YASKAWA

Varispeed L7 Series OPTION CARD

ENCODER FEEDBACK CARD PG-F2
INSTRUCTIONS

Upon receipt of the product and prior to initial operation, read these instructions
thoroughly and retain them for future reference.

YASKAWA MANUAL NO. TOEP C730600 13D

NOTES FOR SAFE OPERATION
Before installation, operation, maintenance or inspection of this option, a technically
qualified individual who is familiar with this type of equipment and the hazards involved
should read this entire manual thoroughly. In this manual, the NOTES FOR SAFE
OPERATION are classified as “CAUTION”.

CAUTION Indicates a potentially hazardous situation that, if not avoided, may result
in minor or moderate injury to personnel and damage equipment. Lock
all power sources feeding the drive in the “Off” position.

It may also be used to alert against unsafe practices.

NOTE
Steps to be taken to insure proper operation and to avoid malfunctions.

CAUTION
• The option card uses CMOS IC chips. Be careful when handling.
• When removing the option card from the drive for transportation or storage, the card
should be placed in the anti-static package it was received in.
• DO NOT alter wiring or connect or disconnect connectors while equipment power is ON.
Failure to observe these cautions may result in injury or equipment damage!

NOTE Before use,

(1) Before installing the PG-F2 card, read this manual and the manual for the
installation of the drive.

(2) Before connecting the PG-F2 or external terminals, turn OFF the main power to
the drive and verify that the CHARGE indicator lamp of the Drive is OFF.

2
1. Introduction
This manual describes the set up procedure for PM motors with HIPERFACE/EnDat encoders.
For further information, please refer to following standard manuals.
Functions and parameters: Varispeed L7 manual

This option card is available for the following inverter series:

CIMR-L7B□□□□: Software No. VSL70201x. (□:capacity , x:version)
CIMR-L7Z□□□□: Software No. VSL70203x. (□:capacity , x:version [since 2])
The PG-F2 card is not compatible with L7A and L7C Yaskawa drives.

Name Code No. Functions/Specifications

• Support encoder: SRS 50/60(HIPERFACE)
: ECN1313(EnDat01)
: ECN113(EnDat01)
: ECN413(EnDat01)
HIPERFACE /EnDat • Maximum revolution speed: 1,200 min-1
INTERFACE CARD 73600-A028X*
(sin/cos cycles per revolution：1024)
PG-F2
• Pulse monitor output: Open collector
+24V, 30mA (max.)
• Cable length: 50m max. (HIPERFACE/EnDat)
30m max. (Pulse monitor)
* Since 2

Valid characteristics for all specified environmental conditions Units

SIN,COS peak-peak signal Vp-t-p 0.9 to 1.1 V
Signal offset REFSIN,REFCOS 2.2 to 2.8 V
RS-485 serial data transmission － －

3
2. Set up

2-1 PG-F2 Layout

Part No. 51
Code No.

TB3 (Pulse monitor terminal)

pin Signal Name
1 COS Pulse
/(A Pulse)*
2 GND
3 SIN Pulse
/(B Pulse)*
4 GND
( )*: EnDat signal 159

TB2 (EnDat CLOCK)

pin Signal Name
1 CLOCK
2 CLOCK S1: Selection switch of the power supply for Encoder
※ EnDat CLOCK frequency: 100KHz 1 8V: "1"
5V 8V

Us=7.5 to 10.5V (for HIPERFACE)

TB1 (HIPERFACE/
5V: "OFF" (Factory setting)
EnDat signal terminal) OFF Us=5V±5% (for EnDat)
pin Signal Name
1 Us (5V/8V)
2 GND
3 REFSIN/(B-)* RH1: Volume for adjusting "Us" voltage
4 +SIN/(B+)* S1=5V: Us=4.85 to 6.5V (for EnDat)
5 REFCOS/(A-)* S1=8V: Us=7.5 to 10.5V (for HIPERFACE)
6 +COS/(A+)*
7 DATA+
8 DATA-
TB4 (Shield terminal)
( )*: EnDat signal

※ RH1 is set to 5.0V from 5.25V at the factory prior to shipment.

※ TB1-2, TB3-2, and TB3-4 are connected to the PG-F2 card.

4
2-2 Install

Using the following procedure to mount the PG-F2 option card.

1. Turn OFF the Inverter’s main-circuit power supply.

2. Wait at least 5 min. to ensure, that the DC bus is discharged. Remove the terminal and
front cover and make sure that the CHARGE lamp has turned OFF.
3. Install the option card spacer in the hole above the PG card connector socket (4CN).
4. Place the PG-F2 with the lower mounting holes in the option card holder in the lower left
corner of the inverter control card.
5. Align the PG-F2 connector (4CN) with the Option Card connector (4CN) and press the card
firmly into the socket until the option card spacer snaps in.
6. Select the power supply for encoder by switch S1 (refer to the 2-1).
7. Wire the card terminals and mount the Inverter’s front cover.

Spacer
PG-F2

4 CN
PG-F2 connector
2CN
C option connector
Option clip
(To prevent raising of C
and D option cards) C option

3CN
D option connector

D option

Mounting Option Cards

2-3 PG-F2 Card Setting Parameter

Set the following parameters.

