Motor MMF046-MMV046-MMC046
Motor MMF046-MMV046-MMC046
Original
Ersatzteile
Series 40
E100 196
The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the Series 40 M46 motors.
- Nameplate -
Each unit will have a nameplate affixed to it. The name plate will
include the following information.
Model Code
The Sauer-Danfoss model code completely defines the
specific unit and must be used when ordering the complete unit
for the first time or for ordering parts to service the product.
Model Number
Ames, Iowa, U.S.A. Neumünster, Germany
The Sauer-Danfoss model number is used by the factory in Model Code Typ
manufacturing. On repeat orders, a complete unit can also be
ordered by the model mumber. MMV046C-A-E-B-D
H-NNN
Serial Number
The Sauer-Danfoss serial number is used to identify the Model No. Ident Nr
3
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Date Code
The date code is defined as the year and week of manufacture. The same item number may list more than one
part number. This indicates that there is more than one configuration for that item number. You will see that there
are different date codes for the different part numbers. Find the date code of your unit via the nameplate to
determine which service part number you need to order.
All units using this order code with a date code of 84-31 and up to and including 87-48 must use part number
Ò4460208Ó. All units with a date code of 87-49 and up must use part number Ò4460413Ó.
Service Bulletins
A Service Bulletin Number (SB- _ _ _ _) may follow the ÒDescriptionÓ of the part you desire. You must read that
Service Bulletin prior to ordering that part. A copy of each of these Service Bulletins, as of the print date of this
bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins
to this manual as you receive them.
General
The modular design of M46 units results in a simplified Service Parts List and Part Identification Procedure.
The same item numbers are used for same part description on all units within a product type. (Example: The shaft
- Item Number 4301 has the same item number on all variable motors.)
The nameplate on an M46 variable motor has an Order Code of MMV046C-A-E-B-D-H-NNN. Use the following
procedures to determine the part number of the drive shaft used on this motor.
1) Referring to the output shaft module, in the Order Code (see page 19), the output shaft option for this unit is
identified by the code ÒEÓ (MMV046C-A- E-B-D-H-NNN)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which
is ÒEÓ. The shaft is found to be item 4301 and part number is 4460166.
4
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
MF Order Code
MM F 046 C A E D B B NNN
P100 529E
Output Shaft
5
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3306
3102
3301 3304 3201
3303
3103
3105
3301 3104
3105
3301
3301
3113
3106
E100 162
3111
3114
3202 3115
6
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Seal
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 3201 84-31 → 9008000-0121 Lip seal 1
Shaft
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 3301 84-31 → 89-39 4460485 Shaft, 13 tooth (SB-8910) 1
D 3301 95-12 → 4460812 Shaft, 19 tooth 1
E 3301 84-31 → 4460582 Shaft, 13 tooth 1
F 3301 84-31 → 89-39 4460121 Shaft, 15 tooth (SB-8910) 1
H 3301 84-31 → 4460312 Shaft, 15 tooth w/aux. 1
K 3301 84-31 → 4460285 Shaft, 15 tooth 1
M 3301 89-09 → 4460577 Shaft, tapered 1
3303 89-09 → 9003575-0071 Slotted nut 1
3304 89-09 → 9003310-2514 Key 1
