NEW PRODUCTS

INSIDE

Setting the standard in

machine safety products
Product Overview Brochure
What We Do Proud Winners of
IDEM designs and manufactures The Queen’s Award for Enterprise:
machine safety products, that International Trade 2022
make industry safer.
The King’s Award for Enterprise:
Innovation 2023
The King’s Award for Enterprise:
Innovation 2024
Our History
1985 2003 2005 Present
The founder of IDEM, Medi Medi leaves his position as IDEM manufactures the Today IDEM operates globally,
Mohtasham begins his Technical Director of Rockwell GuardianLine range of safety providing reliable, cost-effective
employment at EJA Engineering to create IDEM Safety Switches, rope switches, specialising in safety interlock solutions that
where he designed Trojan, Atlas, with the vision to develop the products for the Food Industry, save lives. IDEM continues to
Rotacam and LRS1 under the ‘Next Generation’ of Safety Explosion Proof applications invest in new ways to protect
Guardmaster brand. Rockwell Switches, designed and and Factory Automation. your personnel and improve
Automation acquires EJA in 1996. manufactured in the UK. your productivity.

Why Choose IDEM?

Global leadership IDEM’s global Privately owned

in the design and headquarters is business with in
manufacture of based in the UK with house sales, R&D
machine safety offices in the USA and and technical support
products since 1985. Europe. teams.

Renowned for State-of-the-art Exceptional delivery

world-class product manufacturing and time for both small
quality and reliability test facilities. This and large orders. We
on a global scale. includes Ingress put the customers’
Protection (IP) and needs first.
Shock testing.
TABLE OF CONTENTS

UGB-NET GATE ACCESS WITH INDUSTRIAL ETHERNET 2-3

NETBOX DISTRIBUTED I/O WITH INDUSTRIAL ETHERNET 4-5

MLZ ULTRA-COMPACT RFID SOLENOID INTERLOCKS 6-7

MPZ / MMZ RFID SAFETY SWITCHES 8-9

GRIP STYE ENABLING PENDANT 10-11

NON-CONTACT SAFETY SWITCHES 12-15

GUARD LOCKING SAFETY SWITCHES 16-17

GUARD LOCKING SAFETY SWITCHES WITH PUSHBUTTONS 18-19

MGL-SERIES ELECTROMAGNETIC RFID LOCKING 20

EMERGENCY STOP SWITCHES 21

GUARDIAN LINE SAFETY ROPE PULL SWITCHES 22-33

CONVEYOR BELT ALIGNMENT SWITCHES 24

TWO-HAND CONTROL STATIONS 25

SAFETY LIMIT SWITCHES 26

SAFETY HINGE SWITCHES 27

Z-RANGE OSSD SAFETY SWITCHES 28-29

SAFETY TONGUE INTERLOCKS (NON-LOCKING) 30

VIPER SAFETY RELAYS 31

TRAPPED KEY INTERLOCKS 32-39

SAFETY PRODUCTS FOR HAZARDOUS AREAS 40-41

1
UGB-NET GATE INTERLOCK WITH INDUSTRIAL ETHERNET

The UGB-NET is an industry leading gate access interlock which combines RFID guard interlocking, solenoid
lock monitoring, integrated machine control functions and integrated industrial ethernet in one robust housing.

AVAILABLE IN TWO MATERIAL TYPES SLIDING AND HINGED DOORS

PAINTED DIE-CAST METAL 316 STAINLESS STEEL SLIDING HANDLE ROTARY HANDLE

· Robust material · Mirror polished finish · Die-Cast Metal and Stainless · Mirror polished finish
· IP65 protection · IP69K protection Steel construction · IP69K protection
· Painted red for easy visibility · Suitable for washdown · Robust shock-bolt for guiding · Suitable for washdown
the door closed

INTEGRATED CODED RELEASE KEY ADDITIONAL I/O

· Operate safely inside hazardous areas with a personnel key · Up to 4 additional connectors can be added to the UGB-NET
· Custom label coding available (see page 31) · 3 dual channel safety inputs, 1 dual channel safety output
· Can be used inside the hazardous area to operate machinery / robots in · 8 standard inputs, 8 standard outputs
teach mode. · 5-PIN or 8-PIN M12 connectors

2
UGB-NET GATE INTERLOCK WITH INDUSTRIAL ETHERNET

Fully customisable to meet your most demanding requirements.

EASY TO MOUNT ROBUST OPERATION 4 OR 6 BUTTON VERSIONS ADDITIONAL CONNECTIVITY

Custom mounting plates and The handle mechanism is manufac- The lid is available with 4 or 6 Up to 4 additional connectors can
brackets provide compatibility with tured from stainless steel and control devices depending on the be added to the UGB-NET. These
both fixed and modular guarding. provides a reliable operation. model. They are fully configurable can be used to connect field
for complex requirements. devices directly to your network.
Before ordering, discuss with our The shock-bolt reduces pressure
technical team which guarding you on the switch tongue on heavy
plan to use. doors.

