Operation Manual

Circulation-Type Liquid Cooler

Orion Unit Cooler

RKL-2200-D
RKL-3750-D
RKL-5500-D
RKL-7500-D

●This product is designed for industrial use.

Handle with care.

●Please read this manual carefully and operate

this product accordingly.

●Retain this manual for future reference.

This manual is comprised of two sections.

Operation Guide .................................... Pages 1 to 39
Installation Guide ................................ Pages 40 to 64

03102651010
 Thank you for your purchase.
Thank you for purchasing this Orion product. To ensure safe and efficient use, please install and operate
this product in accordance with the instructions provided in this manual. Product specifications are
subject to change without notice. Please be aware that recent changes to product specifications may not
be reflected in the content of this manual.

Safety Precautions
Before operating this product, be sure to read through the “Essential Safety Precautions” presented in
this manual. Failure to observe precautions may result in injury or property damage. Essential safety
precautions are categorized as WARNINGS or CAUTIONS. The meaning of each category
is as follows.

Failure to observe the instructions contained in a WARNING

WARNINGS may result in death or severe injury.

Failure to observe the instructions contained in a CAUTION

CAUTIONS may result in injury or physical damage.
Failure to observe WARNINGS and CAUTIONS can have severe consequences!
Please read through this information carefully and handle this product accordingly.
・After reading through this manual, store it near this product so that the operator can refer to it as
necessary.
・If you transfer this product to another user, be sure to include this manual together with the product.
Place the manual at a prominent location on the product so that the new user is sure to notice it.

■Safety Symbols
The symbol alerts you to actions you must take or precautions you must observe. The
drawing within the triangle indicates the action or precaution. (The indication at left means
that you should be careful of catching your hand in the fans.)

The symbol indicates a prohibited action or operation. The drawing in (or near) the
circle indicates the content of the action. (The indication at left means that you must not
disassemble the product.)

The symbol indicates an action that you are required to carry out. Again, the drawing in
the circle illustrates the action. (The indication at left means that you must connect the
product to ground.)

The symbol indicates important information. Although important, this information

IMPORTANT
does not constitute a warning or caution.
Although all photos in this document show the RKL-3750-D, the information in this manual applies to all
three models (RKL-2200-D, RKL-5500-D, RKL-7500-D) except where otherwise stated.
 Operation Guide

Contents

Essential Safety Precautions ....................................1

Warning Label on Product .........................................3

To Maintain Efficient and Trouble-Free Performance .....4

Product Layout ..................................................................6

Operating Procedures .......................................................8

Safety Devices .................................................................13

Monitoring ........................................................................14

Parameters .......................................................................15

Inspection and Maintenance...........................................20

Water Quality Control ......................................................24

Troubleshooting ..............................................................25

Storing the Product .........................................................35

(Preparing for winter or for other extended period of non-use)

Expendable Parts ............................................................36

Main Component Maintenance Cycles ..........................37

Disposal ...........................................................................38

After-sale Services ..........................................................38

Options .............................................................................39
 Essential Safety Precautions
Usage Precautions (WARNINGS)

WARNINGS
Failure to observe the instructions contained in a WARNING may result in death or severe injury.
Do not modify this product.
Modification of this equipment will void the warranty.
Do not attempt to carry out disassembly and repair yourself.
Disassembly and repair must be carried out by the dealer or by qualified service
specialists. Improper servicing may result in misoperation than can in turn cause injury,
electric shock, or fire.
Do not operate switches while hands are wet.
Keep wet hands away from switches, electric plugs, and all other electrical
components. Touching electrical areas with wet hands may result in electric shock.
Keep hands clear of the inverter.
The inverter becomes very hot while running and remains hot for a while after the
power turns off. Touching it directly may cause a burn.
Do not run the product while the cabinet is open.
Touching the inside of the product while operation is in progress may result in injury or
electric shock.
Do not allow water to spray or spill onto or in the vicinity of this product.
Do not use water to clean this product. Water contact may result in fire or electric shock.
Do not damage or modify the power supply cord.
Do not place heavy objects on the cord, heat the cord, stretch the cord, or allow the
cord to become caught. Damage to the cord may result in electric shock or fire.
Take appropriate measures for refrigerant leak.
If the product is installed in a space with enclosures such as a machine room, the
installation site should be properly prepared, so the refrigerant concentration level does
not exceed the limit even if the refrigerant leaks. If the refrigerant leaks, and its
concentration is beyond the limit, it may result in an accident due to deficiency of
oxygen.
If this product operates abnormally, shut off operation and contact local
dealer in your area or service specialists qualified by Orion Machinery.
Continued operation may result in electric shock or fire.
If the leakage breaker trips, please contact local dealer in your area or
service specialists qualified by Orion Machinery.
Resetting the breaker without correcting the underlying problem may result in electric
shock or fire.
If you need to move this product, please consult local dealer in your area
or service specialists qualified by Orion Machinery.
Improper installation may result in water leakage, electric shock, or fire.
Cut off the main power before cleaning, maintenance or inspection.
Leaving the power supply on may cause an electric shock or injury including a burn.
The inside of the inverter is charged. Be sure to cut off the main power and wait for 10
minutes before starting the inspection. Contacting the inverter immediately after turning
off the power may cause a burn or an electric shock.

1
 Essential Safety Precautions
Usage Precautions (CAUTIONS)

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or physical damage.
Do not feed incorrect liquid into the product.
This product is designed to operate with fresh water (compliant with the water standards
developed by the Japan Refrigeration and Air Conditioning Industry Association, see page
5) or with a low concentration industrial-use ethylene-glycol water solution that has a
concentration of 30∼40%. If you are using pure water, use water with an electrical
conductivity of 1μS/cm or higher.
Input of a different type of liquid may damage the product and may lead to liquid leakage,
electric leakage, and electric shock.
Do not operate the product while the water circulation route is closed.
Running the product while water circulation is blocked may cause pump failure and
water leakage.
Do not sit on, lean on, or place objects on this product.
Overturning of product may result in injury or spillage. Spillage may in turn result in
electricity leakage.
Do not use flammable sprays in the vicinity of this product.
Also, do not place flammable objects in the vicinity of this product. Sparks generated by
switch action may ignite flammable material.
Use a fuse with proper capacity
Use of improper device such as a wire may result in product failure or fire.
Do not use the water chilled with this product for drinking.
It may be harmful to health.
Keep hands clear of the fins when cleaning the condenser.
Touching fans may result in injury.
Keep hands clear of the internal components during operation and after
cutting off the power.
The vicinity of the compressor becomes very hot, so touching these parts may cause a
burn.
Never place fingers or objects (pencils, etc.) into the air intake and air
discharge areas.
Inserting fingers or objects into the path of fan rotation may result in injury.

Wear gloves when detaching the cabinet.

The edges of the cabinet and the condenser's fins may cause injuries.
Periodically check that the leakage breaker is working correctly.
A defective breaker may fail to trip in event of electric leakage, leading to risk of electric
shock.
Be sure to include this operating manual if transferring this product to
another user.
If you sell or otherwise transfer this product to another user, tape this manual onto the
product so that the new user is sure to notice it. New users must read this manual to
ensure that they can operate this product safely.
Observe the regulation for disposal of waste such as low level industrial
ethylene glycol solution.
Illegal disposal may be punished and exert harmful effect on environment and health.

2
 Essential Safety Precautions
Warning Label on the Product

Warning Label on the Product

The warning labels shown below, which are affixed on the front side of this product, display particular
important warnings that are carefully selected from significant ones. Be sure to read them before starting
its operation. If the labels become worn or damaged, contact local dealer in your area for a replacement
label if any of them is damaged in any way.
(Affixed on the rear)

3
 To maintain Efficient and Trouble-Free Performance

CAUTION
1. This product is designed to operate with fresh water (compliant with the water standards
below) or with a low concentration industrial-use ethylene-glycol water solution that has a
concentration of 30∼40%.
Input of a different type of liquid may damage the product and may lead to liquid leakage,
electric leakage, and electric shock.
Water quality standard
The amount of
Electrical Sulfuric acid Total Calcium
pH Chloride ion acid consumption Ion-like silica
Standard item conductivity − ion hardness hardness
〔25℃〕 (mgCl /L) (pH4.8) (mgSiO2/L)
〔25℃〕μS/㎝ (mgSO42−/L) (mgCaCO3/L) (mgCaCO3/L)
(mgCaCO3/L)
Circulation water 6.8∼8.0 400 or below 50 or below 50 or below 50 or below 70 or below 50 or below 30 or below

Iron Copper Sulfide ion Ammonium ion Remains chlorine Isolation carbonic acid
Reference item
(mgFe/L) (mgCu/L) (mgS2-/L) (mgNH4+/L) (mgCl/L) (mgCO2/L)
Circulation water 1.0 or below 1.0 or below It is not detected 1.0 or below 0.3 or below 4.0 or below
2. Examine the water quality before using ground water, and confirm it meets the standard.
3. If you are using pure water, use water with an electrical conductivity of 1μS/cm or higher (lower in
purity). Use of higher-electrical conductivity (higher-purity) water may cause the evaporator or the
pump to malfunction. In addition, note that this product is not built to specifications for preventing a
metallic ion flow-out from the product main body's junctions even if it is used within the allowable
operating range. There is, however, no problem in terms of the mechanical strength of the product.
4. Never use the equipment if corrosive gas and the like exists in the ambient air.
5. Be sure that operating conditions remain within the specified range while equipment is running.
Operation outside of specified limits may result in product failure.
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Temperature of Liquid (℃) 5 to 30
Ambient Temperature (℃) 5 to 43
Circulating water amount of pump (L/min) 40 or more 70 or more 80 or more 110 or more
3-phase 200±10%・50／60、3-phase 220±10%・60
Power Voltage (V･Hz)
(voltage with interphase imbalance within ±3%.)
6. Excessive repetition of the on/off switch operations may cause failure. Be sure to pause for at least 3
minutes between such operations. Operating the switch within 3 minutes after the last operation issues
an alarm ( ).
7. Do not run the circulation pump without water filled. Be sure to fill the tank with water, check the water
level, and prime the pump before starting the operation. Make sure water piping, especially a foot
valve, is not clogged. The pump may be damaged when run without filling it with water.
8. Be sure to keep the water clean by conducting monthly inspection and replacing water if needed.
9. Clean the condenser filter monthly.

4
 To maintain Efficient and Trouble-Free Performance

IMPORTANT
●The operation should not be turned on and off for over six times per hour with activation of the
thermo-controller. If the thermo-controller activates too frequently, take proper measures, for
example, enlarge the volume of water in the tank.
●Do not operate the product with the valves of the cold-water inlet and outlet being excessively
closed. It may freeze the heat exchanger, which leads to water leakage. It may also activate the
temperature switch to stop the operation.

CAUTION
●Always cut off the main power before starting maintenance, cleaning, or inspection.
Leaving the power supply connected while work is in progress may result in electric shock or
in injury from the fan.

10. Ambient temperature should be between 5℃ and 43℃ while this product is in use. Running this
product at temperatures below 5℃ may cause the compressor to fail.
Ambient temperatures above 43℃ may impede heat release from the condenser, resulting in safety
device activation and product shutdown. If you need to install the product in an area where
temperatures may exceed 43℃, you must set up ductwork to supply outside air directly to the air
intake on the cabinet, or else construct an outdoor exhaust port to carry warm air outside the building.
11. If the product is shut down by tripping of a safety device, please contact local dealer in your area.
12. If you need to remove the cabinet plates, please proceed according to the instructions provided
herein.
13. When leaving the product out of operation for extended periods, drain the entire water circuit.
14. Apply freeze-prevention measures on the external piping.

WARNING
●Never operate the product while the cabinet is open. Touching the inside of the product while it
is running may result in injury or electric shock.

IMPORTANT
●When you first start this product or after a suspension of 24 hours or longer, be sure to turn on
the main power 12 hours before starting. Failure to do so may cause the compressor to fail.
Keep the main power on except during an extended period out of use or during an inspection.
(RKL-5500-D, RKL-7500-D only)
●In case of using the product for a first time or after a long time, the air may be contained into
the water piping even the water tank is full. Operating the product under such condition may
prevent the Cold Water from circulating, which may cause the evaporator to freeze or damaged,
or the pump to be damaged.
In this case, first perform pump-only operation to adequately circulate Cold Water through the
piping in order to discharge air.
See "Primed the pump with water" on page 11.
●Never operate the cooler while the cabinet is open.
It may lower the radiation efficiency of the condenser, and lead to activation of safety device to
stop the operation.
●The flow rate of the circulation pump must follow the standard in the table on P.5. If the flow
rate is below the standard, the refrigeration capacity may drop and the safety device may
activate.

5
 Product Layout
External Appearance

External Appearance

■Front ■Left side

■Water inlet pipe (accessories and others)

6
 Product Layout
Control Plate

Control Plate

Water temperature (Usual display)

① Digital Display
Error / alarm display (Blinking)
Lighted : Product is running.
② Operation Lamp Blinking : Pump only is running.
○ Dark : Product is off.

③ ON/OFF Switch Press this switch to toggle the product ON or OFF.

④ RESET Switch Press to clear an error / alarm condition.

Press briefly･････To view the current water-temperature setting.