N 3301 84-31 → 89-39 4460124 Shaft, tapered (SB-8910) 1
3303 84-31 → 89-39 9003575-0071 Slotted nut 1
3304 84-31 → 89-39 9003310-2514 Key 1
T 3301 89-10 → 4460578 Shaft, straight keyed 1
3306 89-10 → 9003261-2526 Key 1
U 3301 84-31 → 89-39 4460398 Shaft, straight keyed (SB-8910) 1
3306 84-31 → 89-39 9003261-2526 Key 1
V 3301 84-31 → 670364 Shaft, 14 tooth 1
7
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3410A
3410
3119
3412 3119 3119
3412 3412
3410 3410
3410A 3410A
(B)
(A) 3122
(C)
3401 3401
3122
3410A
3410
3410A
3410
3119
3119
3412 3412
3410
(D) 3410A
(G)
3411 3411A
3415 E100 163
3414 3122
3416
3401
3417
3413
3122
3410A
3410
3416
3409A 3414
3409 3413
3119 3415
3412 3422
3421 Enlarged Bold type item numbers
are recommended parts to be
3419 stocked for servicing
3418A 3418
(J)
8
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
End Cap
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 3119 84-31 → 9801000 Lifting bracket 1
3122 97-41 → 5000397 Pin (SB-9622) 2
3401 84-31 → 4460868 End cap, side (SB-9622) 1
3410 84-31 → 9005100-7500 Plug 2
3410A 84-31 → 9004201-5000 O-ring 2
3412 84-31 → 9007200-5030 Screw 4
B 3119 84-31 → 9801000 Lifting bracket 1
3122 97-41 → 5000397 Pin (SB-9622) 2
3401 84-31 → 4460867 End cap, axial (SB-9622) 1
3410 84-31 → 9005100-7500 Plug 2
3410A 84-31 → 9004201-5000 O-ring 2
3412 84-31 → 9007200-5030 Screw 4
C 3119 84-31 → 9801000 Lifting bracket 1
3122 97-41 → 5000397 Pin (SB-9622) 2
3401 84-31 → 4460118 End cap, side ports 1
3410 84-31 → 9005100-7500 Plug 2
3410A 84-31 → 9004201-5000 O-ring 2
3412 84-31 → 9007200-5030 Screw 4
D 3119 90-47 → 9801000 Lifting bracket 1
3401 90-47 → 4460549 End cap, side ports 1
3410 90-47 → 9005100-7500 Plug 2
3410A 90-47 → 9004201-5000 O-ring 2
3412 90-47 → 9007200-5030 Screw 4
G 3119 84-31 → 9801000 Lifting bracket 1
3122 97-42 → 5000397 Pin 2
3401 97-42 → 4460964 End cap, twin ports 1
3412 97-42 → 9007200-5036 Screw 4
J 3119 92-19 → 9801000 Lifting bracket 1
3122 97-08 → 5000397 Pin (SB-9622) 2
3401 92-19 → 4460871 End cap, axial w/lp. flush (SB-9622) 1
3409 92-19 → 9005110-4400 Plug 2
3409A 92-19 → 9004201-2500 O-ring 2
3410 92-19 → 9005110-7500 Plug 1
3410A 92-19 → 9004201-5000 O-ring 1
3411 92-19 → 9005100-8700 Plug 2
3411A 92-19 → 9004201-6200 O-ring 2
3412 92-19 → 9007200-5036 Screw 4
3413 92-19 → 9005475-0109 Plug 2
3414 92-19 → 4800225 Spring 2
3415 92-19 → 9004201-3700 O-ring 2
3416 92-19 → 8800551 Spring guide 2
3417 92-19 → 8800550 Shuttle spool 1
3418 92-19 → 4800308 Plug 1
3418A 92-19 → 9004201-6200 O-ring 2
3419 92-19 → 4510027 Shim kit 1
3421 92-19 → 4800176 Spring 1
3422 92-19 → 4800134 Poppet 1
Bold Items indicate recommended parts to be stocked for servicing 9
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3415 3122
3414
3416
3401
3417
3413
3122
3410A
3410
3416
3409A 3414
3409 3413
3119 3415
3412
3422
3421
3418A
3418
(K & N)
E100 164
3411 3411A
3415
3414 3122
3416
3401
3417
3413
3122
3410A
3410
3416
3409A 3414
3409 3413
3119 3415
3412 3422
3421
3419
3418A 3418
(L)
Enlarged Bold type item numbers
are recommended parts to be
stocked for servicing
10
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3411 3411A
3415 3122 3415 3122
3414 3414
3416 3416
3401 3401
3417 3417
3413 3423 3413 3423
3410A 3122 3122
3410A
3410 3410
3416 3416
3404A
3414 3414
3404
3413 3413
3415 3415
3409A 3409A
3409 3422 3409
3422
3421
3119 3119 3421
3412 3419 3418A
3412
3418
3418A 3418
(R)
(P)
E100 165
3404 3122
3415 3404A
3413 3401
3122
3414
3416 3404A
3417
3404
3410A 3416
