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Nichiyu Forklift FB 70 Wiring and Control Unit Layout

This document is a 23 page sample from a manual about the wiring and control unit layout of a Nichiyu forklift model FB-70. It includes a table showing the wiring connections between various components like the battery, traction motor, level sensor, and laser pointer. The full manual can be downloaded from the provided URL.

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100% found this document useful (61 votes)
432 views

Nichiyu Forklift FB 70 Wiring and Control Unit Layout

This document is a 23 page sample from a manual about the wiring and control unit layout of a Nichiyu forklift model FB-70. It includes a table showing the wiring connections between various components like the battery, traction motor, level sensor, and laser pointer. The full manual can be downloaded from the provided URL.

Uploaded by

barbara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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This is the cut pages sample. Download all 23 page(s) at: ManualPlace.

com

Full download: http://manualplace.com/download/nichiyu-forklift-fb-70-wiring-and-control-unit-layout/


Nichiyu Forklift Fb 70 Wiring And Control Unit Layout
Wiring and control unit layout 4

4. Wiring and control unit layout


Reference :
Battery(48V) Line Connector Line Connector Line Connector Line Connector Harness mark/color
*Only for trucks Red RD
No. Pin No. No. Pin No. No. Pin No. No. Pin No.

RDWH
with laser pointers.

RDBK
Black BK
125V 0.022 F

RDWH
BKWH
WHRD Tilt Green GN
RD Level sensor
BKRD
Power supply Yellow YE
BUBK Main contactor contact Traction motor GND Power supply
GNRD BUWH Laser YERD White WH
Travel fuse speed sensor WH
A phase signal
B phase signal
Lift rotary GND
Brown BN
A phase signal
BKYE encoder B phase signal Blue BU
125V 0.022 F
BK

RDYE Gray GY
Power supply Level
Hydraulic motor BKYE GND Pink PK
lamp Power supply
speed sensor BUBK A phase signal Tilt level Signal Orange OG
WHBK B phase signal potentiometer
RDYE

WHBK# Traction motor U phase GND


Board, BNWH# U phase gate output 0
BUYE# RD# Laser pointer Ex) BKWH (=Black/White)
IGBT U phase gate output 1 Power supply switch
Module, IGBT U YEBU# U phase gate output 2
Battery WH# Power supply Black colored harness with White line.
Signal DC/DC Converter Auxiliary A/D output Signal
phase RDWH# U phase power supply (+) current sensor BK#
Traction BKWH# U phase power supply (-)
GND RD GND
motor RDGN#
Power supply
YERD#
Signal
BKYE#
Travel GND Blower
WH# Traction motor V phase current sensor RDBK# Power supply
BN# V phase gate output 0 BU#
Board, Signal Blower BUWH
IGBT BU# V phase gate output 1 BKWH# Fan output 1
YEBK# GND
Module, IGBT V V phase gate output 2 White line
phase RD# V phase power supply (+) GNWH Fan output 2
RDGN# Power supply
BK# V phase power supply (-) Blower
YERD#
Signal
BKYE#
Hydraulic GND
current sensor RDBK# Power supply
BU#
WHRD# Signal
BKWH#
BNRD#
Traction motor W phase GND Black color
Board, W phase gate output 0
BURD# W phase gate output 1
IGBT RDYE Power supply
Module, IGBT W YERD# W phase gate output 2 WH Signal
phase RDYE# W phase power supply (+)
Accelerator BKYE GND
BKRD# W phase power supply (-) RDGN WHBK
potentiometer BNWH2 BNWH
Power supply
YEBK# Signal
Hydraulic fuse BKRD Horn
GND
Travel IGBT YERD
BNYE
temperature BKYE Signal
sensor GND
BN
Brake switch WHRD
WHBK#
Hydraulic IGBT BKWH Signal Brake switch
Hydraulic motor U phase temperature GND
Board, BNWH# U phase gate output 0 GNWH
IGBT BUYE# U phase gate output 1
sensor
Module, IGBT U YEBU# U phase gate output 2
phase RDWH# U phase power supply (+) Directional switch BURD Forward output
Hydraulic BKWH# U phase power supply (-) RD
Power supply
motor Turn on when in neutral
WHBK
Neutral
YEBK Backward output
GNWH
WH# Forward
Hydraulic motor V phase
BN# V phase gate output 0 BUYE BN
Board, Backward
IGBT BU# V phase gate output 1
Module, IGBT YEBK#
V
phase RD#
V phase gate output 2
BN Back buzzer
V phase power supply (+)
BK# V phase power supply (-) BUWH
Lift 1 switch Rear combination lamp (right)
WHBU
Lift 2 switch Turn signal
BNWH lamp
Tilt switch
WHRD# Hydraulic motor W phase
BNRD# W phase gate output 0 YEBU
Board, Attachment switch 1 Tail & stop
IGBT BURD# W phase gate output 1
YERD# GNWH lamp
Module, IGBT W W phase gate output 2 Attachment switch 2
phase RDYE# W phase power supply (+)
BKRD# W phase power supply (-) BN
Attachment switch 3 Back
BNRD lamp
EPS fuse Auxiliary input
EPS motor
Auxiliary input
GN YE
BK
Switch GND Rear combination lamp (left) Auxiliary input 1
Auxiliary input 2 RDWH
Control power supply
RD BU BKWH
Control GND * Standard for EEC Turn signal Auxiliary input 3
YEBU lamp
WH EPS Seat switch
GNWH Power supply
BU
controller GNBK
Travel inhibitor GND RDGN
Tail & stop Power supply
WHBU BURD lamp Accelerator 0 BK
Main contactor Turning speed Accelerator 1 WHGN GND
EPS sensor
RDWH
BUWH
WHBU

