Instrument_Operating_Manual_ViscoQC300
Instrument_Operating_Manual_ViscoQC300
what is measurable
and make measurable
that which is not.
Galileo Galilei (1564-1642)
ViscoQC 300
Rotational Viscometer
(Original Instruction)
ViscoQC 300
Rotational Viscometer
(Original Instruction)
Further information
Published and printed by Anton Paar GmbH, Austria
Copyright © 2021 Anton Paar GmbH, Graz, Austria
Address of the instrument producer: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: +43 (0) 316 257-0
Fax: +43 (0) 316 257-257
E-Mail: [email protected]
Web: www.anton-paar.com
Contents
1 Safety Instructions................................................................................................................................. 6
1.1 General Safety Instructions............................................................................................................... 6
1.2 Special Safety Instructions................................................................................................................ 7
1.3 Safety Signs on the Instrument......................................................................................................... 7
1.4 Conventions for Safety Messages .................................................................................................... 7
1.5 Remaining Risks ............................................................................................................................... 7
2 ViscoQC 300 - An Overview ................................................................................................................... 8
2.1 Intended Use of the Instrument......................................................................................................... 8
2.2 Functional Components .................................................................................................................... 9
3 Checking the Supplied Parts ............................................................................................................... 10
4 Installing and Switching On the Instrument ....................................................................................... 11
4.1 Installation Requirements ............................................................................................................... 11
4.2 Installation....................................................................................................................................... 11
5 Operating the Instrument ..................................................................................................................... 14
5.1 Log on/off and User Management .................................................................................................. 14
5.2 The Display ..................................................................................................................................... 15
5.3 Spindle, Guard, DIN Adapter .......................................................................................................... 17
6 Adjusting and Calibrating .................................................................................................................... 18
6.1 Calibrating and Adjusting Spindles ................................................................................................. 18
6.2 Temperature Calibration ................................................................................................................. 20
6.3 Calibration and Adjustment Data .................................................................................................... 21
7 Measuring Settings, Methods and Modes .......................................................................................... 21
7.1 Measuring Speeds – Speed List ..................................................................................................... 21
7.2 Measurement Methods ................................................................................................................... 22
7.3 Measurement Modes ...................................................................................................................... 24
7.4 Spindles and Measuring Systems................................................................................................... 25
7.5 Instrument Setup............................................................................................................................. 26
8 Performing Measurement..................................................................................................................... 27
8.1 Preparation and Sample Filling....................................................................................................... 27
8.2 Measurement Procedure ................................................................................................................ 29
8.3 Measured Data ............................................................................................................................... 30
9 Upkeep and Cleaning ........................................................................................................................... 30
9.1 Standard Cleaning .......................................................................................................................... 30
9.2 Wetted Parts ................................................................................................................................... 31
9.3 Software Upkeep ............................................................................................................................ 31
9.4 Adjusting the Head Retention ......................................................................................................... 33
9.5 Storing and Transporting the Instrument ........................................................................................ 33
9.6 Packing the Instrument for Returns ................................................................................................ 33
10 Maintenance and Repair..................................................................................................................... 34
10.1 Maintenance Performed by an Authorized Anton Paar Service Engineer .................................... 34
10.2 Repair Performed by an Authorized Anton Paar Representative ................................................. 34
Appendix A: Technical Data ................................................................................................................... 35
Appendix B: Spindle Overview............................................................................................................... 36
Appendix C: Menu Tree........................................................................................................................... 38
Appendix D: Trouble shooting ............................................................................................................... 41
C78IB007EN-L 5
1 Safety Instructions
1 Safety Instructions
• Read this instruction manual before using result in damage to goods and/or injuries and
ViscoQC 300. loss of life.
• Follow all hints and instructions contained in this • Check ViscoQC 300 for chemical resistance to
instruction manual to ensure the correct use and the samples and cleaning agents.
safe functioning of ViscoQC 300.
Maintenance and service
• The manual is a part of the product. Keep this
manual for the complete working life of the prod- • The results delivered by ViscoQC 300 not only
uct and make sure it is easily accessible to all depend on the correct functioning of the instru-
people involved with the product. If you receive ment, but also on various other factors. We
any additions or revisions to this manual from therefore recommend you have the results
Anton Paar GmbH, these must be treated as checked (e.g. plausibility tested) by skilled per-
part of the manual. sonnel before consequential actions are taken
based on the results.
1.1 General Safety Instructions • Service and repair procedures may only be car-
ried out by authorized personnel or by Anton
Paar GmbH.
Liability
• This instruction manual does not claim to Disposal
address all safety issues associated with the • Concerning the disposal of ViscoQC 300,
use of the instrument and samples. It is your observe the legal requirements in your country.
responsibility to establish health and safety
practices and determine the applicability of reg- Returns
ulatory limitations.
• For repairs send the cleaned ViscoQC 300 to
• Anton Paar GmbH only warrants the proper your Anton Paar representative. Only return the
functioning of ViscoQC 300 if no adjustments instrument together with the filled out RMA
have been made to the mechanics, electronics, (Return Material Authorization) and the form
and firmware. "Safety Declaration for Instrument Repairs".
• Only use ViscoQC 300 for the purpose Please download the Safety Declaration form
described in this instruction manual. Anton Paar from our website www.anton-paar.com.
GmbH is not liable for damages caused by • Do not return instruments which are contami-
incorrect use of ViscoQC 300. nated by radioactive materials, infectious agents
or other harmful substances that cause health
Installation and use hazards.