Hold down for 2 seconds･････ When you need to change the setting.
※The current temperature setting blinks on the screen when this switch is
⑤ SET Switch
pressed.
Hold down for 7 seconds or longer････ to display the operational data.
(For details, see explanation on page 16.)
⑥ Temperature Adjustment
Switches Press to adjust the water-temperature and parameter settings.
･････Increase the setting. ･････Reduce the setting.

7
 Operating Procedures
If Starting Up For the First Time, or After Prolonged Period of Non-Use

WARNING
●Never operate switches with wet hands, and never touch electrical components.
Improper handling may result in electric shock.

WARNING
●Never operate the product while the cabinet is open. Touching the inside of the product may
result in injury or electric shock.
●Do not use water to clean this product, and do not allow water to spray or spill onto or in the
vicinity of this product. Water contact may result in fire or electric shock.

WARNING
●If the product behaves abnormally, switch it off and then cut the power. Then please contact
local dealer in your area or service specialists qualified by Orion Machinery.
Continuing to run the product while operation is abnormal may result in fire or electric shock.

If Starting Up For the First Time, or After Prolonged Period of Non-Use

Please note the following points before starting the product for the first time, or when restarting it
after a long period of non-usage.
1. Do not run the circulation pump without water filled. Be sure to supply water according to Preparation.
2. Check water does not leak from piping.
3. When you first start this product or after a suspension of 24 hours or longer, be sure to turn on the
main power 12 hours before starting. Failure to do so may cause the compressor to fail. (RKL-5500-D,
RKL-7500-D only)
4. This product operates on 3-phase power. If power phases are inverted, error code “ ” will appear
on the display when you start up the power supply. If this occurs, please contact local dealer in your
area or service specialists qualified by Orion Machinery.
5. If using a power plug, insert it before turn on the circuit breaker. may appear on the display if
the circuit breaker is turned on before inserting the power plug.

8
 Operating Procedures
Preparation
Preparation
■Checking the Water Level.
1. Make sure that the tank is filled with the water.
Fill the tank, which has a capacity specified on the table below, with the water.
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Water tank capacity (L) 200 300 450 600

IMPORTANT
●An inadequate tank capacity will results in frequent starting and stopping of the product, thus
leading to machine trouble.

■Prime the pump with Water

1. Check the foot valve at water inlet for clogging due to
foreign materials.
2. Carefully prime the pump with water until the priming water
inlet on the water inlet pipe is almost flooded.
3. Always close the priming water inlet with the plug after you
have primed the pump with water.

IMPORTANT
●If you skip priming procedure, the pump may runs without water, water may not be cooled and
the pump may be damaged.
●As the water pipe has the foot valve, you need priming only once when you first drive the
pump. However, if you have drained the water or if you have cleaned water pipes, you must
prime the pump again.
Local Operation (Operation from Control Plate)
This mode is available when the parameter "F2" of this product is set to "0"or "2" (set to "2" by
default).
■Normal Operation
1. Switch on the power.
An “ ” appears in the display. After a few seconds the
value changes to indicate the current water temperature.
2. Set the desired water temperature.
(1) Hold the SET switch down for at least two seconds.
The current temperature setting will blink on the display.
(2) Use the adjustment switches to adjust the setting.
You can set to any value between 5∼30℃.
(3) Press the SET switch.
The setting is registered, and the display again shows
the current (measured) temperature.
※The thermostatic controller will automatically control operation to maintain constant water temperature.
※The set water temperature is stored so it is not necessary to change the setting each time the product
is used.

9
 Operating Procedures
Local Operation (Operation from Control Plate)

IMPORTANT
●Water temperature may not be set when the parameter "F99" (setting lock) of the product is set
to "1" (setting lock on.) Set water temperature after changing the setting to "0" (setting lock
off.) The parameter is set to "0" at the factory.
●If the parameter "F2" for this product (selection between local and remote-control operation) is
set to "1" (only the remote switch is available), the control plate is deactivated. (It is set to "2"
by default.) See page 19 for how to change the setting.

3. Press the ON/OFF switch.

The Operation lamp lights up green to indicate that the product is running.
※The thermostatic controller will automatically control operation to maintain constant water
temperature.
※The temperature setting is stored in nonvolatile memory. You do not need to repeat the setting
procedure each time you start up the product.
4. To shut off the cooler, press the ON/OFF switch once again.
The Operation lamp goes off to indicate that the product is not operating.

■Pump-Only Operation
1. Hold down the ▲ switch and press the ON/OFF switch.
The Operation lamp comes on to indicate that the pump is operating, and “ ” (for pump-only)
appears in alternation with the measured-temperature value on the display.
2. To shut off the pump, press the ON/OFF switch once again.
The Operation lamp goes off to indicate that the pump has been shut off.
※It is not possible to switch directly from pump-only operation to normal operation; you must first turn
pump-only operation off as described above.
Remote Operation

The following operating procedures are available when the parameter "F2" for this product is set to "1".
■Switching the product ON
1. Set the remote switch ON (short the circuit). Short the circuit between terminals 14 and 15.
■Switching the product OFF
1. Set the remote switch OFF (open the circuit). Open the circuit between terminals 14 and 15.

IMPORTANT
1. Before you can operate the product in Remote mode, you must have a qualified electrician set
up the necessary wiring.
2. The remote control mode is not available when the parameter "F2" for this product (selection
between local and remote-control operation) is set to "0" (only the local operation is available).
(It is set to "2" by default.) See page 19 for how to change the setting.

10
 Operating Procedures
Remote Operation / Dual Mode (Operation in Combination of Local and Remote Modes)

Dual Mode (Operation in Combination of Local and Remote Modes)

The following procedures are available when the parameter "F2" for this product is set to "2"
(default).
■Switching the product ON
1. If the Remote switch is OFF (if the circuit is open between terminals 14 and 15) and the
product is deactivated:
Press the ON/OFF switch on the control plate or turn the Remote switch ON (to short the circuit
between terminals 14 and 15) to start up the product.
2. If the Remote switch is ON (if the circuit is shorted between terminals 14 and 15) and the
product is deactivated:
Press the ON/OFF switch on the control plate or turn the Remote switch OFF (to open the circuit
between terminals 14 and 15 for one minute or longer) and then turn the switch ON again (to short
the circuit between terminals 14 and 15) to start up the product.
■Switching the product OFF
1. If the Remote switch is ON (if the circuit is shorted between terminals 14 and 15) and the
product is operating:
Press the ON/OFF switch on the control plate or turn the Remote switch OFF (to open the circuit
between terminals 14 and 15) to stop the product.
2. If the Remote switch is OFF (if the circuit is open between terminals 14 and 15) and the
cooler is operating:
Press the ON/OFF switch on the control plate or turn the Remote switch ON (to short the circuit
between terminals 14 and 15 for one minute or longer) and then turn the switch OFF again (to open
the circuit between terminals 14 and 15) to stop the product.

11
 Operating Procedures
Dual Mode (Operation in Combination of Local and Remote Modes) / Other

Other

IMPORTANT
●Contact with local dealer in your area or service specialists qualified by Orion Machinery for
wiring work if using signal output.

■RUNNING Signal
Output of the RUNNING signal starts when the unit is switched ON, and continues until the product is
switched OFF by the operator. The signal output will continue even if the product is shut down by
occurrence of an alarm condition.
■ALARM Signal
Occurrence of an alarm condition causes the product to output the ALARM signal, and at the same
time generates an error code on the digital display.
Note：Condition does not generate output of the ALARM signal.
■Usage Precautions
1. Be sure that water remains clean. Periodically wash or clean the water circuit, the condenser, and
other components that are in regular contact with water.
2. If a safety device is tripped, the product will stop operating and an error code will appear on the
display. Note down the code, then switch off the main power. Then correct the problem (refer to the
“ Troubleshooting” section, starting on page 31, for advice). Once the problem is cleared, you can
restart operation.
Note：For information about each code, refer to the Troubleshooting section.
3. Never use the power switch or power supply cord for the purpose of switching the product ON and
OFF. Using the power connection in this way may damage the product.

12
 Safety Devices

Device Function Error Display Corrective Action

Activates to stop the entire operation of the
Discharge pipe
equipment if the temperature of the compressor E01
thermostat
becomes abnormally high due to overload or such.
Activates if the pressure of the refrigerant
excessively increases due to the high ambient
High-Pressure
temperature, the failed fan motor (or inverter) or E02
Pressure Switch
such. It shuts off the electrical circuit to stop the
entire operation of the product.
Overcurrent Activates if the compressor motor is failed or
Relay for receives overcurrent. It shuts off the electrical
Compressor circuit to stop the entire operation of the product. Refer to the
Activates if the circulation pump motor is failed or "Troubleshooting" section
Overcurrent
receives overcurrent. It shuts off the electrical E03 starting on page 31.
Relay for Pump
circuit to stop the entire operation of the product.
Activates if the fan motor is failed or receives
Fan Inverter
overcurrent. It shuts off the electrical circuit to stop
Alarm
the entire operation of the product.
E09
(Fuse for phase
Activates if the overcurrent flows into the control
R blown.)
Fuse circuit. It blows the fuse to stop the entire operation
No display (Fuse
of the product.
for phase T or
both blown.)

13
 Monitoring
Displaying Temperature Setting / Displaying Refrigerator State

Displaying Temperature Setting

Pressing the SET switch on the control plate displays the water temperature setting for several
seconds in the digital display.

Displaying Refrigerator State

This product can display operational data in the digital display on the control plate.
1. Hold down the SET switch on the control plate for 7 seconds to switch the temperature setting blinking
on the digital display to alternate display of " " and the "refrigerant discharge pressure".
2. Press the Temperature Adjustment switch (▲) to display ① and ② → ⑧ and ⑨ in turn, and the
Temperature Adjustment switch (▼) to display ⑨ and ⑧ → ② and ① in turn.
①Alternate display of " " and the "compressor 1 refrigerant discharge pressure" (Unit : MPa)
②Alternate display of " " and the "fan frequency" (Unit : Hz)
③Alternate display of " " and the "accumulated operating hours" (Unit : 100Hr)
④Alternate display of " " and the "last alarm"
⑤Alternate display of " " and the "first alarm before the last"
⑥Alternate display of " " and the "second alarm before the last"
⑦Alternate display of " " and the "third alarm before the last"
⑧Alternate display of " " and the "fourth alarm before the last"
⑨Alternate display of " " and the "fifth alarm before the last"

3. Press the RESET switch to return to the measurement temperature display.

14
 Parameters
Setting and Changing Parameters

Setting and Changing Parameters

On this unit, you can select a range of functions by setting parameters.

■Procedure
The following is an example of the parameter setting for displaying the "F5" (Alarm With / Without
Buzzer) setting value and changing the parameter setting. To change the default value "1" (with
buzzer) to "0" (without buzzer):

1. Press the Temperature Adjustment The parameter display mode is invoked.

switch (▲) while holding down the → <On the digital display>
Temperature Adjustment switch (▼). "F1" and the "F1 setting value" appear in turn.
↓
2. Press the Temperature Adjustment <On the digital display>
→
switch (▲) or (▼) to display "F5". "F1" and "1" appear in turn.
↓
3. Hold down the SET switch for 5 <On the digital display>
→
seconds. "1" appears continuously.
↓
4. Press the Temperature Adjustment <On the digital display>
→
switch (▲) or (▼) to change "1" to "0". "0" appears continuously.
↓
The setting change is finalized.
5. Press the SET switch. → <On the digital display>
"F5" and the "0" appear in turn.
↓
<On the digital display>
6. Press the RESET switch. → The measurement temperature display mode
is restored.
※The other parameters can also be displayed by step (3) and changed by steps (3) and on.

IMPORTANT
●If "F99" (setting lock) is set to "1", the parameters cannot be changed.
First change the "F99" setting to "0" before changing the other parameters.

15
 Parameters
Parameter Types and Functions

Parameter Types and Functions

■Parameters At a Glance (Setting changes take effect even while this product is in operation.)
Parameter Setting
Name Unit Min. Default
Number Range
F1 Power Suspension Recovery 0∼2 − 1 0
F2 Local / Remote Operation Preference 0∼2 − 1 2
F3 Alarm Signal Output 0, 1 − 1 0
F5 Alarm With / Without Buzzer 0, 1 − 1 1
F6 Caution Alarm With / Without Buzzer 0, 1 − 1 1
F13 Snow Coverage Prevention Mode 0, 1 − 1 0
F20 Upper / Lower Liquid Temperature Limit Alarm 0∼4 − 1 0
F21 Upper / Lower Liquid Temperature Limit Alarm - Relative Value 1.0∼5.0 ℃ 0.1 5.0
F22 Upper / Lower Liquid Temperature Limit Alarm - Maximum Absolute Value F23+2∼40 ℃ 0.1 35.0
F23 Upper / Lower Liquid Temperature Limit Alarm - Minimum Absolute Value 0∼F22-2 ℃ 0.1 5.0
F30 With / Without 500-hour Filter Use Caution Alarm 0, 1 − 1 1
F99 Setting Lock 0, 1 − 1 0

■Detailed Descriptions of Parameter Functions

●F1 : Power Suspension Recovery (Related parameter : F2)
Use this parameter to select a desired recovery pattern for this product from the power suspension.
"F1" Pre-Power Alarm Display at
Pattern Name Recovery Action
Setting Suspension State Recovery
Running Total shutdown E14
0 Manual Recovery
Shutdown Total shutdown None
Running Automatic restart None
1 Automatic Recovery
Shutdown Total shutdown None
Automatic restart when the remote switch is ON None
Running
Remote Switch-Controlled Total shutdown when the remote switch is OFF None
2
Recovery Automatic restart when the remote switch is ON None
Shutdown
Total shutdown when the remote switch is OFF None
※Default : 0
<Setting Limitations>
Depending on the F2 setting, the F1 setting is limited to the values below.
F2 Setting Values Available for F1
0 0, 1
1 2
2 0, 1, 2

16
 Parameters
Parameter Types and Functions

●F2 : Local / Remote Operation Preference (Related Parameter : F1)

Use this parameter to select the ON/OFF switch that (for the product) you want to activate between the
switch on the control plate and the remote switch.
※2
F2 Setting Function Initial F1 Value
0 Only enables local operation. 0
1 Only activates the remote switch. 2
※1
2 Enables both. 0
※Default : 2
※1 Enables you to turn the product on/off from either local or remote-control operation.
If the remote switch is set ON (or OFF), you can turn the product off (or on) with the local switch.
※2 Note that changing F2 automatically turns to this initial value.
You can change F1 after setting F2.