ANTI-TAMPER CAM SYSTEM RFID CODING EASY ACCESS DIP SWITCHES CONNECTIVITY

The UGB-NET uses a robust, Dual RFID antenna’s on side and The DIP switches are easy to PROFIsafe: Data 2 x M12 D Code
anti-tamper cam system for reliable front of the UGB-NET provide high access via a removeable polycor- 4-Pin / Power 2 x 7/8″ 5-Pin
mechanical interlocking. level coding in accordance with bonate cover and does not require
EN14119. the switch lid to be removed. CIP Safety: Data 2 x M12 D Code
IDEM’s patented cam system has 4-Pin / Power 2 x M12 A Code 5-Pin
been designed to prevent external The UGB-NET features a re-teach
tampering. facility should the actuator be lost Other connectors are available on
or damaged request.

ROBUST MOUNTING ESCAPE RELEASE BUTTON REAR ESCAPE HANDLE LOCKOUT TAGOUT SUPPORT

Robust mounting plate with Emergency escape button is The rear escape handle is designed Opening the handle releases a bolt
adjustable mounting holes provide manufactured from solid stainless to withstand high force in the event which can be used for lockout
greater flexibility when installing on steel. of an emergency. It is painted red tagout. This adds additional
different sized guards. for ease of visibility from a distance. protection against an inadvertant
Pressing and holding the button start-up occuring.
overrides to locking mechanism
allowing the handle to be released.

3
NETBOX DISTRIBUTED I/O WITH INDUSTRIAL ETHERNET

Distributed I/O via PROFINET PROFIsafe or EtherNet/IP CIP Safety.

The NETBOX has been designed with fully

configurable I/O which can be programmed as 3
dual channel safety inputs or non-safe inputs. The
pushbuttons are modular and can be configured
over CIP Safety or PROFIsafe.

This industry leading solution provides a convenient

way of integrating direct communication to PLC
control, benefiting from reduced wiring, quicker
installation, reduced maintenance and maximum
production up-time.

LIGHT CURTAINS / SCANNERS STACK LIGHTS ENABLING PENDANTS LOCKING SWITCHES NON-CONTACT SWITCHES TRAPPED KEY

AVAILABLE IN PLASTIC

· External mounting plate included

· Ideal for applications with low risk
of impact

AVAILABLE IN 316 STAINLESS STEEL

· Mirror polished
· Tested to IP67 and IP69K
· Suitable for strict washdown

Configure your control

A choice of illuminated push buttons, lamps,
emergency stops and selector switches can be
configured for operator and maintenance control.
Legacy labels or text / images can be added to the
buttons for easy identification of functionality.

4
NET-BOX DISTRIBUTED I/O WITH INDUSTRIAL ETHERNET

More companies are starting to seek the benefits of Smart manufacturing in their factories, connecting
their automation and control systems to their IT infrastructure via the use of Industrial Ethernet.

Now, factories want to incorporate their safety in the same way.

Making machinery safe often requires a multitude of devices to achieve the correct safety standard, the
NET-BOX provides the ability to mix safety and non-safety devices on the same network.

DATA POWER

The NETBOX features simple to use connectivity for The POWER is suppled via two industry standard
data communication. connectors.

· Two Female D-Code M12 Ports. · PROFISAFE: x1 Female x1 Male 7/8” Connectors
· CIP SAFETY: x1 Female x1 Male M12 Connectors
Special connectors can be used on request. Talk to our
technical team for more information. Special connectors can be used on request. Talk to our
technical team for more information.

5
MLZ ULTRA-COMPACT GUARD LOCKING WITH RFID
MLZ MLZ-M

· Hygienic design with mirror polish 316 stainless steel enclosure. · Rugged design with die-cast metal enclosure.
· Tested to IP67 and IP69K. · Tested to IP67
· Suitable for SIP and CIP cleaning. · Suitable for harsh environments

Introducing the MLZ Type 4 Guard Locking Switches with RFID Coded Actuator. Improve the safety and efficiency
of your machinery with this guard locking switch designed to meet the highest safety standards in industrial
environments. Engineered for longterm reliability, the MLZ series offer protection and flexibility for your safety
applications.

The MLZ utilizes advanced RFID technology with a coded actuator, preventing unauthorized access and tampering
with the safety system. Boasting a robust holding force of 4000N, it provides strong and reliable locking to secure
guards and prevent unintended access.

Designed with three entry points for the actuator, all accessible from a single mounting position, the MLZ offers
versatile installation options to suit various machinery layouts. Equipped with Output Signal Switching Device (OSSD)
outputs, it allows seamless integration with safety controllers and PLCs, facilitating real-time monitoring and quick
response to safety events.

