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Turbo Air Manual

This document is a service manual for Turbo Air commercial refrigerators and freezers. It contains features charts, wiring diagrams, part details, replacement instructions, and more. The charts show the front and plan views of models with 1, 2, or 3 doors, labeling major external and internal components. The manual provides guidance on servicing refrigeration, control, door, and other parts.

Uploaded by

sillyfruits99
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
755 views46 pages

Turbo Air Manual

This document is a service manual for Turbo Air commercial refrigerators and freezers. It contains features charts, wiring diagrams, part details, replacement instructions, and more. The charts show the front and plan views of models with 1, 2, or 3 doors, labeling major external and internal components. The manual provides guidance on servicing refrigeration, control, door, and other parts.

Uploaded by

sillyfruits99
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 46

CAUTION!

PLEASE KEEP POWER


SWITCH ON BEFORE
OPERATING THIS EQUIPMENT
Turbo Air Speed up the Pace of Innovation

Commercial
Refrigerator & Freezer
Service Manual
Please read this manual completely before attempting to install or operate this equipment!

M3 Series
SOLID DOOR / GLASS DOOR
M3R24-1 M3F24-1
M3R47-2 M3F47-2
M3R72-3 M3F72-3
M3R24-2 M3F24-2
M3R47-4 M3F47-4
M3R72-6 M3F72-6

www.turboairinc.com

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TABLE OF CONTENTS
1. FEATURE CHART
1-1.FRONT VIEW/PLAN VIEW (1DDOR):M3R24-1 M3R24-2 M3F24-1 M3F24-2
1-2.FRONT VIEW/PLAN VIEW (2DDOR):M3R48-2 M3R48-4 M3R48-2 M3R48-4
1-3.FRONT VIEW/PLAN VIEW (3DDOR):M3R72-3 M3R72-6 M3F72-3 M3F72-6

2. WIRING DIAGRAMS
2-1. 1DDOR: M3R24-1 M3R24-2 M3F24-1 M3F24-2
2-2. 2DDOR: M3R48-2 M3R48-4 M3R48-2 M3R48-4
2-3. 3DDOR: M3R72-3 M3R72-6 M3F72-3 M3F72-6

3. PART DETAIL
3-1. TOP GRILLE
3-2. REFRIGERATION COMPARTMENT
3-3.CONTROL BOX
3-4. DOOR
3-5.COOLING COMPARTMENT
4. MAIN COMPONENTS

5. ELECTRONIC CONTROLLER INSTRUCTION


5-1.FREEEZER CONTROLLER
5-2.REFRIGERATOR CONTROLLER

6. PARTS LIST

7. REPLACEMENT OF MAIN COMPONENTS


7-1 .TOP GRILLE PART
7-2. REPLACE DOOR
7-2-1κREPLACE DOOR (M3R24-1,M3F24-1,M3R47-2,M3F47-2,M3R72-3,M3F72-3)
7-2-2 . REPLACE DOOR (M3R24-2,M3F24-2,M3R47-4,M3F47-4,M3R72-6,M3F72-6)
7-3. REFRIGERATION COMPARTMENT’S PART.
7-3-1. REPLACE DUCT AND LAMP
7-3-2 . REPLACE T SENSOR AND D SENSOR
7-3-3. REPLACE THE EVAPORATOR COIL AND F-SENSER
7-3-4.REPLACE THE DEFROST HEATER (FREEZER ONLY)
7-3-5. REPLACE THE EVAPORATOR FAN MOTOR AND FAN BLADE
7-4. CONTROL BOX PART
7-5. CONDENSER UNIT
7-6. REPLACE THE CABINET HEATER AND MULLION HEATER

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1.FEATURE CHART
1-1.FRONT VIEW/PLAN VIEW (1DOOR)

MODEL: M3R24-1 M3F24-1


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
Freezer
4 KEY
5 ASS’Y DOOR
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 TOP HINGE
10 FRONT PCB CASE
11 CONDENSER
12 CONDENSER MOTOR
13 MOTOR BRACKET
14 SUCTION PIPE
15 COMPRESSER

MODEL: M3R24-1 M3R24-2


PLAN VIEW
16 DRYER
17 DRAIN PAN
18 DRAIN GUIDE
19 DRAIN CASE
20 DRAIN PIPE
21 DRAIN CONNECTOR
22 EVAPORATOR
23 EVAPORATOR
MOTOR
24 LAMP COVER
25 TOP GRILE T
26 TOP GRILE B
27 EVAPORATOR COVER
28 LAMP

