UNIVERSITY of SAN CARLOS School of Engineering Department of Mechanical and Manufacturing Engineering Industrial Plant Engineering Weekly Exam #_6 Set A Questionnaire Name: _ Fl Date: Instructions: Write your solutions for problem solving questions inside the box provided using black/blue pen or pencil. Make your writing legible and clean. Shade the letter of your chosen answer in the answer sheet using pencil. If you marked the correct letter in the answer sheet and your solution is correct, you will be given a credit score. Othenvise, no point will be given. Utilize only the space provided for your solution. A fan described in manufacturer's table is rated to deliver 500 cfm at a static pressure gage of 254 cm H2O when running at 300 RPM and requiring 3.6 | kW. If the fan speed is changed to 350 RPM and the air handled were at 65°C instead of standard 21°C, find the power in kW. 4 a. 4.08 kW b.5.16 kW c. 5.02 kW d. 4.96 kW : ee [st > > Baem) aa ee sym ee Pe "Gaon? frSozt 2. Acentritugal pump delivers 72 liters per second of water on test suction gage reads 10 mmHg vacuum, and 1.2m below pump centerline, Power input is 94 kW. Find the total dynamic head if the pump efficiency is 74%. a 98m »b.87m c.77m 103mrenew peren “yon coos * sarerreadoona PAX HD het 454 mils of atm: stage air compressor handles O. spheric pr aA Se ena it io a receiver at 731.25 kPa. Its volumetric bth) _ ion efficiency on isothermal basis is 0,87, Icy Ig 0.72, ‘its compression =f ate mechanical eficioney ig 0.90. Wit rotates at 250 RPM, what power in ye ired to drive it? rea 09.257 KW c. 107.891 kW b. 122.160 kW d. 116.115 kW toner fear pine Reet ESC) ies ent iy Deine Raaar = ee wey tas (00st) toh are] tps) Niel tr = 9-H Dine Ree» hese ‘Alan draws 2.18 m/s of ar ata static pressure of 2.54 cm HO through a duet 01318 mm and discharges it through duct of 275 mm diameter. Determine the static fan efficiency it total fan mechanical efficiency Is 70% and air is measured at 25°C and 760 mmHg. a 30% b.40% ©. 50% ©. 60% Sobiag for by? ve Bp. , 1% Py ews oy aang ape bon * i" Gang ncaa MENS? ee ae es Spten, SORE sense re (uitont , Qetowst tome err WT? ab S25 2 Ade wh) elle) tyro-1s15 © 20% 5. A fan delivers 5.04 m/s at a static pressure of 5.18 cm HzO when operating ata speed of 400 RPM, If the power input required is 2.963 kW and if on the ‘Same installation 7.28 m*/s is desired, find the static pressure in cm of water. ® 10.807 cm HeO ©. 13.431 cm H20 . 12.677 em HO d. 11.112 cm HzOhy £09 om thd 6, At any instant, the number of particles passing every cross-section of the stream is the same, the flow is said to be: a. Steady flow c. Continuous flow b. Uniform flow d. Turbulent flow 7. The viscosity of most commercially available petroleum lubricating oil changes rapidly above: a. 1200F b.180°F ©. 150F 4. 130°F 8. A large furnace can supply energy in the form of heat at 2000°K at a steady rate of 3143 kW. Assuming an environment temperature of 25°C, what is the available energy for the furnace in kW? a 3416 b. 2675 1136 d. 1623 Te = 25 6273 = 200% Ae ons - /g) er a 149} = sn «ae (28) hse 9. The rate of flow of water in a pump installation is 60.6 kg/s. The intake static gage is located 1.22 m below the pump centerline and reads 68.95 kPag; the discharge static gage is 0.61 m below the pump centerline and reads 344.75 kPag. The gages are located close to the pump as much as possible. The area of the intake and discharge pipes are 0.093 m? and 0.069 