1974 TCR-231C
1974 TCR-231C
C O M M I T T E E ON RACK S T O R A G E OF M A T E R I A L S 231C-1
Report of Committee on
Rack Storage. of Materials
A. E. S h e p p a r d , Chairman,
Factory Mutual Research Corp., 1151 Bceton-Providence Turnpike, Norwood, MA 02062
J e r o m e L. Huff, Secretary,
H a r t m a n Engineering, A Division of H a r t m a n Metal Fabricators, Inc.,
66 School St., Victor, NY 14564
(Rep. Rack Manufacturers Product Section of The Material Handling Institute, Inc.)
Alternates.
W. A. Aiatedt, Controlled Mechanical Stor- D a n i e l M. McGee, American Iron & Steel
age Systems Product Section, The Ma- Institute (Alternate to James C. Spenee)
terials Handling Institute, Inc. (Alternate
to Lee Hall) W i l l i a m J. Swtngler, Factory Insurance
Association (Alternate to J. S. Barritt)
W a y n e F.. Ault, National Automatic Sprin-
lder & Fire Control Association (Alternate W. P. T h o m a s , Factory Mutual Research
to Jack A. Wood) Corp. (Alternate to A. E. Sheppard)
L. B. Donkle, Rack Manufacturers Product K e n n e t h A. Z u b e r , Fire Equipment Manu-
Section of The Materials Handling Institute, facturers Assn. (Alternate to H. V. Wil-
Inc. (Alternate to Jerome L. Huff) liamson)
G. M. Hidzick, American Mutual Insurance
Alliance (Alternate to George M. Woods,
Jr.)
This list represents the membership at the time the Committee was balloted on the text of this edition.
~ince that time, changes in the membership m a y hnse occurred.
R a c k S t o r a g e of M a t e r i a l s
NOTICE
An asterisk (*) preceding the number or letter designating a para-
graph in the text indicates recommendations in regard to that para-
graph in Appendix A.
A dagger (t) preceding the number or letter designating a paragraph
in the text indicates explanatory test data and procedures in regard to
that paragraph in Appendix B.
Chapter 1 I n t r o d u c t i o n
t1-1 Application and Scope.
This standard applies to storage of materials representing the
broad range of combustibles stored over 12 feet in height on racks.
For storage heights of 12 feet or less, see Sprinkler Systems, oVFPA 13
1973.
Storage on plastic pallets or plastic shelves is outside the scope of
this standard.
Storage of high hazard materials such as tires, plastics, and
flammable liquids, is outside the scope of this standard. See Flam-
mable and Combustible Liquids Code, aVFPA 30 - - 1973; Cellulose
aVitrate Motion Picture Film, aVFPA 4 0 - 1967; Pyroxylin Plastic,
aVFPA 4 3 - 1967; Ammonium Nitrate Storage, ArFPA 4 9 0 - 1970;
Liquefied Petroleum Gases, aVFPA 58 - - 1972; Fur Storage, Fumigation
and Cleaning, aVFPA 81 - - 1969; Indoor General Storage, aVFPA 231
- - 1972; and Protection of Records, aVFPA 232 - - 1970 for standards
applying to such commodities or to other methods of storage.
Bin storage and sheff storage are outside the scope of this standard.
1-2 Definitions. Unless expressly stated elsewhere, the following
terms shall, for the purpose of this standard, have the meanings
indicated below.
Bulkhead. A vertical barrier across the rack.
Commodity. Designates combinations of product, packing ma-
terial, and container.
23!C~
1287
RACK STORAGE OF MATERIALS
CONVENTIONAL"
~ :~ALLET.,,~ 11
I
SECTION VIEW
i
~~£ND VIEW
LONGITUDINAL
POSSIBLE. TRANSVERSE FLUE SPACF~ FLUE ~PACE
3-1 Construction.
3-1.1 BUildings used for the rack storage of materials, which are
protected in accordance with this standard, may be of any of the
types described in Standard Types of Building Construction, .NFPA 220
1961.
3-3 Ventilation.
t3-3.1 Design curves are based upon roof vents and draft cur-
tains not being used.
1292
STORAGE ARRANGEMENTS 231C-11
Chapter 4 Storage A r r a n g e m e n t s
MMOD~I ]
LOOR III 11
~ D vIEW,
POSSIBLETRANSVERSEFLUE SPACES NO MINIMUM LONGITUDINAL
.~...~ ROWSOF"STORAGE
:.'. :..o .~.-'. "...'. ".: NO MINIMUM LONGITUDINAL
-] } ] l-- ] I ] l- ] _ (BACK-TO-BACKCLEARANCE)
. . . . . . , --" fLuE SrACt
PLAN VIEW,
Fig. 4k~.l Typical Double Row Rack
231C-12 RACK STORAGE OF MATERIALS
1293
4-3.2 In double row racks with solid shelves, minimum six-
inch flue spaces shall be maintained between the shelf sections
thereby defining the shelf size (see Figs. A4-3.2, A4-1. lc and d).
5-1 Protection systems which are provided for rack storage fa-
cilities shall be in accordance with the provisions of this chapter.
