Argos Manual
Argos Manual
Cold sector
User Manual
TIAMA INSPECTION WORLDWIDE
955-90-0001-V5 i
EN
TIAMA INSPECTION WORLDWIDE
ZA des Plattes
1 Chemin des Plattes
69390 Vourles
FRANCE
Telephone: + 33 4 37 20 15 80
Fax: + 33 4 78 07 94 50
Intellectual property
Software copyright
Reproduction of any part of the software provided with the machine, by any means
whatsoever, is strictly prohibited.
Only backup copies are permitted, for the exclusive use of the customer.
Patents
The ARGOS machine is protected by patents.
Registered trademarks
The quoted trademarks belong to their respective owners.
The information in this manual is provided for information only. It is liable to be modified
without notice. TIAMA shall not be liable for any loss whatsoever arising from the use of any
of its products.
Original version
The original version of the ARGOS user manual is in French.
Versions available in other languages are translations of the original version.
Electronic documentation
In the electronic version of this document in PDF format:
• clicking text in italics opens the document at the specified page.
• clicking a row in the table of contents opens the document at the specified page.
• clicking a page number in the index table opens the document at the specified page.
Adobe Reader version 5.0 or later is required to read the electronic version of this document.
This software can be downloaded free of charge from http://www.adobe.com
2 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Warning signs and stickers affixed to the machine . . . . . . . . . . . . . . 15
4.3 Personal protective equipment/Accreditations . . . . . . . . . . . . . . . . . 16
4.3.1 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.2 Accreditations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Temperature and humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Power supply and capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4.1 Required space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.3 Precautions for sea transport . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.4 Packing list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.1.5 Handing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1.6 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2 Adjusting the legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.1 Lengthwise adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.2 Height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.3 Adjusting the legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.3 Positioning in relation to the conveyor . . . . . . . . . . . . . . . . . . . . . . . 53
7.3.1 Adjusting the heads in the moving part . . . . . . . . . . . . . . . . . . . 54
7.3.2 Adjusting the zero point of the heights of the moving part . . . . . . 56
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
8.1 User procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.1.1 Starting the operating mode of the ARGOS . . . . . . . . . . . . . . . . . 68
8.1.2 Switching off the ARGOS machine . . . . . . . . . . . . . . . . . . . . . . . 70
8.2 Running the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.2.1 Running the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.2.2 Loading the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.3 Switching off the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.4 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.4.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.4.2 Restrictions according to user level . . . . . . . . . . . . . . . . . . . . . . 73
8.5 User management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.5.1 Creating and configuring a new user . . . . . . . . . . . . . . . . . . . . . 76
8.6 Menu architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.6.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.6.2 Structure of the lateral menus . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.6.3 Structure of the horizontal menus . . . . . . . . . . . . . . . . . . . . . . . 83
8.6.4 File menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.6.5 Users menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.6.6 Ejector menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.6.7 Config. menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.6.8 “?” menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
8.7 Production/View menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.7.1 View Mode (Article tab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.7.2 View Mode (Ejection rate tab) . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8.7.3 View Mode (Last defects tab) . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.8 Production/Modification menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.8.1 Modification Mode (Thresholds tab) . . . . . . . . . . . . . . . . . . . . . . 99
8.8.2 Modification Mode (Last rejects tab (Update mask)). . . . . . . . . . 101
8.8.3 Modification Mode (Mask tab) . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.8.4 Modification Mode (Enrichment tab) . . . . . . . . . . . . . . . . . . . . . 108
8.9 Dynamic masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.9.1 Dynamic masks deactivated . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.9.2 Dynamic masks activated . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.10 Placing restrictions on dynamic masks . . . . . . . . . . . . . . . . . . . . . . 112
8.10.1 Dynamic masks activated with Standard restraining . . . . . . . . . 112
8.10.2 Dynamic masks activated with Strict restraining . . . . . . . . . . . . 115
8.11 The list of alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.1 Changing the optical heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.1.1 Dismantling and assembling a head . . . . . . . . . . . . . . . . . . . . . 122
9.1.2 Hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
9.2 Moving the optical heads (old ARGOS machines) . . . . . . . . . . . . . . 125
9.2.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
9.2.2 Saving the work position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.3 Adjusting the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.3.1 Adjusting the sensors and optical heads . . . . . . . . . . . . . . . . . . 128
9.3.2 Adjusting the outfeed sensor . . . . . . . . . . . . . . . . . . . . . . . . . 129
You have just acquired an ARGOS detection system and we would like to thank you for the
confidence you have shown in TIAMA.
The ARGOS machine has been designed to meet all your glass article inspection
requirements; it is one of the most advanced machines currently on the market.
This high-performance, user-friendly and functional machine will help you deliver quality
products to your customers.
To help you use this machine, we have put all our rigour and know-how into producing the
ARGOS user manual.
This very visual documentation, which comes in both paper and electronic form (CD-ROM),
strives to provide clear information that is easy to understand and apply.
Technical assistance
• Contact After-Sales for technical assistance by e-mail at:
[email protected], or call +33 4 37 20 15 80
• Consult the online Spare parts catalogue at:
http://www.tiama.com and click the Spare parts button.
To gain personalized access to the online catalogue, click the Contact us link at the
bottom and in the centre of the home page, fill in the access request form and
confirm.
You will receive an e-mail with your user ID and temporary password as soon as
possible.
• Contact the Variable equipment Service to order any variable equipment (feed
screw, body and neck starwheels, plastic guides, gauges, etc.) by e-mail at:
[email protected]
Liaison form
We welcome any comments and remarks you may want to send us.
To do so, please post or fax this liaison form to TIAMA at:
TIAMA
Service Commercial
ZA des Plattes
1 Chemin des Plattes
69390 Vourles
FRANCE
Fax: +33 4 78 07 94 50
on the
documentation
on a particular
chapter
on a diagram
Information
to remove
to add
to modify
Documentation Documentation
Subject of the modification
number version
• Characteristics chapter
Updated characteristics of the ARGOS machine
• Presentation chapter
New PC
New UPS unit
Updated presentation of the optical heads.
• Operation chapter
Description of the “Sensor settings tab”, “Ejection
config. tab”, “Production configuration tab” menus
Updated “?” menu
Presentation of the dynamic masks
955-90-0001 5 Description of the “Alarms” window
• Job change chapter
Updated information on setting luminous intensity
on the DH01 head
• Installation chapter
Updated information on the SIL
• Maintenance chapter
Updated procedure for replacing the backup hard
drive
Configuration of the EATON UPS unit
• Alarms chapter
Description of the operator alarms and actions
4.1 Warnings
In this manual, important indications regarding the safety of personnel and the machine are
brought to your attention with the following designations and pictograms:
DANGER
Failure to follow instructions highlighted by this pictogram and the word DANGER
could lead to electrical bodily injury.
DANGER
Failure to follow instructions highlighted by this pictogram and the word DANGER
could lead to bodily injury through use of a laser.
DANGER
Failure to follow instructions highlighted by this pictogram and the word DANGER
could lead to bodily injury through use of rotating parts.
WARNING
Failure to follow instructions highlighted by this pictogram and the word WARNING
could cause damage to the machine's standard mechanical components.
There are devices that generate an alarm and/or stop the machine.
Bands hatched in black and yellow indicate hazardous areas.
The ARGOS machine features the warning labels below indicating potential risks (next to or
on the potentially hazardous component).
Voltage
This warning label indicates the presence of an electrical hazard if the panel is
removed.
Regularly check that warning labels are always where they should be on the machine (replace
them if need be).
