Dinacell Loadweigher
Dinacell Loadweigher
User manual
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Index
1. DESCRIPTION AND MAIN FEATURES .............................................................. 4
2. DISPLAY AND CONTROL BUTTONS ................................................................. 4
3. DIMENSIONS, INSTALLATION AND CONNECTIONS ....................................... 5
4. MENU STRUCTURE ............................................................................................ 6
5. HOW TO VISUALIZE OR CHANGE PARAMETERS .......................................... 7
6. DEVICE INFO ...................................................................................................... 7
7. SYSTEM CONFIGURATION ............................................................................... 8
8. ALARMS CONFIGURATION ............................................................................. 10
9. CHAIN COMPENSATION .................................................................................. 12
9.1. New advanced Chain Compensation ........................................ 12
9.2. Submenu Chain ......................................................................... 12
9.3. Chain Compensation Adjust ...................................................... 13
9.3.1. Software Compensation ................................................ 13
9.3.2. Hardware Compensation .............................................. 14
10. AUTO-ZEROING COMPENSATION .................................................................. 14
11. ADDITIONAL FUNCTIONS ................................................................................ 15
11.1. Hold function.............................................................................. 15
11.2. Cabin Display (Optional) ............................................................ 15
12. ANALOG OUTPUT ............................................................................................. 16
13. CANOPEN-LIFT CIA 417 ................................................................................... 17
14. ERROR CODES AND TROUBLESHOOTING ................................................... 18
15. ELECTRICAL SPECIFICATIONS ...................................................................... 18
16. NG CONECTION ............................................................................................... 19
16.1 Wifi NG Connection ................................................................... 19
16.2 Firmware Update ....................................................................... 19
17. WIRE ROPE TENSION ADJUSTMENT ............................................................. 20
17.1 Wire Rope Tension checking Tool ............................................. 20
17.2 Assistance to the wire rope tension adjustment ........................ 21
18. QUICK CONFIGURATION GUIDE .................................................................... 23
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Note: After two minutes without any operation, the unit automatically returns to the total weight measure
display, independent of the menu item previously selected.
Led Functions
AL1 Full Load Alarm Indicator
AL2 Over Load Alarm Indicator
AL3 Zero Load Level Indicator (Empty Cabin)
AL4 Difference and Slack Rope tension indicator
STA Led status ( For CanOpen: Status Led )
ERR Error ( For CanOpen: Error Led)
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These outputs reflect the sensors signal over the range 0-10V for Voltage and 4-20mA or 0-
3 Analog outputs
20mA for current. Common signal is GND. (See the ADDITIONAL FUNCTIONS chapter 12).
4 Can Open Input 24 VDC power supply and Can Bus in an Open Style connector
Relay
Terminals for the alarm relays.
5 connections for
(See the alarms section in chapter 8)
alarms
This function will be activated if an input voltage from 24 to 125V (DC or AC) is applied. (See
6 HOLD input
the ADDITIONAL FUNCTIONS chapter 11).
4. MENU STRUCTURE
The menu has the cyclic structure shown in the following figure.
Press button for 2 seconds to enter and then press it repeatedly to move from a parameter to
another. Press it for 2 seconds to exit.
System calibration. These menus shows all parameters related with the load cell
Configuration.
Analog Output (Only relevant for OMEGA models with analog option)
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Pressing Menu for 2 seconds inside the internal navigation menu will end the menu navigation and
return to Display the value of the measured load
Press to change the value of the Current Flashing digit position. (if there’s no flashing digit,
If button is not pressed twice before display Flashing ends (10 seconds), the
parameter value will not be changed.
After any of these operations, the display will show the current parameter.
6. DEVICE INFO
All new NG units store some important information in this menu in order to build wireless
connections with any remote future unit developed by Dinacell Electronica. All parameters can be read in
this submenu.
Submenu
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7. SYSTEM CONFIGURATION
This section describes how to configure the Unit to obtain the best measure accuracy. The configuration
is done in Menu.
Press
Check value Enter to modify
to enter
nSen: Number of sensors connected to ropes or cables. If this
parameter is not set correctly, the unit will show Err1 and
alarm relays will be activated.
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Calibration process:
1) Install the control unit with the information of the INSTALL AND CONNECTIONS Chapter 3.
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2) Connect Load Cell to the OMEGA
3) Power up the unit with the correct voltage (see the ELECTRICAL SPECIFICATIONS Chapter
15).
4) Go to Submenu:
5) Detail Calibration Procedure:
Follow next steps to set a precise Load Measuring system
5.1 ) Select number of ropes.
5.2 ) Do an Iref “ALL” Operation with rope sensors NOT INSTALLED on the ropes.
and a 5” seconds countdown occurs.
