (see Form A.21A) P
manufacturer’s instructions
10.4.2 Temperature measurement of heating equipment N/A
Tests conducted in test corner (see Form A.21A) N/A
10.4.3 Equipment intended for installation in a cabinet or wall P
Equipment built in as specified in installation (see Form A.21A) P
instructions
10.5 Resistance to heat P
10.5.1 Integrity of CLEARANCE and CREEPAGE DISTANCES (see Form A.13) P
10.5.2 Non-metallic ENCLOSURES (see Form A.22) P
Within 10 min after treatment: —
Equipment subjected to suitable stresses of 8.2 and P
8.3 complying with criteria of 8.1
10.5.3 Insulating material No isolation material carrying N/A
terminals.
a) Parts supporting parts connected to MAINS N/A
supply
b) TERMINALS carrying a current more than 0.5 A N/A
Examination of material data; or N/A
in case of doubt: N/A
1) Ball pressure test; or N/A
2) Vicat softening test of ISO 306 N/A

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11 PROTECTION AGAINST HAZARDS FROM P

FLUIDS
11.1 Protection to OPERATORS and surrounding area No fluids in used in normal and N/A
provided by EQUIPMENT single fault conditions
All fluids specified by manufacturer considered N/A
11.2 Cleaning (see Form A.24) Cleaning with P
a wet cloth
11.3 Spillage (see Form A.24) N/A
11.4 Overflow (see Form A.24) No fluids N/A
inside the housing
11.5 Battery electrolyte No battery in use N/A
Battery electrolyte leakage presents no HAZARD N/A
11.6 Specially protected equipment (see Form A.24) N/A
11.7 Fluid pressure and leakage No fluids with high pressure N/A
11.7.1 Maximum pressure ...............................................: (see Form A.25) N/A
Maximum pressure of any part does not exceed N/A
PRATED
11.7.2 Leakage and rupture at high pressure N/A
Fluid containing parts subjected to hydraulic test if: (see Form A.25) N/A
a) product of pressure and volume > 200 kPal; and N/A
b) pressure > 50 kPa N/A
Parts of refrigerating systems meets pressure-related N/A
requirements of IEC 60335-24 or IEC 60335-24
11.7.3 Leakage from low-pressure parts (see Form A.25) N/A
11.7.4 Overpressure safety device N/A
Does not operate in NORMAL USE N/A
a) Connected as close as possible to parts N/A
intended to be protected
b) Easy access for inspection, maintenance and N/A
repair
c) Adjustment only with TOOL N/A
d) No discharge towards person N/A
e) No HAZARD from deposit of discharged material N/A
f) Adequate discharge capacity N/A
No shut-off valve between overpressure safety N/A
device and protected parts

12 PROTECTION AGAINST RADIATION, INCLUDING No parts in use N/A

LASER SOURCES, AND AGAINST SONIC AND
ULTRASONIC PRESSURE

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12.1 Equipment provides protection N/A

12.2 Equipment producing ionizing radiation N/A
12.2.1 Ionizing radiation (see Form A.26) N/A
12.2.1.1 Equipment meets the following requirements: N/A
a) if intended to emit radiation meets requirements N/A
of 12.2.1.2; or
tested, classified and marked in accordance to N/A
IEC 60405
b) if only emits stray radiation meets requirements N/A
of 12.2.1.3
12.2.1.2 Equipment intended to emit radiation N/A
Effective dose rate of radiation measured ...............: N/A
If dose rate exceeds 5 µSv/h marked with the N/A
following:
a) Symbol 17 (ISO 361) N/A
b) Abbreviations of the radionuclides................... : N/A
c) With maximum dose at 1 m; or ....................... : N/A
with dose rate value between 1 µSv/h and 5 N/A
µSv/h in m ...........................................................:
12.2.1.3 Equipment not intended to emit radiation N/A
Limit for unintended stray radiation of 1 µSv/h at any N/A
easily reached point kept .........................................:
12.2.2 Accelerated electrons N/A
Compartments opened only by the use of a TOOL N/A
12.3 Ultraviolet (UV) radiation N/A
No unintentional HAZARDOUS escape of UV radiation: —
- checked by inspection; and N/A
- evaluation of RISK assessment documentation N/A
12.4 Micro-wave radiation N/A
2
Power density does not exceed 10 W/m .............: N/A
12.5 Sonic and ultrasonic pressure N/A
12.5.1 Sound level (see Form A.27) No sound N/A
level in use
No HAZARDOUS sound emission N/A
Maximum sound pressure level measured and N/A
calculated for maximum sound power level as
specified in ISO 3746 or ISO 9614-1
Instruction describes measures for protection N/A
12.5.2 Ultrasonic pressure (see Form A.27) N/A

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Equipment not intended to emit ultrasound does not N/A

exceed limit of 110 dB between 20 kHz and 100 kHz
Equipment intended to emit ultrasound: N/A
Outside useful beam does not exceed limit of 110 dB N/A
between 20 kHz and 100 kHz
If inside useful beam above values exceeded: N/A
Marked with Symbol 14 of Table 1 N/A
and following information in the documentation: N/A
a) dimensions of useful beam N/A
b) area where ultrasonic pressure exceed 110 dB N/A
c) maximum sound pressure inside beam area N/A
12.6 Laser sources No LEDs for indication in use N/A
Equipment meets requirements of IEC 60825-1 N/A