Featuring an ultra-compact design with a 30mm profile,

the MLZ is ideal for installations where space is limited
without compromising on performance or safety. It
provides reliable guard locking to protect operators from
hazardous machine movements, and its compact design
and flexible actuator entry points simplify installation
and reduce setup time. The RFID coding ensures only
the correct actuator can unlock the switch, reducing the
potential for external tampering or manipulation.

6
MLZ ULTRA-COMPACT GUARD LOCKING WITH RFID
MLZ SERIES SHARE ALL THE SAME FEATURES AND BENEFITS

· MLZ is tested to IP69K

· MLZ-M is tested to IP67

RFID CODED TONGUE FLEXIBLE TONGUE ADJUSTABLE LATCH VERSATILE MOUNTING

· RFID technology meets the · Robust construction · Adjustable latch mechanism for · 3-entry points for the actuator
requirements of Type 4 high level · Flexible tongue for misaligned smooth unlocking of all door · Single mounting position for easy
coding guards types installation.

ESCAPE RELEASE WASHDOWN ENVIRONMENTS

· Optional escape release · MLZ suitable to SIP and CIP

· Can be fitted easily by the end · Ideal for high pressure washing
Small but
user with corrosive chemicals. mighty.

ACCESSORIES

470402 470410-L 470410-R 470403 470401 470404

Seamless Integration.
The MLZ’s compact design and 3-way
head actuation means it can be integrated
onto any machine guard door. The flexible
actuator and adjustable latch mechanism
supports misaligned guards.

7
MPZ / MMZ RFID NON-CONTACT SAFETY SWITCH

MMZ MPZ

· Hygienic design with mirror polish 316 stainless steel enclosure. · Rugged design with high specification polyester enclosure
· Tested to IP67 and IP69K. · Tested to IP67
· Suitable for SIP and CIP cleaning. · Suitable for harsh environments

FEATURES AND BENEFITS

Introducing the MPZ and MMZ RFID switches with OSSD outputs, engineered for maximum flexibility and visibility in
industrial applications. These switches are identical in functionality, differing only in the material of their enclosures
to suit various environmental needs. The MPZ is manufactured from durable polyester, making it ideal for standard
industrial settings, while the MMZ is crafted from mirror-polished 316 stainless steel, offering superior resistance to
corrosion and making it suitable for harsh or hygienic conditions.

Both switches feature a symmetrical design that allows them to be mounted on either face, providing full flexibility
during installation and ensuring compatibility with diverse machinery layouts. The innovative lens wraps around the
switch, ensuring visibility from all mounting positions and enabling easy status monitoring from any angle. Equipped
with advanced RFID technology and OSSD outputs, the MPZ and MMZ switches deliver reliable, secure operation and
seamless integration with safety systems. Upgrade your equipment with these versatile switches to enhance safety,
efficiency, and adaptability in your operations.

Wraparound
bi-colour LED
indication.

Symmetrical design
supports both left- and
right-hand cable runs.

AVAILABLE IN TWO CODING TYPES:

Any Coding Unique Coding

Any actuator will work at any time. Factory paired, reteach procedure available up to 7 times.

8
MPZ / MMZ RFID NON-CONTACT SAFETY SWITCH

OPERATING DIRECTIONS

MPZ can operate on MMZ can operate on

multiple faces. a single face.

FEATURES AND BENEFITS

MMZ HYGIENIC OPTION SERIES CONNECTIVITY TAMPER PROOF RFID LED DIAGNOSTICS

· Mirror polished 316 stainless steel · OSSD Outputs for Series · The RFID sensor fulfills the · 3 Wraparound LED’s for Indication
· Tested to IP69K Connectivity (up to 30 units) requirements of Type 4, High · Clear visibility of input, output and
· The world’s smallest RFID safety · Compatible with IDEM connection Coding in accordance with guard status.
switch in stainless steel block. ISO 14119 · Quick and easy fault finding

ACCESSORIES

210007 (GBN-1 Left-hand) 210060 (GBN-3 Left-hand)

210008 (GBN-1 Right-Hand) 210061 (GBN-3 Right-Hand)

The GBN Gate Bolt range

for non-contact switches
are equipped with a
mechanical bolt and a
handle, eliminating the
need for costly in-house
engineering.

The GBN-3 gate bolt

features instant unlocking
from inside the guarded
area.

9
GRIP STYLE ENABLING PENDANT
ENS-SERIES

FEATURES

· Ergonomic design that ensures comfort over

prolonged use.
· Robust construction without the heavy material
· Three-position device
· Optional e-stop, pushbuttons and LED

WHAT IS AN ENS-SERIES ENABLING PENDANT?