• ViscoQC 300 is not an explosion-proof instru-
ment and therefore must not be operated in Precautions for highly flammable samples and
areas with risk of explosion. cleaning agents
• The installation procedure should only be car- • Observe and adhere to your national safety reg-
ried out by authorized personnel who are famil- ulations for handling the measured samples
iar with the installation instructions. (e.g. use of safety goggles, gloves, respiratory
protection etc.).
• Do not use any accessories or spare parts other
than those supplied or approved by Anton Paar • Only store the minimum required amount of
GmbH (see section 3). sample, cleaning agents and other inflammable
materials near ViscoQC 300.
• Make sure all operators are trained to use the
instrument safely and correctly before starting • Do not spill sample/cleaning agents or leave
any applicable operations. their containers uncovered. Immediately remove
spilled sample/cleaning agents.
• In case of damage or malfunction, do not con-
tinue operating ViscoQC 300. Do not operate • Make sure that the setup location is sufficiently
the instrument under conditions which could ventilated. The environment of ViscoQC 300
6 C78IB007EN-L
1 Safety Instructions
C78IB007EN-L 7
2 ViscoQC 300 - An Overview
8 C78IB007EN-L
2 ViscoQC 300 - An Overview
1 6
9 5
3
10
7
2
3
4
2
444 mm
8
5
7
361 mm
6
C78IB007EN-L 9
3 Checking the Supplied Parts
or
10 C78IB007EN-L
4 Installing and Switching On the Instrument
C78IB007EN-L 11
4 Installing and Switching On the Instrument
1 Transport protection
Fig. 4: Removing the transport protection
12 C78IB007EN-L
4 Installing and Switching On the Instrument
You can start a Level/Zero Adjustment any time 4.2.3.2 Data transfer via LIMS Bridge software
from the menu. Tap <Menu> and select "Adjust-
ments >Level/Zero Adjustment" LIMS Bridge supports export of data (measurement/
audit trail/adjustment). It allows the import of com-
TIP: Perform these adjustments every time you mand files to select and start a method (incl. sample
moved ViscoQC. Every time ViscoQC boots, the name, batch number, AR number, and Custom field
Level Adjustment screen comes up. (see table 4).
For data transfer via LIMS Bridge use the Ethernet
4.2.3 Mounting Additional Components interface and an Ethernet cable (Mat. No. 18597).
In case you use additional or optional equipment, Plug the Ethernet cable into the Ethernet interface of
connect and/or install it as follows. ViscoQC. Connect the other end of the cable to the
PC. ViscoQC 300 requires the following settings:
4.2.3.1 Pt100 sensor Deactivate Check Data Export (not supported with
ViscoQC). For data export, use data format PDF,
7 CSV, or LIMS. Do not use XLS or TXT format.
2
• If V-Comply software package is NOT activated,
do NOT activate the audit trail settings.
1 • If V-Comply is activated: Use data format PDF.
TIP: Activating PDF reports significantly influences
the GUI performance of ViscoQC 300. It is therefore
8 recommended to use format CSV if possible. For
PDF reports, preferably perform a manual export.
7 1
3 4 5 6 4.2.3.3 Printer
For printout of measurement results, Anton Paar of-
fers the Label Printer USB Dymo® 450 with the fol-
lowing label sizes:
- 28 mm x 89 mm
- 36 mm x 89 mm
First, connect the printer cable to the printer. Then
1 Pt100 sensor plug the printer cable into the USB interface of Vis-
2 Pt100 plug coQC. Connect the printer to the mains. Follow the
3 Pt100 socket safety and operating instructions of the printer’s
4 Recess for Pt100 guide documentation.
5 Pt100 guide
6 Release knob TIP: If "Automatic Printout" is active and Dymo
7 Clip for fixing the Pt100 sensor LabelWriter 450 set as target, ViscoQC automati-
8 Spindle guard (e.g. R) cally prints when a measurement is finished. For
multi-point measurements only recommended for a
Fig. 6: Setting up the Pt100 Sensor
maximum of 5 points.
Plug the optional Pt100 sensor into the connector on
the rear of ViscoQC. Fit the guide on the Pt100 plug 4.2.3.4 V-Collect Software
into the recess of the socket. Immerse the Pt100
sensor in the sample vessel. Fix the Pt100 sensor You can connect ViscoQC to a PC with USB inter-
on the rim of the sample vessel or on the guard with face and export the measurement results directly to
the metal clip. The sensor must not touch the spin- MS Excel via V-Collect Software.
dle. If required, perform a temperature calibration
Plug the supplied USB cable into the PC interface
and set a temperature offset (section 6.2.1).
and to ViscoQC. Install V-Collect Software (macro-
To disconnect the Pt100 cable, press the release based MS Excel Add-in). You need administrator
knob on the plug and pull out the plug. rights on the PC in question.
TIP: Always use the latest version of V-Collect.
C78IB007EN-L 13
5 Operating the Instrument
NOTE: It is not possible to use automatic printout - Microsoft Excel 2010 or newer
via V-Collect for measurements, which use steps
Find instructions how to install and operate V-Col-
(applies to V-Curve software package only).
lect Software in the download package.
Download V-Collect Software here:
www.anton-paar.com/viscoqc-webpack 4.2.3.5 Temperature Device or Bath Thermostat
For accurate temperature control use a Peltier Tem-
perature Device PTD 80 (+15 °C to +80 °C) or
PTD 175 (-45 °C to +175 °C). See appendix B to
learn which measuring system is suitable for
PTD 80, PTD 175 or both.