Part A - - General
6-6 Ceiling S p r i n k l e r W a t e r D e m a n d .
*'1"6-6.1 Design curves in Figs. 6-11.1a through g apply to
nominal 20 foot height of storage.
6-6.2 For height of storage up to and including 25 feet pro-
tected with ceiling sprinklers only and. for height of storage .up to
and including 20 feet protected with ceiling sprin~ers a n a ~ m m m u .m
acceptable in-rack sprinklers, densities given in design curves snail
be adjusted according to Fig. 6-6.2, but to not less than 15 gpm
per sprinkler.
>..150
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uJ I i I i I '. I I I I : i i i i . . . . . . [ '
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o II Illii IIII ..... : . . . . . . . .
0 10 12 15 20 25 30 35
Fig. 6-6.2
1299
231C-18 RACK STORAGE OF MATERIALS
<
W
<
/
0
Z
<
/
/
IT. 400(
w
0
o.
/
2000
0 I0 20 25 30
REDUCTION IN SPRINKLER OPERATING AREA
Fig. 6-6.9
1301
RACK STORAGE OF MATERIALS
231G-20
6-6.10 When clearance from ceiling to top of Class I or II en-
capsulated storage is 11/~ to 3 feet, sprinkler operating area indi-
cated in Curve F only of Fig. 6-11.1 may be reduced by 50 percent
but to not less than 2000 square feet.
6-6.11 Where solid flat bottom wood pallets are used, or solid
shelves four feet to eight feet deep (see Fig. A4-3.2) are used with
height of storage up to and including 25 feet, the densities indi-
cated in the design curves, based on conventional pallets, shall be
increased 20 percent for the given area. This percentage shall be
applied to the density resulting from the application of Fig. 6-6.2.
This increase does not apply when in-rack sprinklers are installed.
Commodity (~us
A BC D E GF H
I Illl IllI~1 I |! i 1~1 I I 1
I Illl |1 I~1 I 1111 I~1
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Fig. 6 - 1 1 . 1 a D o u b l e R o w R a c k s - - 2 0 F o o t H i g h R a c k S t o r a g e - - S p r i n k l e r
System Design Curves -- Caass I Nonencapsudated Commodities --
Conventional Pallets.
1306
F I R E PROTECTION - - STORAGE TO 2 5 F E E T 231C-25
A BC O E FG H
I-
!
,<
bJ
R"
,<
Z
I-
<
¢¢
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r,
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t~J
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A BC D E FG H
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N
P 1
1
i 1
5000-
<
0
Z 4000-
P
<
W
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0 I
II
II
2000- II
II
Z II
_=
||
II
iooo II
0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
A B C D E FG H
6 0 0 0 ~
D
~ 5000
4000
g3ooo
J 2 0 0 0 ~
¢/) I000
0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6
CEILING SPRINKLER DENSITY-GPM/FT 2
A B C D
6 o o o i i i i|l 'l II IIIIIIIIIIII
III1|1
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0.15 0.2 0.25 0.3 0.35 i 0.45 0.5
CEILING SPRINKLER DENSITY-,GPM/FT 2
1310
FIRE PROTECTION m STORAGE TO 2 5 FEET 231C-29
A BC D
-,4.-,
•. ~ , . --.4._
I (
-I-- --t.-
I;_
i
T
!
I
I
I
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0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
CE-ILING S P R I N K L E R D E N S I T Y - G P M / F T z
A B C D
imnnnuumnummm
I-"
u..
Inmammnmmmm
I|n|miinimnl
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mmnmmmmmmmml
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o. immmmmmmmmnl
to immmmmmmmnml
0.25 0.3 0.35 0.4 0.45 0.5 O.SS 0.6
C E I L I N G ,SPRINKLER D F N S I T Y - G P M / F T 2
Over 20 Ft
Up to 25 Ft
II
Yes
No
Yes
1 Level
6-13,1a
6-13,1b
6-13.1b A&B
No
Yes
No
Yes
J
No 6-13.1c No
III
Yes 6-13.1c Yes
IV No 2 Levels 6-13.1d No /
J
Yes 6-11.1d C&D 1.50x Density
A B
t~ 6000 ~ I I 1 I I I I I I
! I I I I III I I I I I I I I I
I I I I I I II I|1 . , . I I I I I I I I I
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Z I I I I I I I I I I ' i ~ I I I I I I I I DESIGN ONLY
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.-- ,i,I
llll ,,i,
Ilil i i i ; ; i ; ; ,
0.10 O.I ¢" 0.20 0.25 0.30 0.~5 0.40 0.45 0.50
Fig. 6-13.1a. M u l t i p l e R o w R a c k s - - 2 0 F o o t H i g h R a c k S t o r a g e - - S p r i n k l e r
System Curves Storage -- Class I Nonencapsulated Commodities --
Conventional Pallets.
1316
FIRE PROTECTION - - STORAGE TO 25 FEET 231C-35
N A B
6000
!
<
5000.