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FEATURE CHART

MODEL: M3R24-2 M3F24-2


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
4 KEY
5 ASS’Y DOOR
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 MIDDLE HINGE
10 TOP HINGE
11 FRONT PCB CASE
12 CONDENSER
13 CONDENSER MOTOR
14 MOTOR BRACKET
15 SUCTION PIPE
16 COMPRESSER

MODEL: M3R24-1 M3R24-2


PLAN VIEW
17 DRYER
18 DRAIN PAN
19 DRAIN GUIDE
20 DRAIN CASE
21 DRAIN PIPE
22 DRAIN CONNECTOR
23 EVAPORATOR
24EVAPORATOR
MOTOR
25 LAMP COVER
26 TOP GRILE T
27TOP GRILE B
28EVAPORATOR COVER
29 LAMP

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FEATURE CHAR

1-2.FRONT VIEW/PLAN VIEW (2DOOR)

MODEL: M3R47-2 M3F47-2


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
4 KEY
5 ASS’Y DOOR
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 TOP HINGE
10 FRONT PCB CASE
11 CONDENSER
12 CONDENSER MOTOR
13 MOTOR BRACKET
14 SUCTION PIPE
15 COMPRESSER

MODEL: M3R47-2 M3R47-4


PLAN VIEW
16 DRYER
17 DRAIN PAN
18 DRAIN GUIDE
19 DRAIN CASE
20 DRAIN PIPE
21 DRAIN CONNECTOR
22 EVAPORATOR
23 EVAPORATOR
MOTOR
24 LAMP COVER
25 TOP GRILE T
26 TOP GRILE B
27 EVAPORATOR COVER
28 LAMP

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FEATURE CHART

MODEL: M3R47-4 M3F47-4


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
4 KEY
Freezer
5 ASS’Y DOOR
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 MIDDLE HINGE
10 TOP HINGE
11 FRONT PCB CASE
12 CONDENSER
13 CONDENSER MOTOR
14 MOTOR BRACKET
15 SUCTION PIPE
16 COMPRESSER

MODEL: M3F47-2 M3F47-4


PLAN VIEW
17 DRYER
18 DRAIN PAN
19 DRAIN GUIDE
20 DRAIN CASE
21 DRAIN PIPE
22 DRAIN CONNECTOR
23 EVAPORATOR
24EVAPORATOR
MOTOR
25 LAMP COVER
26 TOP GRILE T
27TOP GRILE B
28EVAPORATOR COVER
29 LAMP

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FEATURE CHAR

1-3.FRONT VIEW/PLAN VIEW (3DOOR)

MODEL: M3R72-3 M3F72-3


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
4 KEY
5 ASS’Y DOOR
Freezer
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 TOP HINGE
10 FRONT PCB CASE
11 CONDENSER
12 CONDENSER MOTOR
13 MOTOR BRACKET
14 SUCTION PIPE
15 COMPRESSER

MODEL: M3R72-3 M3R72-6


PLAN VIEW
16 DRYER
17 DRAIN PAN
18 DRAIN GUIDE
19 DRAIN CASE
20 DRAIN PIPE
21 DRAIN CONNECTOR
22 EVAPORATOR
23 EVAPORATOR
MOTOR
24 LAMP COVER
25 TOP GRILE T
26 TOP GRILE B
27 EVAPORATOR COVER
28 LAMP

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FEATURE CHART

MODEL: M3R72-6 M3F72-6


FRONT VIEW
1 TOP GRILLE(T)
2 TOP GRILLE(B)
3 MASCOT
Freezer
4 KEY
5 ASS’Y DOOR
6 DOOR HANDLE
7 CASTER
8 BOTTOM HINGE
9 MIDDLE HINGE
10 TOP HINGE
11 FRONT PCB CASE
12 CONDENSER
13 CONDENSER MOTOR
14 MOTOR BRACKET
15 SUCTION PIPE
16 COMPRESSER

MODEL: M3F47-2 M3F47-4


PLAN VIEW
17 DRYER
18 DRAIN PAN
19 DRAIN GUIDE
20 DRAIN CASE
21 DRAIN PIPE
22 DRAIN CONNECTOR
23 EVAPORATOR
24EVAPORATOR
MOTOR
25 LAMP COVER
26 TOP GRILE T
27TOP GRILE B
28EVAPORATOR COVER
29 LAMP

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2.WIRING DIAGRAMS
05

WIRING DIGRAM

05

WIRING DIGRAM

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WIRINGDIAGRAMS
0)


WIRING DIGRAM

0)