IDEM’s safety enabling switches (ENS-Series) are three-position devices designed to ensure operator safety by
disabling machinery in hazardous situations. These switches function by interrupting the machine’s operation
when either squeezed or released, thus preventing unintended machine activation. Engineered for use in high-risk
environments, these switches play a critical role in mitigating serious accidents and safeguarding operators. Tasks
such as visual inspections, minor adjustments, troubleshooting, calibration, tool changes, and lubrication benefit from
the integration of these safety enabling switches, enhancing overall safety and operational control.

HOW DOES IT OPERATE?

A grip-style enabling pendant is used in industrial and

robotic applications to enhance operator safety and
control during manual operations. This type of pendant
typically requires the user to maintain a firm grip, which
acts as a safety mechanism, ensuring that machinery or
robotic systems operate only when the operator is fully
engaged. If the grip is released or the operator loses
control, the system immediately stops or enters a safe
state, preventing accidents. Additionally, the ergonomic
design of a grip-style pendant reduces hand fatigue,
allowing for prolonged use while maintaining precise
control over complex tasks.

10
GRIP STYLE ENABLING PENDANT
WHEN WOULD YOU USE AN ENABLING PENDANT?

Manufacturing: In automotive,
electronics, and general manufacturing,
enabling pendants are used for tasks
like machine setup, maintenance, and
troubleshooting, particularly with CNC
machines, automated assembly lines, and
robotic arms.

Robotics: Robotics industries, including

those focused on automation and artificial
intelligence, use enabling pendants for
programming, testing, and adjusting
robotic systems, ensuring that the
operator can safely interact with the robot
during these processes.

Logistics and Material Handling:

Warehouses and distribution centers
use enabling pendants to safely control
automated systems like conveyors, sorting
systems, and robotic pickers.

ACCESSORIES

The magnetic holster for IDEM’s Enabling

Pendant can be easily mounted to any
position for undertaking tasks such as
visual inspections, minor adjustments,
troubleshooting, calibration, tool changes
and much more.

The magnetic holster and enabling

pendant features 22mm fixing centers for
attaching a non-contact safety switch.
This is used to detect the position of the
enabling pendant (on or off the holster)
and can be monitored via a safety circuit.

11
HYGIEMAG AND HYGIECODE NON-CONTACT
· Hygiecode survives shock and vibration Specific switches in the HygieMag and HygieCode ranges boast
· Operates in temperatures up to 105°C additional hygienic factors. These include mirror polished housings
· Suitable for CIP/SIP high-pressure cleaning and mounting points from underneath the switch, eliminating food trap
· Stainless Steel 316 IP69K and IP67 areas. These versions are suitable for both splash and direct contact
· Compatible with most common safety relays zone applications.
to achieve up to Cat. 4/ PLe and SIL 3 to
ISO 13849-1 and IEC 62061
· Dual channel 2NC outputs with optional
1NO auxiliary

HYGIEMAG HYGIECODE

· High power magnetic sensing. · Coded actuation.

· Up to 2A ac/dc current switching. · Solid state construction.
· Sensing up to 12mm. · Tolerant to shock and vibration.
· LED Guard Status Indication.
· Sensing up to 14mm.

MMR-H MAGNETIC SWITCH MMC-H CODED SWITCH · Compact fitting with

Status LED Indicators 22mm fixing
· M4 clearance holes.
· Suitable for mouting with
hexaganol head bolts.
· Suitable for splash contact
zones.

SMR MAGNETIC SWITCH SMC CODED SWITCH · Compact 50mm long with
Status LED Indicator 22mm fixing hole centres.

SMR-H MAGNETIC SWITCH SMC-H CODED SWITCH · Mounted with hexagonal head
Status LED Indicator bolts to prevent food traps.
· Universal 22mm fixing.
· Suitable for splash contact
zones.

SMR-F MAGNETIC SWITCH SMC-F CODED SWITCH · Coded switch sensing 14mm.
Status LED Indicators · Compact 50mm long with
22mm fixing hole centres.
· Suitable for splash contact
zones.

12
HYGIEMAG HYGIECODE

LMR MAGNETIC SWITCH LMC CODED SWITCH · Can be mounted

Status LED Indicator available Status LED Indicators unobtrusively.
· Suitable for splash contact
zones.

CMR MAGNETIC SWITCH CMC CODED SWITCH · Slim fitting 20mm wide.
Status LED Indicator · Suitable for splash contact
zones.

CMR-F MAGNETIC SWITCH CMC-F CODED SWITCH · Slim fitting 20mm wide.
Status LED Indicators · Suitable for splash contact
zones.

WMR MAGNETIC SWITCH WMC CODED SWITCH · Suitable for splash zones in
Status LED Indicators accordance with EHEDG
guidelines.
· Industry standard wide body.

