n

A WORLD OF SUPPORT FOR KEEPING PRODUCTION EFFICIENCY

www. astino.com.my
 o'
The Symbol Of Quality

CORPORATE PROFILE
ASTINO BERHAD was incorporated in the year 2000 as a
holding company of Astino Group of Companies which
currently comprises:

1. OoiJoo Kee & Brothers Sdn.Bhd.

2. Astino (Malaysia) Colour Steel Sheet Sdn.Bhd.
3. Astino Southern Sdn.Bhd.
4. Astino Netting Sdn.Bhd.
5. Astino Marketing Sdn.Bhd.
6. Astino Scaffolding Sdn.Bhd.
7. Astino Agro-House Multisystem Sdn.Bhd.
8. Astino Agro Equipment Sdn.Bhd.
9. Astino Metal Industries Sdn.Bhd.
10. Astino Plantations and Properties Sdn.Bhd.

The listing of ASTINO BERHAD on Bursa Malaysia Securities

Berhad in the year 2003 has further strengthened the
foundation of Group and set the path to achieve further
corporate growth and expansion.

Under the brand name of ASTINO@, the Company has

established itself as one of the leading industrial enterprise
in the field of building products with three major
manufacturing plants located at strategic locations in
Peninsular Malaysia. The Group has weathered the
economy storm successfully and continues to record
impressive profit achievement and capital growth. The
average turnover growth of the Group was about 15%. With
expansion plans to be gradually implemented in coming,
years, the Group's turnover and profitability are expected
to further enhance.

The successes of ASTINO BERHAD were built on the

company's commitment to strive for continuous
improvement of quality product and excellence in services.
The Group is innovative and focuses in its drives to be
corporation of distinction for the sustained well-being of its
custom6rs, shareholders and employees.
 stino produces a range of galvanized C &
Z-Purlins and girts for building construction
applications. Manufactured from quality
galvanized steel, are available either plain or
with textured surfaces on the web. Pre-punched
holes either round or elongated on the webs are
custom drilled according to requirements. All
galvanized purlins are manufactured from hight
tensile steel for increased performance and
efficiency, reduced weight and durability.

Astino Z-Purlins are designed with one broad

flange and one narrow flange. These are
designed to fit neatly for lapping at internal
supports. This produces structurally continuous
lines of purlins for the length of the building with
improved rigidity.

The Z-shaped profiles enable it to be stacked TOLE RANCES

without empty spaces in between thus results in Astino C-Purlin are produced within the
much economical transportation cost. following tolerances :

Length +5mm
MATE RIALS SPECI FICATIONS Web (Dim H) +3mm
Hot dip galvanized steel to JIS G 3302 or AS1397
Flange (Dim B) t3mm
Hole centres +2mm
with Hi-Tensile Grade G450 Minimum Yield
Stress.
Thickness t 0.18 mm

FIRE RATING
Class "O"fire rating according to BS 476: Part 6:
. Se rv i ce p ro m i se - q u a I ity, co m p etitive ly p ri ce d,
1989" Method of Test for Fire Propagation for
on time delivery.
Products" & BS 475: Part 7: 1997 "Fire tests on
building materials and structures. Method of test . quolity product ond proven manufocturing
to determine the classification of the surface and supply records.
spread of flame,of products.l'
,t High degree of accurocy and consistency in
dimensions.

. Thickness options for economy design.

. High tensile steel-high strength and low weight

:: . Pre-punched holes and custom cut lengths

f a ci I itate co n st ru cti o n e re cti o n.

''',,,,,,;r,, lines'
 Anolysis & Design Principles
The limit state capacity tables are compiled based
on the following assumptions:

. Purlins bend about the axis perpendicular to the

web.
. At laps, the purlins are continuous. In the finite
element fl exural-torisnal buckling analysis,
lapped regions are modeled by adding the
section properties of the two sections.
. The bridging to provide a lateral
is assumed
torsional restraint and a lateral translational
restraint at the points of attachment to the
purlins.
. The roof sheeting which is screw-fastened to
the top flange of the purlins is assumed to
provide a continuous diaphragm shear restraint
against minor axis rotation

D EF LECTION
There are no specific rules governing permissible
deflections or the load types which should be
considered in calculations. You need to consider
the specific application conditions of the purlins
to decide on an acceptable deflection limit. The
structured codes leave the choice of deflections
to deSign engineers who give consideration to the
nature of a building and its specific application
conditions consequently, for loads less than th,e
safe load limit, alternative deflection ratios may
PRECAUTIONS
be determinate by proportion from the load
Contact between galvanized steel and incompatible
which produces deflection of span/L50/
materials (e.g,Copper tube) must be avoided as
piremature corrosion could happen. purlins should
be stored of the ground on a slightly sloped position.