For basic temperature control of samples in 600 mL
beakers, use a bath thermostat. Recommended:
- Julabo CORIO™ C-BT5 bath thermostat +
Fig. 7: QR code for download of V-Collect package - Stainless bath cover for 600 mL beaker +
- Stand for Bath Thermostat CORIO™ C-BT5
PC Software Requirements:
See the ViscoQC Temperature Devices Instruction
- Windows 7 or newer Manual or the ViscoQC Product Description List.
14 C78IB007EN-L
5 Operating the Instrument
TIP: A user with a deactivated account cannot log The progress bar displays the selected measure-
on until the account is activated again. Users with- ment mode. It shows information on the status of a
out administrator rights can only change their own measurement, while a counter on the right is active
password. after starting a test (not in Manual Mode).
C78IB007EN-L 15
5 Operating the Instrument
A yellow warning sign signals a minor Expand or collapse the quick access
problem. If you ignore the warning mes- area. All dialogs that you choose as
sage, measurement is still possible. favorites are stored here. Inside the
Examples for warnings: quick access area:
- ViscoQC is not leveled.
- Browse:
- The wrong guard is connected
- Reorder, rename
(TruGuard™ enabled, NOT mandatory)
or delete items:
- V-Curve demo (30 days) is activated
You cannot rename or delete the default
A red error sign signals a serious prob- functions (the ones explained above).
lem that prevents measurement.
Examples for errors:
Buttons area
- No valid Zero Adjustment.
- The wrong guard is connected • <Menu>: Opens the main menu
(TruGuard™ is mandatory)
• <Measured Data>: Opens the measurement
Unfreezes the screen after a finished data memory (multiple sample view)
measurement.
• <Quick Settings>: Opens the quick settings –
The screen is frozen.
even users without rights to edit method settings
The screen is unfrozen. A continuous
have access to the quick settings
reading of the current measuring values
is shown. • <Method>: Select a method from the methods
list (see section 7.2)
Spindle information
Shows connected spindle/measuring • <Start/Stop>: Start/Stop (or abort) measurement
system type plus details (factors, guard) Tap <Menu> to open the main menu (appendix C).
If the Toolmaster™ (section ) is disabled:
Selection of spindle/measuring system. Menu screen
See section 7.4.
"x" signals that no spindle is connected The functions of the buttons change when you enter
or selected. a sub-menu.
16 C78IB007EN-L
5 Operating the Instrument
Menu navigation
• If you tap an item, you choose it or open a dia-
log. Buttons perform the functions written on
them. Generally, <OK> serves to confirm your
input and saves it. <Cancel> discards any input.
• In lists such as measurement or adjustment
data and method settings, a long press (> 3 s)
on an item frames the item red and displays
additional options for this item (see Fig. 11). To
return to the list without selecting an option, tap Fig. 12: Connecting/removing spindles
anywhere on the dark part of the screen.
• Button <More> also displays additional options. 5.3.2 Connecting and Removing a Spindle
• A capital "A" marks input fields: enter characters Guard or DIN Adapter
via virtual keys or via an optional USB keyboard.
The spindle guard is fixed to the rear of the measur-
ing flange with an encoded screw showing the iden-
tification of the guard (L or R).
If using DIN measuring systems (concentric cylin-
ders CC or double-gap DG) a DIN Adapter is fixed
to the same thread. The fixing screw of a DIN Adapt-
er is marked D.
ViscoQC can automatically detect the type of fixing
screw (section 7.4.1.1).
5.3 Spindle, Guard, DIN Adapter Fig. 13: Fixing screw for spindle guard / DIN adapter
The fixing screw is positioned in a threaded hole on
the holder of the guard/DIN adapter. The screw can-
5.3.1 Connecting and Removing a Spindle not drop out accidentally due to the hole’s thread. To
remove the fixing screw from the holder you un-
ViscoQC features a magnetic coupling. To connect screw it.
a spindle, take the spindle shaft beneath the cou-
pling and approach the coupling on the measuring Align the holder of the guard or DIN adapter with the
head from below. Rotate the spindle slightly and rear of the measuring flange and fasten the screw
wait until it clicks into place. (right thread). If you loosen the screw, hold the spin-
dle guard/DIN adapter, so that it does not drop.
To remove a spindle, take the spindle shaft beneath
the coupling and incline the spindle sideways. Then TIP: If using a PTD, no DIN adapter is needed. See
pull the spindle downwards. ViscoQC Temperature Devices Instruction Manual.
C78IB007EN-L 17
6 Adjusting and Calibrating
18 C78IB007EN-L
6 Adjusting and Calibrating
5. ViscoQC starts measuring. A red bar and the limit OR the new SCF is out of the specified
relevant parameters show the progress. When range (0.1 to 1.4).
ready, ViscoQC displays a window "Calibration
The calibration results are saved in the Adjust-
finished".
ment Data. The SCF is not stored on the spin-
It shows the following data (some in a table) dle.
before correction and after correction:
• <Reject>: The measured torque is <10 %. You
- Set values do not apply the correction and do not save the
- Reference value at calibration temperature data.