●F3 : Alarm Signal Output

Use this parameter to select contact specifications applied to the remote alarm signal terminals 14 and
15 at alarm output.
F3 Setting Function
0 Closes contact at alarm output.
1 Opens contact at alarm output.
※Default : 0
※1 Both settings open contact if the main power is shut down.

●F5 : Alarm With / Without Buzzer

Use this parameter to specify if the alarms accompany a buzzing sound or not. (Available for all alarms
except for C64 and C65.)
F5 Setting Function
0 ※1 Generates an alarm without a buzzing sound.
1 ※2 Generates an alarm with a buzzing sound.
※Default : 1
※1 The F6 setting is disabled if this parameter is set to "0".

●F6 : Caution Alarm With / Without Buzzer

Use this parameter to specify if the C＊＊-type caution alarm accompanies a buzzing sound or not.
F6 Setting Function
0 Generates a caution alarm without a buzzing sound.
1 Generates a caution alarm with a buzzing sound.
※Default : 1
※1 Only available for caution alarms that is labeled " C＊＊".
※2 F6 will be automatically set to 0 if F5 is set to 0 (alarm buzzer off.) Note that the setting of
F6 remains 0 even when F5 is returned to 1.

17
 Parameters
Parameter Types and Functions
●F13 : Snow Coverage Prevention Mode
This function prevents snow cover at the upper section of this product's exhaust port by automatically
operating the fan periodically (without any display on the control plate).
F13 Setting Function
0 Deactivates the snow cover prevention feature
1 Activates the snow cover prevention feature
※Default : 0
※1 Set this parameter to "A1" to operate the fan by itself while the system is suspended.
Repeat a cycle of 27-minutes stop and 3-minutes operation.
※2 There are following procedure for the fan stop during Snow Coverage Prevention Operation :
Change the setting to "0" (to deactivate the snow cover prevention feature) to stop the fan.

WARNING
●Be sure to cut of the main power before detaching the cabinet for inspection or maintenance.
You could get caught in the fan's rotating section, which could lead to a serious injury.

●F20 : Upper / Lower Liquid Temperature Limit Alarm (Related parameters : F21, F22 and F23)
Use this parameter to specify the method of detecting abnormal liquid temperatures. Use F21, F22
and F23 to set temperatures to be detected.
F20 Setting Function
0 No alarm detection
1 With a stand-by sequence
Alarm on relative values
2 Without a stand-by sequence
3 With a stand-by sequence
Alarm on absolute values
4 Without a stand-by sequence
※Default : 0
※1 The alarm display on the control plate is " ". This product continues operation even when an
alarm is displayed. For details, see "■Alarm Handling List" on page 31.
※2 If a stand-by sequence is set, this parameter outputs an alarm when the liquid temperature attains
an abnormal value after a normal value is established after start-up.
※3 No alarm detection is performed while this product is shut down.
<Effect of a stand-by sequence>
1. When set to "1":
①No alarm is output even when the start-up temperature exceeds the range set with F21.
②An alarm is output when the temperature exceeds the range set with F21 after attaining a value
within that range after start-up.

18
 Parameters
Parameter Types and Functions
2. When set to "3":
①No alarm is output even when the start-up temperature exceeds the range set with F22 or F23.
②An alarm is output when the temperature exceeds the range set with F22 or F23 after attaining a
value within ±1.0℃ of the water temperature setting after start-up.
※When operating with a stand-by sequence, press the RESET switch on the control plate to reset
the output alarm. In this case, the product enters the state ① described above, outputting an
alarm when the product enters the state ②.
●F21: Upper / Lower Liquid Temperature Limit Alarm - Relative Value (Related parameter : F20)
This parameter setting takes effect when F20 is set to "1" or "2".
This function outputs an alarm based on a relative value against the liquid temperature setting.
F21 setting range : 1.0 to 5.0℃ (Min. setting unit : 0.1℃)
※Default : 5.0℃
※1 For example, if set to "3.0℃", an alarm is output when the water temperature exceeds ±3.0℃ of
the setting value.

●F22 : Upper / Lower Liquid Temperature Limit Alarm - Maximum Absolute Value (Related parameters :
F20 and F23)
This parameter setting takes effect when F20 is set to "3" or "4".
Regardless of the water temperature setting, this parameter outputs an alarm when the liquid
temperature exceeds the temperature setting for this parameter.
F22 setting range : The F23 setting plus 2.0 - 35.0℃ (Min. setting unit : 0.1℃)
※Default : 35.0℃

●F23 : Upper / Lower Liquid Temperature Limit Alarm - Minimum Absolute Value (Related parameters :
F20 and F22)
This parameter setting takes effect when F20 is set to "3" or "4".
Regardless of the water temperature setting, this parameter outputs an alarm when the liquid
temperature exceeds the temperature setting for this parameter.
F23 setting range : 0℃ - the F22 setting minus 2.0 (Min. setting unit : 0.1℃)
※Default : 5.0℃

●F30 : With / Without 500-hour Filter Use Caution Alarm

The 500-hour filter use caution alarm notifies the timing for cleaning the compressor filters. When the
operating hours exceed 500 hours, the control plate displays " ".
This product continues operation when and after this caution alarm is generated.
For details, see "■Alarm Handling List" on page 31.
F30 Setting Function
0 Specifies operation without a caution alarm
1 Specifies operation with a caution alarm
※Default : 1

●F99 : Setting Lock

Use this parameter to prohibit changing the water temperature setting and the parameter settings.
F99 Setting Function
0 Cancels setting lock
1 Locks setting
※Default : 0

19
 Inspection and Maintenance

WARNING
●Never operate switches with wet hands, and never touch electrical components.
Improper handling may result in electric shock.

WARNING
●Do not use water to clean this product, and do not allow water to spill onto or in the vicinity of
this product. Water contact may result in fire or electric shock.

WARNING
●If you open the cabinet to enable inspection or cleaning, be sure to close the cabinet when this
work is finished. Never operate this machinery while the cabinet is open.
Touching the inside of this machinery may result in injury or electric shock.
●Always cut off the main power to the product before starting maintenance, cleaning, or
inspection. Leaving the power supply connected while work is in progress may result in
electric shock, burn, or other injury.

WARNING
●Keep hands clear of fans when cleaning the condenser. Touching the fan may result in injury.
●The inverter will be hot. Do not touch it during operation or for a while after power is shut
down. Touching it while it is hot may cause a burn. injury.

IMPORTANT
●In order to ensure that this product fully demonstrates its capabilities, regularly check and
maintain the condenser (its filters) and the water circuit, and perform cleaning according to the
soil condition. Poor maintenance may activate the safety system or cause failure in addition to
lower thermal efficiency and poorer performance. The types and timings of maintenance
activities are as shown below. For other required services such as adjustment and circuitry
cleaning, contact local dealer in your area or service specialists qualified by Orion Machinery
and enter into separate services contracts.
■General Inspection Intervals
Component Checking Cycle Remarks
Check Item
Weekly Monthly Semi-annual
Condenser See page 25 for the
Soil on filters ○ ○*1
(filters) checking procedure.
Water circuit Water quality and temperature ○ Replace as appropriate.
Pump Leakage ○
Inverter cooling Soil on the cooling fan Cooling
○ See page 27.
fan fan noise
Heat exchanger Leakage ○

Water circuit
(connecting Damage of Drain packing (for
between the priming port) and Rubber reducing ○
pump and tank) joint (RKL-2200-D)

Foot valve Soil on the mesh section ○ See page 24.

※1 Monthly or when a "C00" caution alarm is generated.

20
 Inspection and Maintenance
Weekly Inspection and Maintenance / Monthly Inspection and Maintenance
Monthly Inspection and Maintenance

1. Clean the foot valve.

Check if the foot valve is not clogged by dusts, etc.
and clean it at needs. Also, check if the intake port side water piping is
not clogged by dusts, etc.

Monthly Inspection and Maintenance

1. Clean the outside of the product. Use neutral detergent.

2. Clean the condenser filters.
1) Removing the filters.
①Slide the filter up so that it clears the catch at the bottom.
②Pull the filter down and out.
2) Cleaning the filters.
①Clean with a vacuum cleaner.
②If stronger cleaning is needed, wash with water and neutral detergent.
Then let dry in the sun.

Vacuum cleaner Brush

Rub parallel with the filter grid.

IMPORTANT
●Filters may be damaged when washed with hot water or dried over a fire.
●Do not use a damaged filter. The performance of the condenser will be lowered with dirt and
dust. Clean the condenser
Clean the condenser with a
3．Condenser cleaning with a soft brush.
compressed air gun.
1) Remove the condenser
filter.
2) Clean using a long
bristled soft brush or a
compressed air gun.

※The illustrations are for reference only. In actuality, the condenser

cannot be removed.

21
 Inspection and Maintenance
Monthly Inspection and Maintenance

4. Clearing a " " 500-hour Filter Use Caution Alarm

After cleaning condenser and the filters, clear the operating-hour timer for " ".
●Clearing the " " operating-hour timer
①Hold down the RESET switch on the control plate for 5 seconds or longer.
②The digital display indicates that the clearing is completed by causing " " and " " to
blink in turn for 5 seconds. (The 500-hour counting starts at this point.)

IMPORTANT
●Dust accumulation on the condenser may lead to reduced heat-exchange performance. Severe
accumulation may activate safety devices, causing the product to shut down.
●Do not wash with boiling water or attempt to remove dirt with heat.
●Do not operate the product with the condenser filters removed. Intake of dust may cause the
condenser to fail.
●Do not use a damaged filter. Replacement filters are available. See page 36 for ordering
information.
●After cleaning is completed, hold down the RESET switch for 5 seconds or longer to reset the
500-hour filter use caution alarm ( ) timer. You have successfully reset it if " " and
" " start blinking in turn.
5 Check the water circuit. (A water tank is not provided with the equipment.)
Check water monthly.
The list below may be used as guidelines for periodical maintenance. If any undesirable case is found,
clean the water tank and piping, and then replace the water. Dirt, dust or other impurities may be
concentrated as the water evaporates. Replace the water every three months even if no abnormal
condition is found.
1. No foreign body is found on inside of the tank enclosure.
2. Inside of the tank enclosure is not slimy.
3. No foreign body is in the tank.
4. No precipitate or deposit is found in the tank.
5. The water does not give out an abnormal odor.
6. The color of water has not been changed.

IMPORTANT
●Refer to "Water Quality Control" on page 24 for water purity.
●If water becomes unusually dirty and required frequent replacement, it may be necessary to
perform chemical cleaning of the water circuit. Contact local dealer in your are for assistance.

22
 Inspection and Maintenance
Semi-Annual Inspection and Maintenance

Semi-Annual Inspection and Maintenance

1. Check for water leakage from pump.

(1) Remove the screws fixing the front panel, and then pull
the panel forward.

(2) Check the pump and its peripheral units for

water leakage.
If you have found a water leakage ,contact
local dealer in your area

2. Inverter Checking (See "Major Components inside Distributing Board" on page 27, 28.)
(1) Checking and cleaning of the inverter's cooling fins.
With the fan inverter, check for dust or dirt on the fins and use an air gun to clean them if necessary.

WARNING
●The inside of the inverters are electrically charged. Be sure to cut off the power and wait about
10 minutes or longer before staring inspection.
Keep off the inverters immediately after power-off; it may lead to a burn or electric shock.
IMPORTANT
●If there is dust or dirt deposited on the cooling fins of the inverters, they may be unable to cool
the heat-generating components inside the inverters. In an extreme case, it may cause the
safety system to operate, leading to system shutdown.