BNWH reduction Travel Display


RDYE
BKYE

Accelerator 2 BUYE
BK Travel Display
WHRD
RD

Switch GND Back Accelerator 3 Hydraulic Display Data line (Display)


Auxiliary contactor YERD
lamp Hydraulic Display

Right

WHBU
WHGN
Connector Connector
Head lamp Connector Connector
Line Line Line Line
Left
No. Pin No. No. Pin No. No. Pin No. No. Pin No.

Mode select switch


Charger panel
(*Only for trucks RDYE Power supply BK Lamp switch Right RDYE YERD
Up Turn signal lamp (right) Display Hydraulic
with built-in chargers) BKYE GND WHRD
Display Hydraulic
WHBU RD BUYE Data line
BUWH
Display EPS Data line
(EPS) Down Forward turn signal lamp WHGN
Display Travel
(Travel and Hydraulic)
Display EPS Display Travel
Left BUYE BK
BKWH YE Turn signal lamp (left) GND
Mode select RDGN
Charger YEBK Reserve charge start
Power supply

controller BNBK GY
Reserved setting
Low speed
Reserve charge GNWH
Low speed mode switch
RD
Battery voltage
GN
Switch GND Turn signal switch (turtle switch) Power supply
(*Momentary) GND
Display Data line (Auxiliary)
Right Display
YERD WHRD
Power supply relay Turn signal lamp switch (right)
BNYE WH WHBU
Back light power supply
Key switch BK Left
Turn signal lamp switch (left)
RDGN Back light GND 5V output
Control power supply
RD BKWH Auxiliary input
Control GND BNBK
Brake oil level
BN
Key switch start Display WHBK1
Hydraulic oil level
YEBU Charging interlock Flat cable BNBK1
Overload
22P
BUBK BUBK
Hour meter counting Parking brake switch
Refer to note 3.
RDWH
RDWH

BKWH
RDBK

GNBK
Battery electrolyte level
Body earth

NOTE : *Connect only if a GS battery is installed.


1. Lead wires marked with # or have different diameters.
*
2. Broken lines indicate the use of optional equipment.
3. Connect, and begin the hour meter countdown. FB-70 System wiring 4- 1.
FB10P - 28P-70 4-1-1.
24900-29884-0E

77
This is the cut pages sample. Download all 23 page(s) at: ManualPlace.com

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Nichiyu Forklift Fb 70 Wiring And Control Unit Layout
Wiring and control unit layout 4

Reference :

RDWH
RDBK
Battery(72V) Line Connector Line Connector *Only for trucks Line Connector Line Connector