4.3.2 Accreditations
Only qualified personnel are permitted to work on the machine: Unqualified personnel are
prohibited from working on the machine. If this requirement is breached, TIAMA would be
not liable in the event of an accident.
Qualified personnel must have service instructions and the technical documentation at their
disposal at all times.
4.3.2.3 Definition
have been called on by the safety officer of the installation to carry out the necessary work.
They must know the hazards liable to arise and know how to avert them.
When powering up the machine, a complete check of the safety devices must be performed
to ascertain they are in good working order.
i Contact us if the mains (local) power suffers numerous power cuts or dips.
5.3 Acoustics
• Sound level: Under 70dB
5.4 Mechanical
Upper
position:
1390 mm
5.4.2 Weight
• Weight of the machine: 800 kg (gross weight)
The ARGOS machine inspects the top of finishes between 6 and 35 mm in diameter. The tops
of the inspection zone are:
• 4 mm for a DH01-D9
• 7 mm for a DH01-D15
• 12 mm for a DH01-D25
For a DH04 head, you can cover all finish heights and inspect the neck by choosing a DH04
head.
TIAMA has developed various different optical heads for each type of defect that may appear
during production.
Detection of vertical checks
6 to 12 mm DH01 - D9
12 to 22 mm DH01 - D15
22 to 35 mm DH01 - D25
6 to 12 mm DH04 - D15
12 to 22 mm DH04 - D15
22 to 35 mm DH04 - D25
The ARGOS machine can inspect all types of finish on all round or shaped articles with a crown
and screw-top finish.
Ref. Description
1 Crown finish.
2 Screw-top finish.
The ARGOS system comprises a mechanically welded frame, a raise/lower system for setting
the height of the optical heads, an electrical cabinet, a processing PC, a screen, a keyboard
and one or two optical heads.
Ref. Description
1 Frame
3 Raise/lower system
4 Stack light
See 6.5.3 “Stack light”, page 32
Ref. Description
1 DH01 head
See 6.5.8 “DH01 optical head”, page 40
2 DH04 head
See 6.5.9 “DH04 optical head”, page 41
3 Moving carriage
5 Guide rail
Ref. Description
1 I/O Rack
See 6.5.4 “I/O Rack”, page 33
2 LED rack. This rack handle the control and power of the lighting LEDs.
4 Processing PC
See 6.5.5 “Processing PC”, page 35
5 Electrical rack
See 6.5.6 “Electrical rack”, page 37
6 UPS unit
See 6.5.7 “UPS unit”, page 38
Ref. Description
1 Keyboard
2 Adjusting key/Production:
- In Adjusting position, the heads can be moved
- In Production position, the heads cannot be moved
4 Screen
6 Machine switched on
7 UPS unit
8 Trackball
The main disconnecting switch on the rear panel is used to start up or shut
down the ARGOS machine.
WARNING
This is the machine's main power switch.
It should only be used advisedly.
The consequences of an uncontrolled shutdown, besides stopping inspection, are the
same as for any computer: data loss, possible damage to the equipment.
Ref. Description
1 Base
4 Cover
The I/O rack is the interface between the machine's electrical and electronic components and
the processing PC.
Ref. Description
4 DB50 output connector (linked with the I/O board in the PC rack)
7 DIN 4-pin connector Cell 1, Cell 2, Cell Out for filtered cell input. Each connector
is equipped with a yellow LED.
For Cell 1 and Cell 2, the LED comes on in the presence of an article.
For Cell 3, the LED comes on in the absence of an article and goes off in the
presence of an article.
8 Video input connectors CAM1, CAM2 and CAM3 (linked with the cameras).
Ref. Description
10 LED Power. When the rack is powered up, this LED come on yellow then turns
blue if no alarm is detected.
When this LED flashes red, it indicates the following malfunctions:
• 1 flash: problem in the BALISE1 board (it needs replacing)
• 2 flashes: BALISE1 board configuration problem
• 3 flashes: BALISE1 board configuration error
• 4 flashes: encoder alarm (simultaneous counting on asymmetrical and
differential channels)
• 5 flashes: temperature alarm. Temperature strictly higher than a setpoint
value (45°C by default)
• continuous flashing: short-circuit on the 24 V power supply.
13 Alarm inputs connector with 5 red LEDs. Each LED indicates that this alarm input
is activated.
LED states:
• Roof lights LED [Ref. a] - stack light green flashing.
When it flashes yellow, this indicates a stack light with green flashing light
(normal operation).
Red flashing: short-circuit on the output.
• Roof lights LED [Ref. b] - stack light red steady.
When it is yellow steady, this indicates a stack light with red steady light
(machine in alarm mode or software inoperative).
Red flashing: short-circuit on the output.
• Red LED [Ref. c] - alarm relay (dry contact).
On, indicates a machine in alarm mode and closing of the relay. Option of
connecting the customer's alarm system (10 A max. on 220 V max.).
Off, indicates an open relay (functioning without alarm).
• LED [Ref. d]: Use reserved for TIAMA.
• LED [Ref. e] - "watchdog".
When this LED flashes green, this indicates normal operation of the PC.
When it is on steady or off, this indicates a problem on the PC.
6.5.5 Processing PC
Older PC
The ARGOS PC is in charge of processing and managing the interface user. It comprises an
arithmetic unit, an acquisition board and an I/O board. It is an industrial PC in 4U format.
Ref. Description
New PC
The ARGOS PC is in charge of processing and managing the interface user. It comprises SSHD
hard drives, an arithmetic unit, an acquisition board and an I/O board. It is an industrial PC
in 4U format.
Ref. Description
2 USB ports.
4 PC power button.
5 PC restart button.
This rack contains the machine's electrical components. It contains a current-operated relay
to detect normal operation of the lamps. If a lamp is faulty, a software and hardware alarm is
generated.
Ref. Description
5 230VAC 10A socket. This socket can only be used by accredited personnel and
TIAMA After-Sales.
The uninterruptible power supply (UPS) provides instantaneous emergency power for
sensitive units in the event of a power cut. The 24V circuits, the PLC controlling the Raise and
Lower system and the PC and screen are thus protected by the UPS. If the power cut lasts for
more than 10 minutes, the machine should be turned off by exiting Windows.
A double sound alarm indicates
that the operation has been
acknowledged
Ref. Description
1 Keep the two buttons depressed for 3 seconds to turn on the uninterruptible power
supply
2 Keep the two buttons depressed for 3 seconds to turn off the uninterruptible power
supply
The uninterruptible power supply (UPS) provides instantaneous emergency power for
sensitive units in the event of a power cut. The 24V circuits, the PLC controlling the Raise and
Lower system and the PC and screen are thus protected by the UPS. If the power cut lasts for
more than 10 minutes, the machine should be turned off by exiting Windows.
Ref. Description
1 On/Off button
3 LCD screen
4 Indicator lights:
Green: The UPS unit is operating normally in Online or high-efficiency
mode.
The DH01 optical head detects vertical checks in the finish. It is equipped with 20 receivers
connected to a matrix array camera and a clockwise and anticlockwise lighting system.
2 white light
sources
25 mm
Optical head DH04 detects horizontal checks in the finish and neck. It is equipped with 40
receivers connected to two matrix array cameras and a lighting system interchangeable
according to the diameter of the finish.
2 white light
sources
25 mm
2 white light
sources
35 mm
6.5.9.1 Diffusers
Tow types of diffusers are available according to the type of article to be inspected.