Note: for hitch point sensors, or if your sensors are already installed, or if you don’t
need to equalize the individual rope tension, just select “None” option in Iref submenu
for this operation.
Iref is not required for TCA or SV Sensors.
5.3 ) Select display measuring units. Available units are Kilograms or Pounds
5.4 ) Select Suspension. By default 1:1 is selected. ( Select 1:1 for TCA and SV Sensors)
5.6 ) Load Point adjustment: This function ensures the accuracy of the control.
Put a well known weight into the cabin. It is recommended to place into the cab a minimum
weight of 60% of the elevator duty load. (100% is preferred.)
5.5) This parameter stores the Sensor Sensibility. Cell value is automatically calculated
after a Load Point adjustment. This parameter can be Set when using Calibrated Sensors
with known Cell value. If Cell Value is changed, the previous calibrating process will be
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overwritten.
8. ALARMS CONFIGURATION
The alarms values correspond to the load threshold at which each relay change its state.
The relays allows to be configured individually as make or break contact
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Alarms are activated when their threshold is exceeded. The Unit OMEGA has 5 different alarms:
AL1-F (Full Load, Relay #1):
programmed in .
AL5-S ( Slack Rope, Relay #4):
Change of state if any rope has a slack rope tension ( A value below alarm level threshold)
When Slack Rope Alarm is activated the word “Slack” will flash on the display.
The working procedure of the relays as a make or break contact can be changed for each alarm output
using the parameter. Valid values are (Close) for the operating mode MAKE and (Open)
for the operating mode BREAK. Close is a normally closed relay and OPEn is a normally open
relay. Alarm LEDs indicators will be activated when the display measured value overload corresponding
alarm level
Note: LEDs are not related to relay state but alarms levels.
Note: AL4‐d and AL5‐S share the same relay Output. When
there is a slack rope, the Display will show the word “Slack”
on it.
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Go to Submenu
Press
Check value Enter to modify
to enter
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9. CHAIN COMPENSATION
9.1. New advanced Chain Compensation
The New Generation (NG) of Load Weighing Devices has the newest software for chain
compensation. It offers several options to improve the accuracy to compensate for the weight of the
chain. In this Submenu, the user can choose between three options, no compensation, software
compensation and hardware compensation.
Hold Input must be wired to use the Software Chain compensation Function. (See Hold Function Section 11.1)
Submenu
Press Check
Enter to modify
to enter value
Type: Type of chain compensation applied. User can choose
between hardware compensation, software compensation or
none compensation
Value: Max Chain value to compensate. At installation.
Valid Values : 0-600
( Set Value to 0 to deactivate software compensation ).
C_Bot: Chain zero operation at the ground floor
(only applies to Hardware compensation).
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T1 and T2 options are only shown if is set to SOFT compensation. See Section
10 , Hold Function to adjust these parameters.
The NG Series has new advanced chain compensation. To use all the features of new
Software chain compensation: When selected, the unit compensates the chain with hold signal
activations/ deactivations.
Note: and parameters must be set to use the Software Chain compensation.
Hardware chain compensation: When selected, the unit compensates the chain with the on
real time weight of the chain. This can be done using the auxiliary Load Cell input for chain
Note: To deactivate all chain compensations just set Type parameter to none.
9.3.1.Software Compensation
This function compensates the weighting difference between floors produced by the extra
weight of the chain and the travelling cables. The unit needs the HOLD signal to be active when
the doors closed to compensate the weight during the elevator movement.
Set the estimated weight of the chain. This parameter will be the maximum value compensated
by software compensation
In this parameter you can check the value the OMEGAng is compensating by software each
time the HOLD signal is deactivated
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9.3.2.Hardware Compensation
In some installations with many landings, software chain compensations does not work
well due to friction in the rails between floors, weight changes during long elevator travels, or
auto_zero does not occur because elevator never stops.
A dedicated Load Cell for chain compensation is needed. Otherwise Err11 will flash in the
display.
Take the elevator to the ground floor and set C_Bot To Yes. A Countdown will start.
Take the elevator to the Top floor and set C_TOP To Yes. A Countdown will start
In this parameter you can check the value the OMEGAng is compensating by hardware with
the chain load cell
elevator and measures a static offset of ± for a period of at least 60 seconds. During this
time the measured load must not change by more than ±20kg.
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During the elevator travel, the measured loads can greatly fluctuate due to friction in the rails,
cab and load movements, etc. The Hold Input prevents the control from measuring the load
while the elevator is travelling, This ensures that the movement of the cabin will not affect the
weighing process and therefore, no alarms or relay will be activated during elevator travel.
This ensures that the movement of the cabin will not affect the weighing process and therefore,
no alarms or relay will be activated during elevator travel.