m?, respectively. The pump efficiency is 70%, Using the standard density of water, what is the hydraulic power in kW? a. 17.0 b. 24.5 ¢.31.9 d. 15.2 © = coun = oso ars a = 7am 1 Seti ory2n 722)10. Ina gas turbine unit, and 43 mis. Liquid {uel enters with air ratio of 0.0229, what is the com! b.92 Supoted by ho! teat prs = 80229113, 000) = 9847 Kia air enters the combustion chamber at 550 kPa, 2270C, a heating value of 43,000 kJ/kg. For fuet- bustor efficiency of the unit in percent? c.78 d. 102 = 10(1004- 227) + % tea) or = 7059 kuikg of Combustor Etictency = 223 = 700% 11. Which is used as a moderator in certain types of nuclear reactors? a. Vapor b. Heavy water c. Hot water d. Cold water 12, What is the force required to accelerate a mass of 1 g at a rate of 1 cmisec/sec? a. Dyne b. Poundal ¢, Slug 4d. kg force 13. The transmission of heat from one place to another by fluid circulation between spots of different temperature is called: a. Convection b. Radiation c. Conservation d. Conduction 14. An Otto engine has clearance volume of 7%. It produces 300 kW of power. ‘What is the amount of heat rejected in kW? a 170 b. 160 ©. 152 4. 145, 3 Ise | 1-007 + = compressionratio = $<. 1-007 _ = a Heonan 9 "sear = : i a e tae = 0.664 = 452 kw fee W = Qi- Oy 300 = 482 - Ox Gy = 182 hw 15. A centrifugal pump delivers 80 Lps of water on test. Suction gauge reads 10 mmHg vacuum and 1.2 meters below pump centerline. Power input is 70 KW. Find the total dynamic head in meters. a 66 Power = 04 Hy b. 60 Ww oem, see * Tana Since 00 pump etc aed winch s 74%, Purp thceney = le ©. 62 d. 64 08 m! see *Y © O¥eN, use the usual pump efficiency om OH 0.74070) = (9 81 y005%%, Hy = 66m, |16. What should be the temperature of both the water and steam whenever they are present together? a. One hundred degree centigrade b. Superheated temperature c. Boiling point of water at 101.925 kPa d. Saturation temperature for the existing pressure 17. Anair standard engine has a compression ratio of 20 and a cut-off ratio of 5. ifthe intake air pressure and temperature are 100 kPa and 27°C, find the work inkJ per kg. a 2976 b. 2166 ©. 2437 4.2751 = ost = 41m Boras} 300,20)'*"" = o9eae'K = 99434 (6) = agri7%k We = @541) (40013) = 2165 kllka 18. Air at 20°C flows at the rate of 0.5 cubic meter per second through a straight circular sheet metal duct 300 mm in diameter. Determine the pressure crop for a 15 meters duct length if friction factor is 0.0195, 29.4 Pa b.27.4Pa ¢. 25.4 Pa 4.23.4 Pa MLV? __ 0.0195(157.073)? pre BNE ep QAISI7.07T 26D 209-810.3) brat Pressure Drop = density of air x fricton head kg m 1248 x 981% x 2486m m e 29.3 Pa 19. Most plant air systems to operate the tools and machines which require 70 to 90 psig are maintained at a. 9010 110 psig ¢. 190 to 150 psig b. 110 to 130 psig 4.70 10 90 psig 20. A double-suction centrifugal pump delivers 3 m?/s of water at a head of 15m and running at 1200 RPM, Calculate the specific speed of the pump. a, 9956.46 RPM c, 16,000 RPMb. 12,110.64 RPM . 17,000 RPM Ne ar ensayo oe) 2370 Hz 15m=2492i5 1200J23,77807 . 9953.56 pm wai” 21, 30cm x 40 om reciprocating pump running at 250 APM discharges 210 Lps ihe pump. ‘of water. Find the percentage slippage oft! wy 34% b.8.2% ©. 6.7% 4.10.7% Ne Vo = 2(3)0%N 280 2 (282) « 02988 ms vo = akjosvoal 22) Q sto = 02356-0210 sin = “Tae 7 OR 22. Water flow through a pipe at 15 Lps and operating under a head of 8.2 m. The inlet diameter of pipe is 12 cm and its exit diameter Is 15 cm. It H20 is to be pumped from H20 source and heat losses is 2 kW, determine the power input to the pump. a. 22kW b.3.2kW c.1.2KW d.42kW Q = 15lilsec = 0.015 msec v= 2.205 __ 1.32 misec At Rareo?) 