Abb PT Modbus 2105328mnad
Abb PT Modbus 2105328mnad
Introduction
This is a startup guide designed for typical installations only.
Installations must be performed by personnel knowledgeable of the
theory of gas measurement and the Totalflow® 266 MODBUS®
Multivariable Transmitter. Installation personnel must also be
knowledgeable of local and national codes as it applies to hazardous
areas, communication wiring, and electrical wiring.
Read and understand the contents of this startup guide prior to
beginning installation of the equipment. If you have questions that are
not answered in this guide or other documentation listed in the
following section, call your local Totalflow representative, or call the
technical support number listed on the back page of this guide.
Although there may be alternate methods of installation, it is
recommended that technicians perform the guide procedures in the
presented order.
Contents
Introduction ..............................................................................1
Additional information ..............................................................3
Assumptions .............................................................................3
1 Safety symbol conventions ...................................................4
1.1 Potential safety hazards ................................................... 5
2 Unpack and inspect...............................................................5
3 Hardware specifications and installation ..............................5
3.1 Hardware specifications ................................................... 5
3.2 Mounting options ............................................................ 6
3.2.1 Direct mount installation ..................................... 6
3.2.2 Pipe mount installation ....................................... 7
3.3 Leak test manifold and tubing connections ....................... 11
3.4 DIV 1 explosion-proof RTD installation ............................. 12
4 Electrical and communication wiring ..................................15
4.1 Transmitter protective conductor, ground, and
integrated surge protection ............................................ 15
4.2 Transmitter wiring......................................................... 15
4.3 Host power supply and communication wiring ................... 18
4.3.1 Unknown host power supply and
communication wiring ...................................... 18
4.3.2 Connect the transmitter to an XSeries
host product.................................................... 19
5 XSeries host transmitter configuration ...............................24
5.1 Add and set up the XMV Interface application in
PCCU32 ....................................................................... 24
5.2 Configure the XMV from PCCU ........................................ 27
5.3 Configure multiple transmitters for an RS-485
Bus ............................................................................. 29
6 Transmitter configuration for an unknown host .................30
6.1 HMI menu navigation .................................................... 30
6.2 Configuration ............................................................... 30
6.3 Communication setup .................................................... 31
7 Troubleshooting..................................................................32
Additional information
Additional free publications for the 266 MODBUS® Multivariable
Transmitter are available for download from the ABB Library Download
Center:
Assumptions
Installation and maintenance must only be conducted by personnel
authorized to work on electrical installations, and in accordance with
relevant national and local codes.
The following assumptions apply to this startup guide:
Because the transmitter was designed to adapt to different
scenarios, the user can perform installation configurations based
on specific site needs.
This guide covers a standard configuration based on a common
site scenario.
2 10 53 28 -0 01 R EV AD | 266 X MV| 3
1 Safety symbol conventions
The following conventions are used throughout this document to bring
attention to important information:
4 | 266 XMV | 2 10 53 28 -0 01 R EV AD
1.1 Potential safety hazards
The 266 MODBUS® multivariable transmitter equipment operates on
10.5 – 30 Vdc. Follow your company’s policies and procedures when
installing any electrical and/or measurement equipment. Always wear
Personal Protective Equipment (PPE) per your company’s policies and
procedures.
!
WARNING – Bodily injury. The startup guide does not
address any requirements for installation of product(s) in
Classified Hazardous Locations.
2 10 53 28 -0 01 R EV AD | 266 X MV| 5
The transmitter measures static pressure, differential pressure,
and process temperature in a gas, vapor, or liquid media.
The transmitter is a 2-wire RS-485 MODBUS® device with two
additional wires required for power.
The transmitter has a permissible terminal voltage range of 10.5
– 30 Vdc.
The current draw is 10 mA at 12 Vdc per 266 XMV.
The transmitter can be set up to operate with all current Totalflow
flow computers and controllers and should be wired to a serial
communication port. Totalflow expansion modules such as TFIOs
with serial ports also support connection with the XMV.
3.2 Mounting options
The 266 MODBUS® multivariable transmitter can be direct-mounted or
pipe-mounted to the meter run. Proceed to the installation instructions
best suited to the equipment purchased and the installation site.
For direct mount, go to section 3.2.1 Direct mount installation.
For pipe mount, go to section 3.2.2 Pipe mount installation.