Ref. Description
1 Diffuser
Reference Description
D01A0220 Diffuser Ø = 15 mm
D01A0240 Diffuser Ø = 6 mm
D01A0250 Diffuser Ø = 10 mm
D01A0260 Diffuser Ø = 20 mm
Reference Description
D01A0230 Diffuser Ø = 25 mm
D01A0260 Diffuser Ø = 20 mm
D01A0270 Diffuser Ø = 30 mm
D01A0280 Diffuser Ø = 35 mm
The machine's name plate is located on the bottom right-hand side of the machine.
Ref. Description
1 Machine description
2 Serial number
3 Year of manufacture
7.1 Handling
When handling the ARGOS machine, follow the instructions below to ensure your safety. (See
“Safety”, page 13, chapter 4).
Before moving the machine, protect yourself with the aid of the following items:
• safety gloves,
• safety eyeglasses,
• ear muffs,
• overalls,
• safety boots and
• other types of personal protective equipment (as required by the plant's rules and
regulations).
7.1.2 Unpacking
As soon as the ARGOS is delivered, and before opening the crate, make sure it has not been
damaged in transit:
• crate open,
• signs of shocks,
• deformed,
• traces of humidity.
1. Make written reservations at the time of delivery on the delivery note (a copy of which is
handed over to the haulier).
2. Have the driver endorse this observed damage on the delivery note then sign it.
IMPORTANT
If the machine has been damaged by the haulage firm,
TIAMA cannot be held liable.
Undo the crate's cleats to release its sides. Make sure not to damage the machine with any
tools used to unpack the crate or handle its sides.
The conditions of the guarantee offered to the customer (see start of manual) apply:
• The pallets must not be removed.
• The waterproof sea-going covers must not be pierced or damaged.
When the ARGOS machine is delivered, check that all extra parts have been delivered.
To that end, check the packing list: this lists the parts shipped with the machine in separate
boxes.
Store these parts in a safe place, they will be needed for maintenance and/or subsequent
adjustments.
WARNING
Certain parts are fragile, the optical components in particular.
If Then
Installation is carried out by Make a record of installation operations with the TIAMA
TIAMA technician on delivery.
The customer installs the Make sure no parts were left in the packing crates.
machine.
1. Insert the forks of the forklift truck under the ARGOS machine from the front and
between the legs of the machine.
i This enables the fork-lift truck to take up the weight under its frame and ensures
the machine is stable while it is being handled.
2. Lift the machine and set it down carefully on the floor to avoid any knocks that could
damage it.
7.1.6 Storage
To prevent any damage to the ARGOS machine during storage, store it:
• in a dry place,
• sheltered from dust,
• on a flat and stable floor, to ensure it is stable.
Depending on free space, the front part of the legs can be extended for better stability.
Ref. Description
2 Pull out the leg to the desired position. Several positions are possible.
Then replace the five locking screws and screw in tightly.
A wide range of conveyor and article heights is covered thanks to the upward/downward
adjustment of the ARGOS heads. However, if the ARGOS system is installed on a line or if
the conveyor is particularly high, the machine can be raised by extending its legs. The machine
can be raised by 150 mm in increments of 50 mm.
Ref. Description
1 Remove the four retaining screws (17 mm spanner). Set the leg at the desired
height then replace end tighten the screws.
The ARGOS machine can be levelled on three axes in relation to the line conveyor (See 7.3
“Positioning in relation to the conveyor”, page 53). To do so,, adjust the four legs as shown
below. When the machine is in place, the four legs must rest firmly on the floor.
Ref. Description
1 Loosen the lock nut with a 32 mm spanner. The leg should be adjusted as low
as possible. When adjusted, tighten it.
2 Adjust the leg with a 17 mm spanner. Adjust the four legs one after the other.
i To avoid stress on the threaded rods of the legs, the latter should be set as low as
possible on the rod.
Ref. Description
1 Conveyor's centreline
2 90° angle
If this positioning is incorrect, you will not be able to obtain simultaneously a centred view on
both heads (Vertically to the screen).
7.3.2 Adjusting the zero point of the heights of the moving part
The purpose of this adjustment is to learn the lowest position of the heads just above the
conveyor. In this way, the conveyor cannot collide with the optical heads and damage them.
Proceed as follows:
7. Enter the value of the Minimum article offset [Ref. 5] (see table).
9. Move the heads until they brush against the calibration cube.
(See 10.3.2 “Moving the optical heads”, page 137).
10. Press the Apply button [Ref.6] to save the new position of the heads.
11. Reactivate conveyor safety Conveyor safety[Ref. 4]. This way the
machine, knowing the height of the conveyor, makes sure at all times that heads cannot
collide with the conveyor.
The machine must be connected to a 230VAC 50Hz 16A power supply with a cable threaded
through the compression gland [Ref. 1] and connected to master switch S1 [Ref. 2] (refer to
the wiring diagram supplied with the machine for this connection, ref: FE3ARG0086816).
The machine is equipped with an uninterruptible power supply; if there is a power cut the PC,
I/O rack and lighting system remain powered.
Ref. Description
1 Compression gland
2 Main switch
The encoder measures the progress of the conveyor. It is advisable to place the encoder less
than 10 metres from the ARGOS machine to avoid chain tension that leads to errors between
the position measured by the encoder and the actual position on the machine.
An encoder comprises a wheel [Ref. 1] coupled to a coil [Ref. 2] whose 24 V power supply
generates a constant number of pulses for each revolution of the wheel. The 10-metre encoder
cable [Ref. 3] with a DIN connector is connected to the encoder input (ENCODER) on the front
panel of the ARGOS machine.
See 7.4.3 “Installing the ejector”, page 60.
Encoder function
When the conveyor is running, it rotates a wheel that generates a given number of pulses per
minute. This pulse frequency is proportional to the linear speed of conveyance. The position
of each article can thus be accurately determined as soon as the article passes the infeed
sensor.
The ejector must be placed near the machine to ensure high precision. Its control solenoid
valve is connected to the EJECTOR output on the front panel of the machine.
Ref. Description
The article guide is an important component in achieving good performance with the ARGOS
machine; it must be positioned as close as possible to the ARGOS machine. TIAMA offers an
article guide that ensures effective product guidance and easy adjustment for centring articles
in relation to the optical heads.
The TIAMA article guide is designed to optimize article guidance. The deflector and the
particular curvature of the guides ensure proper orientation and reproducible positioning even
for ovoid products.
Ref. Description
2 Ejector
3 ARGOS system
4 Encoder
The quality of the conveyor is an important aspect for optimizing the performance of the
ARGOS system:
• preferably the conveyor should not be made of metal to avoid stray reflections,
• ideally there should be no gaps between the conveyor battens to avoid article
instability during inspection,
• the conveyor must be level and must not generate vibrations. Vibrations can cause
the article to move between the outfeed of the article guide and the inspection zone.
• the conveyor should be a dark colour, ideally matt black.
DB15 female
Ref. Description
The following procedure lists the instructions to follow to power up the machine.
2. Check that the emergency stop button on the main control panel is not engaged.
See 6.5.1 “Main control panel”, page 31, [Ref. 5].
When the system starts up, the detection part rises to its Homing
position, then Windows starts up and runs the ARGOS software
automatically.
When the system starts up, the detection part rises to its
Homing position, then Windows starts up and runs the
ARGOS software automatically.
The following procedure lists the instructions to follow to shut down the machine.
3. Press the main OFF button on the rear panel of the I/O rack
See 6.5.4 “I/O Rack”, page 33, [Ref. 9].
The ARGOS software starts up automatically when the PC starts up. To restart the ARGOS
software, double-click the ARGOS icon on the desktop.