4 v, = 2200'S __ = 0.848 msec Ar Fasnio?? on + Oem=132? He az + SI = 815m Power input = Qwit + losses = (0.015)9.81)0.15) + 2 = 32kw 23. A 45 HP motor runs at 74% efficiency, what is the watts per HP rate? a 78 b.552 ©, 1008 . 1200 Motor Eff = Power Oupar ower taput om P. = 6081 HP er = 1008 iw 24. What is that one main part of an ventilation, heating, ventilating outlet? an equipment, through the air movement of the and refrigerating, and also used to discharge 10 thea. Duct . Blower b. Condenser d. Rectifier 25. Room air-conditioning needs abundant supply of air because it uses what type of condenser? a. Chilled water system ¢. Shell and tube b. Water cooled d. Air cooled 26. A pump driven by an electrical motor move 25 gpm fo water from a reservoir Ato B, lifting the water to a total head of 245 ft. ‘The efficiency of the pump is 64%. Neglecting velocity head, friction, and minor losses. What size motor is required? a. 2.64hp b. 2.55 hp ©. 1.55 hp d. 1.64 hp (« 6 L245 0) = md <= 242 hp (welt) 68 (300 £8) Py = 242 hp (0161) =15S bp + neplecting loses 27. What horsepower is supplied of air moving at 31 fpm through an air duct 2 ft by 3 ft? Fan pressure is 4 in, of water column. a. 0.126 hp ©.0.221 hp b. 0.103 hp . 0.154 hp sn: Pair = Yar (@0Chs) Or Av + face nsealf BA). ha? heey sonnel SR] WsF859-inair = aqt.ins Ht oe Rar * [Osis col fp6K)[peor8] per fare rea = Olas bp 28. A centrifugal pump delivers 315,000 liters per hour of water toa pressurized tank whose pressure is 284 kPa. The source of water is 5 meters below the pump. The diameter of the suction pipe is 310 mm and the discharge pipe is 275 mm. Calculate the kW rating of the driving motor assuming the pump efficiency to be 72%. a. 41.57 kW c. 38.97 kW b. 44.22 kW d. 40.53 kWemg CREAT AINA seer ney, (L048) We py I. wae de sooo hs «BL E05 reagan se ses SMe onH am tig fo 0 tee SS Yen tome eg? Wester ty Poster: 0-585 wd 2, 2008%., weamis we et o_, . we yor fe Hm, 29. Awater pump develops a total head of 200 ft. The pump efficiency is 80% ang the motor efficiency is 87.5%. If the power rate is 1.5 pesos per kWh, what is ower cost for pumping 100 gal? ca 1.7719 c. P1.5532 b, 1.2029 oa evar Col + Fonte onsumpliony Ral, sa « eh Bote wie Viner Bane = @aOX) = POONA) i s(eaanifeo Gees ee» late = 5529 Botte, 7 Mo = agg HOA be Cast» FIR Wael PH O/poue) fee tntinptin » OHNE. cog axe) Te cast PLA per ie HAW 30. A42 hp centrifugal pump is used to deliver 71 cfm water. Calculate the number of stages needed if each impeller develops a 22 fi head? a4 b.6 8 d.10 Wo tgs Set rea Sr aieeoae 9 QaXeKA)= WOKA) 5 a thann q + BEM ag oop somes, Conbvancnatyalgotella] AP ee Sa tt tee te Hh 31. A double-suction, single stage, centritugal pump delivers 876 mr of Sea water (SG = 1.03) from a source where the water level varies 2 m {rom high lie to low tide. The pump centerline is located 2.6 m above the surtace of the water at high tide level. The pump discharges into a surface condenser, 35 ‘above pump centerline. Loss if head due to friction in suction pipe is 0.80 m,‘and that in the discharge side is 3.2 m. Purnp Is directly coupled to a 1750 PM, 460 V, 3 phase, 60 Hz motor. Calculate the specific speed of the pump in RPM. a. 4,990.12 RPM ¢. 