SECOND SEMESTER 2023-2024

Course Handout Part II

Date: 09.01.2024

In addition to part-I (General Handout for all courses appended to the timetable) this
portion gives further specific details regarding the course.
Course No. : INSTR F343
Course Title : Industrial Instrumentation & Control
Instructor-in-charge : Joyjit Mukherjee
Instructor : Joyjit Mukherjee

1. Scope and Objective of the course

This course offers study of various aspects of automatic control for industrial
processes, including some recent developments in the field of process control.

2. Course Description:
Introduction to process control; Elements of process loop; Controller
principle; Hydraulic, pneumatic, electronic controllers; Controller tuning;
Final control elements; Control loop characteristics; Complex control systems;
Intelligent controllers; Programmable logic controllers; Distributed control
systems; Digital control principles.

3. Textbook:
Surekha Bhanot, Process Control: Principles and Applications, Oxford
University press, Fourth Impression 2010

4. Reference Book:
R1: C.D. Johnson, Process Control Instrumentation Technology, Prentice Hall
of India, New Delhi, 1993
R2: Liptak B.G., Process Control: Instrument Engineer’s handbook,
Butterworth Heinemann
R3: Krishan Kant, Computer Based Industrial Control, Prentice Hall of India,
New Delhi, 1997
R4: Stephanopoulos George, Chemical Process Control, Prentice Hall of
India
R5: Ogata K., Modern Control Engineering, Pearson Education Asia

5. Course plan

Lecture Chapter in the

Learning Objective Topics to be covered Textbook
No.
1,2 To appreciate the needs, Basic Control loop, T-CH1
 objectives of process control variables, requirements, R4(1.9)
aims, parameters,
dynamics of the process
3 To understand the dynamics of Terms, concepts used in T-CH2
processes process dynamics
4 To understand/review the Transfer functions, block R5-CH4
concepts of Transfer function diagram and signal flow
representation
5 To understand need and Model of lumped and T-CH2, R3 –
concept of mathematical distributed parameter CH11, R5-
modeling systems CH2,3
&4

6,7 To understand steady state and Transient and steady state R5-CH5
transient analysis analysis of first order,
second order and higher
order systems and
numerical to highlight
concepts
8 To understand different On-off, on-off with neutral T-CH3 ,
controller modes zone R4(9), R3 –
CH1
9,10,11 To understand different Proportional, Integral, T-CH3, R4(9),
controller modes derivative, PI, PD, PID R3 – CH1
12,13 To learn dynamic behavior of Effect on dynamic T-CH4,
feedback-controlled systems behavior of process with R4(14)
different controller modes
in closed loop with
14,15 To learn about controller tuning Ziegler, Cohen-Coon, T-CH4, R4
Integral performance
16 To learn about DDC loop Sampling and T-CH5
reconstruction, DDC
structure, position &
velocity algorithm
17 To realize controller modes in Controller modes in T-CH6, R5
pneumatic controllers Pneumatic controllers (4.3)
18 To realize controller modes in Controller modes in T-CH6, R5
hydraulic controllers Hydraulic controllers (4.4)
19 To realize controller modes in Controller modes in T- CH7,
electronic controllers electronic controllers R1(10.3)
20,21 To learn the evolution, PLC vs relay Logic, PLC T-CH13,
hardware of Programmable vs PCs, hardware R3(5), R2
Logic Controllers components
22,23 To learn ladder diagram Ladder diagram, selection T-CH13,
programming of PLCs R3(5), R2
24 To learn application of AI Role of AI T-CH14,
techniques in process control R3(13), R2
25,26 To learn ES structure & ES structure, Design & T-CH15,
Application Applications R3(13)
27,28 To learn concept & applications Fuzzy controllers T-CH17,
of FLC R3(13), R2
29 To learn about different final Functions of control T-CH8, R3 –
control elements valves, Types of control CH4
valves, actuators
30 To understand P&I diagrams Draw P&I diagrams T-CH9
31,32 To understand complex control Cascade control, Ratio T-CH10,
schemes control, R4(20, 21)
33,34 To understand complex control Feedforward, Adaptive T-CH10, R4
schemes control, Inferential, Model (21)
reference adaptive control,
Self tuning regulator

35,36 To understand complex control Override, Auctioneering, T1-CH11,

schemes Split Range R4(22)
37,38 To understand interaction and Design of cross controllers T-CH12,
decoupling of control loops and selection of loops R4(24)
using RGA
39,40 To understand distributed History, functional T-CH18,
digital control systems requirements, system R3(6), R2
architecture, configuration

6. Evaluation Scheme
Components Duration Weightage Marks Date & Time Nature of
Component
90 14/03 - 9.30 -
Midsem 30 % 60 Closed Book
minutes 11.00AM
To be To be
Quizzes 15% 30 Closed Book
announced announced
Term Paper / Open Book
- 15% 30 Take Home
Assignments
40 % (10 % 10 % Open
Comprehensiv 180 Open book book and
80 13/05 FN
e minutes and 30% 30% Closed
Closed book) book
Total 100% 200

7. Chamber Consultation Hour: To be announced in the class.

8. Course Notices: Notices will be displayed in CMS.
9. Make-up Examination: Make-up will be given on extremely genuine grounds
only for those receiving prior approval. No make up for quizzes
10. Academic Honesty and Integrity Policy: Academic honesty and integrity are to
be maintained by all the students throughout the semester and no type of
academic dishonesty is acceptable.

Joyjit Mukherjee
Instructor-in-charge
INSTR F343