WIRING DIGRAM

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WIRING DIAGRAMS
05

WIRING DIGRAM

0)

WIRING DIGRAM

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WIRINGDIAGRAMS
05

WIRING DIGRAM

0)

WIRING DIGRAM

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3.PART DETAIL
3-1.TOP GRILLE   
 
TOP GRILLE (T), TOP GRILLE (B) TOP GRILLE (T)

DOOR LOCK
TOP GRILLE (B)

DISPLAY P.C.B
DISPLAY P.C.B

3-2.Refrigeration Compartment
CONDENSER COIL
Cycle Assembly

CONDENSER PIPE

CONDENSER FAN
MOTOR ASSEMBLY

SUCTION PIPE

CONDENSER DRYER COMPRESSOR

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PART DETAIL
Drain Pan Assembly
DRAIN PAN HEARTER CONNECTOR DRAIN PAN CONNECTOR

DRAIN PAN HEATER DRAIN HOSE HEATER

Drain Case Assembly DRAIN HOSE

DRAIN CASE

DRAIN CONNECTOR

Condenser Fan Motor Assembly

CONDENSR FAN MOTOR

BRAKET CONDENSR FAN MOTOR BLADE

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PART DETAIL
3-3.CONTROL BOX

MAIN PCB

POWER RELAY

TRANSFORMER

3-4.Door
Gesket
FRAME DOOR

DOOR GASKET

3-5.Cooling Compartment
Freezer Duct & Refrigerator Duct (M3R72-3/6,M3F72-3/6,M3R47-2/4,M3F47-2/4)

DUCT(A)
DUCT(B)

LAMP ASSEMBLY

EVAP. FAN MOTOR GUARD

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PART DETAIL

Freezer EVAP.,Fan(M3R47-2/4,M3F47-2/4)

EVAPORATOR FAN MOTOR BLADE

MOTOR CONNECTOR

D-SENSER

EVAPORATOR

Freezer Duct & Refrigerator Duct (M3R24-1/2,M3F24-1/2)

EVAP. FAN MOTOR GUARD

LAMP ASSEMBLY

DUCT(A)

DUCT(B) F-SENSER

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PART DETAIL

Freezer EVAP.,Fan(M3R24-1/2,M3F24-1/2)

EVAPORATOR FAN MOTOR BLADE

MOTOR CONNECTOR

EVAPORATOR
D-SENSER POSITION

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0$,1&20321(176
4-1.COMPRESSOR
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Refrigerant R-134a R-404a R-134a R-404a R-134a R-404a
Voltage 115V 115V 115V 115V 115V 115V/208-230V

Comp. model HBL27YE-1 CAJ 2420Z SK1A1C-L2W CAJ2432Z CAJ4476Y CAJ2446Z


Part code G2F5700100 G2F5700100 P2R5700100 P2R5700100 P5F5700100 P8R5700100
Starting Type CSR CSR CSR CSR CSR CSR

4-2.COMPRESSOR RELAY
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 25A,120V(GEN)
Relay Model UZ-2A-BT110

4-3.CONDENSER DRYER 


M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Refrigerant R-134a R-404a R-134a R-404a R-134a R-404a
Spec. C-052-5 C-052-5 C-052-5 C-052-5 C-052-5 C-052-5
Part code P994100100

4-4.CAPACITOR
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage
Running 230V/10 ໴ 250V/12 ໴ 4OOV A 450V B 4OOV A 450V B
500V C / 30 ໴ 500V C / 30 ໴
Part code
Starting 200V/100 ໴ 160V/51 ໴ 125V/125 ໴ 160V/51 ໴ 160V/250 ໴ 160V/250 ໴
Part code

4-5.EVA FAN MOTOR


M3R24-1 M3R47-2 M3F24-1 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3R47-4 M3F24-2 M3F47-4 M3R72-6 M3F72-6
Voltage 115V/ 60Hz
Motor Model. IS-4420DWSN-2A
Part code G8F6600100

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MAIN COMPONENTS
4-6.CONDENSOR FAN MOTOR 
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 115V/ 60Hz
Motor Model. IS-4420DWSN-2A
Part code G8F6600100

4-7.EVA DEFROST HEATER 


M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage X 115V X 115V X 115V
Spec.. X 445W X 600W X 900W
Part code X P2F5300300 X P5F5300200 X P8F5300500

4-8.LAMP BULB
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 115V
Spec.. 40W
Part code P996300100

4-9.TRANSFORMER 
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 115V, 60Hz
Spec.. DWS-115U
Part code