Meter run
266 MODUS ®
multivariable
Manifold
Manifold
RTD
Meter run
2 10 53 28 -0 01 R EV AD | 266 X MV| 7
One (1) 2" x 40" pipe (length may be extended if mounting a
solar panel)
One (1) enclosure mounting kit (includes instructions, brackets,
U-bolts and fastening hardware)
To pipe-mount the 266 MODBUS® multivariable transmitter assembly
vertically:
1. Determine where the 266 MODBUS® multivariable
transmitter is to be positioned on the mounting pipe.
Mounting pipe
Saddle leveling
bolts
Leveling saddle
pipe mount
Saddle mounting
U-bolt Meter run
8 | 266 XMV | 2 10 53 28 -0 01 R EV AD
Secure the mounting bracket to the mounting pipe with two
U-bolts, flat washers, split washers and bolts (Figure 4).
Figure 4: Mounting bracket assembly
Mounting
pipe
U-bolts
(2 places)
2 10 53 28 -0 01 R EV AD | 266 X MV| 9
Figure 5: Horizontal flange transmitter, pipe-mounted
Bracket
Manifold
266 XMV
Meter run
2 10 53 28 -0 01 R EV AD | 266 X MV| 11
Figure 6: Connections and manifold valve operation
(for illustrative purposes only)
Instrument
L H
Pro cess Pro cess
Manifold tubing connections
Figure 6 legend
A) Low side equalizer valve H) High pressure side
B) High side equalizer valve L) Low pressure side
C) Manifold vent valve
!
installation in the country of use. RTD installation in classified
DIV 1 areas should only be performed by technicians
knowledgeable about explosion protection.
½” nipple fitting
½” conduit union
Separate the top and bottom of the conduit union. Screw the
union bottom onto the nipple fitting and the top of the
conduit union into the bottom of the explosion-proof
connection head. Do not tighten.
Unscrew and remove the cover from the explosion-proof
connection head.
2 10 53 28 -0 01 R EV AD | 266 X MV| 13
Insert the RTD probe through the opening in the connection
head. Holding the probe from below, screw the spring
clockwise down into the center of the wiring block until the
top edge of the spring is flush with the top of the wiring
block.
Insert the probe and head assembly through the bottom half
of the union previously installed onto the thermowell. As
union halves meet, the probe should encounter some
resistance from the spring. As the probe contacts the bottom
of the thermowell, the top of the probe should rise a
maximum of ¾".
White wire to
transmitter
Black wire to
transmitter
Black wire to
transmitter
1 6 | 266 X MV | 2 10 53 28 -0 01 R EV A D
Figure 10: RTD Simulation wiring
RTD Simulation:
178 Ω resistor with
2 jumper wires
2 10 53 28 -0 01 R EV AD | 266 X MV| 17
Figure 11: 266 MODBUS® multivariable transmitter wiring
NOTE: Wiring shown outside of transmitter cable entry ports for clarity
Shield wire
Communication
Bus + Power +
Bus - Power -
Shield
BLK
BLK
WHT
WHT
2 10 53 28 -0 01 R EV AD | 266 X MV| 1 9
Figure 12: Wiring 266 MODBUS® multivariable transmitter to
XFCG4 board
Note: Wiring shown outside of transmitter cable entry points for clarity
266 MODBUS®
multivariable
transmitter
J3 BATT
1
5
J15 J1
9 6
DISPLAY
13 1
14 2
SD CARD
CHARGER
J2
13
14
3
11
ETHERNET USB A/B J4
4
12 12 BUS+
13 5
J19 COMM 6
13 BUS-
14
S2 7
XA3 CPU ENGINE 15
16 8
RESET
1
KEYPAD
1
2
1
4
DIGITAL I/O 5
J19 6
ON J6
7
S1 8
OFF
XFCG4 (2103328) Board
266 MODBUS®
multivariable
transmitter
J16
J18
9 6
DISPLAY
J27 JTAG
13 1
14 2
SD CARD CHARGER
J13
13
14
J17
J29 COMM:2 COMM:1
1
3 3
USB A/B
4 4
J28
S2 5 5
J6
6 6
RESET ETHERNET XA3 CPU ENGINE 7 7
A► 7 BUS-
8 8
KEYPAD
9 9 9 BUS+
1
COMM:2
1
DIGITAL I/O
1 1
2 2
3 3
J19
4 4
ON
J8 5 5
S1 1 3
6 6
J5
2 10 53 28 -0 01 R EV AD | 266 X MV| 21
Figure 14: Wiring 266 MODBUS® multivariable transmitter to
µFLOG4 board
Note: Wiring shown outside of transmitter cable entry points for clarity
266 MODBUS®
multivariable
transmitter
COMM:2 communication is
possible via optional I/O card.