RMR MAGNETIC SWITCH RMC CODED SWITCH · Barrel type cylindrical fitting
Status LED Indicators with M30 thread.
· 45mm adjustment length.
· Suitable for splash contact
zones.

BMR MAGNETIC SWITCH · M18 threaded cylindrical

fitting.
· Suitable for all industry
applications.
· Easy to install and set.
· 50mm adjustment length.

13
MAGNETIC CODED RFID
MAGNETIC
MPR MPC · Compact housing with
22mm fixing.
· Cable exit left or right options
available.
· Supplied with hygenic screw
cap covers.

SPR SPC SPF · Industry standard

22mm fixing.
· Withstands environments
of high humidity and wash
down conditions.

LPR LPC LPF · Industry standard

Available with LED if required. European housing.
· Narrow fitting for
flush mounting.

CPR CPC · Industry standard

slimline housing.
· Easy to install within
narrow frame.
· Heavy duty switching available.

WPR WPC WPF · Industry standard fitting.

· Suitable for all industry
applications.
· Wide body — tolerant to
guard misalignment.

RPR RPC BPF · M30 cylindrical fitting.

· Suitable for all industry
applications.
· BPF has M18 cylindrical fitting.
· Easy to install and set.
· 45mm adjustment length.

BPR KPC KPF · M18 threaded cylindrical

fitting (BPR).
· Suitable for all industry
applications.
· Easy to install and set.
· 50mm adjustment length
(BPR).

14
 RFID
STAINLESS STEEL
LMF · Industry standard
European housing.
· Narrow fitting for
flush mounting.

BMF · Compact housing with

22mm fixing.
· Cable exit left or right options
available.
· Supplied with hygenic screw
cap covers.

SUITABLE FOR
WASHDOWN

STANDALONE NON-CONTACT WITH CODED MAGNETIC ACTUATOR

· Standalone switches for direct · 2NC Relay safety outputs —

machine control. high current switching 3A.
· Guard Status LEDs — indicates · Contact feedback circuit
safety circuits closed. (manual or auto).
· Compact housing — fits on · Maintain a high level of
40mm frame sections. functional safety without the
· Compatible with most common need to connect to a safety
safety relays to achieve up to monitoring device such as a
Cat.4 / PL e and SIL3 to safety relay or PLC.
ISO 13849-1 and IEC 62061.
PSA MSA

STANDALONE NON-CONTACT DOUBLE DOOR

· Standalone switches for direct

machine control.
· Guard Status LEDs — indicates
safety circuits closed.
· Compact housing — fits on
40mm frame sections.
· Dual door activation - both
actuators have to be present to
activate safety outputs.
· Half the wiring + connections.
PSA-D MSA-D

Gate Bolt accessories to be

used with M-, S- and L-Series
non-contact safety switches.

Available in left- or right-hand

configurations.

GBN-3 features single action

rear escape.

GBN-1 GBN-3

15
GUARD LOCKING INTERLOCKS SOLENOID CONTROLLED

KL1P KLP KLM KLTM

1400N 2000N 3000N 3000N

· Plastic body universal · Medium to heavy duty guards. · Die cast metal switch suitable for · Suitable for heavy duty guard
40mm mounting. · Provides 2NC safety contacts heavy duty guard locking. locking with solenoid locking.
· 4 Actuator entry positions — and 2NO aux. contacts or LED · Provides 4NC safety contacts and · Provides 4NC safety contacts
rotatable head. indication diagnostics. 2NO auxiliary contacts or LED and 2NO aux. contacts or LED
· Guard locking for small to medium · 8 Actuator entry positions — indication diagnostics. indication diagnostics.
doors. rotatable head. · 3 conduit entry points and · 3 conduit entry points. 73mm
30mm fixing. fixing centres.

KL1-SS KL3-SS KL4-SS KLT-SS

2000N 3000N 3000N 3000N

· Provides 4 actuator entry points. · Choice of 24V 110V or · Optional request button. · Suitable for heavy duty guard
· Rotatable head. 230V operation. · Choice of 24V 110V or locking with solenoid locking.
· 2 lock monitoring safety contacts. · 2 LEDs for solenoid and 230V operation. · Provides 4NC safety contacts
· 2 LEDs for solenoid and lock status. · 2 LEDs for solenoid and and 2NO aux. contacts or LED
lock status. · Standard or flexible actuator lock status. indication diagnostics.
options available. · Standard or flexible actuator · 3 conduit entry points.
options available. · 73mm fixing centres.

POWER-TO-LOCK MECHANICAL INTERLOCK

KLP-P2L KLTM-P2L KLM-P2L KL3-SS-P2L

2000N 3000N 2000N 3000N

SOLENOID CONTROLLED INTERLOCK RFID CODED

The KLT-RFID and KLT-SS-RFID Guard Locking Switches incorporate

IDEM’s patented anti-tamper CAM system, with the improved security
of an RFID coded sensor. The combination ensures maximum security
and reliability, even in the most challenging environments.