- Measured dyn. viscosity and temperature
- Set limit
- Deviation from measured to reference values 6.1.1 Setting Spindle Correction Factors
- OK or NOK (= not OK) – NOK means that
the deviation was greater than allowed. The Spindle Correction Factor (SCF) serves to ad-
- Spindle Correction Factor SCF just the results you obtain with a certain ViscoQC
setup to a (certified) reference value. This is neces-
TIP: If the viscosity deviation is not OK, check the sary if a calibration yields a deviation that is greater
viscosity values. A high deviation can also indicate than allowed (section 6.1) even if all preconditions
erroneous reference values (due to a typing error). for a good measurement are fulfilled. When per-
Scroll down to see the spindle data and further cali- forming a Spindle Calibration, you can directly cor-
bration settings. rect the SCF if required (see above).
• Before Correction: If you do not apply the The ViscoQC setup includes test speed, test tem-
correction, the displayed viscosity deviation perature, spindle, sample vessel, and (if applicable)
persists and the SCF is not changed. spindle guard.
• After Correction: If you apply the correction, TIP: You can also adjust the SCF if you do not use
ViscoQC corrects the displayed viscosity the spindle guard for a spindle that requires it, or if
deviation. the size of your vessel is other than recommended.
Applying the correction factor will influence future The SCF is stored directly on the Toolmaster™
measuring results with this spindle! chip of the spindle. It is a spindle-specific parame-
ter, not an instrument-specific one. Therefore, you
TIP: To print or export the data, tap <Print> before can edit the SCF only if the Toolmaster™ is enabled
taking any further action. Rejecting, applying or sav- (section 7.4.1.2).
ing the data closes this window.
6. Depending on the results, ViscoQC recom- Determining the SCF
mends an action. It marks the recommended
button with an arrow. NOTICE
• <Apply>: Active only if the measured torque is Risk of erroneous measuring results
valid (10 % to 95 %) AND the deviation is out- Work with great care in order to eliminate dis-
side the limit AND the newly calculated SCF is turbing influences such as change of tempera-
between 0.1 and 1.4. ture, big air bubbles (especially with disc
If you apply the correction, you correct the vis- spindles), different immersion depth of the spin-
cosity deviation and store the new SCF on the dle, and different position of the sample vessel
Toolmaster™ chip of the spindle. The calibration (centricity). Depending on the setup, the effect of
and the fact that you applied it are saved: see these influencers may even exceed the effect of
Adjustment Data. the SCF!
TIP: Only users with administrator rights are al- 1. In order to determine the SCF, measure a certi-
lowed to apply a calibration correction. Depending fied reference material with the desired setup.
on your user level, ViscoQC asks for an administra- Proceed according to the instructions for cali-
tor password. brating (section 6.1).
• <Save only History>: The measured torque is 2. Note down the measured viscosity.
valid (10 % to 95 %) AND one of the two follow-
ing criteria applies. Either the deviation is within
C78IB007EN-L 19
6 Adjusting and Calibrating
3. Calculate the new SCF: 3. Place the reference sensor and the Pt100 sen-
sor side by side in the sample vessel. The sen-
R sor tips should be on the same level.
SCF 1 = SCF 0 -------
M 4. Wait for temperature equilibrium (approx.
10 minutes). The values should be stable.
SCF 1 ... new spindle correction factor 5. Tap <Menu> and select "Adjustments > Tem-
SCF 0 ... old SCF (= current SCF) perature Calibration".
R ... reference viscosity
M ... measured viscosity 6. ViscoQC prompts you to prepare the tempera-
ture sensor and the MKT. Tap <Next>.
4. Enter the new SCF in the ViscoQC and repeat
the measurement. The measuring results 7. When the MKT is connected, enter:
should now match the reference data.
- Maximum (allowed) deviation
Default SCF settings: SCF = 1.000 - Equilibration Time
- Pt100 serial number
Setting a spindle correction factor (SCF)
8. Tap <Next>. ViscoQC starts measuring. A red
1. Tap <Menu> and select "Adjustments > Edit bar and relevant parameters show the progress.
Spindle Correction". When ready, ViscoQC displays a window
"Calibration finished".
2. ViscoQC shows the old (currently valid) SCF
and further spindle information. Enter your input: It shows the following data (some in a table)
via virtual or USB keyboard. before correction and after correction:
3. Tap <OK> (2x) to save the SCF. ViscoQC - Set values
prompts you to wait and displays a message - Reference temperature of the MKT
when the data have been saved. - Measured temperature of Pt100
- Deviation from measured to reference values
- OK or NOK (= not OK) – NOK means that
6.2 Temperature Calibration the deviation was greater than allowed.
- Pt100 Temperature Offset
TIP: With optional Pt100 sensor or a PTD only. For Scroll down to see the Pt100 data and further cali-
PTD, refer to the respective instruction manual. bration settings.
The Pt100 sensor comes ready for use (specifica- • Before Correction: If you do not apply the
tions table 9). If required, calibrate the sensor. correction, the displayed temperature deviation
persists and the offset is not changed.
Required equipment
• After Correction: If you apply the correction,
• Reference thermometer and sensor of better ViscoQC corrects the displayed temperature
accuracy than the optional Pt100 sensor (see deviation.
table 9, p. 35), e.g. Anton Paar MKT 10. For
temperature calibration with the instrument soft- Applying the correction will influence future measur-
ware, an MKT 10 or 50 is mandatory. ing results of the Pt100!
• Ethernet crossover connection cable for MKT TIP: To print or export the data, tap <Print> before
taking any further action. Rejecting, applying or sav-
• Water or sample substance, provided the latter ing the data closes this window.
is not highly viscous.
9. Depending on the results, ViscoQC recom-
Temperature Calibration and Correction mends an action. It marks the recommended
button with an arrow.