Ref. Description
1 Click File in the menu in the top left-hand corner of the screen.
Ref. Description
3 Click OK after selecting option Shut down the system under the phrase: What
do you want to do?
8.4 Overview
8.4.1 Principle
The ARGOS user management system lets the person responsible for inspection machines
assign permissions to the machine's various users.
Only the Super user can access this set-up menu.
During installation of the machine, the person installing the system, who thus has After-
Sales permissions, creates the user with Super user permissions. The person responsible for
inspection machines, who thus has the Super user profile, must be in attendance to enter his
identifier and password and to create other users with the aid of the After-sales engineer.
The Super user can access all menus on the right-hand panel and all higher-level menus. The
only menu he cannot access is the TIAMA menu. He alone can access the User management
menu.
The Expert technician can access all the menus on the right-hand panel but not the higher-
level menus of the User Management and Deco. Auto menus.
The Technician cannot access the Settings/Article, Settings/Grey level and Settings/
Learning menus. He can access all Production/View menus and all Production/
Modification menus from the Enrichment menu.
In the higher-level menus, he has the same access rights as Expert technician except for
the Config. menu, which he cannot access. He cannot reset the counters.
The Operator cannot access the Settings or Modifications menus. In the higher-level
menus, he can only access Settings note. He cannot reset the counters.
Interface with Operator rights, only the View/Ejection rate and View/Last rejects
screens are accessible.
The user with Quality rights can only access the View/Article and View/Ejection rate
screens. He can also reset the counters.
The user with Custom rights has the same rights as the Operator. You can then activate or
deactivate certain menus to create a specific profile.
If no users are logged on, the system is in Production/View/Article mode and no action
can be taken in the user interface. Only the User menu is accessible in order to log on.
Go to the Users menu, click Log on then enter the identifier and password.
i Only a Super user can access the user management window and carry out the
procedures described in steps 7.5.1.2 to 7.5.1.7).
Return to the Users menu and click User management. The following window appears.
Click New user, a new window pops up, enter the user's name.
Click Next.
Click Next.
Click Next.
Click OK.
In the list of users, a new user with the identifier Paul with an Operator access level appears.
To delete a user, select the user in the list and click Delete the user.
Select the user in the list to change the password and click Change password, a window
appears. Enter the new password in both fields then click OK.
Select the user in the list to change his profile then click Change default profile. Select the
new access level and click OK.
Select the user in the list to configure access rights and click Customize access rights.
8.6.1 Principle
The ARGOS 1.5 software is organized around two main menus: Settings and Production.
In order for the machine to be ready to switch to Production (or Run) mode, you need to
chronologically check the sub-menus of the Settings menu from top to bottom.
In one of the Settings menus, passing articles are not inspected.
In one of the Production menus, passing articles are inspected.
Production:
This menu comprises two main sub-menus.
Ref. Description
1 Click New record to start a new production run. The system settings are retained
but manual operations on masks are deleted.
2 Click Load to load a backup. This retrieves thresholds and manual operations.
5 The default language is configured when the machine is installed. To change it, click
language, pick your desired language from the list and click OK.
When the software starts up, the system prompts you for a user name and password. This
connection lets you define the list of accessible menus.
Ref. Description
2 Click Log off to exit the software. The system is then locked and in production
mode.
Ref. Description
1 measured ejector offset: the measured distance in mm between the first sensor
and the ejector. The value in mm is a conversion of the encoder ticks.
2 Duration of ejection.
Ref. Description
1 Offset tolerance: Configures the article position tolerance range for head
sensors
3 CellOut Offset Tolerance: Configures the article position tolerance range at the
level of the head sensors for the outfeed sensor
Ref. Description
4 Ejecting articles for clearing: articles in the machine when you switch from
Settings to Production mode
• Select ON to eject articles for clearing purposes,
• Select OFF to not eject articles for clearing purposes
Ref. Description
2 This option activates the updating of the dynamic mask in production mode. It
also lets you select standard or strict restraining for changes in these dynamic
masks in production mode
See 8.9 “Dynamic masks”, page 109
See 8.10 “Placing restrictions on dynamic masks”, page 112
3 This option lets you choose the reference dynamic mask for Strict restraining
(Learning or Production)
WARNING
Activating the dynamic mask can have repercussions on detection.
See 8.9 “Dynamic masks”, page 109.
This option lets you adjust default threshold values (detection threshold and decision
threshold). These values are restored after thresholds are reset.
Ref. Description
1 Detection threshold
2 Decision threshold
This option lets you declare the use of optical head DH01 and/or DH04 and select the version
used for each of these heads.
Ref. Description
Ref. Description
1 Conveyor safety
Conveyor safety is activated when settings are updated with the Apply button
[Ref. 6]
5 Conveyor safety
Determines the height of the conveyor, so that the head cannot descend into it.
This value is recalculated when settings are updated with the Apply button
[Ref. 6]
6 Apply button
This menu lets you check the versions of the boards and the software.
To ascertain that version numbers, select the “?” menu > Versions.
The following window lists the IMC2 board versions and the software versions.
• A green indicator means that the board and software versions are correct.
• A red indicator indicates a problem, or the absence of an IMC2 board in an earlier
version of the pack.
Ref. Description
3 Read mode:
Displays articles in the production run (the display filter defines whether you
display all products or only bad ones)
4 Next mode:
Freezes the image of the next article.
(Depending on which display filter is selected, the image of the next product is
frozen, whether it is good or bad, or only the image of the next defective article).
5 Pause mode:
Freezes the image of the current article:
6 On the source image: Displays the defect in red on the acquired image
7 On the source image: Displays the defect in red on the mask image
Ref. Description
When an article is displayed, the receiver where the largest defect appears is
Ref. Description
1 The orange bars show the proportion of ejection between the Top, Clockwise and
Anticlockwise receivers of the DH01
2 The green bars show the proportion of ejection between DH01 and DH04.
3 The yellow bars shows the proportion of ejection between the angle A, angle B and
angle C receivers of the DH04.
6 Ejection rate:
Shows the ejection rate of the selected receiver (marked by a number and a black
dot)
During a job, the machine stores the last ejected defects. This memorizes all the information
on the article with the 60 views. The machine can store up to 10 articles per receiver level,
with a maximum of 60 articles for the six receiver levels.
When the maximum number of stored articles is attained (10), the system works in FIFO (first
in first out) mode, that is to say if another bad article appears, the first article in memory is
erased and the new bad article is added.
For the figure indicated in the right part of the menu, number 1 is the last ejected article, 2 is
the last but one, etc.
For the figure indicated for each receiver, the logic is the same; number 1 is the last ejected
article for this receiver level.
When the "Last rejects" screen is selected, the last rejects list is frozen on the screen. This
ensures that the defect numbers do not change while you are viewing. However, the machine
continues to store the defects in parallel. Click "Refresh defects" to refresh the list of defects.
Ref. Description
Ref. Description
In the example below, we view the 8th defect in the list. For Angle C receiver level, it is the
3rd defect. This means that 3 of the last 8 rejects were at this receiver level. The figures 6 and
9 above the navigation arrows shows that the previous defect for this receiver level (defect 2)
is defect no. 6 in the main list. The next defect (no. 4) will be defect no. 9 in the main list.
8.8.1.1 Overview
WARNING
The binarization threshold is now called the detection threshold.
The acceptance threshold is now called the decision threshold.
Ref. Description
Here, all the machine's receivers are selected. When you select +1 or -1 on detection
or decision, all the receivers are incremented or decremented by 1 while retaining the
differences between the receivers.
Here, all the receivers of optical head DH04 are selected. The same operating principle
as in the first case.