3410 3414
3413
3409A
3409 3415
3412
3119 3422
3421
3418A
3418
12
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3411 3411A
3122
3401
3410A 3122
3410
3119
3412
3410A 3410
(W)
E100 166
3411 3411A
3415 3122
3414
3416
3401
3417
3413
3122
3410A
3410
3416
3409A 3414
3409 3413
3119 3415
3412
3422
3421
3418A
3418
(2)
14
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
15
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
(B)
2
3107
5
4
3 2
7 (A)
(A) 5
6
9
10
3107 3604
8
3604A
1
3603
4
3 3603A
7 3601
(B)
6
5
9 (D)
10
3107
8
4
3
7
(C) 6
E100 167
16
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Housing
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 3601 86-30 → 4460865 Housing (SB-9622) 1
B 3601 86-23 → 4460864 Housing (SB-9622) 1
D 3601 95-46 → 4460866 Housing (SB-9622) 1
3603 95-46 → 4800432 Speed sensor adapter 1
3603A 95-46 → 9004201-6200 O-ring 1
3604 95-46 → KPPE13408 Speed sensor 1
3604A 95-46 → 9004201-3700 O-ring 1
Bold Items indicate recommended parts to be stocked for servicing
17
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Notes
18
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
MM V 046 C A A B C A NNN
P100 530E
Output Shaft
19
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4130
4203
4127
4127A
4202 4114
4123
4127A
4125
4101
4127
4124
B
4140
E100 170
4112
4140 4119 4113 4115
4122
B
4120
4130
4121 4119 4116
4113
4117
4201
4131 4142
4118
4118
Enlarged Bold type item numbers
are recommended parts to be
stocked for servicing
4135 4117
20
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Seal
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 4201 84-31 → 9008000-0121 Lip seal 1
21
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4301 4301
4314 4314
4301 4301
(C) (G)
4301
4304
E100 171
4303
(J)
22
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
23
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4404 4404
4401 4401
4403 4403
4401
4409
4406
4409
24
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4511 4511
4503
(code C only) 4505 4505
4503
4503 4503A
(code A only) 4504 4503A 4504
4503A
4501 4501 4501
4507
4507
4508 E100 174
4507
4514A
4514
(code F only) 4510
4509
4513
26
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4503 4503A
4508
4507
4507
4508 E100 175
4510 4507
4509
4513
4510
4509
4513
28
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
29
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4611
4611A
4612
4614 4614 4603
4615 4606
4614A 4603A
4604 4608
4601 4601 4607
4609
4604A 4601
4610
4607
4609
4608
4606
4605A
6 E100 176
7
3
4
1
10
8
9 5
4620
30
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Housing
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 4601 89-23 → 4461043 Housing (SB-8913 & SB-9875) 1
4620 86-30 → 4460890 Cylinder block kit 1
D 4601 91-07 → 4461044 Housing (SB-9826 & SB-9875) 1
4614 91-07 → 9005110-8700 Plug 1
4614A 91-07 → 9004201-6200 O-ring 1
4620 91-07 → 4460890 Cylinder block kit 1
E 4601 92-19 → 4460681 Housing w/loop flushing 1
4603 92-19 → 9005110-4400 Plug 2
4603A 92-19 → 9004201-2500 O-ring 2
4604 92-19 → 9005110-5600 Plug 1
4604A 92-19 → 9004201-3700 O-ring 1
4605 92-19 → 9005100-9000 Plug 2
4605A 92-19 → 9004201-7500 O-ring 2
4606 92-19 → 9005475-0109 Plug 2
4607 92-19 → 4800225 Spring 2
4608 92-19 → 9004201-3700 O-ring 2
4609 92-19 → 8800551 Spring guide 2
4610 92-19 → 8800550 Shuttle spool 1
4611 92-19 → 4800308 Charge relief plug 1
4611A 92-19 → 9004201-6200 O-ring 1
4612 92-19 → 4510027 Shim kit 1