13 PROTECTION AGAINST LIBERATED GASES, No Explosion Gases in use N/A

EXPLOSION AND IMPLOSION
13.1 Poisonous and injurious gases N/A
No poisonous or injurious gases or substances N/A
liberated in NORMAL CONDITION
Attached data/test reports demonstrate conformity N/A
13.2 Explosion and implosion See above N/A
13.2.1 Components N/A
Components liable to explode: —
Pressure release device provided; or N/A
Apparatus incorporates operator N/A
protection (see also 7.7)
Pressure release device: —
Discharge without danger N/A
Cannot be obstructed N/A
13.2.2 Batteries and battery charging (see Form A.28) N/A

If explosion or fire HAZARD could occur: —

Protection incorporated in the equipment; or N/A

Instructions specify batteries with built-in protection N/A

In case of wrong type of battery used: —

No HAZARD; or N/A

Warning by marking and within instructions N/A

Equipment with means to charge rechargeable —

batteries:

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Warning against the charging of non-rechargeable N/A

batteries; and
Type of rechargeable battery indicated; or N/A

Symbol 14 used N/A

Battery compartment design N/A

Single component failure N/A

Polarity reversal test N/A

13.2.3 Implosion of cathode ray tubes See above N/A

If maximum face dimensions > 160 mm .................: —
Intrinsically protected and correctly mounted; or N/A
ENCLOSURE provides protection: N/A
If non-intrinsically protected: —
Screen not removable without TOOL N/A
If glass screen, not in contact with surface of tube N/A

14 COMPONENTS AND SUBASSEMBLIES P

14.1 Where safety is involved, components and (see Table 3) P
subassemblies meet relevant requirements
14.2 Motors No Motors in used N/A
14.2.1 Motor temperatures N/A
Does not present a HAZARD when stopped or (see Form A.21) N/A
prevented form starting; or
Protected by over-temperature or thermal protection N/A
device conform with 14.3
14.2.2 Series excitation motors N/A

Connected direct to device, if over-speeding causes a N/A

HAZARD

14.3 Overtemperature protection devices No overtemperature protection N/A

devices in use.
Devices operating in a SINGLE FAULT CONDITION (see Form A.29) N/A

a) Reliable function is ensured N/A

b) RATED to interrupt maximum current and N/A

voltage
c) Does not operate in NORMAL USE N/A

If self-resetting device used to prevent a HAZARD, N/A

protected part requires intervention before restarting
14.4 Fuse holders No fuses available. N/A
No access to HAZARDOUS LIVE parts N/A

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14.5 MAINS voltage selecting devices No Voltage selecting devices in N/A

use
Accidental change not possible N/A
14.6 MAINS transformers tested outside equipment (see Forms A.30 and A.31) No N/A
Transformers in use
14.7 Printed circuit boards Approved PCB´s used. P
Data shows conformity with V-1 of IEC 60695-11-10 P
or better; or
Test shows conformity with V-1 of IEC 60695-11-10 (see Form A.18) P
or better
Not applicable for printed wiring boards with limited- N/A
energy circuits (9.4)
14.8 Circuits or components used as transient Approved VDR used P
overvoltage limiting devices
Test conducted between each pair of MAINS SUPPLY (see Form A.32) P
TERMINALS

No HAZARD resulting from rupture or overheating of P

the component:
- no bridging of safety relevant insulation P
- no heat to other parts above the self-ignition points N/A

15 PROTECTION BY INTERLOCKS No Interlocks available. N/A

15.1 Interlocks are designed to remove a HAZARD N/A
before OPERATOR exposed
15.2 Prevention of reactivation N/A
15.3 Reliability N/A
Single fault unlikely to occur; or N/A
Cannot cause a HAZARD N/A

16 HAZARDS RESULTING FROM APPLICATION N/A

16.1 REASONABLY FORESEEABLE MISUSE Foreseeable failure N/A
application:
• Harmonized standard used
• Any hedge clause procedure
unknown
• No knowledge about
increased accidents
Foreseeable failure application
has been considered, no
increased risk determined for
this kind of products.
No HAZARDS arising from settings not intended and N/A
not described in the instructions

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Other cases of REASONABLY FORESEEABLE MISUSE N/A

addressed by RISK assessment
16.2 Ergonomic aspects N/A
Factors giving rise to a HAZARD the RISK assessment N/A
is reflecting those aspects:
a) limitation of body dimensions N/A
b) displays and indicators N/A
c) accessibility and conventions of controls N/A
d) arrangement of TERMINALS N/A