4-10.MAIN PCB
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 12V/24V
Spec..
Part code

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(/(&7521,&&21752//(5,167587,21
5-1.FREEZER CONTROLLER

HOW TO USE THE PANEL











19

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ELECTRONIC CONTROLLER INSTRUCTION

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ELECTRONIC CONTROLLER INSTRUCTION
5-2.FREEZER CONTROLLER

HOW TO USE THE PANEL



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ELECTRONIC


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6.PARTS LIST FOR M3
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5 ) 5 ) 5 ) 5 ) 5 ) 5) 5HPDUN
Cabinet
LINER FRAME COVER (L)(R) P8R3100300 PVC-H  2 2 2 2 2 2 2 2 2 2 2 2

LINER FRAME COVER (T)(U) P8R3100200 PVC-H          2 2 2 2

LINER FRAME COVER (T)(U) P5R3100300 PVC-H      2 2 2 2    

LINER FRAME COVER (T)(U) P2R3100500 PVC-H  2 2 2 2        

Control box
PANNEL FRONT PCB G8F3200300 ABS 1 1 1 1 1 1 1 1 1 1  1 1

HARNESS PCB G2F5100500       1  1    

HARNESS PCB G5F5100101  1  1  1  1  1  1 

HARNESS PCB G8R5100201           1  1

HARNESS PCB G8F5100901   1  1        


G8F51003……p0
HARNESS SENSOR  1 1 1 1 1 1 1 1 1 1 1 1
0
MAIN PCB (F) G8F5400100   1  1  1  1  1  1

MAIN PCB (R) P8R5400100  1  1  1  1  1  1 

MAIN PCB FIXTURE G8F9200300 NYLON 6 6 6 6 6 6 6 6 6 6 6 6


Same As
POWER RELAY P995900100  1 1 1 1 1 1 1 1
Super Deluxe
POWER SWITCH P995200400  1 1 1 1 1 1 1 1 1 1 1 1

Door
ASS'Y DOOR (L) G8F0500200     1 1   1 1  

ASS'Y DOOR (M) G8F0500300         1 1  

ASS'Y DOOR (R) G8F0500100     1 1   1 1  

ASS'Y DOOR (R) G2F0500100 1 1          

ASS'Y DOOR (T)(L) G8F0500400       1 1   1 1

ASS'Y DOOR (T)(M) G2F0500200 1 1

ASS'Y DOOR (T)(R) G8F0500500 1 1 1 1

ASS'Y DOOR (T)(R) G2F0500300 1 1

ASS'Y DOOR (U)(L) G8F0500600 1 1 1 1

ASS'Y DOOR (U)(M) G8F0500700 1 1

ASS'Y DOOR (U)(R) G2F0500300 1 1

ASS'Y DOOR (U)(R) G8F0500900 1 1 1 1

DOOR GASKET P8F3300100 PVC-S 1 1 1 1

DOOR GASKET P8F3300200 PVC-S 1 1 1 1

DOOR GASKET P2R3300100 PVC-S 1 1

DOOR GASKET P2R3300200 PVC-S 1 1


Same As
DOOR HANDLE P993200700  1 1 2 2 2 2 4 4 3 3 6 6
Super Deluxe
PIVOT CASE FIXTURE B/K P8F2200800 GI 4 4 4 4 8 8 6 6 12 12 4 4