Here, all the receivers of crown C are selected. The same operating principle as in the
first case.
Here, only receiver 1 of crown C is selected. To select a receiver, click the crown's
graphic representation. The white dot and no. in the centre indicate which receiver is
selected. You can enter values on the keyboard or use the + and - buttons.
This screen works in the same way as the Last defects screen; however, it can be used to
modify the mask. You can add a signal reporting a false reject in the mask so that the machine
no longer ejects this type of article.
IMPORTANT
Be sure to check that the article in question is a false reject, otherwise the machine's
detection capacities will be reduced.
See 8.7.3 “View Mode (Last defects tab)”, page 97 for the operating logic of the Last rejects
screen. Select the article that was ejected and does not present a defect. Select the view that
caused ejection and click the Update mask button [Ref. 1]. 1] (to update the mask). A x1
zoom appears [Ref. 2]. You can either update the mask with the whole the image (in which
case the enrichment factor is 1) or draw a window around the specific zone that caused the
ejection (in which case the enrichment factor is 1.2).
i It is more efficient to draw a window around the specific zone that caused
the false reject.
If there is more than one view that caused ejection, repeat the above for each of them.
Ref. Description
2 Click Whole image to select the entire view or use your mouse to draw a
rectangle around the zone that caused the false reject.
Here, all the receivers of angle A crown are selected. When performing expansion for
i example, all the masks of the crown's receivers are expanded. Click the icon several times
to perform several expansions.
All the receivers in the selection on the left will undergo the operations.
Ref. Description
1 Make manual alterations in this zone according to the shape and colour selected.
2 The Reset button erases all manual operations. You are asked to confirm this
operation (click OK).
3 Click the shape and size of the desired alterations (the selected tool appears with a
blue edge).
4 Click the desired colour for the alterations (the selected colour appears with a blue
edge). To change the grey level value (0-255), click the + or - buttons.
5 If this box is selected and you use grey, image alteration will only occur for each
pixel having a lower level of grey than the one you have selected.
Ref. Description
1 In this zone, you can select a region in which the next operation will be applied (or
the selected one in applied operations where appropriate). To select the zone,
click at the desired point and hold the button down, move over the image until
you have drawn the desired frame then release the mouse button.
3 Click an icon to perform the matching operation on the selected zone of the
image. From left to right and from top to bottom: expansion, erosion,
amplification, mean and median.
4 List of operations applied to the mask of this receiver. The figure above the icons
represents the number of times this operation has been applied, the figure below
(where applicable) represents the operation's parameter.
5 Removes all operations already applied to the mask (all operations in the Applied
operations frame).
6 Remove the selected operation from the Applied operations frame. To select an
operation, click its icon (a blue frame highlights a selected operation).
Ref. Description
1 Make sure no operations are selected. Otherwise, click the selected operation to
deselect it.
i
To change the zone of application of an operation that has already been added, just
select it in the Applied operations frame and change the zone on the mask as
explained earlier.
Use this function in Settings mode or Production only if there are important changes in
production conditions.
Ref. Description
In Settings mode, a learning mask is created. This becomes the reference mask.
In Production mode, the learning mask is applied to the current job, with 4 options:
• Dynamic masks deactivated
See 8.9.1 “Dynamic masks deactivated”, page 110
• Dynamic masks activated
See 8.9.2 “Dynamic masks activated”, page 111
• Dynamic masks activated with Standard restraining
See 8.10.1 “Dynamic masks activated with Standard restraining”, page 112
• Dynamic masks activated with Strict restraining
See 8.10.2 “Dynamic masks activated with Strict restraining”, page 115
i
In extreme production conditions where defective products outnumber good
products, use the restraining function (Standard or even Strict) for dynamic
masks and as a final resort deactivate dynamic masks.
8.9.1.1 Definition
When dynamic masks are deactivated, the reference mask does not change during production
and remains the same as the learning mask created in Settings mode.
The following problems appear:
• If during learning certain small bottles appear with defects, these defects are
definitively inserted into the reference mask.
i • Changing a mould in the IS machine can lead to a series of false rejects, as the
mask does not accept any deviation.
8.9.2.1 Definition
When the dynamic masks are activated, the reference mask changes during production. When
the same defect appears several times, it is learned in the mask after a number of passes and
will no longer be considered a defect by the algorithm.
If a real defect is repeated several times, it is learned in the mask and will no longer
i be detected.
This problem can be partially resolved by activating Standard restraining,
See 8.10.1 “Dynamic masks activated with Standard restraining”, page 112.
5. Check the Standard restraining is deactivated: the OFF button [Ref. 2] should be red.
If necessary click the OFF button [Ref. 2].
Restraining dynamic masks offers additional safety during inspection. They prevent a mask
being corrupted in the event of a failure during inspection, intensive sampling tests, handling
of abnormal articles or in the presence of defects that are worse than expected.
When Standard restraining is activated, the reference mask changes during production, but
changes are restrained by a comparison algorithm between two consecutive masks:
• the previous mask validated as the reference mask
• the new mask
Standard restraining is the least severe. It rejects excessive production deviations but can
accept constant and small deviations.
This process prevents learning of repeated defects, but in the long term the
1. After each sequence of N articles, the machine filters then produces a new mask
[Ref. 1, 2, 3, 4] based on the light or dark zones of the articles in the sequence.
2. If the difference between 2 masks [Ref. 1, 2] is big, the previous mask [Ref. 1] is
retained as the reference mask. The new mask [Ref. 2] is discarded.
3. If the difference between 2 masks [Ref. 1, 3] is small, the new mask [Ref. 3] is validated
as the reference mask. The previous mask [Ref. 1] is discarded.
i Dynamic masks always function in the background and do not interfere with article
inspection.
Ref. Description
3. Check that Strict restraining is deactivated: the OFF button [Ref. 3] should be red.
If necessary click the OFF button [Ref. 3].
i
[Ref. 1] was entered for the 1
quality level in the article record.
See 10.3.1 “Defining the article
to be inspected”, page 134, [Ref. 8].
With a Very Good quality level, Strict restraining is used by default.
With Normal quality level, no restraining is used by default.
When Strict restraining is activated, the algorithm adds an additional limitation to mask
verification. Now one can choose between two reference masks to compare with the new
mask:
• the learning mask retaining in memory (Learning reference),
See 8.10.2.2 “Strict restraining (Learning)”, page 115.
• the last production mask validated by the operator (Production reference),
See 8.10.2.3 “Strict restraining (Production)”, page 116.
Strict restraining is the most severe. It rejects all deviations (including small yet constant
ones) in the production run. In the long term this guarantees detection quality, because the
new mask generated in production by the dynamic masks system is compared with a fixed
reference mask.
The Learning reference mask [Ref. 1] is fixed. This is the learning mask created in Settings
mode then retained in memory. This mask can only change if the operator:
• performs a new learning operation in Settings mode,
See 10.11 “Learning”, page 157.
• opts for the Production reference,
See 8.10.2.4 “Configuring Strict restraining”, page 117.
1. After each sequence of N articles, the machine filters then produces a new mask
[Ref. 1, 2, 3, 4] based on the light or dark zones of the articles in the sequence.
3. If there is a small difference AND bigger than a set threshold between 2 masks
[Ref. 1, 3]:
• the Learning reference mask [Ref. 1] is retained as the reference mask,
• the new mask [Ref. 3] is discarded.
4. If there is a small difference BUT smaller than a set threshold between 2 masks
[Ref. 1, 4]:
• the Learning reference mask [Ref. 1] is retained as the reference mask,
• the new mask [Ref. 4] is temporarily validated by the restraining.