1. Fill a vessel with the above medium and let it
reach a stable temperature. Ideally, calibrate the • <Apply>: Active only if the temperature is out-
Pt100 sensor at or close to the usual measuring side the allowed deviation AND if the new offset
temperature. is within the allowed offset range (±5.0 °C).
2. Connect the MKT to ViscoQC via an Ethernet If you apply the correction, you correct the tem-
crossover cable. Set the MKT’s IP address to perature deviation and store the new offset. The
10.0.0.2 and "N:" to 50 in the Temperature Sta- calibration and the fact that you applied it are
tistics Display. saved: see Adjustment Data.
20 C78IB007EN-L
7 Measuring Settings, Methods and Modes
TIP: Only users with administrator rights are al- 2. ViscoQC shows the current offset and an input
lowed to apply a new offset. Depending on your user field for the serial number of Pt100. Enter your
level, ViscoQC asks for an administrator password. input: via virtual or USB keyboard.
• <Save only History>: The temperature is within 3. Tap <OK> (2x) to save the offset.
the allowed deviation OR the new offset is out of
the allowed offset range (±5.0 °C). The calibra-
tion results are saved in the Adjustment Data.
6.3 Calibration and Adjustment Data
• <Reject>: You do not apply the offset and do not
save the calibration data. View calibration and adjustment data in the data
memory. Select "Menu > Data Memory > Adjust-
6.2.1 Setting a Temperature Offset Manually ment Data". Select the current adjustment report or
the adjustment history (Adjustment Data), which
Default offset value: 0 °C. Allowed offset range: traces all calibrations and adjustments (including
TruSine™ bearing checks) performed on this instru-
±5.0 °C (±5.0 K) in steps of 1/10 °C (1/10 K) / ment. Spindle correction factors are not listed, be-
±9.0 °F in steps of 1/10 °F cause they are stored on the Toolmaster™ chip of
1. Tap <Menu> and select "Adjustments > Edit the spindle. You can print, export or delete adjust-
Temperature Offset". ment data.
0.5 rpm R/H 60.0 Pa·s 7.1.1 TruMode™ (Automatic Speed Search)
: : : TIP: Option Heli-Plus only: when the Helix Mode is
enabled, the TruMode™ is not available.
100 rpm R/H 0.30 Pa·s
The option TruMode™ adjusts the speed so that
200 rpm C 0.15 Pa·s ViscoQC reaches a torque within a preset range.
Default torque range:
• The Speed List is available on the main screen
for methods using the Manual Mode (MM) or in - Upper limit (Auto torque Max.) = 90 %
the method settings. - Lower limit (Auto torque Min.) = 20 %
• To select a speed, tap it. Speed range: 1 rpm to 250 rpm
• Speed: Measuring speed You can adapt the torque limits to your application.
ViscoQC always tries to get as close as possible to
• Info: Shows the ViscoQC model(s) for which
the upper limit.
this speed is standardized. This is only for infor-
C78IB007EN-L 21
7 Measuring Settings, Methods and Modes
TruMode™ is available for measurement modes can access the method settings.
"Manual Mode (MM)" and "Stop at Time (@t)".
ViscoQC 300 base model comes with seven default
If using TruMode™, ViscoQC searches for the right methods: there is one preset method for each mea-
speed until it has reached the desired torque and surement mode (see section 7.3). Default methods
the values have been stable for at least 10 s. are named after their modes. Their names start with
the letters "AP" (Anton Paar). You cannot edit de-
Note: Once the desired torque and stability have
fault methods. To customize a method, copy the de-
been reached with a certain speed, ViscoQC uses
fault method, which best fits your requirements.
this measuring speed for the entire test duration. If
the torque changes later during the test due to e.g. 1. Tap <Menu> and select "Method Settings".
shear thinning/thickening or temperature influences,
2. <More> allows you to create or delete methods,
the measuring speed is not adjusted.
and to set their visibility. Users cannot select
If the required torque cannot be reached or the invisible methods for measuring.
torque range is exceeded, ViscoQC displays an er-
3. Long press on a method in order to copy it.
ror and a message in the message list recommend-
ing the use of a bigger or smaller spindle. The 4. Tap a (copied) method in order to edit it.
message also tells if the viscosity range of the sam-
5. By tapping on the list headers, you can sort the
ple does not fit into the current setup, current spin-
methods either by name, mode or visibility.
dle, or the torque range of the ViscoQC model.
If you create or edit a method, define the following
settings. Each method has mode-specific and gen-
7.2 Measurement Methods eral settings. See table 4. Maximum: 50 methods.
Stop @
Manual Mode Speed Scan Stop @ Temp. Stop @ Time Stop @
Viscosity
(MM) (SpS) (@T) (@t) Torque (@M)
(@V)
Method Name (enter a method name)
Use Steps (only available if software package V-Curve has been activated)
Measurement Mode (select mode, according to table header)
Specific Method Settings
- Speed List - Set value - Set value - Set value - Set value - Set value
Items parameter parameter parameter parameter parameter
- Auto Torque - Start Set - Set Value - Set Value - Set Value - Set Value
Max. Value - Averaging - Averaging - Averaging - Averaging
- Auto Torque - Stop Set Time Time Time Time
Min. Value
- Target Pt100 - Target Time - Target - Target Dyn.