4614 92-19 → 4800176 Spring 1
4615 92-19 → 4800134 Poppet 1
4620 92-19 → 4460890 Cylinder block kit 1
Bold Items indicate recommended parts to be stocked for servicing
31
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4611
4613
4612 4611
4614 4603 4613 4603
4615 4603A 4606 4603A
4604 4608 4604 4606
4607
4604A 4609 4604A 4608
4601 4601
4610 4610
4607
4609 4608
4608 4606
4606
4620 4620
(F) (H)
4620
(J)
32
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
33
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4620 4620
(K) (M & N)
4619A
4619
4618
4618A
4601 4601
4620 4620
(P) (S)
34
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
35
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4605A 4620
4620
4605
(U)
(V)
E100 179
4601 4601
4605A 4620
4620
4605
(Y) (Z)
36
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
37
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3901
E100 180
38
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
39
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Notes
40
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
MM C 046 C A E J U F NNN
P100 531E
Output Shaft
41
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4117
4201
4112
4134
4119
4113 4117
4119
4113
4122
4133 4301
4118
4127
4116
4127A 4118
E100 181
4124
4114
4127 4127A
4114
42
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Seal
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 4201 93-39 → 9008000-0121 Lip seal 1
Shaft
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 4301 93-39 → 4460251 Shaft, 13 tooth 1
43
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4513
4509 4501
4510
4508 4131
4507 E100 182 4130
4131
4128
4130
4132
4401
4110
4126
4106 4129
4126A
4108
4110
4109 4110
4107
4108
4109
44
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Minimum Diplacement
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
A 4401 93-39 → 4460754 Stop, 11 degree 1
Maximum Displacement
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
G, T, U, 4501 93-39 → 4460709 Servo cover 1
V&W 4507 93-39 → 4460710 Servo cover 1
4508 93-39 → 4460603 Servo stop 1
4509 93-39 → 9006326-0025 Retaining ring 1
4510 93-39 → 9003575-0094 Seal nut 1
4513 93-39 → 4800174 Sevo adjust cover 1
4606
4608 4606
4607 4606A
4609 4619
4610
4610
4619A
4618A 4618
4611A
4602
4611
4615
4614
4613
4612
4611
4609
4607 4606A
4608 4606
4606 E100 183
6
7
3 Enlarged Bold type item numbers
are recommended parts to be
4 stocked for servicing
1
10
8
9
4605
46
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Housing/End Cap
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
F 4602 93-39 → 4460834 Housing 1
4605 93-39 → 4460890 Cylinder block kit 1
4606 93-39 → 9005475-0109 Plug 2
4607 93-39 → 4800225 Spring 2
4608 93-39 → 9004201-3700 O-ring 2
4609 93-39 → 8800551 Spring guide 2
4610 93-39 → 8800550 Shuttle spool 1
4611 93-39 → 4800267 Charge relief plug 1
4612 93-39 → 9510027 Shim kit 1
4613 93-39 → 9004201-6200 O-ring 1
4614 93-39 → 4800176 Spring 1
4615 93-39 → 4800134 Poppet 1
G 4602 94-32 → 4460835 Housing 1
4605 94-32 → 4460891 Cylinder block kit w/speed ring 1
4606 94-32 → 9005100-5600 Plug 2
4606A 94-32 → 9004201-3700 O-ring 2
4610 94-32 → 8800668 Loop flushing spool, defeated 1
4611 94-32 → 9005100-8700 Plug 1
4611A 94-32 → 9004201-6200 O-ring 1
4618 94-32 → 4800432 Speed sensor adapter assembly 1
4618A 94-32 → 9004201-6200 O-ring 1
4619 94-32 → KPPE13408 Speed sensor 1
4619A 94-32 → 9004201-3700 O-ring 1