PIVOT MIDDLE P8F2900300 ZNDC 2 2 4 4 4 4 6 6 6 6 2 2


Same As
KEY P998200100 1 1 2 2 2 2 3 3 3 3 1 1
Super Deluxe

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PARTS LIST FOR M3
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5 ) 5 ) 5 ) 5 ) 5 ) 5 ) 5HPDUN
vap housing
Same As Super
G2F2700100 AL
DRAIN GUIDE 1 1 1 1        Deluxe
Same As Super
G5F2700100 AL
DRAIN GUIDE     1 1 1 1    Deluxe
Same As Super
DRAIN GUIDE G8F2700100 AL
        1 1 1 1 Deluxe
G2F7300100 F-BS
DRAIN GUIDE PAD 1 1 1 1        
G5F7300100 F-BS
DRAIN GUIDE PAD     1 1 1 1    
G8F7300100 F-BS
DRAIN GUIDE PAD         1 1 1 1
DRAIN GUIDE PAD(LOW) G8F7300200 1 1
Same As Super
DEFROST HEATER P2F5300300 115V445W
 1  1         Deluxe
Same As Super
DEFROST HEATER P5F5300200 115V600W
     1  1     Deluxe
Same As Super
DEFROST HEATER P8F5300500 115V900W
         1  1 Deluxe
Same As Super
DRAIN HOSE G8 F3000100 1 1 1 1 1 1 1 1 1 1 1 1
Deluxe
Same As Super
DRAIN HOSE HEATER G8F5300400 PVC 115V10W
 1  1  1  1  1  1 Deluxe
Same As Super
PVC 115V61.2W
DRAIN PAN HEATER G2F5300200  1  1         Deluxe
Same As Super
PVC 115V90W
DRAIN PAN HEATER G5F5300200      1  1     Deluxe
Same As Super
PVC 115V111.1W
DRAIN PAN HEATER G8F5300500          1  1 Deluxe
F SENSOR G8F5100800
 1  1  1  1  1  1
Same As Super
FAN BLADE G8F2700500
 1  1  1  1 1  1  Deluxe
Same As Super
FAN BLADE P8F2700300 1  1  1  1   2  2
Deluxe
Same As Super
FAN BLADE P8F2700400 1 1 1 1 2 2 2 2 2 2 2 2
Deluxe
Same As Super
MOTOR G8F6600100
1 1 1 1 1 1 1 1 1  1  Deluxe
Same As Super
MOTOR G8F6600200
         2  2 Deluxe
T SENSOR G8R5100400 1  1  1  1  1  1 
Same As Super
THERMAL FUSE G8F5300600  1  1  1  1  1  1
Deluxe

MULLION FRAME (V) G8F3100100 PVC     2 2   4 4 

MULLION FRAME (V) G8F3101000 PVC       2 2   4


MULLION FRAME COVER
G8F3100400 PVC     2 2   4 4 
(V)
MULLION HEATER (VER) P8F5300201 PVC L=3060      1    2 

MULLION HEATER (VER) P8R5300201 PVC L=3060     1    2  


Same As Super
SHELF STANDARD P8F2700100 AL 4 4 4 4 8 8 8 8 12 12 12 12
Deluxe
LAMP P996300100
1 1 1 1 1 1 1 1 1 1 1 1
LAMP COVER G8F3200200 1 1 1 1 1 1 1 1 1 1 1 1

LAMP SOCKET P996400100 1 1 1 1 1 1 1 1 1 1 1 1


Same As Super
SENSOR GUARD P992000300 AL 1 1 1 1 1 1 1 1 1 1 1 1
Deluxe
SHELF G2F1800101 3 3 3 3        

SHELF G8F1800101     6 6 6 6 6 6 6 6

SHELF (M) G8F1800201         3 3 3 3

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PARTS LIST FOR M3
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5 ) 5 ) 5 ) 5 ) 5 ) 5)

Same As Super
SHELF CLIP P993200800 16 16 16 16 32 32 32 32 48 48 48 48
Deluxe

Same As Super
CABINET HEATER P2F5300101 PVC L=4800  1  1        
Deluxe
Same As Super
CABINET HEATER P2R5300101 PVC L=5970 1  1         
Deluxe
Same As Super
CABINET HEATER P5F5300101 PVC L=7290      1  1    
Deluxe
Same As Super
CABINET HEATER P5R5300101 PVC L=4800     1  1     
Deluxe
Same As Super
CABINET HEATER P8F5300100 PVC L=5970          1  1
Deluxe
Same As Super
CABINET HEATER P8R5300100 PVC L=7290         1  1 
Deluxe
Same As Super
DOOR HANDLE G993200101 ALDC 1 1 1 1 2 2 2 2 3 3 3 3
Deluxe
Same As Super
DOOR SWITCH P995200100  1 1 1 1 2 2 2 2 3 3 3 3
Deluxe
HINGE SPRING (L) P998400102 SUS304 1 1 1 1 2 2 2 2 3 3 3 3

HINGE SPRING (R) P998400202 SUS304 1 1 1 1 2 2 2 2 3 3 3 3

MASCOT
G8F7400300  1  1  1  1  1  1
MASCOT
G8R7400300 1  1  1  1  1  1 
MIDDLE HINGE (L) P992900601 SUS304       1 1   1 1

MIDDLE HINGE (R) P992900501 SUS304   1 1   1 1   2 2

MULLION FRAME (H) PVC


G2F1200101   2 2        
MULLION FRAME (H) PVC
G8F1200302       4 4   6 6
MULLION FRAME COVER PVC
G2F3100100   2 2        
MULLION FRAME COVER PVC
G8F3100500       2 2   2 2
MULLION FRAME COVER PVC
G8F3100600       2 2   2 2
MULLION FRAME COVER PVC
G8F3100700       2 2   4 4
MULLION FRAME COVER PVC
G8F3100800       2 2   4 4
MULLION FRAME COVER PVC
G8F3100900           2 2
MULLION HEATER (VER) P8F5300201 PVC 1 2