<
4000
<
W
3000
0
W
2000
Z
I000
0,15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55
Fig. 6-13.1b. Multiple Row Racks - - 2 0 Foot High Rack Storage - - Sprinkler
System Design Curves --= Class H Noneneapsulated Commodities
Conventional Pallets.
231C-36 RACK STORAGE OF MATERIALS
1317
,ooo]
Illlilllllllllllm IlilllIlil' J
iillllllliillllll Illllllli| I
,klmUillilillliilml lilt II Ill I |
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blll~lllllllllllll ~'bllltll I
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3000 ~ 15111~111111111111 IIIIMilII i I
Ildlll~lllllllllll IIIINII 1 I
IllllilNilliJliill ~IIINI' I I
lil~lil~lllilillll ~c ! !N_~ ]
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7 Illliiliillmllllll
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0,15 , 0.20 0.; I 0.45 0.50 0.55
A B
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or ., i •
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Chapter 7
Fire Protection - - Storage Over 25 Feet in Height
Part A. General
~x~ ND
DrT
DD DD
~x~ DD
DD DD
PLAN VIEW I[ LEVATION
NOTE:
1. Symbol X indicates in-rack sprinklers.
1322 Fxa~. PROT~.CTION - - STORAGe. OV~.a 2 5 FE~.T 251C-41
• D ,
x[~_.~.x s E 1":-11-7-1
,~t__j.~,
1 I , A IN-'Z..,.xL_%X x !
NOTES
1. Sprinklers labeled 1 (the selected array from Table 7-2.1) required when
loads labeled A or B represent top of storage.
2. Sprinklers labeled 1 and 2 required when loads labeled C or D represent
top of storage.
3. Sprinklers labeled 1 and 3 required when loads labeled E or F represent
top of storage.
4. For storage higher than represented by loads labeled F, the cycle defined
notes 2 and 3 is repeated W I T H S T A G G E R AS I N D I C A T E D .
5. Symbols A or X indicate sprinklers on vertical or horizontal stagger.
1323
231C-42 RACK STORAGE OF MATERIALS
OAO O~O
E~O O0
oo
O.r-,l
0~0 - O0
PLAN VIEW ELEVATION
NOTES:
I. Alternate location of in-rack sprinklers. Sprinlders may be installed at the
second and fourth or the third andfifth tiers.
2. Symbols A or X indicate sprinklers on vertical or horizontal stagger.
1324
FIRE PROTECTION - - STORAGE OVER 2 5 FEET 231C~-43
[][]
4
& x
.El
[]
s
A x
[]
PLAN VIEW
I
OxD
[]D
ELEVATION
NOTES:
1. Sprinklers labeled | required w h e n loads labeled A represent the top of
storage.
2. Sprinlders labeled 1 and 2 required when loads labeled B or C represent
top of storage.
3. Sprinklers labeled 1, 2 and 3 required when loads labeled D or E represent
top of storage.
4. Sprinklers labeled 1, 2, 3 and 4 required when loads labeled F or G repre-
sent top of storage.
5. Sprinklers labeled 1, 2, 3, 4 and 5 required when loads labeled H repre-
sent top of storage. "
6. For storage.higher thanrepresented by loads labeled H, the cycle defined by
Notes 3, 4 and 5 is repeated with stagger as indicated.
7. T h e indicated face sprinklers may be omitted w h e n commodity consists
of unwrapped m" unpackaged metal parts on wood pallets.
8. Symbols A or X indicate-sprinklers on vertical or horizontal stagger.
1325
231C-"44 RACK STORAGE OF MATERIALS
x x
DD
P L A N VIEW, ELEVATIONS
NOTES:
I. Sprinklers labeled I (the selected array from Table %2.1) required when
loads labeled A or B represent top of storage,
2. Sprinklers labeled I and 2 required when loads labeled C or D represent
top ot storage.
3. Sprinklers labeled I and 3 required when loads labeled E or F represent
top ot storage.
4. For storage higher than represented by loads labeled F, the cycle defined
by notes 2 a n d 3 is repeated, with stagger as indicated.
5. Symbols' A or X indicate sprinklers on vertical or horizontal stagger.
1326
FIRE PROTECTION -- STORAGE OVER 2 5 F E E T 231C:-45
ELt'VATION
Fig. 7-2.1f. I n - R a c k S p r i n k l e r Arrangement, Class I, H o r III C o m m o d i t y ,
Height of Storage over 25 Feet. :..t
- N o T E s :, • t :
1. Sprinklers,labeled 1 (the selected array, f r o m T a b l e '%2.1) required w h e n
loads labeled A or B represent top of storage.
2. Sprinklers labeled I .and;2 r e q u i r e d w h e n . l o a d s labeled C o r ' D r e p r e s e n t
top of storage.
3. Sprinklers labeled 1 a n d 3 ,required w h e n loads labeled E represent
. . . . . '" top
of storage. , , .
4. Sprinklers labeled 1 a n d 4 required w h e n 'loads labeled F o r q represent
top of storage. " : . . . . . . "" " "
5. For storage h i g h e r t h a n represented b y l o a d s labeled C, the cycle defined by
notes 2, 3, a n d 4 is repeated.