17 RISK assessment All Risks are covered in Point N/A

6-16
RISK assessment conducted, if HAZARD might arise N/A
and not covered by Clauses 6 to 16
TOLERABLE RISK achieved by iterative documented N/A
process covering the following:
a) RISK analysis N/A
Identifies HAZARDS and estimates RISK N/A
b) RISK evaluation N/A
Plan to judge acceptability of resulting RISK level N/A
based on the estimated severity and likelihood of
a RISK
c) RISK reduction N/A
Initial RISK reduced by counter measures; N/A
Repeated RISK evaluation without new RISKS N/A
introduced
RISKS remaining after RISK assessment addressed in N/A
instructions to RESPONSIBLE BODY:
Information contained how to mitigate these RISKS N/A
Following principles in methods of RISK reduction N/A
applied by manufacturer in given order:
1) RISKS eliminated or reduced as far as possible N/A
2) Protective measures taken for RISKS that cannot N/A
be eliminated
3) User information about residual RISK due to any N/A
defect of the protective measures
Indication of particular training is required N/A
Specification of the need for personal protective N/A
equipment
Conformity checked by evaluation of the RISK N/A
assessment documentation

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ANNEX F ROUTINE TESTS N/A

Manufacturer ´s declaration N/A

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4.4.2 TABLE: Summary of SINGLE FAULT CONDITIONS Form A.1 P

Subclause Title Does not Carried Comments

apply out
4.4.2.1 SINGLE FAULT CONDITIONS not covered by X see Form A.2
4.4.2.2 to 4.4.2.14
4.4.2.2 PROTECTIVE IMPEDANCE X
4.4.2.3 PROTECTIVE CONDUCTOR X see Form A.8
4.4.2.4 Equipment or parts for short-term or
intermittent operation
4.4.2.5 Motors X
– stopped while fully energized X
– prevented from starting X
– one phase interrupted (multi-phase) X
4.4.2.6 Capacitors X No hazard
4.4.2.7 MAINS transformers X
Attach drawing of MAINS transformers
showing all protective devices
(see Forms A.30 and A.31)
4.4.2.8 Outputs X No outputs.
The inverter terminals are input
from inverter to short circuit
box.
4.4.2.9 Equipment for more than one supply X
4.4.2.10 Cooling X
– air holes closed X
– fans stopped X
– coolant stopped X
– loss of cooling liquid X
4.4.2.11 Heating devices X
– timer overridden X
– temperature controller overridden X
4.4.2.12 Insulation between circuits and parts X
4.4.2.13 Interlocks X
4.4.2.14 Voltage selectors X
List below all SINGLE FAULT CONDITIONS not covered by 4.4.2.2 to 4.4.2.14:
Supplementary information:
(see Form A.2 for details of tests)

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4.4 TABLE: Testing in SINGLE FAULT CONDITION – Results Form A.2 P

Test Fault Fault description Td 4.4.3 How was test terminated Meets
subclause No. (NOTE) Comments 4.4.4

4.4.2.6 s.c. Short circuits capacitor C9 1h No hazard. If the short circuit box mounted in the correct way --
the building circuit breaker between input voltages (DC) to
short circuit box opened.
4.4.2.6 s.c. Short circuits capacitor C8 1h No hazard. If the short circuit box mounted in the correct way --
the building circuit breaker between input voltages (DC) to
short circuit box opened.

4.4. s.c Short circuit Diode D1 1h No hazard. If the short circuit box mounted in the correct way -
the building circuit breaker between input voltages (DC) to
short circuit box opened.

NOTE Td = Test duration in hh:mm:ss

Record dielectric strength test on Form A.14 and temperature tests on Form A.21.
Record in the comments column for each test whether carried out during or after SINGLE FAULT CONDITION.
Supplementary information:

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5.1.3c) TABLE: MAINS supply Form A.3 P

Marked rating ........................ : Kurzschlussbox = V —
800 DC
Fernschalter =
15 DC
Phase.................................... : -- —
Frequency ............................ : D.C. Hz —
Current ................................. : Kurzschlussbox = —
max. 10 A
Fernschalter =
0,001
Power ................................... : -- W —
Power ................................... : -- VA —

Test Voltage Frequency Current Power in Power in Comments

No. V Hz A W VA
Fernschalter
1 4,5 V DC -- 0,001 -- -- In operation
2 5,0 V DC -- 0,001 -- -- In operation
3 5,5V DC -- 0,001 -- -- In operation
Kurzschlussbox
4 720 DC -- 0,1 -- -- Stand by (no inverter load)
5 800 DC -- 0,09 -- -- Stand by (no inverter load)
6 880 DC -- 0,09 -- -- Stand by (no inverter load)
7 420 DC -- 10,4 -- -- In operation
(max. inverter load=10A)
8 800 DC -- 10A -- -- In operation
(max. inverter load=10A)
9 880 DC -- 9,8 -- -- In operation
(max. inverter load=10A)
Note – Measurements are only required for marked ratings.
Supplementary information:

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5.3 TABLE: Durability of markings Form A.4 P

Marking method (see NOTE) Agent
1) Adhesive label A Water
2) Ink printed B Isopropyl alcohol 70%
3) Laser marked C (specify agent)
4) Filmcoated (plastic foil control panel) D (specify agent)
5) Imprinted on plastic (moulded in) E (specify agent)

NOTE – Where applicable include print method, label material, ink or paint type,
fixing method, adhesive and surface to which marking is fixed.