23
 Water Quality Control

CAUTION
1. Liquid that can be cooled by this product (cold water) includes fresh water (compliant with the
water standards in the table below) and a low concentration industrial-use ethylene-glycol
water solution with a concentration of 30∼40%. Using any other liquid may damage the
product or cause liquid leakage, electric shocks or electric leakage.
■Fresh Water Quality Standard
Item Cold Water / Circulated Water
pH (20℃) 6.8 - 8.0
Electrical conductivity (25℃) (μS/cm) 1 - 400
Chloride ions (mgCl-/L) 50 or less
Basic Item

Sulfate ions (mgSO42-L) 50 or less

Acid consumption (pH4.8) (mgCaCO3/L) 50 or less
Total hardness (mgCaCO3/L) 70 or less
Calcium hardness (mgCaCO3/L) 50 or less
Ionic-state Silica (mgSiO2/L) 30 or less
Iron (mgFe/L) 1.0 or less
Copper (mgCu/L) 1.0 or less
Reference

Sulfate ions (mgS2-/L) None

Item

Ammonium ions (mgNH4+/L) 1.0 or less

Residual chlorine (mgCl/L) 0.3 or less
Free chlorine (mgCO2/L) 4.0 or less
Source: Refrigerating and air - conditioning water quality guidelines, JRA-GL-02-1994.
2. If any abnormality is found during a periodic inspection, clean the water tank and the water circuit and
replace the water in the tank. Additionally, replace the water in the tank once every 3 months
because water evaporates and impurity concentration becomes higher even if no abnormality is
found in the inspection. For the periodic inspection procedure, see the "Inspection and Maintenance"
section.
3. For trouble - preventive measures, see the table below.
Water State Possible Trouble Preventive Action
The evaporator may be clogged, leading to
High concentration of degradation of the chilling performance.
solid particles In some cases, these particles could
(groundwater may damage the evaporator and lead to a gas or The mesh of the foot valve should not be
contain an amount of water leakage. removed. Replace it when it is damaged. (See
sand or gravel the section of expendable parts)
The pump's impeller and the sliding
particles.) sections become prone to abnormal wear,
resulting in failure.
Corrosive substances such as chloride ions
may corrode the stainless member in the
water passage, leading to water or gas The water standards Orion specifies are
leakage.
Water contains designed to control chloride ions, scaling
Additionally, where suspended matters such
chloride ions or other degradation and other corrosive substances.
as iron rust or has deposited or where
corrosive Always keep the operating liquid under control
scales have been produced, corrosion may
substances. so that it is compliant with the water quality
aggravate due to formation of an oxygen standards.
concentration cell, even if the
concentrations of corrosive substances are
below the water standard figures.
Be aware of the pH value. Replace the water if
Scaling of calcium carbonate and the like the quality is outside the acceptable range. If
When providing a accelerates as lye liquating from concrete the water in the tank is newly made of
water tank made of increases the pH value. Such scale may concrete, make sure to repeat rinsing it by
concrete. clog the heat exchanger, or may cause filling it with water and release it to remove lye
erosion leading to water leakage. before using the product.

24
 Troubleshooting
Alarm Types and Product's Actions

WARNING
●If the cooler behaves abnormally, switch it off and then cut the power. Then contact your dealer
or equipment specialist. Continuing to run the cooler while operation is abnormal may result in
fire or electric shock.
●Be sure to replace the cabinet to its original location after completing necessary actions and
resetting of the safety system.
●Be sure to cut the power to the cooler before taking corrective actions or resetting any of the
safety devices. Leaving power on may result in electric shock or in injury from the fan.

Alarm Types and Product's Actions

■Alarm Handling List
Alarm Operational action for alarm Signal action for alarm
Alarm
Name Handling Operating Alarm Display Restore
Number Compressor Fan Pump
Pattern Signal Signal
Alternate
C00 500-hour Filter Use Caution Alarm 1 ○ ○ ○ ○ X Manual
displays
Alternate
E01 Discharge pipe thermostat 4 ✕ ✕ ✕ ✕ ○ Manual
displays
Alternate
E02 High-pressure Switch 4 ✕ ✕ ✕ ✕ ○ Manual
displays
Overcurrent relay for compressor / Overcurrent Alternate
E03 4 ✕ ✕ ✕ ✕ ○ Manual
relay for pump / Inverter alarm for fan displays
Alternate
E04 Temperature Switch 4 ✕ ✕ ✕ ✕ ○ Manual
displays
Upper / Lower Liquid Temperature Limit Alternate
C07 2 ○ ○ ○ ○ ○ Auto
Alarm displays
The compressor stops for three minutes or Alternate
C08 1 ○ ○ ○ ○ ✕ Auto
less. displays
E09 Power Phase Loss 4 ✕ ✕ ✕ ✕ ○ Blinking Power-on
E10 Power Phase Reversal 4 ✕ ✕ ✕ ✕ ○ Blinking Power-on
Liquid Temperature Sensor Failure
E11 4 ✕ ✕ ✕ ✕ ○ Blinking Manual
(measurement temperature low)
Liquid Temperature Sensor Failure
E12 4 ✕ ✕ ✕ ✕ ○ Blinking Manual
(measurement temperature high)
E13 Memory Error 4 ✕ ✕ ✕ ✕ ○ Blinking Power-on
Alternate
E14 Power Suspension Recovery 4 ✕ ✕ ✕ ✕ ○ Manual
displays
E15 Other Error 4 ✕ ✕ ✕ ✕ ○ Blinking Manual
High-pressure Sensor Failure Alternate
E19 4 ✕ ✕ ✕ ✕ ○ Manual
(measurement pressure high) displays
High-pressure Sensor Failure Alternate
E20 4 ✕ ✕ ✕ ✕ ○ Manual
(measurement pressure low) displays
※The symbol ○ for signals indicates that a signal is output，and the symbol ×, that no signal is output.
※"Alternate display" in the Display column indicates that the water temperature measurement and the alarm number are
displayed in turn. "Blinking" indicates that the relevant alarm number blinks.
※The ○ mark in the operational action column means the operation continues, and the × mark means the
operation stops.
The “×” mark has priority when alarms of different “Alarm Handling Patterns” occur at the same time.
※For example, the operation of the equipment entirely stops when the alarms of Alarm Handling Patterns 1 and 4
occur at the same time.
※E14 only outputs a signal when "0" (default) is selected for the F1 parameter.

25
 Troubleshooting
Equipment Location

Equipment Location

WARNING
●Be sure to remount the cabinet plate(s) after resetting safety devices or taking other corrective
action. Never operate the product while the cabinet is open. Touching the inside of the product
may result in injury or electric shock.
●If the product behaves abnormally, switch it off and then cut the power. Then please contact
local dealer in your area or equipment specialist. Continuing to run the product while operation
is abnormal may result in fire or electric shock.
●Be sure to cut the power to the product before taking corrective actions or resetting any of the
safety devices. Leaving power on may result in electric shock or in injury from the fan.

CAUTION
●Be sure to wear gloves before removing the cabinet or checking its inside.
The metal plate edges may cause an injury.
● Avoid contacting the internal section of this product carelessly. Some sections (the
compressor and piping) are very hot and may cause a burn.

■To open the right front panel

Remove the screws fixing the front panel, and then pull
the panel forward.

■Removing the Distributing Board Cover (RKL-2200-D, RKL-3750-D)

1. Remove the screws fixing the distributing board cover.
2. Pull the distributing board cover forward.

26
 Troubleshooting
Equipment Location

RKL-2200、3750-D
■Major Components

■Major Components inside the Distributing Board

27
 Troubleshooting
Equipment Location

RKL-5500、7500-D
■Major Components

■Major Components inside the Distributing Board

28
 Troubleshooting
Alarm Causes and Corrective Actions

Alarm Causes and Corrective Actions

■"C00" 500-hour Filter Use Caution Alarm

<Cause>
The operating hours have exceeded 500 hours.
<Action>
Clean the condenser (filters) following the procedure on page 21.
<Clearing the alarm>
Hold down the RESET switch on the control plate for 5 seconds or longer to clear the alarm.
■E01 Discharge pipe thermostat
<Cause>
The temperature of the refrigerant discharged from the compressor has abnormally risen, and the
discharge pipe thermostat (ST1) activated.
<Action>
(1) Control the ambient temperature to be within the acceptable range.
(2) Confirm the screen filter for the condenser is not covered with dust and dirt.
<Clearing the alarm>
To reset alarm, press the reset switch on the control plate, or shut off the main power supply and
resupply the power.

■E02 Compressor 1 High-pressure Switch

<Cause>
The refrigerant discharge pressure has increased excessively, causing the high-pressure
pressure switch (HPRS) to operate.
<Action>
(1) Control the ambient temperature to be within the acceptable range.
(2) Confirm the screen filter for the condenser is not covered with dust and dirt.
<Clearing the alarm>
To reset alarm, press the reset switch on the control plate, or shut off the main power supply and
resupply the power.

29
 Troubleshooting
Alarm Causes and Corrective Actions

■E03 Overcurrent relay for compressor / Overcurrent relay for pump / Inverter alarm for fan
<Cause>
1. Overcurrent relay (THR1) activated due to overcurrent to the compressor.
2. Overcurrent relay (THR2) activated due to overcurrent to the pump.
3. Inverter alarm for the fan (THR3) activated.
<Action>
(1) Check of THR1 activation and measures
1. Check if THR1 has activated. (Refer to P33 and P34 for location of THR1.)
2. Check if proper voltage is supplied.
3. Check if the ambient temperature is within the acceptable range.
(2) Check of THR2 activation and measures
1. Check if THR2 has activated. (Refer to P33 and P34 for location of THR2.)
2. Check if proper voltage is supplied.
(3) Check of inverter alarm (THR3) and measures
If any message in the list below appears on the display of the inverter located in the distributing
board, follow the recovery steps to make correction.
Key sheet Protection Protection function
Recovery
displayed function name details
（E．OC1）
Over-current Abnormality with the ・Confirm the electrical voltage.
（E．OC2）
shut-down inverter's output current ・Contact local dealer in your area.
（E．OC3）

（E．OV1） ・Confirm the electrical voltage.

Abnormality with the ・If there is no abnormality with the
Over-voltage
（E．OV2） inverter's direct-current voltage, it is being affected by
shut-down
voltage excessive electrical noise.
（E．OV3） ・Consult with local dealer in your area.

（E．THM）Overload Overloading, overheating ・Confirm the electrical voltage.

shut-down or over-current in the fan ・Check for any foreign matter or locking.
(electrical
（E．THT）thermal) motor ・Contact local dealer in your area.
・Clean the inverter's cooling fins.
（E．FIN）Fin overheating Inverter overheating ・Adjust the ambient temperature within
the specifications.
Abnormal Abnormality exists with
（E．PE） ・Contact local dealer in your area.
parameter the parameter

Output open There is an open phase ・ Confirm the wiring on the output side of
（E．LF） phase protection on the inverter output the inverter.
side. ・ Please consult with your dealer.
（E．CPU）CPU error CPU failure ・Contact local dealer in your area.

30
 Troubleshooting
Alarm Causes and Corrective Actions
<Clearing the alarm>
(1) THR1 and THR2
To reset alarm, shut off the main power supply, press the reset switch of THR1 and THR2 located in
the distributing board, and resupply the power. (Refer to P33 and P34 for location of THR1 and
THR2.)
(2) Inverter alarm
①Resetting the inverter
Shut off the main power supply and resupply the power, or press the reset switch of the inverter.
②Resetting this product
If the reset switch of the inverter has been pressed, press the reset switch on the control plate to
reset the main unit. (Resupply of the power will automatically reset the main unit without resetting
the inverter.)
RESET button
Key sheet

Model nameplate
Unit case
Shows the series number
Do not open this case.
and unit capacity.
Doing so can result in damage to
the inverter.

Ratings nameplate
Shows the model number, capacity,
and other details of the unit.
■E04 Temperature Switch (ST2)
<Cause>
Heat exchanger did not function well and temperature switch (ST2) has activated.
<Actions>
(1) Check water circulation.
(2) Control the ambient temperature to be within the acceptable range.
<Clearing the alarm>
To reset alarm, press the reset switch on the control plate, or shut off the main power supply and
resupply the power.
■C07 Upper / Lower Liquid Temperature Alarm
<Cause>
The water temperature is outside the specified range. (It is set with the F20 to F23 parameters.)
<Actions>
(1) If the water temperature does not go down to the specified range :
①The cooling performance may be under par due to clogging of the condenser (filters) or an
excessively high ambient temperature.
Clean the condenser (filters) and lower the ambient temperature.
②Check that the thermal load is within a range that can be handled by this product's cooling
capacity.
<Clearing the alarm>
This alarm is automatically cleared when the water temperature recovers the value within the
specified range.

31
 Troubleshooting
Alarm Causes and Corrective Actions

■C08 Compressor restart in 3 minutes

<Cause>
The compressor has restarted within 3 minutes after its last stop.
<Actions>
Make sure the water tank contains adequate volume of water.
<Clearing the alarm>
It will be automatically reset after “C08” is displayed for 5 seconds.