4,787.51 RPM b. 4,858.84 RPM d. 5,021.95 RPM er ME yettrem soem esi we ante pera ea Oran geo alma [Gane the 1a Wee Gane® comm” fea Pere : 7 Ny+ 4858-85 Fin 32. Air enters a fan through a duct at a velocity of 6.3 m/s and an inlet static pressure of 2.5 cm HzO less than the atmospheric pressure. The air leaves the fan through a duct at a velocity of 11.25 m/s and a discharge static Pressure of 7.62 cm HzO above the atmospheric pressure. If the specific ‘weight of the air is 1.20 kg/m? and the fan delivers 9.45 m*/s, what is the fan efficiency when the power input to the fan is 13.75 kW at the coupling? 74.21 ©.71.81 4.72.16 se PCL) = cee ee eumssoites tha), WK wn eae waar IAA ty+ 899m we Par + (Haha Caatew Lis AN emanate fore ead bd Nye CHEE me oHe38 33. A piston displacement of a double acting compressor is 0.426 m*/s delivers gas from 101.325 kPa and 300 K to 640 kPa at the rate of 0.140 m/s at 150 PM. Determine the compressor percent clearance if n for compression and ‘expansion Is 1.33. a 18.42% b.20.29% ©. 22.39% d. 24.16% qerttenel se, ome? tie-c| SE] Cr Oa, Gala a is34 37. centrifugal deep well pump 277 gpm capacity ig the static water level. Drawdown when pump .e pump delivers that water into a 25,000-ga) Total discharge head developed by pu city overhead storage tank. ; mp ein, friction in piping is 245 tt. Calculate the brakepower required to drive Is the pump efficiency is 73%. ee re Br2008 hp sc. 21.08 hp d. 22.06 hp ‘A submersible, multi-stage, installed in a well 27 ft below at rated capacity is 10 fl. The a. 19.02 hp fo: Be Prester POHT fn foxy it le Vix fp | & Jane] Graney, x +3903 ain fe oe thin * Freel 33-00 Benin Br= ha =(hg-arawdoan) = 286 (29-12) aby tye apee Yoater * fe-fOShp Pin * 22-06 hp Determine the head loss due to friction of a 1-mile, 17-in inside diameter pipe when 3300 GPM of water flows through it with f= 0.03. a, 0.00714 miles ¢. 0.00614 miles b. 0.00234 miles 4. 0.00187 miles by, = 22 = oemtszata es? fap = apne = 377 f= 0.00734 miles Determine the mass of 10 quartz of water. a 10.46 kg b. 9.46 kg c. 11.46 kg d. 8.46 kg V= 10 quartz (#84-) (22854) (224) = 0.0094625 «102 m* m= pV = 1000(00094625 x102) = 9.46 eg A certain gas at 101.325 kPa and 10°C whose volume is 2.83 m? capacity. Before admission, the storage vessel contained gas at a pressure and temperature of 137.8 kPa and 26°C; after admission, the pressure increased to 1171.8 kPa. What should be the final temperature of the gas in the vessel in Kelvin? a. 298.0 b.3198 ©. 180.0 4.3142Solving for the mass of gas which Is to be compressed: PV =.mRT = 913381203) _ Loins ™ = "agesim = Solving for the mass of gas initially contained in the vessel: PV = mRT = Bal = nawezm Solving for the final temperature: m my =m +m, = LOBE veces PV, =m, RT, a, = Baten 38. Aturbo-charged, 16-cylinder, Vee-type diesel engine has an air consumption ‘of 3,000 kg/hr per cylinder at rated load and speed. This air is drawn in ‘through a filter by a centrifugal compressor directly connected to the exhaust gas turbine. The temperature of the air from the compressor is 135°C and a counter flow air cooler reduces the air temperature to 45°C before it goes to the engine suction header. Cooling water enters the air cooler at 30°C and leaves at 40°C. Calculate the log mean temperature difference, a. 47.23°C b. 87.82 ©. 