Ref. Description
The Production reference mask [Ref. 1] is fixed. This is the production mask validated by the
operator in Production mode. This mask can only change if the operator:
• decides to modify it as the Production reference,
See 8.10.2.5 “Configuring Strict restraining of the reference mask”, page 119.
• opts for the Learning reference,
See 8.10.2.4 “Configuring Strict restraining”, page 117.
1. After each sequence of N articles, the machine filters then produces a new mask
[Ref. 1, 2, 3, 4] based on the light or dark zones of the articles in the sequence.
3. If there is a small difference AND bigger than a set threshold between 2 masks
[Ref. 1, 3]:
• the Production reference mask [Ref. 1] is retained as the reference mask,
• the new mask [Ref. 3] is discarded.
4. If there is a small difference BUT smaller than a set threshold between 2 masks
[Ref. 1, 4]:
• the Production reference mask [Ref. 1] is retained as the reference mask,
• the new mask [Ref. 4] is temporarily validated by the restraining.
Ref. Description
i
The operator can also change the Production reference mask at any time. This is
done by resetting Strict restraining in Production mode.
See 8.10.2.5 “Configuring Strict restraining of the reference mask”, page 119.
4. Choose the reference mask for comparison with the new mask in production:
• Learning [Ref. 4].
A confirmation message appears, click OK.
i
option [Ref. 1] was entered for 1
the quality level in the article
record.
See 10.3.1 “Defining the article to be inspected”, page 134, [Ref. 8].
With a Good quality level, Standard restraining is used by default.
With Normal quality level, no restraining is used by default.
In Learning mode, a new learning operation is required to modify the reference mask.
See 10.11 “Learning”, page 157.
In Production mode, Strict restraining needs to be reset to change the reference mask. To
do this:
Ref. Description
2 Alarm status
• Red dot: active alarm blocking the system
• Yellow dot inactive alarm raised automatically or by corrective action by the
user
3 Reset button
Resets the list of inactive alarms (yellow dots). If all the alarms are inactive, the
current job can be resumed.
4 Close button
Quits the Alarms window
5 Alarm button
Displays the Alarms window at any time.
• Green: no alarm is active
• Red: at least one alarm is active (red dot)
5. Reconnect the various connectors and replace the 4 screws without fully tightening them.
i To access this menu, you need to be on the Settings/Article screen [Ref. 1] and
have sufficient user rights.
4. Select the type of optical head used [Ref. 2] (DH01 or DH04 and the head diameter) and
click the Update button [Ref. 3].
In the example below, the ARGOS machine can be equipped with one DH01D15 or DH01D25
and one DH04D15 or DH04D25.
The usable head types are accessible and have thus been configured by the after-sales
service. Head types that cannot be used are greyed out. Head types may be added in due
course.
5. Adjust the head that has just been fitted until it is correctly aligned.
7. Put back the front hood of the machine. The operation is finished.
9.2.1 Procedure
When the system starts up, the Festo control screen displays the menu below. Use the Left
arrow to select the language; Fr = French Gb = English.
When you have selected your language, press ESC (F4 key) to access the next menu.
Select the speed by pressing STEP (F1 key) for step-by-step mode, SLOW (F2 key) for slow
movement and RAPID (F3 key) for rapid movement.
Then press the Up arrow to move the head upwards and the Down arrow to move the head
downwards.
STEP: in this mode, the head moves step by step, each press on -the Up or Down arrow
moves the head in steps of 0.125 mm.
SLOW: in this mode, the head moves slowly and steadily. Press and hold down the Up or
Down arrow to move the head.
RAPID: in this mode, the head moves quickly and steadily. Press and hold down the Up or
Down arrow to move the head.
WARNING
In RAPID mode, when you release pressure on the ON key, the head will slow down
before stopping.
The ESC key lets you switch from one menu to the next.
Press Band (F2 key) to save the current position , NO! (F3 key) to cancel, ESC (F4 key) to
return to the previous menu.
To return to the saved position: return to the DEPL screen, EDIT, press DEPL (F1 key) then
press Band (F2 key). The head moves to the previously saved position.
If the system has been powered down, when it is powered up, the heads rise to the zero point.
To return to the memorized position, manually lower the heads to quit the limit stop and follow
the above procedure to recall the memorized position.
Below, you can view the level of the sensor with and without an article. To set the activation
threshold, remove the 6 screws from the hood on the front panel to access the optical heads
(See 9.1.1 “Dismantling and assembling a head”, page 122), turn the mode selector [Ref. 2]
to ADJ and use the Right and Left arrows to adjust the activation threshold. In the example
below, the activation threshold can be set to between 500 and 600. Then switch the mode
selector back to RUN.
Sensor level in the presence of an article Sensor level in the absence of an article
Ref. Description
1 Detection indicator
2 Mode selection
10.2 Logging in
When the software starts, a login window
is displayed.
Enter a user name and password with an
adequate access level to perform a job
change (Expert Technician or Super
User level).
See 8.5 “User management”, page 76.
Throughout this manual, all displayed
menus are accessible, which matches the Super User level.
5. Apply the article record settings: click the Apply changes button [Ref. 3]. The system
calculates and memorizes the inspection settings and indicates which diffuser should be
used.
i These settings need to be confirmed (button [Ref. 3]) before continuing to adjust
the settings (centring, optical settings, etc.).
6. Set the height of optical heads DH01 and DH04 (roughly 2 or 3 mm between the finish
and the bottom of the head)
See 10.3.2 “Moving the optical heads”, page 137 for how to move the heads.
This menu lets you describe the article to be inspected, production conditions and the desired
quality. A blue frame around the thumbnail pictures means that the criterion is selected.
Ref. Description
1 The light diffuser to use. Depends on the diameter of the finish you set in
[Ref. 10].
After clicking the Apply changes button, the software frames in blue the type of
light diffuser to use. In the above example, a light diffuser 15 mm in diameter.
2 Orientation of the article. See 10.3.1.9 “Orientation of the article”, page 136.
3 Centring of the finish. See 10.3.1.8 “Centring of the finish”, page 136.
9 Maximum throughput per minute. See 10.3.1.2 “Max. throughput”, page 135.
Enter in this field the outer diameter of the finish to be inspected. If it is a threaded finish,
enter the maximum diameter, screw thread included. You can enter values in tenths of
millimetres, for instance 12.3.
Enter in this field the highest possible instantaneous throughput. Please note: this is indeed
the instantaneous throughput, not average throughput; for instance, if two articles touch each
other from time to time, the throughput to enter should be; the width of the article divided by
conveyor speed.
Select one of the three criteria, Normal, Good, Very good. The higher the quality of
detection is, the higher the machine's check detection will be, but this also increases the risk
of false rejects.
Furthermore, the default quality level fixes the dynamic mask restraining method in
production:
• With Normal quality, there is no restraining
• With Good quality, standard restraining is performed
• With Very good quality, strict restraining is performed
You can always modify the dynamic mask restraining method before starting production in the
Machine Config. screen, Production Configuration tab.
See 8.10 “Placing restrictions on dynamic masks”, page 112.
Select one of the three thumbnails. From left to right, we have; screw-top finish; small bottle
finish; bottle or beer finish.
Select one of the three thumbnails. From left to right, we have; flat shoulder; slightly angled
shoulder; sharply angled shoulder.
Select one of the three thumbnails. From left to right, we have; round article; oval or
rectangular article. If an article has facets, for instance a hexagon, select the oval article.
2. Select the Settings menu [Ref. 1] then the Centring tab [Ref. 2] to access the Head
Movement menu [Ref.3].