KLTM-RFID KLT-SS-RFID
3000N 3000N

16
SOLENOID CONTROLLED INTERLOCK REAR RELEASE

· Rear Release handle for

solenoid locking tongue
switches with optional extra
rear handle.
· Suitable for: KLP, KLM,
KLM-RR and KL4-SS.
· Available in Stainless Steel,
Plastic and Die Cast
· A manual escape release
is used to enable a quick
release of the switch lock
in case of emergency.

KLM-RR 3000N KL3-SS-RR 3000N

GATE BOLTS FOR GUARD LOCKING

Gate Bolt accessories to be

used with M-, S- and L-Series
non-contact safety switches.

Available in left- or right-hand

configurations.

GBN-3 features single action

rear escape.

GBL-1 GBL-1-SS

17
GUARD LOCKING WITH RFID AND CONFIGURABLE MACHINE CONTROL

UGB-KLT SERIES

The UGB-KLT series guard locking safety switches are

equipped with an RFID-coded sensor and integrated
pushbuttons for seamless machine control. Available in
durable die-cast metal or corrosion-resistant stainless
steel, these switches are designed to withstand harsh
industrial environments. Available with the optional rear
escape functionality, providing an emergency exit when
needed. A comprehensive range of handle and mounting
accessories ensures quick and easy installation, making
the UGB-KLT series a versatile solution for all your safety
and control needs.

· High level RFID coded interlocking and machine control.

· Functions in one heavy duty housing.
· They are easily fitted to access doors to provide guard
locking, rear escape options and sliding or rotary handles.
· Holds guards closed up to 3000N and can be padlocked
off for safe working in maintenance situations.
· Die Cast Metal, painted red, or Stainless Steel 316.
· 4 Station model or 2 Station model. Holes for
2- or 4-Button
· Completely flexible — end user can select buttons, lamps, Lockout / Tagout
Dual RFID Versions. Installation
and switches for each station from a wide rage of options. Procedures.
Antenna with and Witing done by
Unique Coding. the end user.

UNIVERSAL GATE BOX PRODUCTS AND ACCESSORIES

UGB2-KLTM RFID UGB2-KLT-SS RFID UGB-SFH-SS UGB-RFH-SS

UGB4-KLTM RFID UGB4-KLT-SS RFID UGB-SFH-M UGB-RFH-M

210005 (DIE-CAST) 527005-L (LEFT-HAND) 522005-L (LEFT-HAND) 210006 (DIE-CAST)

211005 (STAINLESS STEEL) 527005-R (RIGHT-HAND) 522005-R (RIGHT-HAND) 211006 (STAINLESS STEEL)

· For use with sliding handles for · For use with rotary handles for · For use with rotary handles for · For use with sliding handles for
rear escape. rear escape. rear escape. prevention of accidental
closing of the gate.

18
GUARD LOCKING WITH RFID AND CONFIGURABLE MACHINE CONTROL

KLM-Z-ST SERIES WITH OSSD OUTPUTS

KLM-Z-4ST KLM-Z-5ST

· Supports up to 4 pushbuttons · Supports up to 5 pushbuttons

· Integrated trapped key

· Solenoid Locking Switch featuring RFID interlocking and

Choice of up incorporating machine control functions.
to 4 or 5 22mm · The KLM-Z-ST incorporates all the switch features of the KLM-Z
pilot devices. but offers extra machine control functions all in one housing
incorporating standard 22mm push buttons, lamps or switches
for machine request or control function.
· The KLM-Z-ST has a slim profile and has been designed
specifically to fit on 50mm (2in.) frame sections.
· Robust Stainless Steel 316 head and Die-Cast metal body.
· Choice of standard or flexible actuators
Key sold
separately on
KLM-Z-5ST.

PRODUCTS AND ACCESSORIES

KLM-Z-4ST KLM-Z-5ST 458003 (LEFT-HAND) 458005 (LEFT-HAND)

KLM-Z-4ST-RR KLM-Z-5ST-RR 458004 (RIGHT-HAND) 458006 (RIGHT-HAND)

Refer to page 18 for rear release accessories.

19
MGL ELECTROMAGNETIC RFID LOCKING SWITCHES
· The MGL range of switches has been developed in order to provide · Compatible with most common safety relays to achieve up to
and maintain a high level of functional safety whilst providing Cat.4 / PL e and SIL3 to ISO 13849-1 and IEC 62061.
a reliable magnetic door interlock. · Holding forces up to 1500N.
· Flexibility for holding force is provided by the provision of 2 different · Stainless Steel 316, Robust Plastic or Die-Cast metal.
switches sizes; MGL-1 and MGL-2. · RFID Master or Unique Coding, up to Type4.