■E09 Power Phase Loss

<Cause>
A phase loss may have occurred on the main power for this product, or the fuses (R-, S- and T-phase
fuses) inside the distributing board may have blown.
<Action>
(1) Cut off the main power for this product and check connections.
(2) If any fuse is blown, please contact local dealer in your area for replacement.
<Clearing the alarm>
Turn on the main power again.
■E10 Power Phase Reversal
<Cause>
The phases of the main power are reversed.
<Action>
Cut off the main power and switch connections for 2 out of the 3 phases.(Refer to P58.)
<Clearing the alarm>
Turn on the main power again.
■E11 Liquid Temperature Sensor Failure (measurement temperature low)
<Cause>
The water temperature measurement is -15℃ or lower, or the water temperature sensor is disconnected.
<Action>
(1) Check freeze-up of the pipe inside the product. Run only the pump and open all the valves in the
water circuit. The water may not flow if the pipe has frozen up. Check if the pressure pump flow rate
or the ambient temperature has been outside the specified range and correct the condition if
necessary. To restart the product, first perform the pump-only operation, and check that the water
flows at an adequate rate.
(2) If no freeze-up has occurred, the water temperature sensor is disconnected.
Please contact local dealer in your area.
<Clearing the alarm>
When the water temperature measurement display becomes -15℃ or higher, press the RESET switch
on the control plate or turn off and on the main power for this product.

32
 Troubleshooting
Alarm Causes and Corrective Actions

■E12 Liquid Temperature Sensor Failure (measurement temperature high)

<Cause>
The water temperature measurement is 45℃ or higher, or the water temperature sensor is short
circuited.
<Action>
(1) If the actual water temperature is 45℃ or higher, check the following items and takes measures to
increase the water temperature such as replacing the water in the tank.
①The cooling performance may be under par due to clogging of the condenser (filters) or an
excessively high ambient temperature.
Clean the condenser (filters) and lower the ambient temperature.
②Check that the thermal load is within the range that can be handled by this product's cooling
capacity.
(2) If the actual water temperature is 45℃ or lower when the E12 alarm is generated, the temperature
sensor is short-circuited. Please contact local dealer in your area.
<Clearing the alarm>
If the water temperature sensor is operating normally, press the RESET switch on the control plate or
turn off and on the main power.
■E13 Memory Error
<Cause>
The contents of the memory on the control board are incorrect.
<Action>
Turn off and on the main power for this product. If this alarm is generated again, please contact local
dealer in your area.
<Clearing the alarm>
If the abnormality has been corrected when you turn on the power again, then this product will restart
automatically.
●Memory default procedures

IMPORTANT
●As for the special product, be sure to check your dealer before defaulting the memory.
The contents of special setting may be cleared by the memory default.
1. Turn off the power supply of the product once.
2. Turn on the power supply while pressing the “temperature adjustment switch (▲)” and the SET
switch of the operation plate at the same time, and continue pressing the switches for seconds.
3. Stop pressing the switches when " " is blinked on the digital display.
4. Press the “SET switch” to default the memory. (In case of not defaulting the memory, press “RESET
switch”.)
5. " " is displayed on the digital display, and the memory default is completed.
6. Be sure to set again since the contents that was set by the parameter is reset due to the memory
default. (Refer to P17.)

33
 Troubleshooting
Alarm Causes and Corrective Actions
■E14 Power Suspension Recovery
<Cause>
Power suspension occurred while this product is running.
This alarm is only output when the F1 parameter is set to "0" (default).
<Action>
To automatically restart the product upon power recovery, change the F1 parameter setting according
to the instructions on page 16.
<Clearing the alarm>
Press the RESET switch in the control plate to clear the alarm. To restart, press ON/OFF switch.
■E15 Other Error
<Cause>
(1) Noise may be present or inductive matters such as metal particles have intruded onto the control
board.
(2) Power supply is unstable.
<Action>
(1) Check for a noise source in the vicinity and foreign matters settled on the control board.
(2) Check that the main power is not prone to a temporary power suspension or a voltage drop below
the specified level.
<Clearing the alarm>
After eliminating the cause, press the RESET switch on the control plate or turn on and off the power.
■E19 Pressure sensor for refrigerant discharge (Pressure too high)
<Cause>
Refrigerant discharge pressure is too high, or the sensor is failed.
<Actions>
(1) Check the ambient temperature is within the acceptable range.
(2) Check the screen filter for the condenser is not covered with dust and dirt.
(3) Replacement of the pressure sensor may be needed if none of the above is the cause. Contact
with local dealer in your area.
<Clearing the alarm>
To reset alarm, press the reset switch on the control plate, or shut off the main power supply and
resupply the power.
■E20 Pressure sensor for refrigerant discharge (Pressure too low)
<Causes>
Refrigerant discharge pressure is 0MPa, or the sensor is failed.
<Actions>
(1) Refrigerant may have been leaked if the refrigerant discharge pressure is nearly 0 while the
product is not running. Contact with local dealer in your area. The pressure must be checked with
the gauge provided on the equipment.
(2) Replacement of the pressure sensor may be needed if the refrigerant has not leaked. Contact with
local dealer in your area.
<Clearing the alarm>
If the refrigerant discharge pressure is 0MPa or over, press the reset switch on the control plate, or
shut off the main power supply and resupply the power to reset the product.

34
 Storing the Product (Preparing for winter or for other extended period of non-use)

1. Cut off the power.

Switch off the main power .
2. Drain water from pipes (connecting between the pump and tank).
(1) Drain water from the tank.
(2) Remove the plug from the priming water inlet on the pipe.
(3) Remove the foot valve. (Water will be released from the pipe).
(4) After drainage, mount the priming water inlet plug and foot valve in their positions.
(5) Remove water from the drain port.
(6) Loosen the screws fixing the front casing to release the water residue. Put the casing back once it
is completed.

3. Cover the product with a vinyl bag or similar material to protect it from dust.
4. When ready to resume usage...
Before resuming use, look over the unit carefully and confirm that everything appears normal..
Then start up operation as described in the "Operating Procedures" section (starting on page
8).

35
 Expendable Parts
Check and Replacement Parts List / Maintenance intervals of the main parts
■Check and Replacement Parts List
(parts to be checked and replaced depending on wear condition)
Check
Part number Part name Piece/unit Model Replacement judgment standard
time
1 03091853010 1 RKL-2200-D
Every 1 Presence of damaged or broken
2 03038196040 Filter (Condenser) 2 RKL-3750-D
month portion
3 03038196030 2 RKL-5500・7500-D
4 03008786010 Rubber packing 1 RKL-2200・3750-D Every 6
Leakage
5 03008786010 (for heat exchanger) 2 RKL-5500・7500-D month
Drain packing Every 6
6 04001339010 1 RKL-2200・3750・5500・7500-D Presence of damaged
(for priming port) month
7 04011385010 1 RKL-2200-D Every 1 Presence of damaged or broken
Mesh (for foot valve)
8 04038762020 1 RKL-3750・5500・7500-D week portion
Every 6
9 04001393010 Rubber reducing joint 1 RKL-2200-D Presence of damaged
month

36
 Main Component Maintenance Cycles
Approximate replacement times. (Actual replacement time will depend on
particular operating conditions and environment.)
■Main Component Maintenance Cycles
Approximate interval time when it becomes necessary to replace the parts depending on the
using conditions
Part number Part name Piece/unit Model ※Replacement time
1 0A000517000 Compressor 1 RKL-2200-D 20,000Hr
2 0A000162000 Compressor 1 RKL-3750-D 20,000Hr
3 0A000134010 Compressor 1 RKL-5500-D 20,000Hr
4 0A000133010 Compressor 1 RKL-7500-D 20,000Hr
5 0A001845000 Fan motor 1 RKL-2200-D 20,000Hr
6 0A001846000 Fan motor 1 RKL-3750-D 20,000Hr
7 0A001848000 Fan motor 1 RKL-5500・7500-D 20,000Hr
8 21010140050 Pump 1 RKL-2200-D 20,000Hr
9 03A30677010 Pump 1 RKL-3750・5500-D 20,000Hr
10 03A30757010 Pump 1 RKL-7500-D 20,000Hr
11 04091641010 Inverter assembly 1 RKL-2200-D 25,000Hr
12 04090968010 Inverter assembly 1 RKL-3750-D 25,000Hr
13 04090968020 Inverter assembly 1 RKL-5500・7500-D 25,000Hr
※The indicated interval time is the time when the possibility of reaching the wear failure occurrence range becomes
higher. Since the aforementioned interval time may defer depending on the installation environments, it may not be
always necessary to replace the subject parts when the interval time has come. However, when any abnormality occurs,
replace or repair the subject parts.
※Times assume the operating condition of 10 hours / day or 2,500 hours / year without frequent starts and stops (referring
to the industrial air conditioner standard defined by the Japan Refrigeration And Air Conditioning Industry Association)
・Check the integrated running hour according to "Indication of Running Conditions of Compressor" on P16, and record it in
"Check List" on P64 at each maintenance so that you can refer for the next maintenance.

37
 Disposal
Disposal

Disposal

To dispose of this product, be sure to use an industrial waste disposal specialist, according to the Waste
Disposal and Public Cleaning Law.

After-Sales Service

■ Warranty
● The product warranty is printed at the end of this manual. Be sure to keep it in a safe place.
● Note that the user may have to pay for consumable parts even during the warranty period. Please
read the warranty carefully.
● The customer will be responsible for charges incurred for repairs conducted after the warranty period
has expired. Purchase of a new unit may be recommended depending on the area where the repair
is to take place, as well as the particulars of the repair and the amount of time the unit has been in
service, in which case, we ask that you please consult with your dealer.
■ Before Requesting Inspection or Service...
● See page 25, "Diagnosing and Troubleshooting Unit Failure or Abnormalities".
● If the problem cannot be remedied by taking the noted suggestions, do not attempt to fix the problem
yourself; please consult with the dealer where the unit was purchased.
■ Spare Parts
● Spare parts are items necessary to maintain the proper function of the unit.
● Spare parts for this unit will be made available for a period of 7 years from the last day of production
of the unit.
■ Requesting After-sales Service
● When requesting inspection or repairs, please provide the following information to the dealer where
the unit was purchased.
(1) Product name
(2) Model designation (shown on nameplate)
(3) Condition (be as specific as possible)
(4) Address, phone number
● When ordering replacement parts, please give the following information.
(1) Product name
(2) Model designation
(3) Part number and quantity required

38
 Options
Options (Sold separately)

Options (Sold separately)

■Options List
Part No. Part name Pieces/Unit Remarks
・RKL-2200-D
・Adjustable casters
1 03080864010 1
・For details, see the "No.1" column of the "Contents of
Each Caster Set" table.
・RKL-2200-D
・Casters with stoppers
2 03080864030 1
・For details, see the "No.2" column of the "Contents of
Each Caster Set" table.
・RKL-3750-D
・Adjustable casters
3 03080864020 1
・For details, see the "No.3" column of the "Contents of
Each Caster Set" table.
Caster - Optional Set
・RKL-3750-D
・Casters with stoppers
4 03080864040 1
・For details, see the "No.4" column of the "Contents of
Each Caster Set" table.
・RKL-5500・7500-D
・Adjustable casters
5 03080866010 1
・For details, see the "No.5" column of the "Contents of
Each Caster Set" table.
・RKL-5500・7500-D
・Casters with stoppers
6 03080866020 1
・For details, see the "No.6" column of the "Contents of
Each Caster Set" table.

■Contents of Each Caster Set

Pieces / Set
Part No. Part name
No.1 No.2 No.3 No.4 No.5 No.6
1 03080865010 Caster Fitting 2
2 03080865030 Caster Fitting 2
3 03080865020 Caster Fitting 2
4 03080865040 Caster Fitting 2
5 03080867010 Caster Fitting 2
6 03080867020 Caster Fitting 2
7 35351100010 Caster (with adjuster) 4 4 4
8 35350100560 Caster (with stopper) 4 4 4
9 30850820320 Hexagonal Bolt M8×20 8 8 8 8 8 8
10 30850616320 Hexagonal Bolt M6×16 4 4 4 4 4 4
※Casters are attached with Caster Fitting at the factory.

39
 Installation Guide

Installation should be carried out by local dealer in

your area or by service specialists qualified by
Orion Machinery.
Installing this product on your own may result in
leakage, electric shock, or fire.

Contents

Essential Safety Precautions ....................................41

Moving the Product to the Installation Site ...................43
Installation........................................................................44
Specifications ..................................................................55
External Dimensions .......................................................59
Wiring Diagram ................................................................62

40
 Essential Safety Precautions
Usage Precautions (WARNINGS)

WARNINGS
Failure to observe the instructions contained in a WARNING may result in death or severe injury.
Be sure to install this product in accordance with the instructions given in
this manual.
Improper installation may lead to water leakage, electric shock, or fire.
Installation should be carried out by local dealer in your area or by a
specialized installation engineer.
Improper installation may lead to water leakage, electric shock, or fire.
Electrical work should be carried out in accordance with the instructions
given in this manual.
Use dedicated circuitry only. Improper workmanship or insufficient electrical capacity may
result in electric shock, fire, or other hazard.
Be sure to use the specified cable types.
Fasten cables to terminals such that the connection area is isolated from external forces.
Improper connection or poorly fastened cables may lead to electric shock or fire.
Make sure the electrical wires do not contact with the motors inside the
equipment.
The heat may melt a wire and result in leak of electricity.
Be sure to use lifting bolts correctly.
Always use 4 lifting bolts. Be sure that the angle of each lifting cable relative to the horizontal
surface of the product is at least 60 degrees. Improper hoisting may result in injury from
dropped or overturned product.
Take measures against refrigerant leaks.
If the unit is to be installed in a machine room, measures should be taken to ensure that even
if there is a refrigerant leak, refrigerant concentrations won't become critically high. If by some
chance there is a refrigerant leak and concentrations become critically high, an accident due
to lack of oxygen could result.
Do not modify this equipment.
Improper modification of the internal wiring or piping may lead to electric shock or fire.
Unauthorized modification will void the warranty.