6. S y m b o l X indicates face a n d in-rack sprinklers.
1327
231C-46 RACK STORAGE OF MATERIALS
@D
× O N @ A 2
× A s@
,, s c r"r-1
0 X "
,, EI.E VATION
r . ,
NOTES :
I. Sprinklers labeled I (the selected array from Table 7-2.1) required when
loads ]abeledA or B represent top of storage.
2. Sprinklers labeled 1 and 2 required when loads labeled C or D represent
top ot storage.
3. Sprinklers labeled 1 and 3 required when loads E or F represent top of
storage.
4. For storage higher than represented by loads labeled F, the cycle defined
by notes 2 and 3 is repeated.
5. Symbols O, Zk or X indicate sprinklers on vertical or horizontal stagger.
1328
FlUE PUOTECTION - - STOUAGW GVEI~ 25 FEET 231C-47
DD
X X x
Nq ~,
xD@9 ~DxD 2
s~~ ~'~@
r-l~D DD
DD
ELEVATION
NOTES :
1. Sprinklers labeled 1 (the Selected array from Table 7-2.1) required when
loads labeled A or B represent top of storage.
2. Sprinklers labeled 1 and 2 required when loads labeled C or D represent
top of storage.
3. Sprinklers labeled 1 and 3 required when loads labeled E or F represent
top of storage. --
4. For storage higher than represented by loads labeled F, the cycle defined
by notes 2 and 3 is repeated.
5. Symbol X indicates.face and in-rack sprinklers.
1330
FIRE PROTECTION - - STORAGE OVER 25 FEET 231C-49
a sE I._1 L._I
~ ~ ELEVATION
X
od A
PLAN VIEW
NOTES:
1. Sprinklers and barrier labeled 1 (the selected array from Table 7-2.1) re
quired when loads labeled A or B represent top of storage.
2. Sprinklers labeled I and 2 and barrier labeled I required when loa&
labeled C represent top of storage.
3. Sprinklers and barriers labeled 1 and 3 required when loads labeled D or E
represent top of storage.
4. For storage higher than represented by loads labeled E, the cycle defined
by notes 2 and 3 is repeated.
5. Symbols A or X indicate sprinklers on vertical or horizontal stagger.
6. Symbol 0 indicates longitudinal flue space sprinklers.
v 1331
~1C-50 RACK STORAGE OF MATERIALS
DA
D
Dx
D
X DA
DA [3
X £3
x NOTES:
DA D 1. For all storage heights, install
sprinklers in every other tier and
D D
stagger as indicated.
2. Symbols /X or X indicate
@
X
sprinklers on vertical or horizontal
D stagger.
D X Dx
PLAN VIEW
D
D
ELEVATION
Maximum
Spacing
In-Rack Sprinklers (1)
From Top
Maximum Maximum Of Storage Ceiling Ceiling Sprinkler
Horizontal Horizontal To Highest Sprinklw Density (gpm/ft 2 )
Approximate Spacing Spacing Height In-Rack j Operating
Commodity Eneap Vertical In A Flue Across Flue Limit Sprinklers Area 165° 286°
Class aulated Spacing (Ft) (Ft) i(Ft) (F~ Stagger Fig.No. (Ft) (Ft 2) Rating Rating
I
N.__~o 2o 12 10 7-12.1a 10
.25 .35
Yes .31 .44
No Between .30 .40
It&lit 15 10 10 None adjacent 7-12.1b 10 3000
Yes flues .37 .50
No .35 .45
IV 10 10 10 7-12.1c 5
Yes .44 .56
ZAll four rack faces should be protected by sprinklers located within 18 in. of the faces, as indicated
in Figs. 7-12.1a, b andc. It is not necessary for each sprinkler level to protect all faces (see .47-12.1).
~m-54 RACK STORAGE OF MATERIALS
1335
LOADING A I S L E
A
MAXIMUM
12 FT.
BETWEEN
SPRINKLER5
A
I
t
LOADING AISLE
PLAN VIEW
r MAXIMUM
IO FT.
N-II=rI-] I c_ la
_~
s,. N.~ERs
BETWEEN
MAXIMUM !0 FT.
H
BETWEEN SPRINKLERS
i_ : EI, 3
A N D TOP OF STORAGE
I
IE E EI B
LI _':'EIl,U.
l,i_~E I-1 ,_.7.
_--]
•t A
0
EEi
FI FI E I -EEl MAXIMUM 2 0 FT.
BETWEEN SPRINKLERS
AND FLOOR
::,E L:IE
LOADING AISLE ELEVATION
~ ,
7-12.1a. In-Rack Sprinkler A r r a n g e m e n t - Multiple-Row Racks, ~ a s s I
Commodity. H e i g h t of Storage over 25 Feet.
NOTES: quired if loads labeled D or E repre.
1. Sprinklers labeled 1 required if sent top of storage.
loads labeled A represent top of 4. For storage higher than repre-
storage. sented by loads labeled E, the cycle
2. Sprinklers labeled 1 and 2 re- defined by notes 2 and 3 is repeated,
quired if loads labeled B or C repre- with stagger as indicated.
sent top of storage. 5. Symbols Z~ or X indicate sprin.
