Turbo Air Manual
Turbo Air Manual
Commercial
Refrigerator & Freezer
Service Manual
Please read this manual completely before attempting to install or operate this equipment!
M3 Series
SOLID DOOR / GLASS DOOR
M3R24-1 M3F24-1
M3R47-2 M3F47-2
M3R72-3 M3F72-3
M3R24-2 M3F24-2
M3R47-4 M3F47-4
M3R72-6 M3F72-6
www.turboairinc.com
2. WIRING DIAGRAMS
2-1. 1DDOR: M3R24-1 M3R24-2 M3F24-1 M3F24-2
2-2. 2DDOR: M3R48-2 M3R48-4 M3R48-2 M3R48-4
2-3. 3DDOR: M3R72-3 M3R72-6 M3F72-3 M3F72-6
3. PART DETAIL
3-1. TOP GRILLE
3-2. REFRIGERATION COMPARTMENT
3-3.CONTROL BOX
3-4. DOOR
3-5.COOLING COMPARTMENT
4. MAIN COMPONENTS
6. PARTS LIST
WIRING DIGRAM
05
WIRING DIGRAM
WIRING DIGRAM
0)
WIRING DIGRAM
WIRING DIGRAM
0)
WIRING DIGRAM
WIRING DIGRAM
0)
WIRING DIGRAM
DOOR LOCK
TOP GRILLE (B)
DISPLAY P.C.B
DISPLAY P.C.B
3-2.Refrigeration Compartment
CONDENSER COIL
Cycle Assembly
CONDENSER PIPE
CONDENSER FAN
MOTOR ASSEMBLY
SUCTION PIPE
DRAIN CASE
DRAIN CONNECTOR
MAIN PCB
POWER RELAY
TRANSFORMER
3-4.Door
Gesket
FRAME DOOR
DOOR GASKET
3-5.Cooling Compartment
Freezer Duct & Refrigerator Duct (M3R72-3/6,M3F72-3/6,M3R47-2/4,M3F47-2/4)
DUCT(A)
DUCT(B)
LAMP ASSEMBLY
Freezer EVAP.,Fan(M3R47-2/4,M3F47-2/4)
MOTOR CONNECTOR
D-SENSER
EVAPORATOR
LAMP ASSEMBLY
DUCT(A)
DUCT(B) F-SENSER
Freezer EVAP.,Fan(M3R24-1/2,M3F24-1/2)
MOTOR CONNECTOR
EVAPORATOR
D-SENSER POSITION
4-2.COMPRESSOR RELAY
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 25A,120V(GEN)
Relay Model UZ-2A-BT110
4-4.CAPACITOR
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage
Running 230V/10 250V/12 4OOV A 450V B 4OOV A 450V B
500V C / 30 500V C / 30
Part code
Starting 200V/100 160V/51 125V/125 160V/51 160V/250 160V/250
Part code
4-8.LAMP BULB
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 115V
Spec.. 40W
Part code P996300100
4-9.TRANSFORMER
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 115V, 60Hz
Spec.. DWS-115U
Part code
4-10.MAIN PCB
M3R24-1 M3F24-1 M3R47-2 M3F47-2 M3R72-3 M3F72-3
Model
M3R24-2 M3F24-2 M3R47-4 M3F47-4 M3R72-6 M3F72-6
Voltage 12V/24V
Spec..
Part code
19
Control box
PANNEL FRONT PCB G8F3200300 ABS 1 1 1 1 1 1 1 1 1 1 1 1
Door
ASS'Y DOOR (L) G8F0500200 1 1 1 1
SHELF G8F1800101 6 6 6 6 6 6 6 6
Same As Super
SHELF CLIP P993200800 16 16 16 16 32 32 32 32 48 48 48 48
Deluxe
Same As Super
CABINET HEATER P2F5300101 PVC L=4800 1 1
Deluxe
Same As Super
CABINET HEATER P2R5300101 PVC L=5970 1 1
Deluxe
Same As Super
CABINET HEATER P5F5300101 PVC L=7290 1 1
Deluxe
Same As Super
CABINET HEATER P5R5300101 PVC L=4800 1 1
Deluxe
Same As Super
CABINET HEATER P8F5300100 PVC L=5970 1 1
Deluxe
Same As Super
CABINET HEATER P8R5300100 PVC L=7290 1 1
Deluxe
Same As Super
DOOR HANDLE G993200101 ALDC 1 1 1 1 2 2 2 2 3 3 3 3
Deluxe
Same As Super
DOOR SWITCH P995200100 1 1 1 1 2 2 2 2 3 3 3 3
Deluxe
HINGE SPRING (L) P998400102 SUS304 1 1 1 1 2 2 2 2 3 3 3 3
MASCOT
G8F7400300 1 1 1 1 1 1
MASCOT
G8R7400300 1 1 1 1 1 1
MIDDLE HINGE (L) P992900601 SUS304 1 1 1 1
G8F1600100 SUS304-#4
TOP GRILLE (T3) 1 1 1 1
TOP GRILLE(B) BACK
G8F1600201 GI
COVER 1 1 1 1 1 1 1 1 1 1 1 1
G5F1600100 SUS304-#4
TOP GRILLE(T2) 1 1 1 1
G2F1600100 SUS304-#4
TOP GRILLE(T1) 1 1 1 1
G2F1100101 GI BLACK
TOP GRILLE (B) 1 1 1 1
HARNESS GRILLE DOOR
G2F5100401
S/W 1 1 1 1
G5F1100101 GI BLACK
TOP GRILLE (B) 1 1 1 1
Unit
G994200100 CU
TEE 1 1 1 1 1 1 1 1 1 1 1 1
G2F4200401 CU Φ9.52X0.6T
PIPE(COMP-DRAIN) 1 1
G2F4200501 CU Φ9.52X0.6T
PIPE(DRAIN-CON) 1 1
Same As Super
G2F4400101
EVAP COIL 1 1 Deluxe
Same As Super
G2F4500101
CONDENSER COIL 1 1 Deluxe
G2R4200102 CU ¶7.94X0.6T
PIPE(COMP-DRAIN) 1 1
G2R4200301 CU Φ9.52X0.6T
PIPE(DRAIN-CON) 1 1
Same As Super
G2R4400101
EVAP COIL 1 1 Deluxe
Same As Super
G2R4500101
CONDENSER COIL 1 1 Deluxe