3. Check that indicator [Ref.10] is green. This indicates that homing has been performed.
4. Select either the Raise button [Ref. 3] or the Lower button [Ref. 4].
Roughly 2 to 3 mm
The current position [Ref. 6] is displayed in real time during this operation. It indicates
the instantaneous height of the optical heads in relation to the zero point.
i In high speed, if you release the motor control button, you switch to slow speed.
You can then finely adjust the height of the head.
WARNING
This must be done before quitting the head height adjustment screen.
The Recall button [Ref. 8] lets you reset the heads to the last saved position at any time
(step 8). This functionality is very useful, in particular after having moved the heads several
times when testing adjustments for instance.
To remove a diffuser, take hold of the conical part and pull. Insert the other diffuser and make
sure it is correctly positioned.
Ref. Description
3 Magnetized housing
4 Diffuser
i For LED light sources, a gain setting between 0 and 100 is an optical setting; over
100, it becomes software gain.
However these settings are only used for viewing. They are inoperative in
production.
Roughly 2 to 3 mm
2. Use the zoom wheel [Ref. 1] to adjust the size of the image of the finish (which should be
between 2/3 and 3/4 of the total image size).
Ref. Description
1 Zoom wheel
Ref. Description
Ref. Description
1 Zoom wheel
2 Wheel to adjust the lateral receivers
DH01-D09 head
1. Select the Settings menu then click the Grey scale tab.
2. Set the White value in the menu (below) from 1 to 100, to have a shade of grey of
around 100 in the grey of the acquired image. The aim of this adjustment is to have an
unsaturated image of the finish.
Ref. Description
1 Set the White value to between 1 and 100% to adjust the grey level
1. Select the Settings menu then click the Grey scale tab.
2. Set the Green and Red values in the menu (below) from 1 to 100, to have a shade of
grey of around 100 in the grey of the acquired image. The aim of this adjustment is to
have an unsaturated image of the finish.
Ref. Description
1 Set the Red value to between 1 and 100% to adjust the grey level of the
Anticlockwise receivers
2 Set the Green value to between 1 and 100% to adjust the grey level of the
Clockwise receivers
This setting must be made with the conveyor stationary and in CONTINUOUS mode (the
LEDs flash continuously).
2. Use the light source height adjustment wheel to obtain a large enough view of the finish.
WARNING
Turn the wheel gently [Ref. 1]. Do not force it
Ref. Description
1 Light source height adjusting wheel. To raise the lighting system turn it clockwise.
Ref. Description
Ref. Description
1 Wheel for adjusting receivers Angle A.
2 Light source height adjusting wheel. To raise the lighting system turn it clockwise
3 Wheel for adjusting receivers Angle B.
4 Wheel for adjusting receivers Angle C. To raise the lighting system by angle C, turn
it clockwise.
3. Using this wheel [Ref. 1], adjust the receivers Angle A to the top of the finish (lower the
receivers until the top of the finish disappears)
16 receivers
Angle A
4. Using this wheel [Ref. 3], set the receivers Angle B centred on the bottom of the neck.
16 receivers
Angle B
5. Using this wheel [Ref. 4], set the receivers Angle C centred on the shoulder.
8 receivers
Angle C
1. Select the Settings menu then click the Grey scale tab.
3. Adjust the diffuser to the low position, it should be 2 or 3 mm above the finish.
4. Set the White value in the menu (below) from 1 to 100, to have a shade of grey of
around 100 in the grey of the acquired image.
Ref. Description
1 Set the White value to between 1 and 100% to adjust the grey level
i
If one of the indicators is not green after running an article through, repeat sensor
initialization.
If the problem persists, check the sensors and/or the encoder.
This adjustment should ensure that the finish is centred with the horizontal alignment on the
screen.
Use the potentiometer [Ref. 1] of the detection sensor to make this adjustment.
View of DH01
centring
This adjustment should be made based on angle C of camera 3 to ensure that the finish is
centred with the horizontal alignment on the screen.
Use the potentiometer [Ref. 1] of the detection sensor to make this adjustment.
View of DH04
centring
4. Place an article with the top of its finish and shoulder painted white under head DH04.
5. Turn the wheel for angle C until the finish practically disappears from the image.
Ref. Description
1 Wheel for adjusting receivers Angle C. To raise the lighting system by angle C, turn
it clockwise.
10.11 Learning
1. Select the Settings menu then click the Learning tab.
Ref. Description
1 A message appears telling you that the current masks will be deleted, click OK to
start the learning process
2 Start learning button.
There are 2 learning options (to be defined before starting the learning process):
• By entering a number of articles to
learn [Ref. 2].
• Undefined (click this option
[Ref. 1]), the user can then stop the
learning process by clicking the
S t o p b u t to n w h e n t h e d e si r e d
number of articles is reached.
4. Depending on this test, adjust the Offset [Ref. 3] and Duration [Ref. 4] values in encoder
steps (Tick.) then click Apply.
5. Repeat until you find the right Offset and Duration values.
10.14 Production
WARNING
To switch to Production mode, turn the key (See 6.5.1 “Main control panel”,
page 31, [Ref. 2]) to the production position (normal operating mode).
IMPORTANT
In Production, be sure to space the articles far enough
apart on the conveyor at the machine's infeed, so that
distance D between two finishes is at least 15 mm,
whatever the size and shape of the article.
Insufficient spacing between the articles increases the
risk of false rejects.
In Production, the machine stores data on processed articles in order to construct a new
mask thanks to filtering parameters. One bar graph [Ref. 2] indicates the robustness of the
mask and thus the stability of the machine, and the other [Ref. 1] indicates the number of
times the mask was rejected by the restraining function.
Masks can be changed in production without restraining, with standard restraining
Ref. Description
1 Number of calculated masks.
2 Robustness of the mask.
• from the weakest (level 1)
• to the strongest (level 4)
Ref. Description
3 Number of restrained masks (rejected by standard or strict restraining).
When switching to production mode, the numbers of calculated and restrained masks are
reset to 0 and the robustness of the mask is at level 1 (the lowest) or 3 if learning has been
performed before starting production.
Then the number of restrained masks is incremented as and when masks are rejected. If a
mask is accepted in the process, the restrained masks counter reverts to 0.
Mask robustness rises or falls according to production. When the system is stable and the
masks are sufficiently robust, it will indicate the maximum value (level 4).
IMPORTANT
it is preferable to wait for the system to stabilize before making any modifications
(thresholds, enrichment with the last rejects, manual modification of the masks).
WARNING
Filters must be changed every 2 to 6 months, depending on the level of dust in the
place of operation.
To guarantee good detection performance of the ARGOS system, the main optical
components must be cleaned at regular intervals. Depending on the level of dust in the place
of operation, they should be cleaned every 1 or 2 months.
To easily access the parts needing to be cleaned, raise the heads to their upper position.
For cleaning, use a cotton bud and ethanol or a window cleaning product. The parties to be
cleaned are:
• the panes protecting the light transmitters,
• the receiver colour filters,
• the detection sensor lens,
• the detection sensor reflector.
Ref. Description
To easily access the parts needing to be cleaned, raise the heads to their upper position.
For cleaning, use a cotton bud and ethanol or a window cleaning product. The parties to be
cleaned are:
• the receiving fibre lenses,
• the detection sensor lens,
• the detection sensor reflector,
• the diffusing part of the lighting system.
Ref. Description
5. Click Login,
6. Click OK.
Information about
the groups of
sockets
3. Click Yes,
This step may take some time. The new UPS's line may not necessarily appear
straight away, even if the Quick scan running message disappears.