Do not change the settings of safety devices.

Changing the safety settings may lead to product damage or fire.
Do not install this product in areas where flammable gas leaks may occur.
Presence of flammable gas around this product may result in fire.
Do not operate in places that are very dusty or have corrosive
atmospheres.
Doing so may cause damage to the unit.
Do not install this unit where corrosive gases, organic solvents, or
chemical solutions, etc. are present in the air or where such gases or
liquids could come into contact with the unit.
Doing so can cause corrosion of the unit, which could lead to electric shock, fire, or
refrigerant leakage.
When you need to install this product outdoors, avoid locations where the
unit may be exposed to direct sunlight.
(Protection grade IPX3 equivalent [a rain-protection roof not required])
Never use this product in a corrosive gas environment. Corrosion might lead to electric
shocks or refrigerant leakage.

41
 Essential Safety Precautions
Usage Precautions (CAUTIONS)

WARNINGS
Be sure to provide proper grounding.
Do not connect ground lines to gas or water pipes, lightning rods, etc. Improper
grounding may lead to electric shock.

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or physical damage.
Be sure that the installation site is sufficiently strong to bear the full
weight of this product.
The product must be installed so that it is level, and must be secured into place so
that it cannot be accidentally overturned. Improper installation may lead to injury
from water leakage or from overturning of product.
An appropriate leakage breaker must be installed.
Failure to install a breaker may result in electric shock.
Be sure that drain piping is correctly installed and in good working
order.
Water leaks caused by improper draining may result in property damage.
When detaching the cabinet, wear gloves for protection.
The cabinet edges and condenser fins may cause injuries.
Do not install in locations that may become cold enough to cause water
within the product to freeze.
Internal freezing may result in pipe rupture, water leakage, and property damage.
Do not sit on, lean on, or place objects on this product.
Overturning of product may result in damage or injury.

42
 Moving the Product to the Installation Site
Initial Check / Moving the Product to the Installation Site

Initial Check

■After unpacking the product, check the Specifications Plate to make sure that you have received the
system that you ordered. (See "Product Layout" on page 6.)
And check that there are Accessory too.(See accessary parts lists on page 47,48 )
■Upon receiving the product, check it carefully for signs of shipping-related damage (scratches, dents,
etc.). If you notice a problem, please contact local dealer in your area.

Moving the Product to the Installation Site

The product is heavy. Exercise due care when moving it.

The base of the product includes forklift slots. If using a forklift, insert the forks so that they reach all the
way to the opposite side of the product.
Model Mass
RKL-2200-D 200kg
RKL-3750-D 270kg
RKL-5500-D 600kg
RKL-7500-D 650kg

WARNING
●If lifting by lifting bolts, be sure to use all 4
of the lifting bolts. Also be sure that the
angle of each lifting cable relative to the
top of the product is at least 60 degrees.
Improper hoisting may result in injury
from dropped or overturned product.

IMPORTANT

●Do not remove the lifting bolts even after installation. The cabinet is fixed with them.

43
 Installation
Installation Site

WARNING
●Installation should be carried out by local dealer in your area or by a specialized installation
engineer.
Installing this product on your own may result in water leakage, electric shock, or fire.

Installation Site

WARNING
●Do not install in areas where flammable gas leaks may occur. Presence of flammable gas
around this product may result in fire.
●When you need to install this product outdoors, avoid locations where the product may be
exposed to direct sunlight. Such conditions would not only degrade its designed performance
but also make it prone to electric shocks, fires or product failure. (Protection grade IPX3
equivalent)

WARNING
●Take appropriate measures for refrigerant leak.
If the product is installed in space with enclosures such as a machine room, the installation
site should be properly prepared, so the refrigerant leaks, and its concentration level dose not
exceed the limit even if the refrigerant leaks. If the refrigerant leaks, and its concentration is
beyond the limit, it may result in an accident due to deficiency of oxygen.

CAUTION
●Install the unit on a robust and even floor that can fully withstand its weight, and provide
protection against falling with anchor bolts and other fixtures.
Improper installation may lead to injury from water leakage or overturning of product.
1. Install on strong, level flooring, and be sure to leave
adequate space around the unit to enable servicing.
Installation on a tilted or unstable floor may result in vibration
and noise during operation. If necessary, you can secure the
product into place using anchor bolts. (The base of the product
includes anchor-bolt openings.)
2. Install the unit away from direct sunlight, and away from heating
product, heat-releasing machinery, and other potential heat
sources. Proximity to heat will increase the load on the product
and reduce the cooling efficiency.
3. Install in an area with good ventilation and suitable
environmental conditions. Poor conditions will adversely affect
cooling capacity and may promote corrosion.

44
 Installation
Installation Site
4. Ambient temperature at the installation site should be
between 5℃ and 43℃. Use of this device at temperatures
below 5℃ may cause the compressor to fail.
Ambient temperatures above 43℃ may impede heat release
from the condenser, resulting in safety-device activation and
product shutdown. If you need to install the product in an
area where ambient temperatures may exceed 43℃, you
must set up ductwork to supply outside air directly to the air
intake on the cabinet, or else construct an outdoor exhaust
port to carry warm air outside the building. Be sure that the
design does not result in a drop in the fan airflow.

5. If using an outdoor setup, pay particular attention to instructions 2 through 4 above. Be sure to arrange
the product so that the intake fan dose not pick up warm blow off from the condenser.

IMPORTANT

●If installing ducts, be sure that these are sufficiently wide and unobstructed throughout their
entire length. Bad ducts may cause triggering of safety devices and shutdown of product.

45
 Installation
Piping Installation
Piping Installation

CAUTION
●Be sure to install drain piping correctly. Water leaks caused by improper draining may cause
property damage.
1. The following specified the tank capacity and pipe size.
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Water tank capacity (L) 200 300 450 600
Liquid Inlet Rp 3/4 Rc1 1/2
Liquid Outlet Rc1 Rc1 1/2
Outlet to Drain pan R 1/2
Drain Rp 1/2
2. Use a tank with the capacity given on the table.
An Inadequate tank capacity will results in frequent starting
and stopping of the product, thus leading to machine trouble.
3. Pipes should be temperature-insulated.
4. When connecting a pipe to the pump, wrap its valve socket
with a sealing tape two or three times and connect the pipe
by tightening it with 19.6N-m torque or less.
Do not force it, or the pipe and pump may be damaged.
5. Keep the maximum water head of the pipe below the limit given on the table.
Power RKL-2200, 3750-D RKL-5500-D RKL-7500-D
pipe water 50Hz 4m or below 3.5m or below 6m or below
head standard 60Hz 5.5m or below 5m or below 13m or below
6. Terminating the pipe inlet and outlet (using accessories)
1) Mount the priming water inlet set to the water inlet
side, and mount a foot valve at its end.
2) The port of priming water inlet set must face upward.
3) Mount the foot valve approximately 15cm away from
the bottom of water tank.
Also, take care that the foot valve does not appear
above the water when the tank water drops to its
minimum level.
4) Keep the ends of water inlet pipe and outlet pipe
away from each other as possible.
5) Bury the water outlet pipe in the tank water.
IMPORTANT
●Be sure to correctly identify the inlet and outlet sides when making the connection.
The product will not operate effectively if the connections are reversed.
●When carrying out piping work, take adequate care to prevent entry of dirt or other foreign matter
into the water circuit.
●It is recommended that you connect up overflows and drain outlets to reduce the possibility of
leakage.
●Approximate value of the maximum water head of the pipe is given above. Always make sure that the
circulating water amount is higher than the requirements given on page 4. If the amount is too small,
the pimp cannot drive with the highest performance and the product may fail.

46
 Installation
Piping Installation
6) Connection and parts name of accessories (Note: The pipes shown by alternate long and two short
dashed lines shell be provided by the customer)
(a) RKL-2200-D
No Part name Specifications・size Pieces Remarks
1 Plug PVC 1
2 Gasket EPT 1
3 Feed water cock socket KSF25 PVC 1
4 Reducing tee T25×20 PVC 1 Already set
5 tee T20 PVC 1
6 Joint pipe VP20×L70 PVC 1
7 Joint pipe VP25×L72 PVC 1
8 Valve socket VS20× 3/4 PVC 1
9 Hose band φ38 1
10 Reducing rubber joint φ39×φ34 EPT 1
11 Hose band φ42 1
12 Foot valve VP25 1
13 Valve socket VS25×1 PVC 1 Outlet

47
 Installation
Piping Installation
(b) RKL-3750, 5500, 7500-D
Pieces
No Part name Specifications ･ size 5500-D Remarks
3750-D
7500-D
1 Plug PVC 1 1
2 Gasket EPT 1 1
3 Feed water cock socket KSF25 PVC 1 1 Already set
4 Reducing tee T40×25 PVC 1 1
5 Joint pipe VP25×L72 PVC 1 1
6 Valve socket VS40×1 1/2 PVC 2 3
7 Valve socket VS25×1 PVC 1 0
8 Foot valve Screwed type40×Rp1 1/2 1 1

48
 Installation
Wiring Work
Wiring Work

WARNING
●Electrical work should be carried out in accordance with the instructions given in this manual,
using dedicated circuitry only. Improper workmanship or insufficient electrical capacity may
result in electric shock, fire, or other hazard.
●Be sure to use specified cable types. Fasten cables to terminals such that the connection area
is isolated from external forces. Improper connection or poorly fastened cables may lead to
electric shock or fire.
●When handling the power supply cord, keep it off the refrigerant piping. The heat from the
piping might melt the cords, leading to electric leakage. (Fix the power cable in place with the
binding band inside the distributing board.)

WARNING
●Do not modify this product. Improper modification of internal wiring or piping may lead to
electric shock or fire. Unauthorized modification will void the warranty.

WARNING
●Do not change the settings of safety devices. Changing the safety settings may lead to product
damage or fire.

WARNING
●Be sure to provide proper grounding. Do not connect ground lines to gas or water pipes,
lightning rods, etc. Improper grounding may lead to electric shock.

CAUTION
●An appropriate leakage breaker must be installed. Failure to install a breaker may result in
electric shock.

IMPORTANT

●This product must be connected to an industrial power supply. (Connection to secondary side
of an inverter may result in equipment failure.)
■Electrical Wiring Terminals
1. Open the front door of the product.
2. Remove the screws (at 3 places) which are fastening the distributing board cover and remove the
cover. (In case of the RKL-2200-D and RKL-3750-D)
3. You will find the power supply terminals and the remote signal / output terminal.

49
 Installation
Wiring Work
Screw sizes of the terminals
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Power supply terminal M4 screw M5 screw M6 screw
Ground terminal for the power circuit 4mm screw M5 screw
Remote / signal output terminal M3.5 screw

Terminal block width

RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Power (mm) 10 10 13 19
Signal (mm) 7.5 7.5 7.5 7.5

Screw torque
M3.5 0.94∼1.53N･m
M4 1.18∼1.91N･m
M8 6.28∼10.28N･m
M6 3.53∼5.74N･m

RKL-2200、3750-D

ＭＣ１
Door Ｆ
Ground terminal

ＴＨＲ１
Three screws ＭＣ２
Ｕ

Power supply terminal

Binding band ＴＨＲ２

＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊

Remote / signal output terminal

RKL-5500、7500-D
Screw

ＭＣ１
Ｆ

Door Ground terminal

ＴＨＲ１ Ｕ
ＭＣ２
Power supply terminal

ＴＨＲ２

＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊

Binding band

Remote / signal output terminal

50
 Installation
Wiring Work

■Electrical Wiring

CAUTION
1. Install an overload leakage breaker (provides both overload protection
and current-leakage protection). The breaker must be dedicated to the
product.
An appropriate leakage breaker must be installed. Failure to install a
breaker may result in electric shock.
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Breaker Capacity (A) 20 30 50 60
※Use high-speed type with 30mA current sensitivity

WARNING
2. Connect the ground.
Ground connection must be set up by a qualified electrician. The ground wire must be
connected to the dedicated ground terminal. The wire diameter must be at least 2mm2.
3. Select the power-cord capacity in accordance with the maximum drive current as indicated in the table
below. Attach the ground wire to the ground screw within the distributing board.
RKL-2200-D RKL-3750-D RKL-5500-D RKL-7500-D
Power (V･Hz) 3-phase 200･50/60, 3-phase 220･60
Maximum Drive Current (A) 15.9 23.9 34 54
Ground wiring (mm2) 2 or higher
4. When connecting the power-cord, remove the RH side front panel of the cabinet before connecting the
power-code to the R,S and T terminals of the terminal block in the distributing board.
5. This equipment operates on 3-phase power. Phases must
therefore be connected up correctly.
If power phases are inverted, error code will appear
on the display when you start up the power supply. If this
occurs, you should cut the power immediately. You can
then correct the problem by interchanging the terminal
connections of any two of the three power-cord wires, as
shown in the illustration. Never attempt to force operation
by holding the electromagnetic contactor with the fingers or
switch cord connections on the secondary side.
6. Note that the supplied power voltage should remain within 10% of the rated value while the cooler is
operating.
Also, use the power supply voltage with phase imbalance rate of 3% or less.
Phase imbalance rate [V]＝(max. voltage [V]−min. voltage [V]) / average volt among of three phases [V]×67
(according to IEC91800-3)

51
 Installation
Wiring Work

IMPORTANT
●Keep the power cable off the motor inside the product or the refrigerant piping. The heat from
the piping might melt the cords, leading to electric leakage. (Fix the power cable in place with
the binding band inside the distributing board. As for positions, see page 50)
●When starting up the power supply, be sure to proceed in accordance with the instructions
given in the Operating Procedures section of this manual.
●Never operate the cooler without water in the system. Be sure that there is sufficient water in
the tank before starting up the product.
●Do not run withstand voltage tests or insulation resistance tests.
Failure to observe this may result in damage to the controller or the inverter's
semi-conductors.