1336
FIRE PROTECTION - - STORAGE OVER 2 5 F E E T 231C-55
LOADING AISLE
m ! m m m m
t, ,,,!
X :<
MAXIMUM
X X IO :FT,,
BETWEEN
w u i
SPRINKLERS
!x
LOADING AISLE
PLAN VIEW.
/ , ~ MAXIMUM
I0. F T .
BETWEEN
SPRINKLERS '
MAXIMUM lO FT.
I~AI~ 3 .BETW#oENSPRINKLERS
I~ r-.--i i ~ I-~AI--- ] " . AND OF STORAGE
~I-DDDDE~
¢n X x x 1 "
N N N [2 D ~ [] i
LOADING AI,SLE
& • . A .
x ×_~
& • A , ~ ,
MAX'IMUM
x • " ×E 10 FT..
BETWEEN
• & SPRINKLERS
, A • ' A _.~A
x .
__]1
• ', . / , tO FT. " ' ::' "
BETWEEN
I S"R,N~LERS
DD x x x 4
BETWEEN
t
SPRINKLERS
X x X 3 AND TOP OF' S T O R A G E
w A B
DNDDNS
<
u. BETWEEN SPRINKLERS
I-!13 N FNF1B
A
LOADING AISLE ELEVATION T
NOTES :
I. Sprinklers labeled 1, 2 and 3 re- 3. For storage higher than repre-
quired if loads labeled A represent top sented by loads labeled B, the cycle
of storage. defined by notes 1 and 2 is repeated,
with stagger as indicated.
2. Sprinklers labeled 1, 2 and 4 re-
quired if loads labeled B represent 4. Symbols /X or X indicate sprin-
top of storage. klers on vertical or h o r ~ o n t a l stagger.
1338
F I R E PROTECTION - - STORAGE QVER 2 5 FEET. 231C-57
Chapter 8 Equipment
*9-4 Maintenance.
9-4.1 Fire walls, fire doors, and floors shall be maintained in
good repair at all times.
Appendix A
This Appendix is not a part of this ArFPA Standard 231C, Rack Storage
of Materials, but is includedfor information purposes only.
The following contains additional information and recommenda-
tions bearing the same number as the text of the Standard for Rack
Storage of Materials to which they apply.
r---"r--n r - - - - - ~
t~.- --t F-~
Iiiii I1 1 'd_~J r~
F'--~F
. . . . . q - -
u ~.._[
,l\
--N
,, ~! .111,!- ~N
Legend
L -- Lon~tudinal Flue Space
T - - T r a n s v e r s e Flue S p a c e
;/ N
Legend
E ~ Storage H e i g h t
A - - Load Depth
g ~ Commodity
B -- Load Width
T ~ T r a n s v e r s e H u e Space G - - Pallet
...::..:... ,..:. . ~ ~
;.~ "- •:, - :;:..'-.~.-::'L.~x......,; ~ ,.:. ~.~-,:..";- :;... "~'.~ "~
i
•. ",.:-~.~.:.., .~ ]
!
Legend
Legend
A -- Shelf Depth L --Longitudinal Flue Space
B -- Shelf Height E -- Storage Height
H -- Rack Depth F -- Commodity
T -- Transverse Flue Space
•~ _ _ ~ ~W.,
111 ~
!, ,
~ C~I~JOUS FRONT
•
i! t I !,
I I I!
~ Na
AISL~ VI(W.
Legend
L - - Longitudinal Flue Space T - - Transverse Flue Space
Fig. A4-1.1e. Automatic Storage Type Rack.
1347
231C-66 RACK STORAGE OF MATERIALS
q f-~-L
L! II
3V lI-%
JE z
~q.q_
~._.E
. . . . . . . . . . I
I ,ll
r ~
VIEW
•. - --I H T
\ i I
I ,
1Li I
[ I I r
.,
r
II
1
II
I
II
H- - 4
*--- i T----..
J I
,
I
II I
d
ii
l
ii
.AIS~ v~w
A SL~ ~EW
Flow-Through Rack
I
Portable Racks
Fig. A4-1.11.
231C-70 RACK STORAGE OF MATERIALS
1351
,L
"1 I- . . . . "IV,,
rI Ir - - - CANTILEVER RACKING
I 1%OPTIONAL
OVER AISLE TIE
r-
~L
AISLE VIEW
I---B
PLAN VIEW
Legend
A -- Shelf Depth
B -- Shelf Length
L - - Longitudinal Flue Space
T - - Transverse Flue Space
NOTE: When shelf depth (dimension A) is deeper than four ft. but less
than five ft. and shelf length (dimension B) is longer than eight ft. but less
than 10 ft. protection .is required in accordance with 5-5.3. Minimum
six-inch flue spaces (dimensions T and L) are required between shelf sec-
tions (see4-3.2).
2000 30
3000 40
4000 45
5000 50
6000 55
1354 APPENDIX A . 23tc-7 3
A5-8 Approved supervisory alarm service should be provided
for all fire detection and extinguishing systems.
