RTU560 product line

560AIR02
Connections and settings

Application, characteristics and technical data have to be taken Settings

from the hardware data sheet:
Input signal range
560AIR02 Data sheet 1KGT 150 960
A mA measuring range can be differently configured for each of
the eight channels. Therefore the configuration has to be done
Operation for all eight channels in RTUtil500.

The 560AIR02 module records up to 8 analog measured values. Factory calibration

An on-site calibration of the A/D converter is not necessary.

Processing functions
The 560AIR02 will be calibrated for all channels and measuring
The micro controller EAP (Ein-/ Ausgabe -Prozessor / Input- out- ranges at the factory. During the calibration the firmware calcu-
put processor) controls the A/D converter and reads the digi- lates a rating value per measuring range and channel and stores
tized analog measured value. The configuration parameters are this rating value in an EEPROM. The rating values are protected
loaded by the CMU (communication unit). The used processing by a checksum.
functions of the 560AIR02 are defined by the RTU560.
The 560AIR02 checks the checksum of all rating values during
In general the 560AIR02 board can process the following func- initialization of the board. The 560AIR02 does not start opera-
tions per input channel: tion if one or more of these checksum are wrong. The 560AIR02
stays passive, that means the CMU does not detect the board
• Zero value supervision and indicates it with "board out of operation". The LED ERR
• Switching detection flashes in addition with approx. 3 Hz.
• Smoothing
• Cyclic transmission to the CMU independent from threshold
supervision Signaling
• Threshold supervision
The board monitors and checks its functionality as well as the
dialog via the peripheral bus.
Input signal conversion
Detected errors are indicated and/or transmitted by the board:
The A/D converter operates by the sigma-delta method with 16
Bit resolution. The sigma-delta method allows a high suppres- • by the red LED ERR on the front plate
sion of line-frequency and line-harmonics interference voltages. • by diagnostic messages
This is still specified by a deviation from the nominal line-frequen- • in the process signal messages (signal status)
cy of up to ±10 %. On this occasion the suppression is still >
45 dB. The LED ERR indicates board errors, peripheral bus errors and/
or A/D converter failures.
The 560AIR02 transmits the measured value with 12 bit plus sign
to the CMU. The scaling to the telecontrol transmission protocol The LED ERR indicates:
presentation is done by the CMU.
• board runs initialization procedure
With a ninth internal measuring channel the 560AIR02 does an • board has detected a memory error (RAM or EPROM)
automatic zero calibration at each cycle. The A/D converter uses • micro controller faulty
the result as a rating factor. • no dialog via the peripheral bus for at least two minutes. The
board is not polled by the PBP (Peripheral Bus Processor) of
CMU.
• A/D converter faulty
• flashing with 3 Hz: rating values in the EEPROM faulty

Each configured measuring value will be indicated faulty by the

CMU for the listed errors.

2 | 1KGT 150 961 V000 1 - 560AIR02

 suppressor circuit
ERR

ADC + AI81
RTU Peripheral Bus

u
Micro - A
controller 20 mA

Multiplexer
- AI80

RAM .....
+ AI31
Signal-
conditioning - AI30
EPROM
+ AI21
Signal -
D conditioning - AI20
+ AI11
EAP Signal -
conditioning - AI10

Figure 1: Logic block diagram

560AIR02

ERR

Figure 2: Front plate

560AIR02 - 1KGT 150 961 V000 1 | 3

Subrack terminal connection

560MPR03 560SFR02 Signal Identification

Sub connector Identification Meaning

1 z32 AI10 - Analog input 1-

2 b32 AI11+ Analog input 1+

3 d32 AI20- Analog input 2-

4 z30 AI21+ Analog input 2+

5 b30 AI30- Analog input 3-

6 d30 AI31+ Analog input 3+

7 z28 AI40- Analog input 4-

8 b28 AI41+ Analog input 4+

9 d28 AI50- Analog input 5-

10 z26 AI51+ Analog input 5+

11 b26 AI60- Analog input 6-

12 d26 AI61+ Analog input 6+

13 z24 AI70- Analog input 7-

14 b24 AI71+ Analog input 7+

15 d24 AI80- Analog input 8-

16 z22 AI81+ Analog input 8+

17 Not used

18 b22 Not used

19 d22 Not used

Figure 3: Placement of signal terminal connectors on subracks

4 | 1KGT 150 961 V000 1 - 560AIR02

 560SFR02 / 560MPR03

z32 AI10
MV1
b32 AI11

d32 AI20
MV2
z30 AI21

b30 AI30
MV3
d30 AI31

z28 AI40
MV4
b28 AI41

d28 AI50
MV5
z26 AI51

b26 AI60
MV6
d26 AI61

z24 AI70
MV7
b24 AI71

d24 AI80
MV8
z22 AI81

Transducer

Figure 4: Connection diagram 560SFR02/560MPR03 subrack

560AIR02 - 1KGT 150 961 V000 1 | 5

ABB AG Note:
Power Systems Division The specifications, data, design or other information contained in this document
P.O. Box 10 03 51 (the “Brochure”) - together: the “Information” - shall only be for information pur-

68128 Mannheim, Germany poses and shall in no respect be binding. The Brochure does not claim to be ex-
haustive. Technical data in the Information are only approximate figures. We re-

www.abb.com/remote-terminal-units serve the right at any time to make technical changes or modify the contents of
this document without prior notice. The user shall be solely responsible for the
use of any application example or information described within this document.
The described examples and solutions are examples only and do not represent
any comprehensive or complete solution. The user shall determine at its sole
discretion, or as the case may be, customize, program or add value to the ABB
products including software by creating solutions for the end customer and to
assess whether and to what extent the products are suitable and need to be ad-
justed or customized.

This product is designed to be connected to and to communicate information

and data via a network interface. It is the users sole responsibility to provide and
continuously ensure a secure connection between the product and users or end
customers network or any other network (as the case may be). The user shall es-
tablish and maintain any appropriate measures (such as but not limited to the in-
stallation of firewalls, application of authentication measures, encryption of da-
ta, installation of anti-virus programs, etc) to protect the product, the network, its
system and the interface against any kind of security breaches, unauthorized ac-
cess, interference, intrusion, leakage and/or theft of data or information. ABB AG
is not liable for any damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or infor-
mation.

ABB AG shall be under no warranty whatsoever whether express or implied and

assumes no responsibility for the information contained in this document or for
any errors that may appear in this document. ABB AG's liability under or in con-
nection with this Brochure or the files included within the Brochure, irrespective
of the legal ground towards any person or entity, to which the Brochure has been
made available, in view of any damages including costs or losses shall be exclud-
ed. In particular ABB AG shall in no event be liable for any indirect, consequen-
tial or special damages, such as – but not limited to – loss of profit, loss of pro-
duction, loss of revenue, loss of data, loss of use, loss of earnings, cost of cap-
ital or cost connected with an interruption of business or operation, third party
claims. The exclusion of liability shall not apply in the case of intention or gross
negligence. The present declaration shall be governed by and construed in ac-
cordance with the laws of Switzerland under exclusion of its conflict of laws rules
and of the Vienna Convention on the International Sale of Goods (CISG).

ABB AG reserves all rights in particular copyrights and other intellectual property
rights. Any reproduction, disclosure to third parties or utilization of its contents -
in whole or in part - is not permitted without the prior written consent of ABB AG.

© Copyright ABB 2017

All rights reserved

6 | 1KGT 150 961 V000 1 - 560AIR02