Marking location Marking method (see above)

Identification (5.1.2) P
MAINS supply (5.1.3) N/A
Fuses (5.1.4) N/A
terminals and operating devices (5.1.5.2) P
Switches and circuit breakers (5.1.6) N/A
Double/reinforced equipment (5.1.7) N/A
Field wiring Terminal boxes (5.1.8) N/A
Warning marking (5.2) N/A
Battery charging (13.2.2) N/A

Method Test agent Remains legible Label loose Curled edges Comments
Verdict Verdict Verdict
1 A Pass Pass Pass Identification (5.1.2)
1 A Pass Pass Pass Identification (5.1.2)
1 A Pass Pass Pass terminals and operating
devices (5.1.5.2)
1 B Pass Pass Pass Identification (5.1.2)
1 B Pass Pass Pass Identification (5.1.2)
1 B Pass Pass Pass terminals and operating
devices (5.1.5.2)
Supplementary information:

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6 TABLE: Protection against electric shock - Block diagram of system Form A.5 P

Pollution degree ........ : 2 Overvoltage category ................... : III

Location or Insulation Maximum CREEPAGE Distance CLEARANCE Test Comments
type working (NOTE 3) (NOTE 3) voltage
description (NOTE 1) voltage PWB CTI Other CTI mm (NOTE 2)
(NOTE 2) mm mm V
Enclosure BI 800V DC -- -- 8,0 -- 8,0 4460 (rms) --
to active
parts
Active DI 800V DC 16,0 >475 -- -- 16,00 7400 (rms) --
parts to
SELV parts

NOTE 1 – Type of insulation: NOTE 2 - Types of voltage NOTE 3 - INSTALLATION CATEGORIES

BI = BASIC INSULATION Peak impulse test voltage (pulse) (OVERVOLTAGE CATEGORIES)
DI = DOUBLE INSULATION r.m.s. or POLLUTION DEGREES which differ from
PI = PROTECTIVE IMPEDANCE d.c. these should be shown under "Comments".
RI = Reinforced INSULATION peak
SI = Supplementary INSULATION
Supplementary Information:

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6.2 TABLE: List of ACCESSIBLE parts Form A.6 P

6.1.2 Exceptions —
6.2 Determination of ACCESSIBLE parts —
Item Description Determination method Exception under 6.1.2
(NOTE 5) (NOTE 4)

NOTE 1 – Test fingers and pins are to be applied without force unless a force is specified (see 6.2.2)
NOTE 2 – Special consideration should be given to inadequate insulation and high voltage parts (see 6.2)
NOTE 3 – Parts are considered to be ACCESSIBLE if they could be touched in the absence of any covering which is not considered
to provide suitable insulation (see 6.4).
NOTE 4 – Capacitor test may be required (see Form A.7).
NOTE 5 – The determination methods are:
V = visual; R = rigid test finger; J = jointed test finger; P3 = pin 3 mm diameter; P4 = pin 4 mm diameter.
Supplementary information:

No openings, where the test pin can touch hazardous live parts.

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6 TABLE: Values in NORMAL CONDITION Form A.7 P

6.1.2 Exceptions 11.2 Cleaning and decontamination —
6.3.1 Values in NORMAL CONDITION (see NOTE 1) 11.3 Spillage —
6.6.2 Terminals for external circuit 11.4 Overflow —
6.10.3 Plugs and connections —
Item Voltage Current Capacitance 10 s / 5 s test (NOTE) Comments
(see V V V Test mA mA mA
Form A.6) r.m.s. peak d.c. circuit r.m.s. peak d.c. µC mJ V µC mJ
A1/A2/A3

Input -- -- 800 -- -- -- -- -- -- -- -- -- No outputs

Voltage
Kurz-
schlussbox
Input -- -- 5 -- -- -- -- -- -- -- -- -- No outputs
Voltage
Fern-
schalter

NOTE – A 10 s test is specified in 6.1.2 a) b). A 5 s test is specified in 6.10.3. The capacitance level versus voltage below the limits given from figure 3 of IEC 61010-1.
Supplementary information:

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6.3.2 TABLE: Values in SINGLE FAULT CONDITION Form A.8 P

Item Subclause Voltage Transient Current Capacitance
and (see NOTE)
(see fault No. V V V Test mA mA mA µF Comments
Form A.6) (see Form A.2) r.m.s. peak d.c. V s circuit r.m.s. peak d.c. (see NOTE)
A1/A2/A3
Input Phase + to PE -- -- 800 -- -- A1 -- -- 1,23 --
Voltage
Kurz-
schlussbox
Input Phase - to PE -- -- 800 -- -- A1 -- -- 1,03 --
Voltage
Kurz-
schlussbox
Input Phase + to PE -- -- 5 -- -- A1 -- -- 0,23 --
Voltage
Fern-
schalter
Input Phase - to PE -- -- 5 -- -- A1 -- -- 0,23 --
Voltage
Fern-
schalter
NOTE – Transient voltages must be below the limits given from Figure 2 and the capacitance below the limits from figure 3 of IEC 61010-1.
Supplementary information:

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6.5.2.2 TABLE: Cross-sectional area of bonding conductors Form A.9 P