Central station, auxiliary, remote station, or proprietary sprinkler
water-flow alarm should be provided except that local water-flow
alarm is acceptable where approved guard service is provided (see
Central Station Protective Signaling Systems, ArFPA 71 ~ 1972; Local
Protective Signaling Systems, aVFPA 72,4 ~ 1972; Remote Station Pro.
tection Signaling Systems, ArFPA 72C ~ 1972; and Proprietary Protec.
tire Signaling Systems, aVFPA 721) - - 1973).
A5-12.1 Detection systems, concentrate pumps, generators and
other system components essential to the operation of the system
should have an approved standby power source.
Chapter 7
Fire Protection - - Stoiage Over 25 Feet in Height
Chapter 9
Building Maintenance and Operation
A9-1.1 The use of welding, cutting, soldering, or brazing torches
in the storage areas introduces a severe fire hazard. The use of
mechanical fastenings and mechanical saws o r cutting wheels is
recommended. When welding or cutting operations are absolutely
necessary, the precautions contained in ArFPA 51B - - 1971, Cutting
and Welding Processes, should be followed.
Locomotives should not be allowed to enter the storage area.
Fumigation operations should comply with Standard for Fumi-
gation, 3fFPA 5 7 - 1973.
A9-2.1 Containers should be emptied and contents removed from
the premises at frequent intervals (see Standard for Incinerators and
Rubbish Handling, ~fFPA 82 ~ 1972).
A g ~ Periodic inspections of all fire protection equipment should
be made in conjunction with regular inspection of the premises.
Unsatisfactory conditions should be immediately reported and
necessary corrective measures taken promptly,
The sprinkler system and the water supplies.should be checked
and maintained in accordance with Care and Maintenance oJ Sprin-
kler Systems, ~fFPA 13,4 ~ 1971.
A9-5. Plant Emergency Organization. Arrangements should be
made to permit rapid entry into-the premises in case of fire or other
emergency of the municipal fire department, police department, or
other personnel as may be summoned to deal with any emergency
without delay.
A well-trained plant emergency organization should be provided
to control emergency conditions that may arise.
The plant emergency organization should be instructed and
trained in the. following procedures:
(a) Maintaining the security of the premises.
(b) Means of summoning outside aid immediately in an emer-
gency
(c) Use of hand extinguishers and hose lines on small fires and
mop-up operations
(d) Operation of sprinkler system and water supply equipment
(e) Use of material handling equipment while sprinklers are still
operating to effect final extinguishment
(f) Supervision of sprinkler valves after system is turned off so
that system can be reactivated if rekindling occurs.
Attention should be given to advance planning and training with
respect to fire department response, access, and fire fighting.
231C-76 RACK" STORAGE OF MATERIALS
1357
A9-6 General Fire Protection.
All fire fighting and safety personnel should realize the great dan-
ger of shutting off sprinklers once opened by heat from fire
. . . . Shutung
off sprinklers to locate fire could cause a disaster. Ventilation, use of
smoke masks, smoke removal equipment and removal of material
are safer ways.
Sprinkler water may be safely shut off only after the fire is ex-
tinguished or completely under control of hose streams. Even
then, rekindling is a possibility. To be ready for prompt valve re-
opening if fire rekindles, a man stationed at the valve, a fire watch,
and dependable communicationsbetween them are needed until
automatic sprinkler protection is restored.
Pre-Fire Emergency Planning. It is important that such plan-
ning be done by management and fire protection personnel, and
the action to be taken discussed and correlated with the local fire
department personnel.
The critical time of any fire is in the incipient stage and the action
taken by fire protection personnel upon notification of fire may per-
mit containing the fire in early stages.
Pre-emergency planning should contemplate the following:
(a) Availability of hand fire-fighting equipment for the height
and type of commodity involved.
(b) Availability of fire fighting equipment and personnel properly
trained for type of storage arrangement involved.
(c) Assurance that all automatic fire protection equipment, such
as sprinkler systems, water supplies, fire pumps, hand hose, etc., is
in service at all times.
Fire Department Operations. Sprinkler protection installed as
recommended in this standard is expected to protect the building
occupancy without supplemental-fire department activity. Fires
which occur in rack storage occupancies, protected in accordance
with the standard, should be controlled within the limits outlined
in Appendix A, Application and Scope. No significant building
damage is expected. Fire department activity can, however, mini-
rnize the extent of loss. The first fire department pumper arriving
at a rack storage type fire should immediately connect to the sprin-
kler siamese fire department connection and start pumping opera-
dons.
In the test seriesup to 25 feet, the average time from ignition to
smoke obscuration in the test building was about 13 minutes. The
first sprinkler operating time in these same fires averaged about
three minutes. Considering response time for the waterflow device
to transmit a waterflow signal, approximately nine minutes remains
between time of receipt of a waterflow alarm signal at fire depart-
'1358
APPENDXX A 251C-77
Appendix B
This Appendix is not a part of ttn's aVFPA Standard 231C, Rack Storage
of Materials, but is iniluded for information purposes only.
Appendix B explains test data and procedures which led to the
promulgation of this standard. The paragraphs bear the same
number as the text of the Standard .for Rack Storage of Materials
to which they apply.