DELIVERY, STORAGE & HANDLING

. Upon delivery; exercise care in unloading, stacking,
moving, storing and erectingrto prevent twisting,
bending, scratching or denting.
. Store it in a safe, dry environrnent under a water
proof covering.
. Allow adequate ventilation to prevent
condensation.
. Purlins should be stored off the ground on a slightly
sloped position.
:l::::t: rri,i:l::::r:::r:r::i:iili:::;::::r::r.:,r::::::,;:.-
BRIDGING
The capacity tables provide design loads for an
equal number of rows of bridging in each span.
The number of rows of bridging can vary from 0
to 3.

It is recommended that at least one row of

bridging is used in each span ; unbridged lengths
be limited to 20 times the section depth.

Lopping
Structural continuity of the lapped purlins at
support is achieved by having one bolt through
the flanges furthest from the cladding and one
bolt through the webs near the flanges connected
to the cladding at each end of the lap.
The lapping arrangement is as shown in the
following diagram.
The lap length is the distance between the centre
of bolts at the end of the laps. The required lap
length for different section sizes and span lengths
is shown in the table below. The minimum lap Cleof
length shbll be 7O% of the span length.
The capacity tables are prepared dssuming cleq
connection is used. ln a cleat connection, th,
Reco ended Lop Lengfhs purlin is connected through the web with twr
bolts to the cleats. The cleats are normally welde,
to the. top chord of the truss or rafter of the mai
frame. The load is'transferred' to the trusS o

102,127 rafter via the web of the purlin.

Noles fo Copocity Tobles
1, Loads are assumed to be uniformly 4. The column "Load for deflection span/150"
distributed. For conversion of point loads to provides loads which cause a span/deflection
uniformly distributed load, refer to Point Loads. ratio of 150. The deflection allowable limit to be
determined by user.
2. Load capacities for intermediate spans may be
interpolated linearly within a given bridging 5. For connections, load capacities in normal font
arrangements, require the use of Grade 4.6 purlin bolts.
However, load capacities in italic bold font
3. Inward loading is uniformly distributed load
require the use of Grade 8.8 purlin bolts.
directed towards the structure when the
sheeting is attached to the outer flange, 6. The load capacities are only applicable to
whereas outward loading is uniformly distributed ASTINO's sections and bridging system.
load directed away from the structure when the
sheeting is attached to the outer flange, as shown
in the following diagram.

Looding Condilions

,l,lt,ltt,ltt,l
Outward Load

l+lll+l+ll'
Inward Load
AStinO C-PurlinS nru. equalflanges and are
suitable for simply supported spans. For shorter spans
they may be used continuously over two or more spans
with the ends butted, thus producing reduced deflection
compared with simple spans. They cannot be lapped'

75-300mm

* X qnd Y oxes coincide with

C Sections cannot be laPPed ond ore

suitable for simply supported spans'

C.PURLIN SIMPLE SPAN SUPPORT DETAILS

Butt Joint

Slope Up

Truss Chord
or Rafter

Cleat for Four Bolts

infordation without notice

subjected io chaoge and variations on acco.du."" to-fi.i.h"a p.oduct's condition. we reserve the right to alter specifications and other
C.G : SECTION CENTRE OF GRAVITY
C.S : SECTION CENTRE OF SHEAR
 Astino Z-Purlins t..,ure one broad and
one narrow flange, sized that two purlins of the same
size fit together snugly, making them suitable for
lapping. Z-Purlins of the same depth and different
thicknesses can be lapped in any combination.