CONDUCTOR LOCATION CROSS-SECTIONAL AREA VERDICT
mm²
Short circuit box: 1,5 P
PE crimp crimping from housing to
cover
6.5.2.3 TABLE: Tighting torque test P
Conductor location Size of screw Tighting Verdict
torque
Nm
Short circuit box: M4 1,2 P
PE crimp crimping from housing to cover

Supplementary information:

6.5.2.4 TABLE: Bonding impedance of plug connected equipment Form A.10 N/A
Test Voltage attained Calculated resistance Verdict
ACCESSIBLE part under test current after 1 min (Maximum 0,1 or 0,2 Ω)
A V (NOTE 2) Ω (NOTE 1)

NOTE 1 – For none-detachable power cord the impedance between protective conductor plug pin of MAINS cord and each
ACCESSIBLE part shall not exceed 0,2 Ohm.
Supplementary information:

6.5.2.5 TABLE: Bonding impedance of permanently connected equipment P

Test Voltage attained after 1 min Verdict
ACCESSIBLE part under test current (maximum 10 V)
A V
Housing outside 25A 8 P
Cover outside 25A 8 P
Supplementary information:

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6.5.2.6 TABLE: Transformer PROTECIVE BONDING screen Form A.11 N/A

Test current Voltage attained Calculated resistance Verdict
ACCESSIBLE part under test (see NOTE) after 1 min (maximum 0,1 Ω)
A (maximum 10 V) Ω
V

NOTE – Test current must be twice the value of the overcurrent protection means of the winding. Test is specified in 6.5.2.6 a) or b).
Supplementary information:
No transformer

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6.5.4 TABLE: protective impedance Form A.12 N/A

A single component
Component Location Measured Calculated Rated Verdict Comments
Working Current Power Working Power
voltage dissipation voltage dissipation
V A W V W

A combination of components
Component Location Comments

NOTE – A PROTECTIVE IMPEDANCE shall not be a single electronic device that employs electron conduction in a vacuum, gas or semiconductor.
Supplementary information:

6.5.6 TABLE: Current- or voltage-limiting device N/A

Component Location Measured Rated Verdict Comments
Working Current Working Current
voltage voltage
V A V A

Supplementary information:

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6.7 TABLE: CLEARANCES and CREEPAGE distances Form A.13 P

6.4.2 ENCLOSURES and protective barriers 8 Mechanical resistance to shock and impact —
6.4.4 Impedance 9.6.1 Overcurrent protection basic insulation between MAINS parts —
6.5.4 Protective impedance 10.5.1 Integrity of CLEARANCES and CREEPAGE distances —
6.5.6 Current- or voltage-limiting device —
Location Measured Verdict Mechanical tests (note) Test at Measured after test Verdict Comments
(initial – 6.7) max. (if required)
(see Form CREEPAGE CLEARANCE Applied Rigidity Drop RATED CREEPAGE CLEARANCE
A.5) DISTANCE force (8.2) (8.3) ambient DISTANCE
mm mm N Static Impact Normal Hand-held/ (10.5.1) mm mm
(8.2.1) (8.2.2) (8.3.1) Plug-in

Enclosure 8,0 8,0 P 30 / 5 P P -- -- 40°C 8,0 8,0 P

to active
parts
Active 16 16 P 30 / 5 P P -- -- 40°C 16 16 P
parts to
SELV parts

NOTE – Refer to Form A.14 for dielectric strength tests following the above tests.
Supplementary information:

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6.8 TABLE: Dielectric strength tests Form A.14 P

4.4.4.1 b) Conformity after application of SINGLE FAULT CONDITIONS 1
P
6.4 Primary means of protection2 P
6.6 Connections to external circuits N/A
6.7. Insulation requirements2 (see Annex K) P
6.10.2 Fitting of non-detachable MAINS supply cords1 N/A
9.2 a) 2) Eliminating or reducing the sources of ignition within the equipment P
9.4 c) Limited-energy circuit N/A
9.6.1 Overcurrent protection basic insulation between MAINS - parts N/A
1
Record the fault, test or treatment applied before the dielectric strength test. 2 Humidity preconditioning required.
Test site altitude........................................................ : 500m —
Test voltage correction factor (see Table 10) ........... : 1,12 —
Location or Clause or Humidity Working Test voltage Comments Verdict
references from sub-clause voltage r.m.s./peak/d.cV
Forms A.2 and A.5 Yes/No V
Enclosure to active -- No 800 DC 4460 (rms) No Breakdown, but a P
parts creepage current from
0,6mA was measured.
Active parts to -- No 800 DC 7400 (rms) No Breakdown P
SELV parts only
PCB
Active parts to -- No 800 DC 7400 (rms) No Breakdown P
SELV parts PCB
built in device.

Supplementary information:

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6.10.2 TABLE: Cord anchorage Form A.15 P

Location Mass Pull Verdict Torque Verdict Comment
kg N Nm

short circuit box: 1 30 P 0,10 P

Cable gland
Remote switch: <1 30 P 0,10 P
Cable gland

Dielectric strength test for 1 min. (6.8.3.1) .............: 4460 V r.m.s.

Supplementary information:

Approved cable gland used.