43,340 d. 65.24°C At, =45—30= 15°C Aty = 135-40 = 95°C Mage = ESE = 43.34°C oat is 39. A single suction pump having its suction nozzle on the opposite side of the casing from the stuffing box and having the face of the suction nozzle perpendicular to the longitudinal axis of the shaft. a. Centrifugal pump b, End suction pump b. Inline pump d. Horizontal pump 40. An underground formation that contains sufficient saturated permeable material to yield significant quantities of water a. Aquifer b. Wet pit c. Ground water d. Well water A pump delivers 20 cfm of water having density of 63 Ib/ft®. The suction and discharge gage reads 5 in Hg vacuum and 30 psi, respectively. The discharge gage is 5 ft above the suction gage. i pump efficiency is 70%, what is the motor power? a. 5.31 hp b. 3.31 hp c. 4.31 hp d. 6.31 hp 4.ae 14 pa 3Opsi—(-Sil) 5992 in (SE) ose- mae ao wn ) (omeg)men — 4318p i or (vay 42. tis desired to heat cold water at a pressure of 510 kPa from 6°C to 55°C at a rate of 1.5 kg/s in a thin-walled copper tube by condensing waste process steam at 310 kPa on the outside of the tube. At 400 kPaa, Tsa = 143°C. Determine the log mean temperature difference. a 111°C b. 211°C cc. 121°C d. 222°C af, 2143-60137 ar 2143—S5=08C on= thy 137-08 Ge)” "(B8) inrp=130 43, An oil heater heats 105 kg/min of oil from 36°C to 110°C in a counter flow heat exchanger. The average specific heat of the oil is 2.5 kJ/kg.°C. Exhaust gases used for heating enter the heater with an average specific heat of 1 ki/kg°C, ‘a mass flow rate of 245 kg/min and an initial temperature of 210°C. The over- all heat transfer coefficient is 75 Wim?.°C. Determine the heating surface in ro: m2 a. 40.73 m? b.4435m? 46.93 m2. 48,13 me a= Op (meyer), =(G07),, (005 8)(astee)or0-20 =(245 M)(s Hearne tae = 107°C a n=(13027-36) (ee) asni10-30(2) (2 een Anta 44. Aplant has installed a single-suction centrifugal pump with a capacity of 320 gpm under 210 ft, 1300 RPM. It Is proposed to install another pump with double suction but of the same type to operate at 90 ft head and delivers 410 gpm. Determine the speed of the proposed pump. a. 870 RPM b.860RPM —c. 850 RPM d. 840 RPM -mave lnMQ " na 13007586 _ m5 Bo a0 Doubie mation. 9 = “1? 205, ™, 60 rpm 45. For the configuration below, the following information is known: Pyarer = 1000 KIM, Pmercury = 13,590 kgim3, P; = 500 kPa. Determine Ps a. 480 kPa b. 475 kPa ¢. 460 kPa d. 455 kPa eeu a eu pe a ls 2 a at mims 3 (chon of Meeps Of ma Sue Fao F, vole - ale + lg = sonra + (1000 8 mi) sa an (3990 aos a + (0 eNO my wh) Tita Faery Py 2 4569 bra 46. A barometer can be used to measure an airplane's altitude by comparing the barometric pressure at a given flying alitude to that on the ground. Determine an airplane's altitude if the pilot measures the barometric pressure at 27.55 in Hg absolute while ground reports it to be 29.92 in Hg absolute and where the average air density is 0.077 bmi? a. 2219 ft b. 2155 ft ©. 2197 ft 2177 tt Prem chng oe oan a meas deny, OP = lee Fe nL a newo( TE) eee) (maa amin47. A hydroelectric power plant produces 60,000,000 kWHr per year. What Is the net head if the expected flow is 1500 m¥/min and over-all efficiency is 63%? a 34.34m b. 43.43 m ©. 