MULLION HEATER (VER) P8R5300201 PVC 1 2

TOP GRILLE (T) FIXTURE P998300200 STS43 2 2 2 2 2 2 2 2 2 2 2 2

TOP HINGE (L) P992900204 STS304     1 1 1 1 1 1 1 1

TOP HINGE (R) P992900104 STS304 1 1 1 1 1 1 1 1 2 2 2 2


Same As Super
TRANS FORMER P996000100 1 1 1 1 1 1 1 1 1 1 1 1
Deluxe

G8F1600100 SUS304-#4
TOP GRILLE (T3)         1 1 1 1
TOP GRILLE(B) BACK
G8F1600201 GI
COVER 1 1 1 1 1 1 1 1 1 1 1 1
G5F1600100 SUS304-#4
TOP GRILLE(T2)     1 1 1 1    
G2F1600100 SUS304-#4
TOP GRILLE(T1) 1 1 1 1        
G2F1100101 GI BLACK
TOP GRILLE (B) 1 1 1 1        
HARNESS GRILLE DOOR
G2F5100401
S/W 1 1 1 1        
G5F1100101 GI BLACK
TOP GRILLE (B)     1 1 1 1    

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PARTS LIST FOR M3
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3DUWQDPH &RGH 0DWHULDO 'HVFULSWLRQ 5HPDUN
5 ) 5 ) 5 ) 5 ) 5 ) 5)

HARNESS GRILLE DOOR


G5F5100401
S/W     1 1 1 1    
G8F1100101 GI BLACK
TOP GRILLE (B)         1 1 1 1
G8F1900301 GI
TOP GRILLE (B) FIXTURE 2 2 2 2 3 3 3 3 3 3 3 3
HARNESS GRILLE DOOR
G8F5100701
S/W         1 1 1 1
TOP GRILLE (T) FIXTURE P8F1600401 SUS304-2B 2 2 2 2 2 2 2 2 2 2 2 2

Unit

G994200100 CU
TEE 1 1 1 1 1 1 1 1 1 1 1 1
G2F4200401 CU Φ9.52X0.6T
PIPE(COMP-DRAIN)  1  1        
G2F4200501 CU Φ9.52X0.6T
PIPE(DRAIN-CON)  1  1        
Same As Super
G2F4400101
EVAP COIL  1  1         Deluxe
Same As Super
G2F4500101
CONDENSER COIL  1  1         Deluxe
G2R4200102 CU ¶7.94X0.6T
PIPE(COMP-DRAIN) 1  1         
G2R4200301 CU Φ9.52X0.6T
PIPE(DRAIN-CON) 1  1         
Same As Super
G2R4400101
EVAP COIL 1  1          Deluxe
Same As Super
G2R4500101
CONDENSER COIL 1  1          Deluxe
G5F4200401 CU Φ9.52X0.6T
PIPE(COMP-DRAIN)      1  1    
Same As Super
G5F4400101
EVAP COIL      1  1     Deluxe
G5R4200101 Φ9.52X0.6T
PIPE(DRAIN-CON)     1  1     
G5R4200201 ¶7.94X0.6T
PIPE(COMP-DRAIN)     1  1     
MEGA CU
PIPE(DRYER-CAPI TUBE) 1  1  1  1     1
Same As Super
G5R4400101
EVAP COIL     1  1      Deluxe
Same As Super
G5R4500101
CONDENSER COIL     1  1      Deluxe
G8F4200101 CU
DRAIN PIPE      1  1  1  
G8F4200200 CU Φ12.7X0.8T
PIPE(COMP-SUC)      1  1  1  
G8F4200701 CU Φ9.52X0.6T
PIPE(DRAIN-CON)         1  1 
G8F4201000 CU Φ9.52X0.6T
PIPE(COMP-DRAIN)  1  1  1  1    
G8F4201100 CU
PIPE(DRYER-CAPI TUBE)          1  
G8F4201300 CU Φ9.52X0.75T
PIPE(COMP) 1 1 1 1 1 1 1 1 1 1 1 1
G8F4400101 CU Φ7.94X0.6T
PIPE˄CON-DRYER˅          1  
Same As Super
G8F4500102
EVAP COIL          1   Deluxe
Same As Super
G8R4200201
CONDENSER COIL         1  1  Deluxe
G8R4200300 CU Φ9.52X0.6T
PIPE(DRAIN-CON)         1  1 
G8R4400101 CU
PIPE(COMP-DRAIN) Φ9.52X0.6T         1  1 
Same As Super
G8R4500102
EVAP COIL      1  1 1  1  Deluxe
HARNESS RELAY G2F5100100
 1  1        
HARNESS RELAY G2R5100100
1  1  1  1     
HARNESS RELAY G8F5100101
         1  1
HARNESS RELAY G8R5100100
     1  1 1  1 
Same As Super
FILTER DRYER P994100100
1 1 1 1 1 1 1 1 1 1 1 1 Deluxe