■Setting Up to Use Remote Operation and External Signals

The product accepts input of a remote-control drive signal, and generates output of a drive signal and
alarm signal. If you wish use these signals, please refer to the specifications below and connect up the
wiring accordingly. Terminals should correspond to M3.5 screws.

1. Signal specifications are as follows.

・Non-voltage contact input (alternating)
・Maximum cable length : 20m
Remote-Control Input ・Input resistance : 1kΩ
・Voltage when circuit is open DC11V∼18V
・Current when circuit is short-circuited 10mA∼17mA
・Relay Output : a contact
・Maximum contact current :
Signal Output
AC250V / DC30V 3A (resistance load)
・Min. operating current : 5VDC, 10mA (reference value)

2. Terminal specifications are shown below.

Remote-Control Terminals

Signal-Output Terminals

52
 Installation
Duct Design Procedure (for customer-supplied duct installations)

Duct Design Procedure (for customer-supplied duct installations)

When this product is installed in a small room or in a room with a low ceiling, exhaust heat may
increase the ambient temperature to 43℃ or higher. In this case, a duct should be installed at the
hot air discharge opening to guide exhaust heat out of the room or to any other area that may not
affect the ambient temperature.
In designing the duct, keep the following considerations in mind.
1. Dust's cross-sectional area
(1) For a duct extending upward
Model RKL-2200-D RKL-3750-D RKL-5500・7500-D
Minimum cross-sectional area (㎡) [B×W] 0.389 0.427 0.519
Maximum length (m) 20 20 20
(2) Box-type joined or bending duct:
①Prepare a duct with a cross-sectional area larger than the specified above.
Dimensions Lx and Ly must be 2m or less. (See Fig. 1.)

Bending duct with a

Box-type joined duct rectangular cross section

Fig. 1 Sample Shapes of Box-type Ducts

②If dimensions Lx and Ly exceed 2m, provide a clearance of 20cm between the hot air discharge
opening and also install a fan motor at the duct's vent.
Model RKL-2200-D RKL-3750-D RKL-5500・7500-D
EG-40CTB EG-45DTB EG-60FTB
Recommended Fan
(Mitsubishi Electric Corp.) (Mitsubishi Electric Corp.) (Mitsubishi Electric Corp.)
Minimum Airflow Requirement (m3/min) 53 / 63 75 / 88 157 / 186
In this case, however, do not allow dimensions Lx and Ly to exceed 5m. (See Fig. 2.)
※The duct shape shown in the figure is simply an example. The air
vent can be placed on any of the front, rear and side surfaces of this
product, provided that the following important cautions be observed.

Fig. 2 Installation of Duct Exceeding 2m in

Dimensions Lx and Ly
IMPORTANT
●Keep the duct 2m or more away from the wall or any other obstacle in the air discharge
direction. The airflow rate might decrease, leading to insufficient heat exhaustion, ultimately to
stop the system via the safety mechanism.

53
 Installation
Fixing the Duct onto the Product

Fixing the Duct onto the Product

To install a duct onto the product, refer to the drawing below.

Perform this procedure so that a section of the duct that extends 50cm or more above this product for
easy fan maintenance.
Unit : mm
RKL-2200-D RKL-3750-D

RKL-5500, 7500-D

IMPORTANT
●When fixing the duct onto this product, be sure to provide supports at points between the vent
and the product for fall prevention.

54
 Specifications

Model RKL-2200-D
Cooling Capacity kW *1 7.9/8.5
External paint color Ivory white(Munsell No.7.5Y7.5/0.5)
Deep gray(Munsell No.N3.0)
External dimensions (H×D×W) mm 1400×677×860
Mass kg Approx. 200
Ambient temperature range Deg.C 5 to 43
Service water temperature range Deg.C 5 to 30
ratings Cold water

The amount of the use minimum

L/min 40 to 60/40 to 70
circulation
Water outlet connection dia. Rc1
Water inlet connection dia. Rp3/4
Power source V･Hz *2 3 phase. 200±10%(50/60) 220±10%(60)
Electrical

Power consumption kW *1 3/4 4

Current A *1 11/13 13
Power supply capacity kVA *3 5.5
Operation control method Compressor on/off
Compressor Fully hermetic Type Scroll type
Condenser Finned tube type, forced air cooling
Structure Shell and coil type
Specifications

Chiller
Equipment

Material Shell: SUS304 Coil: SUS304

Circulation Structure Magnet drive type
pump Output W 150/180
Fan motor output W 100(Inverter drive)
Refrigeration control method Expansion valve
Refrigerant R-407C
Thermostat Electric type (with alarm monitor)
Refrigerant compressor Over-current relay
Protective

Circulation pump Over-current relay

devices

Fan motor Inverter electron thermal

Refrigeration cycle High Pressure Switch, Temperature switch
Inverter Over load interception
External dimensions 3-S6293
Wiring diagram 3-S6294
drawings
Attached

Cooling performance curve 4-S6295

Flow chart 3-S6296
Circulation pump characteristic curves 4-S6297
Alarming processing table 3-S6298
Parameter set table 3-S6853
・Plug(PVC):1 piece ・Gasket(EPT):1 piece
・Feed water cock socket (25 PVC):1 piece ・Joint pipe (VP25×L72 PVC):1 piece
Accessories

・Valve socket (20×3/4 PVC):1 piece ・Foot valve (25):1 piece

・Reducing socket（25×20 PVC）:1 piece ・Hose band（φ42）:1 piece
・Tee（20 PVC）:1 piece ・Hose band（φ38）:1 piece
・Joint pipe（VP20×L70 PVC）:1 piece ・Reducing rubber joint（φ39×φ34 EPT）:1 piece
・Valve socket（25×1 PVC）:1 piece
・ Option parts (Bought parts)
Option
parts

1.Caster(with stopper)/Caster(with adjuster)

*1 Cold water temperature 20 deg.C, Room temperature 32 deg.C.

Cooling capacity is at least 95% of listed figures.
Remarks

*2 It makes it within +/-3% the between the aspects of the voltage the unbalanced.
*3 At maximum driving current within specifications

55
 Specifications

Model RKL-3750-D
Cooling Capacity kW *1 11.6/12.2
External paint color Ivory white(Munsell No.7.5Y7.5/0.5)
Deep gray(Munsell No.N3.0)
External dimensions (H×D×W) mm 1445×705×1025
Mass kg Approx. 270
Ambient temperature range Deg.C 5 to 43
Service water temperature range Deg.C 5 to 30
ratings Cold water

The amount of the use minimum

L/min 70 to 115/70 to 130
circulation
Water outlet connection dia. Rc1
Water inlet connection dia. Rp1.1/2
Power source V･Hz *2 3 phase. 200±10%(50/60) 220±10%(60)
Electrical

Power consumption kW *1 5/6 ６

Current A *1 18/20 20
Power supply capacity kVA *3 8.3
Operation control method Compressor on/off
Compressor Fully hermetic Type Scroll type
Condenser Finned tube type, forced air cooling
Structure Shell and coil type
Specifications

Chiller
Equipment

Material Shell: SUS304 Coil: SUS304

Circulation Structure Magnet drive type
pump Output W 400
Fan motor output W 200(Inverter drive)
Refrigeration control method Expansion valve
Refrigerant R-407C
Thermostat Electric type (with alarm monitor)
Refrigerant compressor Over-current relay
Protective

Circulation pump Over-current relay

devices

Fan motor Inverter electron thermal

Refrigeration cycle High Pressure Switch, Temperature switch
Inverter Over load interception
External dimensions 3-S6304
Wiring diagram 3-S6294
drawings
Attached

Cooling performance curve 4-S6305

Flow chart 3-S6296
Circulation pump characteristic curves 4-S6306
Alarming processing table 3-S6298
Parameter set table 3-S6853
・Plug(PVC):1 piece ・Gasket(EPT):1 piece ・Feed water cock socket (25 PVC):1 piece
Option Accessori

・Tess (40×25 PVC):1 piece ・Joint pipe (VP25×L72 PVC):1 piece

es

・Valve socket (40×1.1/2 PVC):2 piece ・Foot valve (Screw formula 40×Rc1.1/2):1 piece
・Valve socket(25×1 PVC):1 piece
・ Option parts (Bought parts)
parts

1.Caster(with stopper)/Caster(with adjuster)

*1 Cold water temperature 20 deg.C, Room temperature 32 deg.C.

Cooling capacity is at least 95% of listed figures.
Remarks

*2 It makes it within +/-3% the between the aspects of the voltage the unbalanced.
*3 At maximum driving current within specifications

56
 Specifications

Model RKL-5500-D
Cooling Capacity kW *1 18.7/20.3
External paint color Ivory white(Munsell No.7.5Y7.5/0.5)
Deep gray(Munsell No.N3.0)
External dimensions (H×D×W) mm 1740×815×1287
Mass kg Approx. 600
Ambient temperature range Deg.C 5 to 43
Service water temperature range Deg.C 5 to 30
ratings Cold water

The amount of the use minimum

L/min 80 to 120/80 to 140
circulation
Water outlet connection dia. Rc1.1/2
Water inlet connection dia. Rp1.1/2
Power source V･Hz *2 3 phase. 200±10%(50/60) 220±10%(60)
Electrical

Power consumption kW *1 7/8 8

Current A *1 24/27 27
Power supply capacity kVA *3 11.8
Operation control method Compressor on/off
Compressor Fully hermetic Type Scroll type
Condenser Finned tube type, forced air cooling
Structure Shell and coil type
Specifications

Chiller
Equipment

Material Shell: SUS304 Coil: SUS304

Circulation Structure Magnet drive type
pump Output W 400
Fan motor output W 750(Inverter drive)
Refrigeration control method Expansion valve
Refrigerant R-407C
Thermostat Electric type (with alarm monitor)
Refrigerant compressor Over-current relay
Protective

Circulation pump Over-current relay

devices

Fan motor Inverter electron thermal

Refrigeration cycle High Pressure Switch, Temperature switch
Inverter Over load interception
External dimensions 3-S6251
Wiring diagram 3-S6252
drawings
Attached

Cooling performance curve 4-S6307

Flow chart 3-S6296
Circulation pump characteristic curves 4-S6306
Alarming processing table 3-S6298
Parameter set table 3-S6853
Option Accesso

・Plug(PVC):1 piece ・Gasket(EPT):1 piece ・Feed water cock socket (25 PVC):1 piece
ries

・Tess (40×25 PVC):1 piece ・Joint pipe (VP25×L72 PVC):1 piece

・Valve socket (40×1.1/2 PVC):3 piece ・Foot valve (Screw formula 40×Rc1.1/2):1 piece
・ Option parts (Bought parts)
parts

1.Caster(with stopper)/Caster(with adjuster)

*1 Cold water temperature 20 deg.C, Room temperature 32 deg.C.

Cooling capacity is at least 95% of listed figures.
Remarks

*2 It makes it within +/-3% the between the aspects of the voltage the unbalanced.
*3 At maximum driving current within specifications

57
 Specifications

Model RKL-7500-D
Cooling Capacity kW *1 25.0／27.1
External paint color Ivory white(Munsell No．7.5Ｙ7.5／0.5)
Deep gray(Munsell No．N3.0)
External dimensions (H×D×W) mm 1740×815×1287
Mass kg 650
Ambient temperature range Deg.C 5 to 43
Service water temperature range Deg.C 5 to 30
Cold water

The amount of the use minimum

L/min 110 to 140 / 110 to 175
circulation
Use pressure MPa 0.5 or below
Water outlet connection dia. Rc1.1/2
Water inlet connection dia. Rc1.1/2
Power source V･Hz *2 3 phase. 200±10%(50／60) 220±10%(60)
Electrical
ratings

Power consumption kW *1 10／12 12

Current A *1 33／37 37
Power supply capacity kVA *3 18.7
Operation control method ON/OFF control
Compressor Fully hermetic Type Scroll type
Condenser Finned tube type, forced air cooling
Structure Shell and coil type
Specifications

Chiller
Equipment

Material Shell: SUS304 Coil:SUS304

Circulati Structure Magnet drive type
on pump Output W 750
Fan motor output W 750(Inverter drive)
Refrigeration control method Expansion valve
Refrigerant R-407C
Thermostat Electric type （with alarm monitor）
Refrigerant compressor Over-current relay
Protective

Circulation pump Over-current relay

devices

Fan motor Inverter electron thermal

Refrigeration cycle High Pressure Switch, Temperature switch
Inverter Over load interception
External dimensions 3-S6251
Wiring diagram 3-S6252
drawings
Attached

Cooling performance curve 4-S6253

Flow chart 3-S6254
Flow rate characteristic curves 4-S6255
Alarming processing table 3-S6256
Parameter set table 3-S6853
･Plug (PVC): 1 piece ・Packing (EPT): 1 piece ・Socket for water tap:1 piece
Accessories

･Tess (40×25 PVC): 1 piece ・Joint pipe(VP25×72 PVC):1 piece

･Socket for valve(40×1.1/2 PVC):3 pieces ・Foot valve(Screw formula 40×Rc1.1/2):1 piece

・ Option parts (Bought parts)

Option
parts

① Caster(with stopper)/Caster(with adjuster)

*1 Cold water temperature 20 deg.C, Room temperature 32 deg.C.