- Averaging - Number of
Temperature Torque Viscosity
Time Points
- Distribution
type
- Preshear
Time
- Averaging
Time
- Target Time
- Multipoint - Multipoint Data Collection (enable/disable)
- Step Width - Step Width hh:mm:ss (if enabled, set interval for recording points)
(see more info
TIP: If you perform a multipoint test and software package V-Curve
on the right)
is activated, you can evaluate test data using mathematical models.
>> continues on next page
22 C78IB007EN-L
7 Measuring Settings, Methods and Modes
Stop @
Manual Mode Speed Scan Stop @ Temp. Stop @ Time Stop @
Viscosity
(MM) (SpS) (@T) (@t) Torque (@M)
(@V)
General Method Settings
- Display Layout (select: 4 / 5 / 6 Widgets | V-Curvea: 1 Graph + 5 or 6 Widgets)
- Only with option Heli-Plus (motorized stand adapter):
Use Helix Mode (enable/disable)
- Immersion Depth for spindles (V71, V72, V73, GT6): Full (default) / Half
- Restrict use of spindles (enable/disable)
- Restrict to Unique Spindle Identifier (enable/disable)
- Allowed Spindles (if enabled, select from spindle list)
- Use Limits (enable/disable)
- Limits (if enabled, set limits => quantities and values)
- Use operator instructions (enable/disable)
- Operator instruction text (if enabled, enter max. 100 characters)
- Use Brabender Units (enable/disable – torque units)
- Use Density input (enable/disable):
- Density (if enabled, default value 1.000 g/cm³,
range: 0.0000 g/cm³ to 9.9999 g/cm³)
C78IB007EN-L 23
7 Measuring Settings, Methods and Modes
24 C78IB007EN-L
7 Measuring Settings, Methods and Modes
ing. Within the first 5 seconds of the runtime, Visco- 7.4.1 Spindle System Settings
QC does not react if the target viscosity is
exceeded. This eliminates false results due to tran- TIP: By default, only users with administrator rights
sient effects.The test stops when the target viscosity can access the spindle system settings.
has been reached. The only other way to end the
test is to abort it by tapping <Stop>. The instrument Spindle system settings contain all settings relevant
shows the runtime (duration) of the test. for tracing spindles and measuring systems.
"Stop at Viscosity" serves to observe the sample’s Select "Menu > Setup > Spindle Management >
flow behavior. You expect that the sample’s viscos- Spindle System Settings". Tap check boxes to en-
ity will change. It is relevant to know how long it able/disable them.
takes until a certain viscosity is reached.
C78IB007EN-L 25
7 Measuring Settings, Methods and Modes
26 C78IB007EN-L
8 Performing Measurement
• Instrument Name and Location without Toolmaster™, data for the custom spindle
can be stored in the instrument.
If you have more than one Anton Paar instru-
ment, and want to differentiate between them in
Manually setting a custom spindle
printouts, data exports or within your local net-
work (LIMS), you can define instrument names 1. Tap <Menu> and select "Setup > Spindle Man-
and locations. agement > Custom Spindles". Set the spindle
factors SMC (Spindle Multiplier Constant), and
• FTP Settings SRC (Shear Rate Constant). If the shear rate is
If data transfer to and from USB storage devices not defined for this spindle, SRC remains unde-
is not possible, you can alternatively export data fined. DIN/SSA/UL/ASTM systems with defined
to an FTP server. Create, edit and delete an geometry have shear rate constants.
FTP server connection: For vane spindles (for paste- or gel-like sub-
stances), enter a YMC (Yield Multiplier Con-
If necessary, contact your local IT administrator
stant).
for information on FTP server path (IP address),
user name and password. 2. Tap a factor. Enter your input: Menu navigation,
a. Connect the instrument over its Ethernet p. 17.
interface to your local network. 3. Tap <OK> to save your input.
b. Tap <More> and <+ New> to specify the fol-
lowing settings: Default settings:
- Name of the connection: choose freely - Spindle Multiplier Constant SMC = 1.000
- FTP server path: IP address - Shear Rate Constant SRC = ---
- Username: user name used in the FTP client - Yield Multiplier Constant YMC = ---
- Password: password used in the FTP client
The factors of a custom spindle without Toolmas-
TIP: User name and password are case sensitive. ter™ are stored inside ViscoQC. You can change
The name specified for the connection is now them if required. It is not possible to edit the SCF of
listed as an optional storage location. a spindle without Toolmaster™.
TIP: If working with two Toolmaster™ custom spin-
7.5.3 Custom Spindles dles, ViscoQC identifies each spindle by its name
plus the unique identifier (UID) of the Toolmaster™
TIP: By default, only users with administrator rights chip. The spindle name shows in the header on the
can access the custom spindles. main screen together with the maximum measur-
able viscosity. The UID appears in the spindle infor-
Custom spindles equipped with Toolmaster™ are mation (section 5.2). If not connected, you can
automatically recognized by the instrument. All spin- identify a custom spindle by an engraved number
dle factors are stored on the chip. It is possible to below the magnetic coupling.
edit the SCF (section 6.1.1). If a custom spindle is
8 Performing Measurement
8.1 Preparation and Sample Filling
If available, prepare your sample according to a suit-
able standard test method, guide or practice.
The equipment employed for measurement must be
clean and free of residues.