Bold Items indicate recommended parts to be stocked for servicing
47
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
4607 4606A
4609
4610 4619
4619A
4610
4618A 4618
4613
4602
4611A
4615
4614
4613
4612
4611
4609
4607 4606A
4608 4606
4606
E100 184
6
7
3
Enlarged Bold type item numbers
4 are recommended parts to be
stocked for servicing
1
10
8
9
4605
48
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Housing/End Cap
H 4602 94-35 → 4460834 Housing 1
4605 94-35 → 4460890 Cylinder block kit 1
4606 94-35 → 9005100-5600 Plug 2
4606A 94-35 → 9004201-3700 O-ring 2
4610 94-35 → 8800668 Loop flushing spool, defeated 1
4611 94-35 → 9005100-8700 Plug 1
4611A 94-35 → 9004201-6200 O-ring 1
J&K 4602 94-39 → 4460834 Housing 1
4605 94-39 → 4460890 Cylinder block kit 1
4606 94-39 → 9005475-0109 Plug 2
4607 94-39 → 4800225 Spring 2
4608 94-39 → 9004201-3700 O-ring 2
4609 94-39 → 8800551 Spring guide 2
4610 94-39 → 8800550 Shuttle spool 1
4611 94-39 → 4800267 Charge relief plug 1
4612 94-39 → 9510027 Shim kit 1
4613 94-39 → 9004201-6200 O-ring 1
4614 94-39 → 4800496 Spring 1
4615 94-39 → 4800134 Poppet 1
L 4602 95-13 → 4460835 Housing 1
4605 95-13 → 4460891 Cylinder block kit w/speed ring 1
4606 95-13 → 9005475-0109 Plug 2
4607 95-13 → 4800225 Spring 2
4608 95-13 → 9004201-3700 O-ring 2
4609 95-13 → 8800551 Spring guide 2
4610 95-13 → 8800550 Shuttle spool 1
4611 95-13 → 4800267 Charge relief plug 1
4612 95-13 → 9510027 Shim kit 1
4613 95-13 → 9004201-6200 O-ring 1
4614 95-13 → 4800496 Spring 1
4615 95-13 → 4800134 Poppet 1
4618 95-13 → 4800432 Speed sensor adaptor assembly 1
4618A 95-13 → 9004201-6200 O-ring 1
4619 95-13 → 9005100-5600 Plug 1
4619A 95-13 → 9004201-3700 O-ring 1
Bold Items indicate recommended parts to be stocked for servicing 49
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
3901
E100 185
50
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Special Hardware
Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
NNN None
51
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
In December 1987, a change will be made to all M46 variable motor servo covers. The cover
will change from a 4-bolt to a 5-bolt design, which is currently used on all M46 pumps.
The parts affected will be the housings, servo covers, servo cover gaskets, servo cover cap
screws and washers. The part number of the washers and cap screws remains the same,
but the quantities will change from (4) to (5).
This change will move the servo cover pressure port approximately 1.1" further from the
motor front cover.
Screw
Washer
Plug
Servo Cover
Housing
E100 186E
52
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
Standard M46 fixed motors currently use a cylinder block kit with the slipper retainer guide
(ball guide) built into the cylinder block. M46 pump (and variable motor) cylinder block kits
incorporate a separate retainer guide with hold down pins to transmit pressure from the
block spring to the slipper retainer. This creates positive hold down pressure on the slippers
and swashplate.
As a product improvement, all M46 fixed motors will change to the pump style cylinder block
kit. In the past, only selected models included this feature.
Due to differences in the mating splines on the drive shaft and cylinder block, different fixed
motor drive shafts are required with this change.
Fixed motor style cylinder block kits and their corresponding drive shafts will remain
available as spare part items to repair older fixed motors.