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Clause Requirement — Test Result — Remark Verdict

7. TABLE: Protection against mechanical HAZARDS Form A.16 N/A

7.3.4 Limitation of force and pressure —
7.3.5 Gap limitations between moving parts —
Clause 7.3.4 Clause 7.3.5.1 Clause 7.3.5.2
Continuous Temporary Minimum gaps (mm) Maximum gaps (mm)
Part / Location Contact présure max. 250 N / Torso Head Leg Foot Toes Arm Hand Finger Head Foot Finger Verdict Comments
max. 50 N /cm² 3 cm² @ 500 300 180 120 50 120 100 25 120 35 4
@ max. 150 N max. 0,75 s

Supplementary information:

No such hazards.

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9 TABLE: Protection against the spread of fire Form A.17 P

Source of HAZARD or area of the equipment Protection
Item considered (circuit, component, liquid etc.) Method Protection details Verdict
(9a, 9b or 9c)

short Electronic parts in the enclosure 9a Conform to the requirements of the single fault conditions. P
circuit box
Remote Electronic parts in the enclosure 9a Conform to the requirements of the single fault conditions. P
switch
short Electrical part inside the enclosure 9c The requirements of fire enclosure are fulfilled when the device is P
circuit box mounted in the correct way.
Remote Electrical part inside the enclosure 9c The requirements of fire enclosure are fulfilled when the device is P
switch mounted in the correct way.

Supplementary information:

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9.3.2 TABLE: Constructional requirements Form A.18 P

14.7 Printed circuit boards Approved component. P

Material tested.............................................................: —
Generic name..............................................................: —
Material manufacturer .................................................: —

Type.............................................................................: —
Colour..........................................................................: —
Conditioning details .....................................................: —

Sample 1 Sample 2 Sample 3

Thickness of specimen mm
Duration of flaming after first Application s
Duration of flaming plus glowing s
After second application
Specimen burns to holding clamp Yes/No
Cotton ignited Yes/No
Sample result Pass/Fail
Supplementary information:

Not necessary, because metal and approved plastic enclosure used.

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9.4 TABLE: Limited-energy circuit Form A.19 N/A

Item 9.4 a) 9.4 b) Current and power limitation 9.4 c) Decision
or Maximum potential in Maximum Maximum Overload Circuit
Location circuit voltage available available protection separation Yes/No Comments
r.m.s./d.c. current power after 120 s
(see Form A.17) V A VA A

Supplementary information:

9.5 TABLE: Requirements for equipment containing or using flammable liquids Form A.20 N/A
Type of liquid 9.5 Flammable liquids Verdict
b) Quantity c) Containment

Supplementary information:
No such flammable liquids in the device.

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10. TABLE : Temperature Measurements Form A.21A P

10.1 Surface temperature limits - NORMAL CONDITION and / or SINGLE FAULT CONDITION P
10.2 Temperature of windings- NORMAL CONDITION and / or SINGLE FAULT CONDITION P
10.3 Other temperature measurements P
Operating conditions: Stand by

Frequency................ : -- Hz Test room ambient temperature (ta) 25 °C

.................................:
Voltage .................... : 800 V Test duration............: 3 h 30 min
Part / Location tm tc tmax Verdict Comments
°C °C °C
Short circuit box:
Enclosure hottest spot 33,6 48,6 55 P Stand by
PCB hottest spot 45,7 60,2 125 P Stand by
Optocoupler LED 2 /T5 38,1 53,1 85 P Stand by
Capacitor C8 43,5 58,5 85 P Stand by
Capacitor C9 47,4 62,4 85 P Stand by
Varistor VDR1 63,1 78,1 85 P Stand by
Varistor VDR2 58,2 73,2 85 P Stand by
Terminal KL1 42,3 57,3 105 P Stand by
Terminal KL2 39,4 54,4 105 P Stand by
Transistor Th1 43,6 58,6 -- P Stand by
Diode D1 43,4 58,4 -- P Stand by
Remote switch:
Enclosure hottest spot 26,4 41,4 70 P Stand by
PCB hottest spot 27,1 42,1 125 P Stand by
Switch S1 26,0 41,0 60 P Stand by
Display 25,3 40,3 -- P Stand by

NOTE 1 - tm = measured temperature

tc = tm corrected (tm–ta+ 40 °C or max. RATED ambient)
tmax = maximum permitted temperature
NOTE 2 - see also 14.1 with reference to component operating conditions
NOTE 3 - Record values for NORMAL CONDITION and / or SINGLE FAULT CONDITION in this Form use additional form if necessary
NOTE 4 - see Form A.21B for details of winding temperature measurements
Supplementary information:

Based of that the transistor has an operation voltage from max. 800V the heating test was done with the
max input voltage of 800V DC.