OFF
ON
BAT
J15
LITH
S1 COMM 1
EXT SECURITY
1 1 VBATT
1 3 J18
2 GND
2
J17 J16
3
R12 4
S2
5
J4 6
6 BUS+
7 BUS-
1
USB
CONTRAST 7
RESET 8
MMI
9
J8 J10
J2
S3
(to optional I/O Card)
13
14
J12
J9 DI
2 2 | 266 XMV | 2 10 53 28 -0 01 R EV A D
Figure 15: Wiring 266 MODBUS® multivariable transmitter to
TFIO CIM
Dip switch factory default address is set a 0. If another COMM INTERFACE
TFIO is added, move that dip switch setting to 1. If more are added, use the
next address in line for each.
Changing the address applies only to TFIOs of their own type, and not
TFIOs of another type. TFIOs of another type would also start at 0 and add
new address of their own.
TIP: While 0 is recommended for the first address, any address can be
used.
J4
Jumper to 4 3 2 1 Note: Wiring shown outside of transmitter cable entry points for clarity
terminate
RS-485 buss
J3
4 3 2 1
TF IO MODULE
COMM I NTERF ACE
2100421
RUN
MODE
ACTIVIT Y
0
7 1
6 2
5 3
4
MODE
- 00 NORMAL
- 01 RESET
Jumpers
J1-1 to J2-1
J1-2 to J2-2 J1 1 2 3 4
J1 - 4 VBATT
J2 1 2 3 4 J1 - 3 GND
266 MODBUS® multivariable transmitter
J2 - 2 BUS -
J2 - 2 BUS +
2 10 53 28 -0 01 R EV AD | 266 X MV| 23
5 XSeries host transmitter configuration
IMPORTANT NOTE: PCCU32 screen shots used in this guide
may differ from actual displayed results. Of several possible
causes, the primary factor may be a result of PCCU32 view
settings. There are 3 levels of view settings and these are
defined by ability: Basic, Advanced, and Expert. The default
setting is Advanced.
2 10 53 28 -0 01 R EV AD | 266 X MV| 2 5
Figure 17: XMV interface communications setup (default)
2 6 | 266 X MV | 2 10 53 28 -0 01 R EV A D
Figure 18: XMV Communications setup (recommended)
2 10 53 28 -0 01 R EV AD | 266 X MV| 2 9
6 Transmitter configuration for an
unknown host
IMPORTANT NOTE: The following information assumes that
the transmitter will be configured using the onboard user
interface. For transmitter configuration details, see the 266
MODBUS® multivariable transmitter user manual, listed in
the Additional information section.
2
4
1 3
6.2 Configuration
To configure the transmitter using the HMI:
1. Press the right soft key to access the HMI menu. The first
menu is Easy Setup.
2. Press the right soft key again to enter the Easy Setup menu.
3. Use the HMI soft keys to navigate the menu and make
selections based on the requirements of the installation. See
Table 3 for each parameter and the available settings. Refer
to Figure 20 for soft key functionality.
When all selections in the Easy Setup menu have been made, continue
to section 6.3 Communication setup, to define the communication
parameters.
2 10 53 28 -0 01 R EV AD | 266 X MV| 31
3. View each parameter setting by selecting each submenu item
and viewing the setting.
4. Edit each parameter shown in Table 4, if necessary, to
configure communication for the site’s specific requirements:
7 Troubleshooting
Detailed troubleshooting procedures are in the 266 MODBUS®
multivariable user manual. Use the flowchart in Figure 21 to identify
the troubleshooting area, the specific procedure(s) to determine the
cause, and the solution.
2 10 53 28 -0 01 R EV AD | 266 X MV| 33
NOTES:
34 | 266 X MV | 2 10 53 28 -0 01 R EV A D
NOTES:
2 10 53 28 -0 01 R EV AD | 266 X MV| 35
ABB Inc.
Measurement & Analytics Additional free publications
Quotes: [email protected] are available for download at:
Orders: [email protected] www.abb.com/totalflow
Training: [email protected] or by scanning this code:
Support: [email protected]
+1 800 442 3097 (opt. 2)
www.abb.com/upstream
2105328-001 Rev AD
Copyright© 2019 ABB all rights reserved