C78IB007EN-L 27
8 Performing Measurement
28 C78IB007EN-L
8 Performing Measurement
1. For DIN/SSA/UL measuring systems, mount the ing". The counter starts at once (not in Manual
DIN Adapter on the measuring head Mode), but the runtime is not yet counting. Viscosity
(section 5.3.2). and torque values are gray until the measured
torque is at least 10 % of the full scale range, then
2. Fill the sample into the provided cup up to the
they turn black.
mark or use the recommended sample filling
volume (see table 12). Proceed slowly to avoid TIP: In order to get reliable measuring values, the
air bubbles. spindle should have completed at least five revolu-
tions before a value is accepted. In case you do not
3. Dip the selected measuring bob into the sample.
manually stop the test, your settings should agree
4. Insert the cup into the DIN adapter from below with this rule (especially if the measuring speed is
until it clicks. The upper rim of the cup is now low).
level with the rim of the DIN adapter.
Recommendation: > 5 rpm: 20 s / < 5 rpm: 60 s
5. Rotate the cup until the notch on its rim clicks
If no Pt100 sensor is connected, the temperature
into place (see arrow).
reading is " --- ".
6. Pull the measuring bob upwards and fix it on the
measuring head (section 5.3). Place the
optional cover on the cup (if applicable).
5 1
1 DIN adapter
2 Cup
3 Notch on cup rim
4 Cup positioning screw of DIN adapter
5 Bore for optional Pt100 sensor
6 Pt100 sensor (optional)
Fig. 15: Mounting a DIN measuring system
8.2 Measurement Procedure Fig. 17: Measurement finished – example Manual Mode
When the measurement is ready, the progress bar
Set the measuring parameters (section 7). Tap turns green and says "Finished". If an error or warn-
<Start> to start measuring. The display depends on ing occurs, the progress bar is also red. The counter
the selected method. shows the duration of the total test procedure. The
runtime shows the duration of the actual measure-
When you start measuring, ViscoQC starts the mo- ment. All measured values are frozen on the screen.
tor. Until it reaches the set value (for TruMode™,
this is the speed that gives the target torque) the To unfreeze the screen tap .
progress bar is red and in motion and says "Prepar- If you stop a measurement before ViscoQC has fin-
C78IB007EN-L 29
9 Upkeep and Cleaning
ished "Preparing" or before it has reached a target Data> on the main screen or select "Menu > Data
value, the progress bar is red and reads “Finished”. Memory > Measured Data".
Data are neither exported to V-Collect Software nor
The multiple sample view shows a list of all mea-
sent to the USB printer. Target values depend on
surements. In the first column of the multiple sample
the set measurement mode.
view, you find an icon for each measured sample.
When you have finished, remove all parts: The icon indicates the status of the sample:
1. Unscrew the spindle guard (if used) and discon- Tap a measurement to view details.
nect the spindle. For DIN/SSA/UL systems, first TIP: For multipoint tests, ViscoQC displays a maxi-
disconnect the measuring bob, then turn the cup mum of 11 points. A line informs on the total number
to unlock it from the DIN adapter and pull the of points. To view all points, print/export the data.
cup downwards.
You can select, print/export or delete (by default
2. Put the sample vessel aside and lift the parts out only with administrator/manager rights) data. In the
of the sample substance for cleaning. multiple sample view, tap <More> or perform a long
TIP: Do not let the sample dry on the wetted parts. press on a measurement to access these options.
Clean all wetted parts immediately. NOTE: If automatic printout via V-Collect software
is active, access to data memory on the touch
screen is not possible during measurement.
8.3 Measured Data
To view measured data, tap the button <Measured
30 C78IB007EN-L
9 Upkeep and Cleaning
- Optional: vessels for immersing parts 7. If you need to clean the Toolmaster™ chip, use
- Lint-free tissue or lab paper a soft tissue and wet it with e.g. ethanol, isopro-
- Soft cleaning cloth or soft brush pyl alcohol or petroleum benzine. Wipe the chip.
- Protective equipment for user
8. If necessary, wipe housing and touch screen:
Use a soft cloth dipped in ethanol or warm water
Procedure
(optionally plus a mild solvent, pH < 10).
NOTICE
Risk of damage to instrument parts and 9.2 Wetted Parts
faulty measuring results
• Do not bend or drop spindles or measuring Parts in contact with sample or cleaning liquid:
systems, nor the spindle guard. Any damage, Table 6: Sample Wetted Parts
however small, can cause large measure-
ment errors. Material Part
• The spindle coupling and the instrument side Stainless steel Spindles, spindle guard
of the coupling must be completely clean. 1.4404/1.4435/ (optional), DIN system
The coupling must not be oiled or lubricated. 1.4545 bobs, DIN system cup of
(AISI 316L) DG26/SS, C-CC18/SS
• Do not use force when removing sample sub-
SSA systems (bob +
stances from a spindle or measuring system.
cup), UL26 bob, 4B2/
Do not use abrasive substances or tools for
L1D22 spindle
cleaning. Those would scratch the surface of
the spindle/cup. Anodized aluminum DIN system cups of
3.2315 (6082) CC12, CC18, CC26,
• Do not immerse the Toolmaster™ chip on the
DG26; UL26 bob
top of a spindle coupling into liquids. Do not
place the Toolmaster™ chip in an oven at 1.4310 (AISI 301) DIN/SSA/UL26/L1D22
70 °C (158 °F) or higher. system spindle hook
• Do not immerse the Pt100 sensor deeper PEEK Sample cover (optional)
than the end of the sensor sleeve. The sen- PEEK black DIN/SSA/UL26 cup plug,
sor cable must not be immersed. insulation 4B2 spindle,
sample cover (optional)
1. Take all parts (spindle, if applicable: spindle FKM O-ring of DIN cup bottom
guard and Pt100 sensor) out of the sample sub- in CC12, CC18, CC26,
stance and clean them. DG26, SSA systems
2. First, wipe the part with dry paper. Wet a fresh EPDM 70 O-ring of DIN cup bottom
sheet of paper with cleaning liquid and wipe the plug in DG26/SS, UL26
part again. If the sample is hard to remove, Aluminium (Al 99.7) Disposable cup of system
immerse the part except for the Toolmaster™ CC12/D18, 4B2, L1D22
chip in cleaning liquid. Let the part soak for
Stainless steel Pt100 sensor (optional)
some time before wiping it.