G5F4200401 CU Φ9.52X0.6T
PIPE(COMP-DRAIN) 1 1
Same As Super
G5F4400101
EVAP COIL 1 1 Deluxe
G5R4200101 Φ9.52X0.6T
PIPE(DRAIN-CON) 1 1
G5R4200201 ¶7.94X0.6T
PIPE(COMP-DRAIN) 1 1
MEGA CU
PIPE(DRYER-CAPI TUBE) 1 1 1 1 1
Same As Super
G5R4400101
EVAP COIL 1 1 Deluxe
Same As Super
G5R4500101
CONDENSER COIL 1 1 Deluxe
G8F4200101 CU
DRAIN PIPE 1 1 1
G8F4200200 CU Φ12.7X0.8T
PIPE(COMP-SUC) 1 1 1
G8F4200701 CU Φ9.52X0.6T
PIPE(DRAIN-CON) 1 1
G8F4201000 CU Φ9.52X0.6T
PIPE(COMP-DRAIN) 1 1 1 1
G8F4201100 CU
PIPE(DRYER-CAPI TUBE) 1
G8F4201300 CU Φ9.52X0.75T
PIPE(COMP) 1 1 1 1 1 1 1 1 1 1 1 1
G8F4400101 CU Φ7.94X0.6T
PIPE˄CON-DRYER˅ 1
Same As Super
G8F4500102
EVAP COIL 1 Deluxe
Same As Super
G8R4200201
CONDENSER COIL 1 1 Deluxe
G8R4200300 CU Φ9.52X0.6T
PIPE(DRAIN-CON) 1 1
G8R4400101 CU
PIPE(COMP-DRAIN) Φ9.52X0.6T 1 1
Same As Super
G8R4500102
EVAP COIL 1 1 1 1 Deluxe
HARNESS RELAY G2F5100100
1 1
HARNESS RELAY G2R5100100
1 1 1 1
HARNESS RELAY G8F5100101
1 1
HARNESS RELAY G8R5100100
1 1 1 1
Same As Super
FILTER DRYER P994100100
1 1 1 1 1 1 1 1 1 1 1 1 Deluxe
E. Pull out the harness display pcb and harness grille door s/w located on back of
top grille (B).
You can replace the door switch, mascot, key, front pcb and front pcb case, etc.
E. Replace the door with the new one. (you should assemble pivot middle, hinge
spring etc before this process.)
F. Screw the top hinge (L) and pivot stopper. (this process is opposite to
disassemble them.)
Then you can replace new doors and assemble them, those processes are opposite to
disassemble them.
G. Do just like above instructions in replacing the door (T)(R) and the door (U)(R).
7-3-2. REPLACE T SENSOR AND D SENSOR (T-SENSOR IS WHITE COLOR, F-SENSOR IS ORANGE
AND D-SENSOR IS BLUE)
A.Disassemble the Duct as in 7-3-1
B. Disconnect the connector and pull out the D-sensor from the evap. replace the
new one.
(D-SENSOR IS BLUE)
C. Take off the T-sensor from the evap. replace the new one.
D. Disconnect the connector and Unscrew the screws located on sensor cover and
pull out the F-sensor from the evap.sensor guide, replace the new one.
A. After lift the evaporator up, disconnect the connectors with harness defrost
heater and disassemble the defrost fixture spring and split the hooks of the
evap..
B. Replace the new defrost heater and fix it with heater fix spring. Connect the
connectors.
*NOTE
Why is always 115 voltage detected between connectors of the evaporator defrost
heater in the main harness?
The SNUBBER (located Main PCB) holds two AC power lines simultaneously.
The SNUBBER prevents Main PCB malfunction from sparks occurred by other electrical
component’s ON/OFF. ( SNUBBER =Spark killer)
Because of the SNUBBER, 115 voltage is always detected, but electrical current in this
case is very little (small Amps.).So, this electrical current is not enough to operate the
evaporator defrost heater.
A. After lift the evaporator up, unscrew the screw which used in fixing motor
fixture.
Then you can replace the evaporator fan motor and fan blade.
F. Unscrew the screws used in fixing power relay and trans former.
Then you can replace the power relay, trans former and main pcb.
The comp. Base is located on both side on the top of the cabinet by screw, and you can replace
the Compressor ,Condenser coil Condenser fan motor, ETC. on it.
F. Take apart the mullion out cover(v) from the mullion, then disconnect the
harness mullion heater.
G. Change the old mullion heater(v) and install the new one with the gap between
wires 1.2 inch.
H. Insert the mullion out cover(v) into the original position, then screw it on both
side of the mullion.(this process is opposite to disassemble the mullion out
cover(v) )