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10. TABLE : Temperature Measurements Form A.21A P

10.1 Surface temperature limits - NORMAL CONDITION and / or SINGLE FAULT CONDITION P
10.2 Temperature of windings- NORMAL CONDITION and / or SINGLE FAULT CONDITION P
10.3 Other temperature measurements P
Operating conditions: In operation (short circuit)

Frequency................ : -- Hz Test room ambient temperature (ta) 25 °C

.................................:
Voltage .................... : 800 V Test duration............: 4 h 00 min
Part / Location tm tc tmax Verdict Comments
°C °C °C
Short circuit box:
Enclosure hottest spot 40,0 55,0 55 P In operation
PCB hottest spot 48,1 63,1 125 P In operation
Optocoupler LED 2 /T5 36,4 51,4 85 P In operation
Capacitor C8 48,3 63,3 85 P In operation
Capacitor C9 41,3 56,3 85 P In operation
Varistor VDR1 57,6 73,6 85 P In operation
Varistor VDR2 58,4 73,4 85 P In operation
Terminal KL1 50,7 65,7 105 P In operation
Terminal KL2 51,0 66,0 105 P In operation
Transistor Th1 48,8 63,8 -- P In operation
Diode D1 63,4 78,4 -- P In operation
Remote switch:
Enclosure hottest spot 26,4 41,4 70 P In operation
PCB hottest spot 27,1 42,1 125 P In operation
Switch S1 26,0 41,0 60 P In operation
Display 25,3 40,3 -- P In operation

NOTE 1 - tm = measured temperature

tc = tm corrected (tm–ta+ 40 °C or max. RATED ambient)
tmax = maximum permitted temperature
NOTE 2 - see also 14.1 with reference to component operating conditions
NOTE 3 - Record values for NORMAL CONDITION and / or SINGLE FAULT CONDITION in this Form use additional form if necessary
NOTE 4 - see Form A.21B for details of winding temperature measurements
Supplementary information:

Based of that the transistor has an operation voltage from max. 800V the heating test was done with the
max input voltage of 800V DC.

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10.2 TABLE: Temperature of windings Form A.21B N/A

Resistance method Temperature Measurements
4.4.2.7 MAINS transformers N/A
14.2.1 Motor temperatures N/A
Operating conditions ....: --

Frequency....................: Hz Test room ambient temperature (ta1/ta2) / °C (initial / final)

................................ :
Voltage ........................: V Test duration ........... : h min
Part / Designation Rcold Rwarm Current tr tc tmax Verdict Comments
Ω Ω A K °C °C

NOTE 1- Rcold = initial resistance Rwarm = final resistance

tr = temperature rise tc = tr corrected (tc= tr - { ta2 - ta1} + [40 °C or max RATED ambient])
tmax = maximum permitted temperature
NOTE 2 - Indicate insulation class (IEC 60085) under comments (optional)
NOTE 3 - Record values for NORMAL CONDITION and / or SINGLE FAULT CONDITION in this Form use additional form if necessary
Supplementary information:

No motor available.

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10.5.2 TABLE: Resistance to heat of non-metallic ENCLOSURES Form A.22 N/A

Test method used ................................................... : —
Non operative treatment ......................................... : [ ]
Empty ENCLOSURE ................................................... : [ ]
Operative treatment ................................................ : [ ]
Temperature during tests........................................ : —
ENCLOSURE samples tested were ........................... : —
Description Material Comments Verdict

Dielectric strength test (6.8)…………………………: V r.m.s./peak/d.c.

NOTE – Within 10 minutes of the end of treatment suitable tests in acc. to 8.2 and 8.3 must be conducted and pass criteria of 8.1.
Supplementary information:

Approved material used.

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10.5.3 TABLE: Insulating Materials Form A.23 P

10.5.3 1) Ballpressure test Only remote switch P
Max. allowed impression diameter ......................... : 2 mm —
Part Test temperature Impression Diameter Verdict
°C (mm)

Enclosure remote 70 1,06 P

switch

Supplementary information:

Approved material used.

10.5.3 2) Vicat softening test (ISO 306) N/A

Part Vicat softening temperature Thickness of sample Verdict
°C (mm)

Supplementary information:

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8 TABLE: Mechanical resistance to shock and impact Form A.24 P

11 Protection against HAZARDS from fluids N/A
Voltage tests can be carried out once after performing the tests of clause 8 and clause 11. However, if voltage tests are carried out separately after each set of tests, two forms can be used.
Clause 8 tests Clause 11 tests
Location Static Impact Normal Handheld Cleaning Spillage Overflow IEC 60529 Working Test Verdict Comments
(see form A.5) (8.2.1) (8.2.2) (8.3.1) Plug-in (11.2) (11.3) (11.4) (11.6) voltage voltage
30 N V V

short circuit 30 P P -- P -- -- -- 800 DC 4460 P No breakdown

box:
Remote 30 P P -- P -- -- -- 15 DC 500 P No breakdown
switch:

NOTE – Use r.m.s., d.c. or peak to indicate the used test voltage.
Supplementary information:

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11.7.2 TABLE: Leakage and rupture at high pressure Form A.25 N/A
Maximum
Part permissible Test Leakage Deformation Burst Comments
working pressure
pressure
Mpa MPa Yes / No Yes / No Yes / No

NOTE – see also Annex G with requirements for USA and Canada.
Supplementary information:

No high pressure available.

11.7.3 Leakage from low-pressure parts N/A

Test Leakage
Part pressure Comments
Mpa Yes / No

Supplementary information:

No low- pressure available.