44.33 m 4.33.44 m Pe = 1h Seton or wate power Pe ae Py = 1087193 KW ‘hen, suboewtag 1097193 = 9.01 (2 hesaa3m 48. An adiabatic tank containing air is used to power an air turbine during times of peak power demand. The tank has a volume of 500 m? and contains air at 1000 kPa and 500 K. Determine the mass remaining when the pressure reaches 100 kPa a. 273.37 kg b.672.73kg —C.772.73kg 227.73 kg 25097 K 100 kPa(S00 m?) = m, (0287 K1/ig-K)(258.97 1) m, = 672.73 ke 49. A centrifugal pump with a3 ft impeller diameter operates at 800 RPM. If the speed is to be increased to 1200 RPM, determine the impeller diameter that should be used so that the same shatt input power would be required. a 532ft b.235tt 6.5.23 4.2.93 tt 2M, _ (my? (0 m= wom, = Ge) (Gs) 0, =0, (8) = a(82)" 2.358 50. A pipe has a diameter of 4” at section AA and a diameter of 2” at section BB. For an ideal fluid flow, the velocity given is 1 fs at section AA. What is the flow velocity at section BB? ad bos 4.2.0 51. A mixing tank mixes two inlet stream containing salt. The salt concentration in stream 1 is 5% by weight, at stream 2 It is 15% by weight. Stream 1 flows at 25 kg/s and stream 2 flows at 10 kg/s. There is only one exit stream. Find the salt concentration in the exit stream, a 5% b.8% ©. 10% 4.11%XV, +22¥2 =¥yVy 0.05mm(25 kg/s) + 0.15m(10 kg/s) = xm(25 kg/s) x=011=11% 52. Calculate the energy transfer rate across a 6" wall of firebrick with a temperature difference across the wall of 50°C. The thermal conductivity of firebrick Is 0.65 BTU/hr.tt.°F at the temperature of interest a. b. 285 Wim? ©. 369 Wim? d. 429 Wim am ) ee | = 369W/m? ‘53. What is the power ratio of a pump and its 1/5 scale model if the ratio of heads is4101? a. 20 6.125 4.125 b= Gy Gy ie (| (Y= ares = 200 54, The diameter of the discharge pipe is 8 in, and that of the intake pipe is 10 in. ‘The pressure gage at discharge reads 32 psi, and vacuum gage at the intake reads 12 in. Hg. If the discharge flow rate = 4.0 ft°/s of water and the brake horsepower is 49.0, find the efficiency. The intake and the discharge are at the same elevation. 2.822% b. 80.9% 55.8% 4, 58.46% ey woke gy ae 1a) , 48)? _ Gra)loenGen 733" 722) ry ap noted (Oo) p= St = G2 8 4g, ym 621 = 82.2% 55, A 15-in diameter fan 1600 RPM and develops a head of 6-in of water and delivers 120 cim. What volumetric capacity for geometrically similar fan will develop 6-in of water at 1300 RPM? a 147.7 chm b. 181.8cim —¢. 97.5cim 4.79.2 cfm =a, @)=a() 0, = 120 en (88) = 181.8 cfm 56. Methyl alcohol (CHsOH) is burned with 25% excess alr. How much unburned oxygen is kg-MOlexygev/kg- Move will here be in the products ifthe combustion 's complete?b.0.45 ¢.0.37 4.0.65 0, + H,0-+ 376N, 160, + 2H,0 +153. 76)N, a. 0.35 CH,ON + 0, +3.76N, CH OH + 150, + 15(760N, Consider 25% excess air CH,OH + 1.25(15) + 1.25(1.5)(3.76)Ns Sco, + 2H,0 + 1.25(1.5)(3.76)N, + 0.25(15)0, Unburned 0 = 025(15) = 0375 ~ 0.37 57. A fan is powered by a 0.5 hp motor and delivers air at a rate of 85 m°/min. Determine the highest value for the average velocity of alr mobilized by the fan. Take the density of air to be 1.18 kg/m? a. 18.23 mis b2112ms 6. 25.34m/s dd. 32.23 mis P=yQh 0,50(0.746) = 1.18 x 0.00981(=)h h=22.74m v= /2(981)(22.74) = 21.12 m/s 58. A spherical balloon with a diameter of 6 m is filled with helium at 20°C and 200 kPa. Determine the mole number. a. 9.28 kmol b. 10.28 kmol c. 11,28 kmol d. 13.28 kmol PV = NRT + (8) 200 [$n(2)’] = n(@314)(20+ 273) N= 9.28 kmol 59. In air compressor performance curve, a surge line represents what? a. Limit of compressor efficiency b. Limit of compressor discharge c. Limit of stable operation d. Lower critical speed of shaft 60. Centrifugal blowers can supply a. Large volumes of air at low pressures b, Small volumes of air at high pressures ©. Large volumes of air at high pressures d. Small volumes of air at low pressures