Chapter 1 I n t r o d u c t i o n
Sprinkler
Operation
Density Fire Damage (165°1~)
GPM/Sq. Ft. in Test Array Area
% Sq. Ft. Sq. Ft.
0.30 (Ceiling only) 22 395 4500-4800
0.375(Ceiling only) 17 306 1800
0.45 (Ceilingonly) 9 162 700
0.20 (Ceilingonly) 28-36 504-648 13,100--14,000
0.20 (Sprinlders at ceiling
and in racks) 8 144 4100
0.30 (Sprinklers at ceiling
and in racks) 7 126 700
These basic facts, the reduction in both fire damage and area of
water application as sprinkler densities are increased or when sprin-
klers are installed in racks, should be considered carefully by those
responsible for applying this standard to the rack storage situation.
I n the 25 foot high test, a density of 0.55 g p m per square foot pro-
duced 42 percent, or 756 square foot, fire damage in t h e t e s t array
and a sprinkler wetted area of 1400 square feet. Lesser densities
would not be expected to achieve the same limited degree of con-
trol. Therefore, if smaller areas of fire damage are to be achieved,
sprinklers in racks should be considered.
T h e over-25 foot test series was conducted in the 60 foot section
of the test building with nominal clearances from top of storage to
ceiling of either 30 feet or 10 feet.
Doors at the lower and intermediate levels and ventilation louvers
at the top of walls were kept closed during the fire tests. This
minimized the effect of exterior wind conditions.
T h e purpose of the over-25 foot series was to:
1. Determine the arrangements of in-rack sprinklers that can
be repeated as pile height increases and that produce control of the
fire.
1361
231C-80 RACK STORAGE OF MATERIALS
Tests 114 and 128 explore the effect of changing the ignition
point from the in-rack standard ignition point to a face ignition
location. It should be noted, however, that both of these tests were
conducted with 30 foot clearance from ceiling sprinklers tO top of
storage and, as such, ceiling sprinklers had little effect on the fire
in the top two tiers of storage. Fire spread in the three lower tiers
is essentially the same. A similar change in the fire spread when the
ignition point is changed was noted in Tests 126 and 127. Here
again, 30 foot clearance occurred between top of storage and ceiling
sprinklers, and, as such, ceiling sprinklers had little effect on the face
fire. Comparisons of Tests 129, 130 and 131 in the 50 foot series
indicate little effect of point of ignition in the particular configura-
tion tested.
Test 125 compared with Test 133 indicates no significant differ-
ence in results between approved low profile sprinklers and standard
sprinklers in the racks.
154-5.1 Most tests in the 25 feet and under series were conducted
with clearance of 10 feet from top of storage to sprinkler deflectors
and the basic design curves in Figures 6-1 l . l a through g and 6-13.1a
through d reflect this condition.
Tests 140 and 141 were conducted with three foot clearance be-
tween the top of storage and ceiling sprinkler deflectors. In Test 140
with 0.30 density, 36 sprinklers operated compared with 45 and 48
sprinklers in tests 65 and 66 with 10 foot clearance. In Test 141, 89
sprinklers operated compared with 140 sprinklers in .Test 70 with
10 foot clearance. Fire spread in Tests 140 and 141 was somewhat
less than in Tests 65, 66 and 70.
Test 143 was conducted with 18 inch clearance between the top
of storage and ceiling sprinkler deflectors, and with 0.30 density.
37 sprinklers operated compared with 36 sprinklers in Test 140 with
3 foot clearance and 45 and 48 sprinklers in Tests 65 and 76 with
10 foot clearance. Fire spread in Test 143 with 18-inch clearance
was somewhat less than in tests 65, 66 and 140 with 10 foot and three
foot clearance.
Privately sponsored tests, using a 0.45 ceiling sprinkler density
and an encapsulated commodity, indicated 40 sprinklers operating
with 10 foot clearance, 11 sprinklers operating with three foot clear-
ance, and 10 sprinklers operating with 18 inch clearance. Fire
spread was less in the test with 18 inch clearance than three foot
clearance, and was also less with three foot clearance than with
10 foot clearance.
1364 APPENDIX B 231C-83
B5-5.3 Test 98 with solid shelves 24 feet long and seven feet six
inches deep at each level produced total destruction of the com-
modity in the main rack and jumped the aisle. Density was 0.3
1365
251C-84 RACK STORAGE OF MATERIALS
BS-11.1 In all valid tests, with double row racks, sprinkler water
supplies were shut off at approximately 60 minutes. In only one
test did the last sprinkler operate in excess of 30 minutes after igni-
tion, the last sprinkler operated in excess of 25 minutes in three tests
wj.'th the majority of tests, involving the last sprinkler operating
within 20 minutes.
1366
APPENDIX B 231C-85
B&3.1 Tests 71, 73, 81, 83, 91, 92, 95, and 100 in the 20 foot high
array involving single level of in-rack sprinklers were conducted
without heat or water shields. Results were satisfactory.