32 Teeth 33 Teeth
Drive Shaft
Drive Shaft
Pistons
Cylinder Block Pistons
Slipper Retainer
Slipper retainer
Retainer Guide
Slipper Hold Down Pin
Pin Retainer
E100 168E
Cylinder Block
54
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Pump, Variable Motors, 4460289 4460583 4460406 4460027 9004875-0113 4460028 4460463 4460180
and New Fixed Motors
PARTS DISPOSITION:
Not Applicable
Interchangeable
✔ Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
55
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement, six (6) of the seven (7) front cover screws on M46 variable
displacement units will increase in size from 3/8-16 to 7/16-14. This improvement increases
the front cover to housing clamping force, and reduces the potential for leaks or screw
breakage.
A 7/16" 12 point socket is required to remove and install the new 7/16" screws. The 3/8"
screw continues to require a 3/8" 12 point socket. The installation torque is 60-74 ft¥lbf. (81-
100 Nm) for the 7/16" screws and 39-47 ft¥lbf (53-64 Nm) for the 3/8" screw.
All variable pump and motor housing, including both front and rear tandem pump housings,
will change and the old (all 3/8" screw hole) housings will no longer be available as spare
parts. Housings are rearly sold as spare part items, but if required, a new front cover and
screws must be used with the new housing. The gasket will change, however, the new style
gasket will fit any vintage pump. The front cover (plus rear cover on tandems) will also
change, but old style covers will remain available as spare parts, and must be used to repair
older vintage pumps and variable motors.
Housing
Spring Pin Screw that
(Does Not Change) changes (Qty. 6)
Front Cover
56
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
In the 3rd Quarter of 1990, the screw which retain the servo covers to the housing will change
from hex head screws with flat washers to flange headed screws with no washers.
The wrench size required to remove the screws decreased from 7/16" to 3/8". The screw
torque remains unchanged at 11-13 ft¥lbsf (17.6 Nm).
Screw
Washer
E100 188E
58
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
59
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
The part number of the nylon bearing ring was incorrect in the 4-26-91 version of this bulletin.
The purpose of this revision "A" is to correct that error.
The bearing rings, used on all M46 servo pistons, are changing from a glass filled nylon
material to brass. The brass material will provide better life in severe duty applications.
There are no functional or operational differences between the nylon and brass rings.
Assembly procedures remain the same except extreme care should be taken not to deform
or twist the rings any more than necessary when sliding the rings over the piston and into
their grooves.
Bearing Ring
Servo Piston
Bearing Ring
E100 189E
60
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
✔ Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
61
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
When replacing the swashplate in M46 variable pumps and motors, the servo piston pin and
control feedback pin also need to be replaced. Sauer-Danfoss will provide service kits
containing swashplates with these pins installed. These swashplate kits will work in the
variable motor with the control feedback pin installed, even though the control pin is not
necessary.
These assemblies may be used in units from serial number A-86-23-xxxxx to present.
E100190E
62
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
63
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement Sauer-Danfoss is changing the way the journal bearings are
held in place on the front cover of the M46 variable units. This change makes it easier to
assemble the unit because the bearings are retained with a flanged pin to the front cover.
The hole in the bearing, along with the OD of the pin, became larger. The hole size of the
old bearing was .125 inches and the hole size of the new bearing is .137 inches. The new
bearing can be used with the old pin when repairing old style units. Thus the need to pull
out the old pins and replace with flanged pins and new bearings is not necessary The old
bearing with the .125 hole will be obsoleted and replaced with the new bearing with the .137
hole.
To install the new bearings and pins, install the pin through the hole in the bearing from the
running surface side. Using a small hammer and punch, seat the pin into the hole of the front
cover. After completing the installation process, be sure the head of the pin is below the
surface of the bearing material to insure the pin does not score the swashplate mating
surface.
Since the non-balanced swashplate module was inactivated in new production units
in second quarter 1994, the non-balanced swashplate bearings will not change.