Remar

Cooling capacity is at least 95% of listed figures.

ks

*2 It makes it within ±3% the between the aspects of the voltage the unbalanced.
*3 At maximum driving current within specifications

58
 Display
Operation lamp

Operation switch
Alarm reset switch

Setting DOWN
switch Setting UP
switch Setting switch
Operation panel detail drawing

Hot air discharge

860 677
4-Support bolt(M10)

Operation panel
Filter

Air

59
suction
High pressure gauge
for coolants
Low pressure gauge
RKL-2200-D

for coolants

1400
(1441)
Cold water outlet Rc1
Power cord hole 230 216
(φ38)
Drain Rp1/2(with plug)
External Dimensions

8-φ12
333.6
195
135

65

Cold water inlet Rp3/4

59 502.7 59 40 876.7 (※2) 40 Drain pan drain R1/2 216
620.7 20 916.7 (※1) 20 435
956.7

*1 For anchor fixation.

*2 It is compatible with RKL-2200-B1
 Display
Operation lamp

Operation switch
Alarm reset switch

Setting DOWN
switch Setting UP
switch Setting switch
Operation panel detail drawing

Hot air discharge

1025 705
4-Support bolt(M10)

Operation panel

60
Filter(Both sides)
Air Air
suction suction
RKL-3750-D

High pressure gauge

for coolants

1445
(1486)
Low pressure gauge Cold water outlet Rc1
for coolants
267.1 266
Drain Rp1/2(with plug)
External Dimensions

Power cord hole

8-φ12 (φ38)
333
226.2
135

65

Cold water inlet Rc1･1/2

59 530 59 40 1040 (※2) 40 Drain pan drain R1/2 247
648 20 1080 (※1) 20 506
1120

*1 For anchor fixation.

*2 It is compatible with RKL-3750-B1
 Display Power lamp

Operation switch

Reset switch
DOWN setting
Setting switch
UP setting
Operation panel
Hot air discharge

1287 4−Support bolt 815

（M16）

Operation panel
Air Filter
Air (both side)

61
suction suction

Refrigerant high
pressure gauge

(1800)
1740
Refrigerant low
pressure gauge
RKL-5500, 7500-D

Power cord hole 342.3 243

(φ38) 506
External Dimensions

Water outlet Rc1･1/2

385

8-12hole
231.2
136.2

Water inlet Rc1･1/2

65

59 637 59 40 1305 (※2) 40 Drain Rp1/2

（With plug） Drain pan drain R1/2
755 20 1345 (※1) 20
1385 *1 Anchor volt fixed hole pitch
*2 The hole pitch is compatible with RKL-5500 and 7500-B1. When you change
from RKL-5500, 7500-B1 to RKL-5500, 7500-D, use this fixed hole
 Display board
ＡＣ２００Ｖ ５０／６０Ｈｚ，２２０Ｖ ６０Ｈｚ
Ｅ L1 L2 L3
Controler
Ｆ（1A） ＣＮ１ ＣＮ５ ＲＣ
R1
3 1
10 10 Operational signal
5 Control Ｋ３
7 3 （Operation ON）
T1 circuit 11 11
9
Ｆ（1A） 5
Ｒ Ｓ Ｔ 12 12
Ｋ４ Alarm signal
ＣＮ２ 7
ＭＣ１ ＭＣ２ ＳＴ１ 1 13 13 （Alarm ON）
θ>
Ｒ Ｓ Ｔ ＣＮ６
Ｕ １ 3 4
Ｕ Ｖ Ｗ Ｅ０１
ＨＰＲＳ 1 16
ＴＨＲ１ ＴＨＲ２ P> ＣＮ３
２ 1
Ｅ０２ 2 14
U1 V1 W1 U2 V2 W2 U3 V3 W3 14
ＴＨＲ１ Remote control
5
15 15

３ Temperature
ＴＨＲ３ detection circuit ＣＮ７
Ｍ１ Ｍ２ Ｍ３ 1

62
2
（Compressor motor）（Fan motor） （Pump） ４ ＴＨＥ
ＴＨＲ２

５ 3
Ｅ０３ ＣＮ１３
ＳＴ２ 1
Symbol Name of parts Symbol Name of parts θ< 25 2
RKL-2200, 3750-D

5 2 26
Ｍ １ Motor（Compressor motor） ＨＰＲＳ High-pressure switch ８ 5
Ｅ０４ 3 27 Ｕ
STF
Wiring Diagram

Ｍ ２ Motor（Fan motor） ＳＴ１ Discharge pipe thermostat ＣＮ４ 4

1 28 SD
Ｍ ３ Motor（Pump） ＳＴ２ Temperature switch MC1 ６
Ｋ２ ＣＮ１４
ＭＣ１ Electromagnetic contactor for M1 CN1∼14 Connector ＳＫ
1 22
ＭＣ２ Electromagnetic contactor for M3 Ｓ Ｋ Spark killer 3 1
MC2 ７ 2 23
Inverter for M2 Ling core Ｋ１ 2 ＨＰＳ
Ｕ Ｒ Ｃ ＳＫ 3 24 3
Ｆ Fuse ＨＰＳ High-pressure sensor
ＴＨＲ１ Overcurrent relay for M1 ＴＨＥ Water temperature switch
ＴＨＲ２ Overcurrent relay for M3 Ｋ１∼４ Relay
ＴＨＲ３ Inverter alarm
1.Output of alarm signal 2.Input of remote control
・Relay output a contact ・Input of non-voltage contact
・AC250V/DC30V （Alternate）
3A(Resistance load) ・Maximum length of wire 20m within.
・Minimum use current ・Input resistance 1KΩ
※ □ Figures in show terminal block numbers. （reference value） ・Voltage when circuit is open DC11V to 18V
〇 Figures in show line numbers. DC5V 10mA ・Current when circuit is
short-circuited 10mA to 17mA
 Display board
ＡＣ２００Ｖ ５０／６０Ｈｚ，２２０Ｖ ６０Ｈｚ
Ｅ L1 L2 L3
Controler
Ｆ（1A） ＣＮ１ ＣＮ５ ＲＣ
3 1
R1 10 10 Operation signal
5 Ｋ３
7 Control 3 （Operation ON）
T1 circuit 11 11
9
Ｆ（1A） 5
Ｒ Ｓ Ｔ 12 12 Alarm signal
ＣＮ２ Ｋ４
7 （Alarm ON）
ＭＣ１ ＭＣ２ ＭＣ１ ＳＴ１ 1 13 13
θ>
Ｒ Ｓ Ｔ ＣＮ６
Ｕ １ 3 4
Ｕ Ｖ Ｗ Ｅ０１
ＨＰＲＳ 1
16
ＴＨＲ１ ＴＨＲ２ P> ＣＮ３
２ 1
Ｅ０２ 2
U1 V1 W1 U2 V2 W2 U3 V3 W3 V4 14 14 Terminal block
ＴＨＲ１
5
15 15 for remote control
ＣＨ
３ Indicating circuit ＣＮ７
ＴＨＲ３ of temperature
Ｍ１ Ｍ２ Ｍ３ 1
2

63
（Compressor motor）（Fan motor） （Circulation pump）
（Crank case heater） ４ ＴＨＥ
ＴＨＲ２
3
５ ＣＮ１３
ＳＴ２ Ｅ０３
θ<
1 2
25
5 2
８ 26 5
Symbol Name of parts Symbol Name of parts Ｅ０４ 3 Ｕ
RKL-5500, 7500-D

ＣＮ４ 27 STF
M1 Motor(Compressor motor) THR3 Inverter alarm 4
M2 Motor(Fan) HPRS High-pressure switch 1 28 SD
MC1 ６
Wiring Diagram

M3 Motor(Circulation pump) ST1 Discharge thermostat Ｋ２ ＣＮ１４

CH Crank case heater ST2 Temperature switch SK
1
MC1 Electromagnetic contactor for M1 CN1∼14 Connector 3 22 1
MC2 ７ 2
23 2
MC2 Electromagnetic contactor for M3 SK Spark killer Ｋ１ ＨＰＳ
SK 3
U Inverter for M2 RC Ring core 24 3
F Fuse HPS Pressure sensor for high-pressure
THR1 Overcurrent relay for M1 THE Temperature switch
THR2 Overcurrent relay for M3 K1∼4 Relay

*1 □ Figures in show terminal block numbers. 1.Output of alarm signal 2.Input of remote control
〇 Figures in show line numbers. ・Relay output a contact ・Input of non-voltage contact
・Contact maximum current （Alternate）
AC250V/DC30V ・Maximum length of wire 20m within.
3A(Resistance load) ・Input resistance 1kΩ
・Minimum use current ・Voltage when circuit is open DC11V to 18V
（reference value） ・Current when circuit is
DC5V 10mA short-circuited 10mA to 17mA
■Check List

64
MEMO
MEMO
MEMO
 Product Warranty
This product shall be warranted as follows. For warranty repairs, please contact the dealer where the product was sold after confirming the product
model and serial number.
1. Warranty Period
(1) Refrigerant circuits：Two years from the date of purchase, or 10,000 operating hours, whichever comes first.
(2) Others ：One year
2. What Is Covered by this Warranty
(1) If breakdown occurs within the above warranty period and the cause of the breakdown lies with ORION, then the damaged part(s) will be
replaced or repaired by ORION free of charge. Note that depending on the country/region where the product is being used, repairs may take
more time or be impossible. Please consult with your dealer in advance regarding service and repair options for products to be operated
outside of Japan.
(2) In principal, the owner of the product will confirm diagnosis of the breakdown according to the operating manual. However, there might be cases
where this work may be carried out instead by a member of ORION's service network. In such cases, there will be no charge where the cause
of the breakdown lies with ORION.
(3) Note that even during the warranty period, there will be costs incurred by the user (outside the warranty) in the following cases:
① Breakdown resulting from operating under unsuitable operating conditions, environment, handling, use, or method of operation outside those
written in the specifications or operating manual of the product, or as a result of carelessness or negligence on the part of the user.
② Breakdown resulting from non-ORION equipment (user's own equipment or software design, etc.).
③ Breakdown resulting from repairs or modifications conducted by non-ORION designated contractors.
④ Breakdown which could be recognized as being avoidable in cases where an ORION product is used in conjunction with the user's equipment
where the user's equipment is legally regulated to have a safety device whereby inclusion of the safety device could have averted the
breakdown, or in cases where the addition of function, structure, etc., could have, according to common knowledge of the industry, averted
the breakdown.
⑤ Any breakdown which is recognized as being avoidable had normal fixed term inspections, and/or normal maintenance and replacement of
consumables, been performed as indicated in the operating manual, etc.
⑥ Replacement of consumables (parts to be replaced at fixed terms or based on inspection).
⑦ Breakdown due to external factors beyond human control such as fire etc., or breakdown resulting from natural disaster such as earthquake,
lightning, storm and flood damage, etc.
⑧ Breakdown due to reasons unforeseeable due to the technological standard at the time the product was shipped from ORION.
⑨ Any breakdown resulting from corrosion caused by operating the product in an atmosphere that contains corrosive gases, organic solvents,
chemical solutions, etc., or in an environment where such substances could come into contact with the product.
(4) In cases where a separate contract, etc. has been established, that contract will take priority.
3. Warranty Obligation Exclusions
Regardless of the warranty period, compensation for any of the following will not fall under the obligations of this warranty: any hindrance or
accident compensation resulting from reasons not under ORION's obligations; any lost opportunities, lost profit, secondary losses, damages to
non-ORION equipment incurred by users resulting from the breakdown of ORION products; and any replacement work, readjustment of on-site
machinery and equipment, and operating work by users.
4.Product Use Limitations
(1) When using ORION products in connection with important facilities, be sure to establish backup and/or failsafe measures so that even in the
event of breakdown of such products, such breakdown will not lead to serious accidents or losses.
(2)ORION products are designed and produced as general purpose equipment to be used in general industrial applications. Therefore, this
warranty will not apply when used in the following applications: However, in cases where the customer/user takes full responsibility and
confirms the performance of the product in advance, and takes necessary safety precautions, please consult with ORION and we will consider if
use of the product in the desired application is appropriate.
① Atomic energy, aviation, aerospace, railway works, shipping, vehicles (cars and trucks), medical applications, transportation applications,
and/or any applications where it might have a great effect on human life or property.
② Electricity, gas, or water supply systems, etc. where high levels of reliability and safety are demanded.
Ｋ No.1952 20160720 C. T.G./ J.F.