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12.2.1 TABLE: Ionizing radiation Form A 26 N/A

12.2.1.2 Equipment intended to emit radiation
Measured values Verdict
Locations tested µSv/h Comments

Supplementary information:

No ionizing radiation available.

12.2.1.3 Equipment not intended to emit radiation N/A

Max. allowed effective dose rate at 100 mm………: 1 µSv/h —
Measured values Verdict
Locations tested µSv/h Comments

Supplementary information:

No emit radiation available.

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12.5.1 TABLE: Sound level Form A.27 N/A

Locations tested Measured values Calculated maximum sound
dBA pressure level
At operator’s normal position
and at bystanders’ positions
a)
b)
c)
d)
e)
f)
Supplementary information:

No sound level in use

12.5.2 Ultrasonic pressure N/A

Locations tested Measured values Comments
dB kHz
At operator’s normal position
At 1 m from the ENCLOSURE
a)
b)
c)
d)
e)
NOTE – No limit is specified at present, but a limit of 110 dB above the reference pressure value of 20 µPa is under consideration for
applicable frequencies between 20 kHz and 100 kHz.
Supplementary information:

No Ultrasonic pressure available.

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13.2.2 TABLE: Batteries Form A.28 N/A

Battery load and charging circuit diagram:

Battery type ............................................................ : —

Battery manufacturer/model/catalogue No. ........... : —
Battery ratings........................................................ : —
Reverse polarity instalment test
Single component failures Verdict
Component Open circuit Short circuit

Supplementary information:

No batteries available.

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14.3 TABLE: Overtemperature protection devices Form A.29 N/A

Reliability test
Component Type Verdict Comments
(NOTE)

NOTE:
NSR = non-self-resetting (10 times)
NR = non-resetting (1 time)
SR = self-resetting (200 times)
Supplementary information:

No overtemperature protection devices available.

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4.4.2.7 TABLE: MAINS transformer Form A.30 N/A

4.4.2.7.2 Short circuit N/A
14.6 MAINS transformers tested outside equipment N/A
Type.............................. : —
Manufacturer ................ : —
Test in equipment N/A
Test on bench N/A
Test repeated inside equipment (see 14.6) N/A
Optional – Insulation class (IEC 60085) of the lowest rated winding : —
Winding identification
Type of Protector for winding (Note 1)
Elapsed time
Current, A primary
secondary
Winding temperature, °C primary
(see Note 2) secondary
Tissue paper / cheesecloth OK ?
(Pass / Fail)
Voltage tests (see Note 3)
Primary to secondary ______ V ____
Primary to core ______ V ____
Secondary to secondary ______ V ____
Secondary to core ______ V ____
Verdict
Note 1: Primary fuse - PF / ( ) A
Secondary fuse - SF / ( ) A
Overtemperature protection - OP / ( ) °C
Impedance protection -Z
Note 2: Indicate method of measurement TC = with thermocouple
R = resistance method
If resistance method is used, record resistance in cold and warm condition in FormA.20B!
Note 3: Record the voltage applied and the type of voltage (r.m.s. / d.c. / peak) and for
results use NB = no breakdown or B = breakdown
Supplementary information:

No mains transformer available.

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4.4.2.7 TABLE: MAINS transformer Form A.31 N/A

4.4.2.7.3 Overload tests (for MAINS transformers) N/A
14.6 MAINS transformers tested outside equipment N/A
Type.................................: —
Manufacturer ...................: —
Test in equipment N/A
Test on bench N/A
Test repeated inside equipment (see 14.6) N/A
Optional – Insulation class (IEC 60085) of the lowest rated winding : —
Winding identification
Type of Protector for winding (Note 1)
Elapsed time
Current, A primary
secondary
Winding temperature, °C primary
(see Note 2) secondary
Tissue paper / cheesecloth OK ?
(Pass / Fail)
Voltage tests (see Note 3)
Primary to secondary ______ V ____
Primary to core ______ V ____
Secondary to secondary ______ V ____
Secondary to core ______ V ____
Verdict
Note 1: Primary fuse - PF / ( ) A
Secondary fuse - SF / ( ) A
Overtemperature protection - OP / ( ) °C
Impedance protection -Z
Note 2: Indicate method of measurement TC = with thermocouple
R = resistance method
If resistance method is used, record resistance in cold and warm condition in FormA.20B!
Note 3: Record the voltage applied and the type of voltage (r.m.s. / d.c. / peak) and for
results use NB = no breakdown or B = breakdown
Supplementary information:

No mains transformer available.

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Clause Requirement — Test Result — Remark Verdict

14.8 TABLE: Transient overvoltage limiting devices Form A.32 N/A

Component / Designation Overvoltage MAINS voltage Test voltage tm tc tmax Rupture Circuit breaker Verdict Comments
Category V rms V °C °C °C Yes / No tripped

Test room ambient temperature ….: °C

NOTE - tm = measured temperature
tc = tm corrected (tm–ta+ 40 °C or max. RATED ambient)
tmax = maximum permitted temperature
Conformity is checked by applying 5 positive and 5 negative impulses with the applicable impulse withstand voltage, spaced up to 1 min apart, from a hybrid impulse generator (see IEC 61180-1).
Supplementary information:
Approved components used.

TRF No. IEC61010_1F