75-300mm
x'

i+--------------- i
40-1-00mm

X qnd Y oxes coincide with / x' ond y' oxes respectively

Narrow
Z.PURLIN APPING DETAILS AT SUPPORT Cladding Fastened
Flange
to this Flange

Slope
Lap Varies According
to Span and Section Size

(l
o

Broad Brobd
Flange Flange

Bolt in web
at End of Lap

Truss Chord
or Rafter

subjected to change and variations on accordance to finished product's condition We reserve the right to alter specifications and other informatiotr without notice
 125x50 150x65 175x65 175 x75 200 x75 250 x75 300 x 100
V Y V v V V V
l.6mm l.6mm l.5mm
2.Omm 2.0mm 2.0mm
2.5mm 2.5mm 2.5mm

I
tl

IDENTIFICATION
tFltfl + +
C-Purlin Nominal Thickness Flange

ACPOZsT6-35 75 35 1.6 16 267 2.20 13.2 37.5 0.231 0.050 6.160 2.294 29.395 13.636

ACPOT5] 6-45 75 45 1 .6 16 299 2.46 17.5 37.s 0.274 0.090 6.373 3.262 30.262 17.323

ACp 100'r 6-50 r00 50 1 .6 16 355 2.80 r 2.6 50.0 0.572 0.128 | 1 .440 3.95',r 40. r 60 r 9.000

ACpr0025-50 r00 50 2.5 16 548 4.40 r7.6 50.0 0.868 0.r90 17.360 5.864 39.8r0 rB.63',r
ACPl2520-50 125 50 2.0 16 491
ffi
3.82 15.9 62.s 1.187 0.r69 18.992 4.956 49.153 r8.534

Acplsor5-55 rso 5s
ffiffi
1.6 16 483 3.85 20.r 25.0 1.737 0.275 23.160 6.125 59.9s8 23.872

ACP]5025-65 150 65 2.5 16 748

ffi
5.89'20.2 75.0 2.654 0.413 35.387 9.219 59.590 23.513 ,

ACP]75',r6-65 17s 65 r.6 16 523 4.15 18.6 87.5 2.480 0.289 28.343 5.228 58.856 23.508

ACP17525-65
ffi
175 65 2.5 t6 810 6.35 18.7 87.5 3.799 0.434 43.417 9.374 68.49s 23.14s

ACPI7520-75 rZ5 75 2.0

ffi
16 691 5.42 22.4 87.5 3.372 0.504 38.537 9.582 69.851 27.002

ACP200]6-75 ' 200 75 1.6 | 6 595 4.76 20.9 100.0 3.702 0.427 37.020 7 .893 28.885 26.785

ACP20025-75 200 75 2.5 16 923 7.39 21.0100.0 5.685 0.644 56.850 11.926 78.500 26.419

4CP25016-75 2s0 75 1.6 16 67s 5.38 18.s12s.0 6.236 0.455 49.888 8.053 96.120 25.975

ACP25025-75 250 75 2.5 16 1048 8.35 18.6125.0 9.596 0.687 76.768 12.181 9s.713 2s.607

ACP300r6-r00 300 r00 r .6 16 841 6.64 24.9 150.0 r| .526 0.998 76.840 13.289 117.074 34.445

ACP30025-]00 300 'r00 2.5 r6 r305 10.2624.9150.017.746 r.5r l il8.302 20.147 il6.513 34.032

subjected to change and variations on accordance to finished product's condition We reserve the right to alter specifications and other information without ootrce
 Astino Galvanized C and Z-Purlins are manufactured in custom cut lengths. lt can be supplied either with
or without punched holes. lf punched holes are required, the following are prepunched holes
arrangements and option.

----d

Double Holes Offset Single Hole Centre Single Hole Offset

r00 50 25 AN c1 EA
25 50 25 50 25

150 s0,80 25,40 50,70,r00 25,35,50 50,60,100 2s,3s,50 50,60,100 25,27.s,so 50 25

200 50,80 25,40 50,70,100 25,35,50 50,50,100 25,35,50 50,50,100 25,27.5,50 50 25

300 50,80 25,40 s0,70,r00 25,35,50 50,60,100 2s,3s,50 50,60,100 25,27.s,so 50 25

The following are prepunched holes arrangement and option available from KL Branch.

100 40,50 20,25 40,50 20.,2s 40,50 20,25 40,50 20,25 40,50 20,25

rs0 40, r00 20,50 40, r 00 20,50 40,1 00 20,s0 40, I 00 20,s0 40, I 00 20,50
175
20,75 40, r 50 20,75 40,',r50 oi -7<
40, I 50 20 ,7 5 40. 1 50 20,7 5

Note :The minimum distance from the edge of C-Purlin to the centre of the first set pre-punched
holes is 25mm.