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The OMEGA unit has an internal register that stores all previous weighting measures of the last
3 seconds. As some installations sets the HOLD input at the same time the doors closes, it may happen
that the last measure obtained could not be as stable as desired. The same issue might happen when
removing the HOLD input as the doors Open
To improve the hold of a stable measure two parameters have been added at CHAIN menu
and .
As some installations sets the HOLD input at the same time it closes the doors, sometimes the
last measure obtained is not as stable as desire. The same issue can happen when removing the HOLD
input and the doors Open.
Time in tenth of seconds to take the measure before the HOLD signal is active.
Time in tenth of seconds to update the measure after the HOLD signal is released.
Note: For example; With T_1 set at 10 and T2 set at 15:
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When the hold signal is activated, then the OMEGA will take as a valid load measurement the
value that was stored 1 second before HOLD signal was activated. Then when HOLD input is released,
the first stable load value will be taken 1.5 seconds after the hold signal is deactivated.
This option offers great flexibility to resolve problems in some critical installations.
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This function reflects the Display measure over the range between analog Low and analog High
values.
When hold (inhibit) input is activated the analog output will not
change during elevator travel, until hold input deactivation.
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OMEGA -C accomplish with the CanOpen-Lift CiA 417 profile.
Some important CanOpen Parameters can be modified from this Submenu as, Baud rate and
Node ID. Weigh change detection is a threshold that will send a PDO message when the weight
change overpasses the value.
Bus Connection must be according application profile CiA-417 CAN high speed standard (ISO99-2) .
If the Load Weighing unit is set at the end of the installation end, a 120 Ohm
resistor must be placed on the connector between Can High and Can Low lines.
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Load cell with very low sensibility. The unit was Adjust the zero and Load again.
not properly adjusted or load cell has a low Change the load cell by another with
nominal value. lower nominal load.
Important: When an error appears, all alarms are activated and the elevator remains blocked.
Relays Contacts
4 Relays: 250VAC / 3A - N.O.
(Nominal Switching Capacity)
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16. NG CONECTION
All New Dinacell Units have a special feature called NG Connection (New Generation
connections)
The main function of the NG connection is to connect to android Smart phones for Unit
calibration, and reading Pen Drives for software updating.
To use all advanced features of NG Connection, user needs to connect the WRCTNG
adapter.
d) Press key and apply power to the unit with the key pressed. ERR LED will flash each
second, and 5 Digits display will be switched off.
e) Plug the Mini USB cable on the NG connector. STA LED Will be ON and ERR LED will Flash
Faster (each 0.5 second)
f) Be patient and Wait until unit reboots. The process can take up to a minute.
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g) When programming ends the Unit Will reboot automatically. Then Go to Info Sub-menu and
Reset the unit.
Nowadays most elevator systems have multiple wire ropes attached to the cabin and
counterweight. This ropes normally run over a traction sheave or pulley just to move the cabin up and
down the hoistway.
When some ropes have more tension than other, the ropes with lower tension will slide over the
pulley and can produce a crown groove wear at the sheave. It is possible to detect this wear by rope
slapping, vibrations on the cables, or metal dust on the pulley.
Normally, the system works better if all the ropes have similar tension (about ± 5%) of the
nominal load of the installation.
Although some installers manage to adjust the rope tension manually just touching the ropes or
Just tuning the installation plucking each rope as a harp string, the best way to do this operation is
measuring the load on all the ropes and displaying it in real time.
Usually Load weighing devices manufactures have dedicated and expensive tools to do this
operations.
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But the OMEGA , can be used not only as a good Load Weighing device but as an additional
low cost rope tension balancing tool also.
And as the unit will be installed for life you will have a permanent tool to adjust wire rope tension
and detect slack ropes at the installation in real time.
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accomplish the desired target. To enter this mode just push Start label
Following the suggested steps, you can apply the precise load to each rope to perform the whole
"wire rope tension" process, just in a few minutes.
Now, you can check the final result of the adjustment process.
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You can save all your installations data on your Smartphone, tablet or laptop. You can save as
many installations as you desire (the only limitation is the memory of each device). Sending reports by
mail or create your own PDF reports are also possible from the tool.
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3. Go to submenu
5. Do and operation for all sensors when using rope sensors. ( For Hitch point sensors and
others select None );
10. Set a well-known weight inside the cabin and adjust parameter with the weight added. A
countdown will start.
11. Set the alarms thresholds for each alarm and the activation state for each relay.
12. If chain compensation is desired, select the type of compensation you want to use.
If software compensation is selected then connect the hold input to the LWD and set the
floor, and afterwards a operation should be done at the top floor of the installation.
(Remember to do both operations with no weight inside de cabin).
13. Auto Zero Function: The maximum value in will be used for auto zero function
corrections (default value is 200). If value is set to “00000”, auto zero function and the chain
compensation will be disabled.
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