MGL-1P 1500N MGL-1M 1500N MGL-1SS 1100N

MGL-2P 1000N MGL-2M 1000N MGL-2SS 600N

MGL-1SS x 2 are used to

hold two doors closed
during the wash cycle.
The doors are large and
prone to heavy use and
misalignment.

MGL-3P FEATURES A BRAND NEW SHAPE FOR EASY MOUNTING (COMING SOON)

Flexible actuator provides

resistance to high impact
scenarios when closing the
guard door.

Designed for maximum flexibility, the MGL-3P offers MGL-3P

multiple mounting points, making it adaptable to a
wide range of applications and easy to integrate
into existing systems.

20
EMERGENCY STOP SWITCHES
All IDEM’s Emergency Stop Switches conform to European Standard · Designed with a special lid safety trip mechanism means that the safety
EN ISO 13850 and IEC 60947-5-5. They have a positive mechanical contacts will open if the lid is removed from the Emergency Stop Switch
linkage between the switch contacts and the E Stop Button. The adding an extra level of protection.
switches are mechanically latched and can then only be returned · Protection and padlock shroud versions available.
to the operational condition by operating the reset button as required · Two colour LED versions available.
by EN ISO 13850.

3 POLE 3 POLE 4 POLE 4 POLE

ES-P(P) ES-SS ESL-SS ESL-SS(P)

3 POLE 3 POLE 4 POLE 4 POLE

ES-P(P) ES-SS (P) ESL-SS(L) ESL-SS(LP)

ESL-SS-WR CONTACT ZONE SUITABLE EMERGENCY STOP

Unique to IDEM, the ESL-SS-WR is the only emergency stop on the market suitable for direct contact zone applications.

Sloped sides to reduce liquid build-up on the surface

X-Ray and Metal Detectable Button

New version with

LED available

Flat Head Screws to

Remove Food Traps

RUBBER SEAL (239300) SPACER KIT (239301)

21
SAFETY ROPE SWITCHES
The Guardian line safety rope pull switches and grab wire pull cords are designed to be mounted on machines and sections of conveyors which cannot
be protected by guards.

All IDEM safety rope pull switches conform to ISO 13850 and IEC 60947-5-5 and have a positive mechanical linkage between the switch contacts and
the wire rope. The rope pull switches have wire breakage monitoring.

On pulling the rope, the safety contacts are positively opened and the auxiliary contacts are closed. The safety rope switches are mechanically latched
and can then only be returned to the operational condition by pressing the blue reset button as required by ISO 13850.

GLM GLM-SS GLS GLS-SS

· Light Duty Safety Rope Pull. · Stainless steel 316. · Standard Duty Safety Rope Pull. · Stainless steel 316.
· Protects short conveyer lengths · Medium Duty Safety Rope Pull. · Up to 80m protection using · Standard Duty Safety Rope Pull.
in most industrial applications. · Up to 30m protection using two switches. · Protects conveyer lengths up to
· Up to 50m protection using one switch. · Up to 60m protection using 80m using one switch.
two switches. one switch.
· Up to 30m protection using
one switch.

ROPE SWITCHES FOR LONGER PROTECTION LENGTHS

GLH Range of Heavy Duty Safety Rope Pull Switches have been
designed to protect long conveyor lengths. A single GLHD can protect
up to 100m on each side or combine with GLHR and GLHL for up to
125m (250m total). See diagram below.

GLHL GLHD GLHR

GLHL-SS GLHD-SS GLHR-SS

22
ROPE SWITCH ACCESSORIES

ROPE KITS

IDEM Rope Kits come with the correct number of accessories needed to correctly install an
GuardianLine Rope Switch.

Galvenised Stainless Steel Description Rope Standard 84mm Tensioner Allen Key

140010 140001 5M Rope Kit 5M QL 3 1 1

140011 140002 10M Rope Kit 10M QL 5 1 1

IDEM’s patented Tensioner 140012 140003 15M Rope Kit 15M QL 7 1 1

Gripper system allows for quick 140013 140004 20M Rope Kit 20M QL 9 1 1
and reliable initial setup of the rope, 140014 140005 30M Rope Kit 30M QL 12 1 1
as well as simple maintenance where 140015 140006 50M Rope Kit 50M QL 20 1 1
re-tensioning of the rope is required.
140016 140007 80M Rope Kit 80M 30 2 1
Rope Kits up to 125m contains:
140017 140008 100M Rope Kit 100M 37 2 1
Tensioner Gripper, Rope, Eyebolts
and Allen Key. 140018 140009 126M Rope Kit 126M 45 2 1

For systems up to 50m a Quick

Link termination is provided for
easy connection to either a Safety
Spring or Switch eyebolt.

