METU POLY TECHNIC COLLEGE

DC LED LAMP PROJECT PROPOSAL

DEPARTMENT OF ELECTRICAL/ELECTRONICS EQUIPMENT

SERVICING

INSTRUCTOR: - BELACHEW ESHETU

SEP12, 2023

METU
 Table of content page

1. Table content ------------------------------------------------------------------i

2. Abstract-------------------------------------------------------------------------ii
3. Introduction--------------------------------------------------------------------1
4. Back ground of the project---------------------------------------------------2
5. Value chain---------------------------------------------------------------------7
5.1 Automatic Street Light Controller value chain (AS IS) ----------7
5.2 Automatic Street Light Controller value chain (TO BE) ---------8
6. Design(proteus software)-----------------------------------------------------9
7. Production schedule-----------------------------------------------------------10
8. Bill of material-----------------------------------------------------------------11
9. Budget Breakdown------------------------------------------------------------12
10. Conclusion ---------------------------------------------------------------------13
11. Recommendation--------------------------------------------------------------13

List of Figures

Fig1. Block diagram of Automatic street light control system---------------------3

Fig2. Symbol of LDR--------------------------------------------------------------------4

Fig3. Circuit diagram of Automatic street light control system--------------------5

List of Tables

Table1 Production schedule-------------------------------------------------------------9

Table 2: Bill of material------------------------------------------------------------------11

Table 3: Tools/equipment needed------------------------------------------------------12

Table 4: Budget Breakdown -----------------------------------------------------------12

 LED BULB

Introduction

An LED lamp or LED light bulb is an electric light for use in light fixtures that produces light
using one or more light-emitting diodes (LEDs). LED lamps have a lifespan many times longer
than equivalent incandescent lamps, and are significantly more efficient than most fluorescent
lamps, with some LED chips able to emit up to 303 lumens per watt (as claimed by Cree and
some other LED manufacturers). However, LED lamps require an electronic LED driver circuit
when operated from mains power lines, and losses from this circuit mean the efficiency of the
lamp is lower than the efficiency of the LED chips it uses. The most efficient commercially
available LED lamps have efficiencies of 200 lumens per watt (Lm/W).

Similar to incandescent lamps (and unlike most fluorescent lamps), LEDs come to full brightness
immediately with no warm-up delay. Frequent switching on and off does not reduce life
expectancy as with fluorescent lighting. Light output decreases gradually over the lifetime of the
LED.

Some LED lamps are made to be a directly compatible drop-in replacement for incandescent or
fluorescent lamps. LED lamp packaging may show the light output in lumens, the power
consumption in watts, the colour temperature in Kelvin or a colour description such as "warm
white", "cool white" or "daylight", the operating temperature range, and sometimes the
equivalent wattage of an incandescent lamp delivering the same output in lumens.
Project Description

The circuit operates from the 5 Volt available from the USB port. The 5V from the USB port is passed
through current limiting resistor R2 and transistor Q1. The base of transistor Q1 is grounded via R1 which
provides a constant bias voltage for Q1 together with D2. The diode D1 prevents the reverse flow of
current from battery. C1 is used as a noise filter. Two white LED’s are used here for the lamp; you can
also use a 2 V torch bulb instead of LED’s. LED D3 indicates connection with USB port.

DC LED Lamp Circuit Diagram with Parts List

Component Specification

USB

Q1 BC558 or BC547

R1 560 Ohms

R2 22 Ohms

R3 1K

C1 0.01uF

D1, D2 1N4007

D3 LED

D4 White LED

Battery 2x1.2V (Ni-Cd Cells)

Switch S1

Notes

 USB port is only able to provide up to 100 mA current. So don’t overload the circuit with more
no of LED’s.

 Before wiring the circuits confirm the positive and ground leads of USB by a multimeter.

 Switch S1 can be used to turn on the lamp.

2.2 VALUE CHAIN
U lt r a s o n ic r a d a r v a lu e c h a in (A S IS )

Material Designing ckt Testing Fixing

preparation components components

DMM,OSCILO
check
SCOPE
IC
Preparation

Testing
Case Design ckt Transistors
Solder
by compo
PREPARETIO
N Multisim nents
soft ware Testing to PCB
Capacitors

Ckt board
Testing
preparetion
Resistors
 U lt r a s o n ic r a d a r v a lu e c h a in (T O B E )

Material Testing Fixing

Designing
preparation component component Market
ckt
s s

DMM,OSCILO
SCOP
Check
Producer
IC

Design ckt Solder

case by Testing compo whole
preparation Multisim nents
Transistor selers
soft ware to PCB

Ckt board Testing

distributer
preparation CAPACITR
 U lt r a s o n ic r a d a r v a lu e c h a in (G A P )

Material Designing ckt Testing Fixing Market

preparation components components

DMM,OSCILO
SCOP checking
IC

Design ckt Solder

Case by Testing compo
preparetion Multisim nents
Transistor
soft ware to PCB

Ckt board
Testing
preparation
capacitor

Application of LED Bulb

 For home
 Foe emergency
 For shop

LED Bulb Manufacturing Process

 Take Body & diffuser of Bulb separately.
 Adjust in the tikki machine.
 Now soldering the PCB with diffuses wire.
 Cut the extra wire in the PCB unit.
 Put B22 cap on the PCB.
 Now press it with punching machine.
 Packaging
 Transport.
Bill of Materials

No. Components Specification Unit Quantity Price

1. Resistor R1560 Ohms,R222 OhmsR3 pcs 3(one each) 50*3=150

1K

2. LED D3 LED,D4White LED pcs 2(one each) 50*2=100

3. Capacitor C1, C6= 10uF/16V pcs 2( one each) 100*2=200

4. Transistor Q1 BC558 pcs 1(one each) 50

6. Diode D1, D2 1N4007 pcs 2(one each) 50*2=100

8. PCB 10x20cm or above pcs 1 200

11. Soldering lead 0.8mm 63/37 alloy 2meter 100

Battery 2x1.2V (Ni-Cd Cells) pcs 1 200

Switch S1 pcs 50

Total coast 1150

Table 2: Bill of material

Tools/equipment needed

No Tools/Equipment Specification Quantity Price

1 Pliers Long nose, side cuter 2

2 Screwdriver Philips, flat 2

3 Soldering iron 45w 1

5 Multi meter DIGITAL 1

Table 3: Tools/equipment needed