RDWH
Harness mark/color

BKWH
No. Pin No. No. Pin No. with laser pointers. No. Pin No. No. Pin No.
WHRD Tilt Red RD
125V 0.022 F Level sensor Black BK
RD Green GN
Power supply YERD
BUBK BKRD Laser
Main contactor contact Traction motor BUWH
GND Power supply Yellow YE
GNRD Travel fuse speed sensor A phase signal Lift rotary GND
WH BKYE White WH
B phase signal A phase signal
125V 0.022 F
encoder B phase signal Brown BN
Level Blue BU
RDYE lamp
Power supply Gray GY
Hydraulic motor BKYE GND Power supply
speed sensor BUBK
A phase signal Tilt level Signal Pink PK
WHBK
WHBK# B phase signal RD
DC/DC converter
potentiometer GND Orange OG
BNWH# Traction motor U phase
Board, U phase gate output 0 Laser pointer
IGBT BUYE# RD#
U phase gate output 1 Battery WH# Power supply switch Power supply Ex) BKWH (=Black/White)
Module, IGBT U YEBU#
Signal
phase RDWH# U phase gate output 2 current sensor BK#
Blower Auxiliary A/D output Signal Black colored harness with White line.
Traction BKWH# U phase power supply (+) GND
M
GND
motor U phase power supply (-)
RDGN# Blower
Power supply BUWH
YERD# M Fan output 1
Signal
BKYE# GNWH
Travel GND M Fan output 2
WH# Traction motor V phase current sensor RDBK# Blower
Power supply
Board, BN# V phase gate output 0 BU#
BU# Signal
IGBT V phase gate output 1 BKWH#
YEBK# GND
Module, IGBT V V phase gate output 2
phase RD#
BK#
V phase power supply (+) RDGN# Power supply WHBK White line
V phase power supply (-) YERD#
BKYE#
Signal Horn
Hydraulic GND
current sensor RDBK# Power supply YERD
BU#
WHRD# Signal
Traction motor V phase BKWH#
BNRD# GND
Board, BURD# W phase gate output 0 Black color
Module, IGBT
IGBT
W YERD# W phase gate output 1 RDYE Power supply Brake switch WHRD
W phase gate output 2 WH Signal Brake switch
phase RDYE#
W phase power supply (+) Accelerator BKYE GND
BKRD#
W phase power supply (-) RDGN GNWH
potentiometer BNWH
Power supply
YEBK# Signal
Hydraulic fuse BKRD
GND BURD Forward output
Travel IGBT BNYE
Signal
temperature BKYE
GND
sensor YEBK Backward output
BN
WHBK# Hydraulic IGBT BKWH Signal
Hydraulic motor U phase temperature GND
Board, BNWH# U phase gate output 0 BN
IGBT BUYE# U phase gate output 1 sensor
YEBU#
Module, IGBT U
phase RDWH#
U phase gate output 2
Directional switch BN Back buzzer
Hydraulic U phase power supply (+)
BKWH# U phase power supply (-) RD
Power supply
motor Turn on when in neutral Rear combination lamp (right)
WHBK
Neutral
GNWH
WH# Forward
BN# Hydraulic motor V phase BUYE
Board, V phase gate output 0 Backward
IGBT BU#
YEBK# V phase gate output 1
Module, IGBT V V phase gate output 2
phase RD#
BK# V phase power supply (+) BUWH
V phase power supply (-) Lift 1 switch
WHBU
Lift 2 switch
BNWH
Tilt switch
WHRD# Hydraulic motor W phase
BNRD# YEBU
Board, W phase gate output 0 Attachment switch 1
IGBT BURD#
W phase gate output 1 GNWH Rear combination lamp (left)
Module, IGBT W YERD# W phase gate output 2
RDYE# Attachment switch 2
phase W phase power supply (+)
BKRD# BN Turn signal
W phase power supply (-) Attachment switch 3 lamp
BNRD
EPS fuse Auxiliary input
EPS motor Tail & stop
Auxiliary input lamp
GN YE
BK
Switch GND Auxiliary input 1
Auxiliary input 2 RDWH Control power supply
RD BU BKWH * Standard for EEC Back lamp Auxiliary input 3
Control GND
YEBU
WH EPS Seat switch
GNWH Power supply
BU
controller GNBK Travel inhibitor GND RDGN
WHBU Accelerator 0 BK Power supply
Main contactor BURD Reducing speed Right GND
EPS sensor Accelerator 1 WHGN

WHBU
RDWH
BUWH
WHBU

BNWH when turning Travel Display


RDYE
BKYE

WHGN Accelerator 2 BUYE


BK Travel Display
Head lamp WHRD
RD

Switch GND Accelerator 3 Hydraulic Display Data line (Display)


Auxiliary contactor YERD
Left Hydraulic Display

Lamp switch

Line Connector Line Connector Line Connector Line Connector


No. Pin No. No. Pin No. No. Pin No. No. Pin No.

Mode select switch


Charger panel
(*Only for trucks RDYE Power supply BK Right RDYE
Turn signal switch (right) YERD
BKYE Up WHRD Display Hydraulic
with built-in chargers) GND Display Hydraulic
WHBU RD BUYE Data line
BUWH
Display EPS Data line
(EPS) Down Forward turn signal lamp WHGN
Display Travel (Travel and Hydraulic)
Display EPS Display Travel
Left BUYE BK
BKWH YE Turn signal switch (left) GND
Mode select RDGN
RDYE Charger YEBK
Reserve charge start
Power supply

controller BNBK GY Reserved setting


Low speed
BK

Reserve charge GNWH


Low speed mode switch
RD
Battery voltage
GN Switch GND Turn signal switch (turtle switch) Power supply
(*Momentary) GND
Display Data line (Auxiliary)
Right Display
YERD WHRD
Power supply relay Turn signal switch (right)
BNYE WH WHBU
Back light power supply
Key switch BK Left
Turn signal switch (left)
5V output
RDGN Control power supply Back light GND
RD BKWH Auxiliary input
Control GND
BNBK
Brake oil level
BN Key switch start Display unit WHBK1
Hydraulic oil level
YEBU
Charging interlock Flat cable BNBK1
Over load
22P
BUBK BUBK
Hour meter counting Parking brake switch
Refer to note 3.
RDWH
RDWH

BKWH
RDBK

GNBK
Battery electrolyte level
Body earth
*Connect only if a GS battery is installed.
NOTE :
1. Lead wires marked with # or have different diameters.
*
2. Broken lines indicate the use of optional equipment.
3. Connect, and begin the hour meter countdown.

FB-70 System wiring 4- 1.


FB30P-70 4-1-2.
24900-29894-0E

78

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