You may need to click Quick scan several times and/or press F5 on the keyboard
to refresh the screen.
4. Click Save,
2. Click Yes,
11.3.2.2 Autostart
If the system fails to start or the software functions erratically, it is advisable to use the
backup hard disk.
This disk is an image of the disk installed in the machine when it is delivered. Modifications or
additions made during use of the machine are not copied to the backup disk.
11.4.2.1 Older PC
Opening the PC
1. Disconnect the machine's power supply, take out the PC and remove its upper hood
[Ref. 1].
Ref. Description
1 Retaining screws
2 Hard disk unit
4. Remove the hard disk from its metal housing (there are 4 screws).
Ref. Description
1 Retaining screws
2 Metal housing
Figure 11.5 : Removing the power cable and the SATA connector
Ref. Description
1 Power cable
2 SATA connector
6. Connect the backup hard disk to the same connectors and repeat the above steps in
reverse order.
11.4.2.2 New PC
Opening the PC
1. Disconnect the machine's power supply, take out the PC and remove its upper hood
[Ref. 1].
All operations are carried out with the ScanConfig set-up software, and apply to
all types of PC (IPO and ATEMATION).
IMPORTANT
To facilitate the use of the ScanConfig software, the recommended options are
always shown in yellow.
Always click the option displayed in yellow!
The machine no longer starts further to a fault on the left-hand (ACTIVE) drive. This procedure
starts the machine normally on the right-hand (BACKUP) drive, pending procurement of a
spare part.
WARNING
In this configuration, no data backups are guaranteed!
So you need to install and configure a new BACKUP drive in the right-hand slot after
completing this procedure.
3. Click No,
22. Install and configure a new BACKUP drive in the upper slot,
See 11.4.4 “Installing a new BACKUP drive”, page 179,
See 11.4.5 “Configuring a BACKUP drive (ATEMATION PC)”, page 180.
All operations are carried out with the ScanConfig set-up software, and apply to
all types of PC (IPO and ATEMATION).
This procedure replaces the previous BACKUP drive used to replace the faulty ACTIVE drive.
IMPORTANT
The new BACKUP drive to install in the right-hand slot must have at least as much
capacity as the ACTIVE drive installed in the left-hand slot.
All operations are carried out with the ScanConfig set-up software, and apply to
the ATEMATION PC.
This procedure starts up the machine normally on the BACKUP drive in the event of a fault on
the ACTIVE drive, and consists in:
• Cloning the ACTIVE drive on the BACKUP drive,
See 11.4.5.1 “Cloning the ACTIVE drive on the BACKUP drive”, page 180.
• Starting up on the BACKUP drive to finalize its configuration,
See 11.4.5.2 “Finalize the BACKUP drive”, page 184.
• Running an autostart on the BACKUP drive,
See 11.4.5.3 “Run an autostart on the BACKUP drive”, page 186.
• Replacing the 2 drives (ACTIVE and BACKUP) in their original slots and testing
autostart on the ACTIVE drive,
See 11.4.5.4 “Finalize the installation with the two drives (ACTIVE and BACKUP)”,
page 187.
IMPORTANT
If the BACKUP drive contains data, it will be erased by the cloning. To avoid any
loss of data, insert a blank BACKUP drive in the right-hand slot.
See 11.4.4 “Installing a new BACKUP drive”, page 179.
OR
IMPORTANT
This operation lasts at least 10 minutes, depending on the volume of data to be
cloned.
Do not interrupt this process!
2. Remove the ACTIVE drive from the lower slot and the BACKUP drive from the upper
slot,
See “Removing the hard drive's enclosure”, page 174.
This step validates autostart on the BACKUP drive that has just been finalized.
11.4.5.4 Finalize the installation with the two drives (ACTIVE and BACKUP)
This step validates machine start-up in normal operating conditions (ACTIVE drive and
BACKUP drive in their original slots).
3. Insert the ACTIVE drive into the lower slot and the BACKUP drive into the upper slot,
See “Inserting the hard drive's enclosure”, page 174.
Overview
The ARGOS machine comprises two optical heads, DH01 and DH04.
Each head comprises an article detection sensor.
Ref. Description
1 Slider on SET
Ref. Description
1 Press MODE
4. Choose 0.
T-0 :0
5. Choose L - OFF.
L - OFF OFF
ON
6. Choose H - OFF.
H - OFF OFF
BO
PE
7. Choose d 123.
D - 123 d123
321 d
Ref. Description
1 Slider on SET
Ref. Description
1 Sensor lens
Ref. Description
1 TEACH button
Ref. Description
1 X value
Ref. Description
1 Measured value
2 Slider ADJ
Figure 11.16 : Pressing the orange arrows to modify the detection value
Ref. Description
1 Left arrow: decrements detection value
2 Right arrow: increments detection value
6. Place the slider on RUN to confirm this value and put it in operating position.
Ref. Description
1 Slider on RUN
7. Run some articles through the machine and check that the sensor detects the passage of
each of these articles.
The orange detection indicator should light up on each pass.
Ref. Description
1 Orange detection indicator.
8. If the "fallen", "on its side", "not seen" errors are displayed in production, adjust the
trigger value with the aid of the slider.
Overview
The ARGOS machine comprises two optical heads, DH01 and DH04.
Each head comprises an article detection sensor.
Ref. Description
1 Slider on SET
Ref. Description
1 Press MODE
: off d
: on-d
1 sht
3 - nd PtUn PtUn
0 r St
2 Pnt
Auto
4 - dp
7. Choose d 123.
5 - ru d123 d123
321 d
Ref. Description
1 Slider on SET
Ref. Description
1 Sensor lens
Ref. Description
followed by 5 2Pnt"
After 1 second, the readout flashes on TECH 263 and 272 263.
Ref. Description
1 Reference value
Ref. Description
1 Slider on RUN
Ref. Description
1 Measured value
2 Detection threshold value
WARNING
This detection value should be close to the measured value.
For this example, 390 is an appropriate value.
Ref. Description
8. Run some articles through the machine and check that the sensor detects the passage of
each of these articles.
The orange detection indicator should light up on each pass.
Ref. Description
9. If the "fallen", "on its side", "not seen" errors are displayed in production, adjust the
detection value with the aid of the sliders.
These alarm messages are displayed in a separate Alarm that appears when an
Alarm is activated window, or when you click Alarm in the bottom right-hand
corner of the screen.
See 8.11 “The list of alarms”, page 120.
About trouble-shooting
The temperature of the electrical cabinet is strictly higher than a setpoint value (45°C by
default).
Operator action
1. Check the filter of the main ventilation system and replace it if necessary.
See 11.2.1 “Changing the filter of the main ventilation system”, page 164.
Lamps alarm
Operator action
X Good Articles
Operator action
Operator action
Operator action
The green LED of optical head DH01-D15 or DH01-D25 is faulty or not detected.
Operator action
The red LED of optical head DH01-D15 or DH01-D25 is faulty or not detected.
Operator action
The white LED of optical head DH04-D15 or DH04-D25 is faulty or not detected.
Operator action
Operator action
1. Check the RJ45 connection between the PC and the LED rack.
At least one Password and/or Configuration file saved on the IMC2 board is different from the
one saved on the PC.
Operator action
Version problem
At least one of the versions installed on the machine is obsolete or non-compliant with the
pack.
Operator action
13.1 Warning
Before doing any work on the machine: See “Safety”, page 13.
The power cable must comprise: a 2-phase earth conductor of the appropriate diameter.
If any of these specifications are disregarded, TIAMA shall not be held liable.
13.5 Modifications
The data in the technical description only applies to the specified versions of the hardware and
software.