1.4571(SS316Ti)
3. You can also clean the parts with a soft sponge
or soft brush.
4. If necessary, clean the parts again with a sec- 9.3 Software Upkeep
ond cleaning liquid.
Find all software upkeep functions in the Service
5. Empty the sample vessel and clean it. Proceed menu. Tap <Menu> and select "Service":
as described above. For cups with plug, pull this
off (DG: unscrew the bottom, then pull) and - Backup Instrument settings (section 9.3.3)
clean the parts separately. - Restore Instrument Settings (section 9.3.3)
- TruSine (Bearing check) (section 9.3.1)
6. Dispose of sample substance and contaminated - Update (section 9.3.2)
paper according to the regulations of your coun- - System information: shows ViscoQC model
try. Consult the material safety data sheets of and serial no., current software and firmware
the sample substances and cleaning liquids. version, serial numbers of motor/sensor unit
C78IB007EN-L 31
9 Upkeep and Cleaning
and main board, if in use: data of optional System Update". Select the storage location
device (PTD), operating system, active soft- and the file name of the new software package.
ware packages (V-Curve/V-Comply) Follow the procedure via messages on the dis-
- Activate Software Packages (enter token to play.
activate V-Curve and/or V-Comply)
3. When the update is finished, select your operat-
ing language and restore all customized settings
9.3.1 TruSine™ (Bearing check) (method settings, custom speeds, temp. off-
set...).
The TruSine™ (Bearing check) checks whether the
measuring apparatus of ViscoQC is in good working
order. It proves that sensitive parts such as the
9.3.3 Backup / Restore Instrument Settings
spring and the point jewel (bearing) are not dam-
TIP: You require connection to a storage device
aged or worn.
(USB) or storage location (FTP server, section 7.5).
Perform a new bearing check: "Menu > Service >
TruSine (Bearing check)". Remove the spindle and Use instrument backup to save data before a soft-
tap <Next>. Do not touch the instrument until the ware update or to transfer settings from one instru-
check is finished. A successful bearing check shows ment to another (e.g. unit, method, or user settings).
a very smooth decrease of torque. The final torque Depending on the selected backup/restore settings,
value should be between 0.0 % and 0.5 % to be val- the ViscoQC torque model and the active software
id. Message: "Successful". Tap <OK>. packages must conform. The default storage file
If the bearing check fails, calibrate with a reference name contains the ViscoQC serial number, model
standard liquid (see section 6.1). and software packages (CU: V-Curve, CO: V-Com-
If calibrating also fails, contact your local Anton Paar ply, CC: V-Curve + V-Comply).
representative.
Backup
32 C78IB007EN-L
9 Upkeep and Cleaning
4 3
1 Measuring head
2 Head retention
3 Tighten the head retention
4 Loosen the head retention
Fig. 18: Adjusting the head retention
C78IB007EN-L 33
10 Maintenance and Repair
Cover the ViscoQC and parts with the top foam filler.
4
1
2
1
Fig. 19: Placing ViscoQC in the original box Fig. 20: Top foam filler
34 C78IB007EN-L
Appendix A: Technical Data
C78IB007EN-L 35
Appendix B: Spindle Overview
36 C78IB007EN-L
Appendix B: Spindle Overview
C78IB007EN-L 37
Appendix C: Menu Tree
38 C78IB007EN-L
Appendix C: Menu Tree
C78IB007EN-L 39
Appendix C: Menu Tree
User User Administration Administrator: Add /edit / delete users. Change pass-
Manage- words. Set user accounts, auto logon. E-mail settings.
ment Manager: Change manager password
Operator: Change operator password
User Group Overview and export of user groups and access rights for
Setup Administration all instrument functions. Create/customize user groups
and their access rights. Delete customized user groups.
Export Export Settings Enable / disable: Delete only allowed after export to LIMS
and
Automatic Printout Enable / disable automatic printout (also of subsamples).
Printout Select printer type, report design, export file name to use.
Settings
Select Logos Select report logo and background from a list.
Import Logos Import logos from external source.
Report Signature Enable / disable for printed reports (GxP compliance):
Settings up to 2 signature captions, signature time, printed by
Edit Temperature Enter temperature offset values for temperature device PTD 175
Offset Table c (see ViscoQC Temperature Devices Instruction Manual).
Restore Instrument Select data to be restored from a suitable backup file. Restore the
Settings data. (section 9.3.3)
40 C78IB007EN-L
Appendix D: Trouble shooting
09 W Motor will soon turn off. Stop test! (Motor is getting too hot)
23 W Not leveled.
41 / 42 W Limit 1 / 2 exceeded.
Limits were defined in the method settings. At most, you
can set limits for two different quantities (1 and 2). Either the
upper or the lower limit of quantity 1 or 2 was exceeded.
C78IB007EN-L 41
Appendix D: Trouble shooting
42 C78IB007EN-L