Test 115 was conducted with two levels of sprinklers in racks
with shields. Test 116, identical to 115 but without water shields,
produced a lack of control. Visual observation of lower level in-rack
sprinklers which did not operate although they were in the fire area,
indicated a need for water shields.
Tests 115 and 116 were conducted to investigate the necessity
for water shields when multiple levels of in-rack sprinklers are in.
stalled. Where water shields were not installed in Test 116, the
fire jumped the aisle and approximately 76 boxes were damaged.
In Test 115 with water shields, the fire did not jump the aisle and
only 32 "boxes were damaged. Water shields are, therefore, suggested
wherever multiple levels of in-rack sprinklers are installed. (With
the exception of installations with horizontal barriers or shelves
which serve as water shields.)
B6-5.1 In all except one case, using the standard commodity,
with one line of sprinklers installed in racks, only two sprinklers
opened. In the one exception, two sprinklers opened in the main
rack and two sprinklers opened in the target rack.
B6-6.1 Tests 65 and 66 compared with Test 69, and Test 93
compared with Test 94, indicated a reduction in areas of appli.
cation of 44.5 and 45.5 percent, respectively, with 2860F sprinklers
as compared with 1650F sprinklers. Other extensive F M tes~
produced an average reduction of 40 percent. Design curves are
based on this area reduction. In constructing the design curves, the
286°F curves above 3600 square feet of application therefore repre-
sent 40 percent reductions in area of application of the 165 °F curves
in the 6000 square foot to 10,000 square foot range.
Test 84 indicated the number of 212°F sprinklers operating is
essentially the same as 165°F sprinklers.
B ~ . 9 Tests 77 and 95 were conducted to investigate protection
required on encapsulated commodity. The standard commodity
(38 inches x 38 inches x 36 inches high sheet metal container inside a
42 inch x 42 inch x 42 inch double triwalled carton) was covered with
a sheet of 4--6 mil thick polyethylene film stapled in place at the
bottom. Test 77 at 0.30 density with ceiling sprinklers only, went
1367
231C-86 RACK STORAGE OF MATERIALS
B6-9.2 In one 20 foist high test, sprinklers .were buried in the flue
space one foot above the bottom of the pallet load; results were
satisfactory. Coverage of aisles by in-rack sprinklers is, therefore,
not necessary and distribution across tops of pallet loads at any level
is not necessary for occupancy class tested.
suits. Tests 113, 114, 115, 117, 118 and 120 in the 30 foot high test
series with in-rack sprinklers located a minimum of two feet frown
rack uprights produced improved results.
B6-11.2 Tests Were not conducted with aisles wider than eight
feet or less than four feet. It is, therefore, not possible to determine
whether lower ceiling densities might be in order for aisle widths
greater than eight feet or higher densities for aisle widths less than
four feet.
The use of 165°F sprinklers at ceiling for storage higher than
25 feet results from fire test 'data. A test with 286°F sprinklers and
0.45 density resulted in fire damage in the two top tiers just within
acceptable limits with three ceiling sprinklers operating. A test with
0.45 density and 165°F sprinklers gave a dramatic reduction in
fire damage with four ceiling sprinklers operating.
The four 165°F ceiling sprinklers operated before the first of the
three 286°F ceiling sprinklers. In both tests, two in-rack sprinklers
at two levels operated at approximately the same time. The 286°1¢
sprinklers were at all times fighting a larger fire with less water
than the 165°F ceiling sprinklers.
Tests 115 and 119 compare ceiling sprinkler density of 0.30
gpm/ft, s with 0.45 gpm/ft, s. Damage patterns coupled with the
number of boxes damaged in the main rack suggest that the in-
crease in density produces improved control, particularly in the
area above the top tier of in-rack sprinklers.
Testa 119 and 122 compare 286°F with 165°F ceiling sprinkler
temperature rating. A review of the number of boxes damaged and
the fire spread patterns indicates that the use of 165°F ceiling
sprinklers on a rack configuration which incorporates in-rack
sprinklers dramatically reduces the amount of fire spread. Gon-
sldering that in-rack sprinklers in the over-25-foot series operated
prior to ceiling sprinklers, it would seem that the installation of
in-rack sprinklers converts what would normally be rapidly de-
veloping fire from the standpoint of ceiling sprinklers to a slower
developing fire with lesser degree of heat release.
In the 20 foot high test series, ceiling sprinklers operated before
in-rack sprinklers. In the 30 foot high series, ceiling sprinklers
operated after in-rack Sprinklers. The 50 foot high test did not
operate ceiling sprinklers. They, however, would be needed ff
occurred in upper levels.
These results indicate the effect of in-rack sprinklers on storages
higher than 25 feet. From the ceiling operation standpoint, expected
high-heat-release-rate fire was converted to a fire with a much lower
heat release rate.
r
1369
231C-88 RACK STORAGE OF MATERIALS
Chapter 8 Equipment
B8-1.1.2 Test 85 was conducted to evaluate results of a liquid
spill fire. Test results indicate it is not practical from an economic
standpoint to install sprinkler systems with densities capable of
controlling such a fire, and, therefore, industrial trucks should be
fueled outside of buildings only.