1. Parameter No. (N8-35): Select HIPERFACE or EnDat.

2. Parameter No. (F1-01): Encoder setting pulse.
3. Parameter No. (F1-21): Encoder setting resolution.

5
3. Wiring

3-1 Terminal Functions

Terminal
Pin
Block Functions Remarks
No.
Symbol
TB1 1 Us 5V / 8V power supply Power supply
(5V±5%,maximum current 250mA) For Encoder
2 GND (8V,maximum current 150mA)
3 REFSIN Differential input
/(B-)*
4 +SIN
/(B+)*
5 REFCOS
/(A-)*
6 +COS
/(A+)*
7 Data+ RS-485 Terminating resistance
8 Data- 130Ω
TB2 1 CLOCK Differential output
2 /CLOCK
TB3 1 COS Pulse Pulse monitor output Open collector
/(A Pulse)* 24V max.
2 GND 30mA max.
3 SIN Pulse
/(B Pulse)*
4 GND
TB4 Shielded sheath connection terminal

( )*: EnDat signal

※ TB1-2, TB3-2, and TB3-4 are connected to the PG-F2 card.

6
3-2 Wiring Precautions

NOTE Make sure of the following when wiring:

Separate the encoder signal wires of the PG-F2 card from the
main circuit wires and other power cables.
Use a shielded wire to connect the encoder. Connect the wires
as shown in Figure to prevent noise interference. The wire
distance must be 50m or less.
The encoder cable shield should be grounded separately with the
lowest possible impedance to prevent any induction of noise on
the encoder signals.
Use only the cable that each manufacturer of encoder
recommends for signal lines.
To connect signal lines, use only each manufacturer cable
connector.
Be sure the encoder wiring is clear of the enclosure when
reinstalling the cover.

(Reference)
HIPERFACE cable
Shielded Sheath Outer Jacket

PG-F2 Connection Encoder (PG) End

Connect to motor ground.

Connect to terminal
TB4 on PG-F2 card Insulate these parts
with insulting tape.

EnDat cable
Shielded Sheath Outer Jacket

PG-F2 Encoder
Connection (PG) End

Connect to terminal Insulate these parts with insulting tape.

TB4 on PG-F2 card

* The grounding condition of the shielded wires might have to be changed

depending on the noise in the surrounding environment.

7
3-3 Wiring Sizes

(mm2) AWG I (amps) VAC

Thin 1 16 12 125
Solid Wire 1.5 16 12 125
UL - 22-16 10 300
CSA - 28-16 10 300
CSA - 28-16 10 150

0.22 in. (5.5mm)

Insulation Stripping Length for Terminals

TB1, TB2, TB3 of PG-F2 Option Card

Strip back insulation for a distance of 5.5mm on wire

leads connected to the PG-F2

Notes on selecting cables

NOTE
Cable that is too thick will apply pressure to the option
card and may lead to failure.
Cable that is too thin will produce poor electrical contact
and conductor may break.
The recommended tightening torque is 0.22 to 0.25 N m.

8
3-4 Connection Diagram

Use the following procedure to wire the shielded twisted-pair cables to the terminal block.

• Using a thin standard screwdriver, loosen the terminal screws.

• Insert the electrical wires from into the terminal.
• Tighten the terminal screws (to a torque of 0.22 to 0.25 N⋅m) and check if the wire is fixed.

For encoder cables, use the shielded twisted-pair cables only.

Connect the shield wire to terminal TB4 and motor ground. (HIPERFACE)
Connect the shield wire to terminal TB4. (EnDat)

HIPERFACE Standard Wiring

HIPERFACE Encoder
SRS 50
L1(R) U(T1)
L2(S) V(T2) PM
L3(T) W(T3)

PG-F2
4CN 4CN TB3
1 COS
2 GND Pulse
monitor
3 SIN outputs
4 GND

TB2
1
Varispeed L7 Not used
2

TB1
Us
1
GND
2
REFSIN
3
+SIN
+
P
4
REFCOS
5
+ +COS P
6
Data+
7
Data- P
8

TB4
E E Screen

SIN
COS
COS Pulse
SIN Pulse

※ TB1-2, TB3-2, and TB3-4 are connected to the PG-F2 card.

9
EnDat Standard Wiring

EnDat Encoder
ECN 1313 (EnDat01)
L1(R) U(T1)
L2(S) V(T2) PM
L3(T) W(T3)

PG-F2
4CN 4CN TB3
1 A
2 GND Pulse
monitor
3 B outputs
4 GND

TB2
CK
1
+
Varispeed L7 /CK
2

TB1
Us
1
GND
2
B-
3
B+ P
+
4
A-
5
A+ P
+
6
Data+
7
Data- P
8

TB4
E E Screen

B
A
A Pulse
B Pulse

※ TB1-2, TB3-2, and TB3-4 are connected to the PG-F2 card.

10
4. Registered Trademarks
The following registered trademarks are used in this manual.

HIPERFACE® is registered trademarks of the STEGMANN.

EnDat® is registered trademarks of the HEIDENHAIN.

11
Varispeed L7 Series OPTION CARD
ENCODER FEEDBACK CARD PG-F2
INSTRUCTIONS
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil
Phone 55-11-3585-1100 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280

YASKAWA ELECTRIC CORPORATION

YASKAWA

In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
MANUAL NO. TOEP C730600 13D
for ongoing product modifications and improvements. Published in Japan September 2008 05-9 5 -0
© 2005-2008 YASKAWA ELECTRIC CORPORATION. All rights reserved. 08-5-10