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PARTS LIST FOR M3
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5 ) 5 ) 5 ) 5 ) 5 ) 5)

TOP HINGE SPACE P8F2600100 ABS 2 2 4 4 4 4 8 8 6 6 12 12

DRAIN HOSE CAP P8F9900101 RUBBER BLACK 1 1 1 1 1 1 1 1 1 1 1 1


Same As Super
COMPRESSOR G2F5700100 (CAJ 2420Z)  1  1        
Deluxe
Same As Super
COMPRESSOR G2R5700100 (HBL 27YE-1) 1  1         
Deluxe
Same As Super
COMPRESSOR P2F5700100 (CAJ 2432Z)      1  1    
Deluxe
Same As Super
COMPRESSOR P2R5700100 (SK1A1C-L2W)     1  1     
Deluxe
Same As Super
COMPRESSOR P5F5700100 (CAJ 2446Z)          1  1
Deluxe
Same As Super
COMPRESSOR P8R5700100 (CAJ 4476Y)         1  1 
Deluxe

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7.REPLACEMENT OF MAIN COMPONENTS
7-1. TOP GRILLE PART
A. Unscrew the screw located on both side of top grille (t) with the top grille (t)
fixture.

B. Hold up the top grille (T)

C. Unscrew the screw located on both side of top grille (B).

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REPLACEMENT OF MAIN COMPONENTS

D. Unscrew the screw located on the cabinet top cover.

E. Pull out the harness display pcb and harness grille door s/w located on back of
top grille (B).

You can replace the door switch, mascot, key, front pcb and front pcb case, etc.

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REPLACEMENT OF MAIN COMPONENTS
7-2. REPLACE DOOR
7-2-1. REPLACE DOOR (M3R24-1,M3F24-1,M3R47-2,M3F47-2,M3R72-3,M3F72-3)
A. Disassemble top grille (T) and top grille (B) as described section 7-1.

B. Unscrew pivot stopper.

C. Unscrew the top hinge (R).

D. Lift the door (R) and pull it out.

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REPLACEMENT OF MAIN COMPONENTS

E. Replace the door with the new one. (you should assemble pivot middle, hinge
spring etc before this process.)

F. Screw the top hinge (L) and pivot stopper. (this process is opposite to
disassemble them.)

G. Do just like above instructions in replacing the door (L).

7-2-2. REPLACE DOOR (M3R24-2,M3F24-2,M3R47-4,M3F47-4,M3R72-6,M3F72-6)


A. Disassemble top grille (t) and top grille (b) as described section 7-1.

B. Unscrew pivot stopper. (both top and bottom side)

C. Unscrew the top hinge (L).

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REPLACEMENT OF MAIN COMPONENTS

D. Lift the door (T) (L) and pull it out.

E. Unscrew the middle hinge (L).

F. Lift the door (U) (L) and pull it out.

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REPLACEMENT OF MAIN COMPONENTS

Then you can replace new doors and assemble them, those processes are opposite to
disassemble them.

G. Do just like above instructions in replacing the door (T)(R) and the door (U)(R).

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REPLACEMENT OF MAIN COMPONENTS
7-3. REFRIGERATION COMPARTMENT’S PART
- Duct and Lamp
- T-sensor and D-sensor
- Evaporator coil and F-sensor
- Defrost heater (freezer only)
- Evaporator fan motor and fan blade

7-3-1. REPLACE DUCT AND LAMP

A.Disassemble the Duct.

B. Unscrew the screws of lamp cover.

C. Pull out the lamp socket and lamp

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REPLACEMENT OF MAIN COMPONENTS

You can replace the lamp now.