C Girts CGirts
C-Purlins Standard Mode Optional Mode

subjectedtocLrangcandvariatjonsonaccordaucetoliLrishedproduct'scondiTion Wereservetherightloalterspecificationsandotherioformationwithoutnotrcc
 Purlin Broad Flange
Bracket
Bolts & Nuts

Narrow Flange
Narrow
Flange

Purlin Brackets
Broad Flange
F = NARROW FLANGE
Z Purlin Overlapping Section View
E = BROAD FLANGE
L = LIPPED
t = THICKNESS

59.80 29 70

s9.50 29 70

ffi
(

32.52

33.00

32.10
 Double Holes Offset Single Hole Offset

STANDARD PRE-PUNCHED HOLES DISTANCE

50,'100 2s,s0 50,r00 25,s0 s0,'100 25,s0 s0,100 25.s0 s0.100 25.50

s0,150 25,75 50,',rs0 25,75 50,150 25,75 50,1s0 25,75 50.1s0 25,75

300 50,200 25,r00 50,200 25,r00 50,200 25,r00 50,200 2s,100 50,200 25.100
Note : The minimum distance from the edge of Z-Purlin to the centre of the first set pre-punched holes is 25mm.

I
ZED GIRTS ZED GIRTS
Z-PURLINS LAPPED YY-AXIS STANDARD MODE OPTIONAL MOD

L.U SECTION CENTRE OF GRAVITY c.5 SECTION CENTRE OF SHEAR

subjccledhchangcandvtrialio0sonaccordancelofinishedpfoduct'scondition Wereservelherighttoalicrspccilicationsandotherinibrmationwithoutnoticc
 The purlin load table are derived in a accordance to BS595O : Part 5 : L987 "Code of practice
for design
of Cold Formed Section" with maximum roof pitch 30 " and roofing sheet distributed load 6.55kg/m,
MAXIMUM ALLOWABLE SPAN (M)

Z5x35x 1.6

75x45x1.6 4.3 3.9 '2.

^
33

100 x 50 x 1.6 5.4 5.0 4.4 4.2 4..0

100x50x2.5 6.1 5.6 5.0 4.7

125x50x2.0 68 6.3 5.1

5.4
150 x 65 xl.6 7.1 6.6 6.3 6.0 5.7
o. l

150x65x2.5 7 8.0 7.5 7.1 6.8 6.5

l75x65x 1.6 7 80 67 6.4

175 x 65 x2.5 9.8 9.0 8.5 8.0

7.7
175 x75 x2.0 9 .5 8.8 8.2 7.8 7.4 I

8.7
200x75x1.5 9 .9 8.5 8.0 7.7 .4

200x75x2.5 8.7 8.4

9.0
r0.1 95 91 8.7
9.3
11.4 10.8 r0.3 9.9

300x l00x 1.5 14.1 r3.0 12.2 I 1.6

300x 100x2.5 r 5.8 14.7 r38

ALTERNATE BRIDGING AND TIE RODS
End Rafter
Frame
C or Z Purlins

CoiZPur

Rafter or Frame

g to the information may be changed or updated w

subjectedtochangeandvariationsonaccordaDcetofinishedproduct'scondition wereservetherigbt6alterspecificationsandotherinfor4ationwithoutnotice
 Purlin
Bracke

-e--e--o--

4.5 0.995 Mild Stee

104 4.5 1.289 Mild Siee

subjectedtochangeandvarjationsonaccordancehfinishedproduct'scondition wercscrvetherighttoallcrspccificationsandotherinformatimwjtboutnotjcc
-%
 o'
The Symbol Of Quality

CORPORATE VISION
A preferred supplier of roofing & others buildihg
material products.

AWARDS &
CORPORATE MISSION
To supply our customers with Top Quality and
CERTIFICATIONS
Innovative Products at reasonable cost, in line with CERTIFIED BY MS ISO 9OO1

the nation's aspiration of zero inflation and satisfying

customer requirements through personalized,
efficient and reliable service and establishing a
mutually rewarding relationship.
SIRIM
CERTIFIED TO MS ISO 9OO1
REGISTRATION NO:2700

A preferred supplier of roofing & others building

material provider, Our commitrnent to strive for
continuous improvement on quality products and
ISO 9001 : 2000
excellent in services. Certificate Number 1 354

ASTTNO BERHAD (s2308s-X)

OOI JOO KEE & BROTHERS SDN. BHD. rrso
Lot 12L8, Jalan Serunai, Kawasan Perusahaan Valdor,
1.4200 Sungai Bakap, Seberang Perai Selatan, Pulau Pinang. Buatan Malaysia
Tel. No. :04-582 9988 Fax No. :04-5828877 / 5829977 Product of Malaysia