Front Cover
E100 191E
Flanged Pins
64
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement Sauer-Danfoss is changing the screws that fasten the front
cover to the housing of the M46 pumps and variable motors.
The old screws had a 7/16 12 and 3/8 12 point head. The new screws have an internal T50
and T55 torx head. The torque will remain the same as the old screws. The old screws are
obsolete and no longer available as a service part.
5000208 (1 pc)
E100 192E
5000207 (6 pcs)
66
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
67
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
68
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Old Cyl Blk P/N New Cyl Blk P/N Old Cly Blk Kit New Cly Blk Kit
4460583 4460832 4460289 4460890
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
✔ Return New Parts for Credit
✔ Order Replacement Parts
Rework Parts in Stock
✔ Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
69
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement, Sauer-Danfoss is adding a flat washer in front of the input
shaft lip seal to improve seal retention. The snap ring groove moved to make room for
the washer, making this a non-interchangeable change.
The old front cover will be obsoleted and no longer available as a service part.
Flat washer
E100 194E
70
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
Interchangeable
✔ Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
✔ Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
71
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
Dowel Pin
E100 169E
72
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
73
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement, Sauer-Danfoss has incorporated a change in the variable
motor housing that allows for the control of the amount of loop flushing flow. This change
requires that the housing be tapped to accept an orifice in the loop flushing drain passage
within the housing.
In order to limit the number of housings, this new housing replaces the old, non-tapped
variable motor housing. The new housing is interchangeable with the old housing and
the old housing will become obsolete and will no longer be available as a service part.
OPTIONAL
ORIFICE
74
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
75
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement, Sauer-Danfoss is adding a flat washer in front of the input
shaft lip seal to improve seal retention. The snap ring groove moved to make room for
the washer, making this a non-interchangeable change.
Front Cover
Retaining Ring
Lip Seal
Support Washer
Retaining Ring
E100 197E
76
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
Interchangeable
✔ Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
77
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
Sauer-Danfoss has moved the location of the pulse pickup boss on the M46 variable
motor. A product information bulletin has been issued to cover the physical location of the
change (PIB 9718).
The reason for this bulletin is to inform you about part number changes.
E100 193E
78
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
79
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
DESCRIPTION:
As a product improvement, Sauer-Danfoss has changed the orientation of the name tag on
the Series 40 M46 variable motor. This change in orientation improves the product by moving the
name tag boss so that the fasteners do not interfere with the installation bolts.
On Series 40 M46 variable motors where the name tag was on the servo cover, the name tag
has been moved to the housing and the housing material was changed to ductile iron.
The end result is that all of the Series 40 M46 variable motor housings will have the name tags
placed on the housing, their orientation will be the same, and all of these housings will be made from
the same material.
This is an interchangeable change and the old housings have been obsoleted.
Old Designs
E100 198E
New Design
80
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Old Housing Part Number New Housing Part Number Serial Number Effectivity
Not Applicable 4460681 A-98-44-xxxxx
4460699 4460903 A-98-44-xxxxx
Not Applicable 4460909 A-98-44-xxxxx
4460929 4461035 A-98-44-xxxxx
4460565 4461043 A-98-49-xxxxx
4460901 4461044 A-98-49-xxxxx
PARTS DISPOSITION:
Not Applicable
✔ Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
✔ All Product Related Sauer-Danfoss Distributors
✔ All Product Related OEM's
✔ All ASCs
✔ Non-Restricted Distribution
81
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Notes
82
Series 40
M46 Service Parts
Genuine Parts BLN-2-41698
Original
Ersatzteile December, 1998
Notes
83
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manufacture of Hydraulic Power Systems. Research and range of system components to provide vehicle designers
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technology. Controlled Hydraulic Power Systems.
Heavy Duty Axial Piston Heavy Duty Bent Axis Cartridge Motors/
Pumps and Motors Variable Motors Compact Wheel Drives
Open Circuit Axial Piston Pumps Gear Pumps and Motors Genuine Service Parts
Genuine Parts
Original
Ersatzteile