7-3-2. REPLACE T SENSOR AND D SENSOR (T-SENSOR IS WHITE COLOR, F-SENSOR IS ORANGE
AND D-SENSOR IS BLUE)
A.Disassemble the Duct as in 7-3-1

B. Disconnect the connector and pull out the D-sensor from the evap. replace the
new one.

(D-SENSOR IS BLUE)
C. Take off the T-sensor from the evap. replace the new one.

(T-SENSOR IS WHITE COLOR)

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REPLACEMENT OF MAIN COMPONENTS
7-3-3. REPLACE THE EVAPORATOR COIL AND F-SENSER

A. Welding off the connection suction pipe(A) and (B).

B. Unscrew the screw located on back side of evap. housing.

C. Take off the evaporator.

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REPLACEMENT OF MAIN COMPONENTS

D. Disconnect the connector and Unscrew the screws located on sensor cover and
pull out the F-sensor from the evap.sensor guide, replace the new one.

7-3-4. REPLACE THE DEFROST HEATER (FREEZER ONLY)

A. After lift the evaporator up, disconnect the connectors with harness defrost
heater and disassemble the defrost fixture spring and split the hooks of the
evap..

B. Replace the new defrost heater and fix it with heater fix spring. Connect the
connectors.

*NOTE
Why is always 115 voltage detected between connectors of the evaporator defrost
heater in the main harness?
The SNUBBER (located Main PCB) holds two AC power lines simultaneously.
The SNUBBER prevents Main PCB malfunction from sparks occurred by other electrical
component’s ON/OFF. ( SNUBBER =Spark killer)
Because of the SNUBBER, 115 voltage is always detected, but electrical current in this
case is very little (small Amps.).So, this electrical current is not enough to operate the
evaporator defrost heater.

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REPLACEMENT OF MAIN COMPONENTS

How to measure the Amps. of the evaporator defrost heater


Disconnect the connectors of the evaporator defrost heater.
Then , prepare the additional Power Source(115V/60Hz) and the Amp. Meter.
Connect the connectors of the evaporator defrost heater to the additional power source
and read amp. Value from the Amp. Meter.

7-3-5. REPLACE THE EVAPORATOR FAN MOTOR AND FAN BLADE

A. After lift the evaporator up, unscrew the screw which used in fixing motor
fixture.

B. Disconnect the connectors of harness motor.

Then you can replace the evaporator fan motor and fan blade.

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REPLACEMENT OF MAIN COMPONENTS
7-4. CONTROL BOX PART
- Power relay
- Transformer
- Main PCB
A. Disassemble top grille (t) as described section 7-1 A B.

B. Pull out all connectors connected with control box.

C. Unscrew the screws located on front of evap-housing.

E. Pull out the harness main.

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REPLACEMENT OF MAIN COMPONENTS

F. Unscrew the screws used in fixing power relay and trans former.

G. Disconnect the main PCB fixture.

Then you can replace the power relay, trans former and main pcb.

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REPLACEMENT OF MAIN COMPONENTS
7-5. CONDENSER UNIT
- Compressor
- Condenser fan motor
- Dryer filter
- Pressure switch

The comp. Base is located on both side on the top of the cabinet by screw, and you can replace
the Compressor ,Condenser coil Condenser fan motor, ETC. on it.

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REPLACEMENT OF MAIN COMPONENTS
7-6. REPLACE THE CABINET HEATER AND MULLION HEATER
A. Disassemble the liner frame cover with the and edge of ‘а
а’type
screwdriver.(left/right/top/bottom side)

B. Disconnect the cabinet heater and pull it out.


You can replace the cabinet heater with the new one.

C. Assemble the liner frame cover.( left/right/top/bottom side)

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REPLACEMENT OF MAIN COMPONENTS

D. Disassemble the mullion frame cover(v) with the and edge of ‘а


а’type
screwdriver.

E. Unscrew the screw located on both side of the mullion.

F. Take apart the mullion out cover(v) from the mullion, then disconnect the
harness mullion heater.

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REPLACEMENT OF MAIN COMPONENTS

G. Change the old mullion heater(v) and install the new one with the gap between
wires 1.2 inch.

H. Insert the mullion out cover(v) into the original position, then screw it on both
side of the mullion.(this process is opposite to disassemble the mullion out
cover(v) )

J. Assemble the mullion frame cover(v).(this process is as alike as assembling the


liner frame cover)

K. Do just like above instructions in replacing mullion heater(h).


(PRO-26-2R,PRO-26-2F,PRO-50-4R,PRO-50-4F,PRO-77-6R,PRO-77-6F only, but before replacing
mullion heater(h), doors should be disassembled. )

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REPLACEMENT OF MAIN COMPONENTS

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