OPTIONAL ACCESSORIES

SAFETY SPRING
UNIVERSAL PULLEY Stainless Steel 220mm Length. TENSIONER / GRIPPER QUICK LINK

FLEXIBLE ROLLER
FLEXIBLE ROLLER EYEBOLT WITH NUTS PIGTAIL EYEBOLT STANDARD EYEBOLT

FLEXIBLE EYE BOLT ROLLERS

When using rope pull switch systems on conveyors,

the rope is supported along the conveyor length by
Rope No friction
equally spaced eyebolts.

Traditional eyebolts are made from solid metal and

offer an eyelet to support the rope and provide a
catenary between eyebolts which deflects the rope
during pulling.

On long conveyors, eyebolt mounting positions

can vary along the length of the conveyor and
therefore mis-alignment can cause friction, making
the system difficult to operate. After operation the
rope system, the rope may not be able to move (due
to the friction) and allow the switch mechanism to
be reset.

23
CONVEYOR BELT ALIGNMENT SWITCHES
· Contacts: 2NC 2NO · Operating Torque: 3.0 – 5.0Nm
· Supply: 24V or 110V or 230V · Warning Signal: 10 – 18 degrees
· Indication: With or without LED · Stop Initiated: 15-35 degrees
· Conduit Entry: M20 or 1/2″NPT fitting · Ingress Protection

DIE CAST STAINLESS STEEL

BELT SWITCH BELT SWITCH BELT SWITCH BELT SWITCH BELT SWITCH BELT SWITCH
35MM DIAM. 50MM DIAM. 35MM DIAM. 35MM DIAM. 50MM DIAM. 35MM DIAM.
Short Roller Medium Roller Long Roller Short Roller Medium Roller Long Roller

WARNING SIGNAL AND STOP SIGNAL

WARNING SIGNAL STOP SIGNAL

Contact block 1 Contact block 2

Adjustment cam. Adjustment cam.
Allen screw (2.5mm) Allen screw (2.5mm)
Tightening Torque 2Nm Tightening Torque 2Nm
Factory setting 14 degrees Factory setting 25 degrees.
(Adjustable 10 to 18 degrees) (Adjustable 15 to 35 degrees)

Set in the safe position. The belt is currently Belt begins to drift triggering the warning signal. Belt has now moved to the edge of the roller
aligned and working as intended. This can be displayed on the LED or through triggering the stop signal. The conveyor is now off.
the N/O auxiliary contact to the PLC / HMI. This can be displayed on the LED or through the
The operational torque can be adjusted to cope Conveyor still operational at this point. N/O auxiliary contact to the PLC / HMI.
with belt sensitivity or mounting angle.

PYTHON CONVEYOR MINI BELT ALIGNMENT

· Miniature Belt Alignment switches are mounted on sections

of narrow conveyors to protect against belt drift due to
an unintentional movement.
· Miniature Belt Alignment Switch has the option of stainless steel or
plastic roller and is housed in a rugged die-cast aluminium or stainless
steel body, which are mounted on sections of narrow conveyors to
protect against belt drift due to an unintentional movement.
· Positive opening NC safety contact to EN60947-5-1
· Slow break or snap action contacts
· High mechanical life over 500,000 cycles
· Industry standard mounting to EN5004

24
TWO-HAND CONTROL STATIONS
IDEM’s TouchSafe Two-Hand Control Stations are designed to provide reliable protection by ensuring the machine operators hands are located on the
control station when the signal for machine operation is issued.

TouchSafe Two-hand Control run bars are generally used for setting-up work, such as press applications. Other uses include single-stroke operations
for feed and removal processes.

MF BUTTON (MECHANICAL) ZF BUTTON (ZERO FORCE)

· Mechanical operation - suitable · Dual colour LED (red - waiting

for long term use. (green - activated).
· 100% replaceable with M12 pig · Requires minimal contact to
tail connect for quick installation. operate (reduces strain on your
hands and arms).
· 100% replaceable with M12 pig
tail connect for quick installation.

TWO-HAND CONTROL STATION

· Solid die-cast body painted yellow and black

· Includes 5 22mm pilot device ports (unused ports sealed with blanks)
· Hand protection shrouds

CONNECTIVITY AND INSTALLATION

· External mounting points for easy installation

· Two 3/4” NPT conduit entries
· Two 1/2” NPT conduit entries
· Two M20 conduit entries
· Two M25 NPT conduit entries

The SCR-2H can be installed externally or, internally as part of your Touch-
Safe system.

ADJUSTABLE FLOOR MOUNT

· Constructed from stainless steel

· Adjustable height 830mm to 1150mm

25
SAFETY LIMIT SWITCHES

· Positive opening contacts to IEC60947-5-1. · M20 or 1/2” NPT conduit entry.

· Industry standard mounting to EN50041. · High mechanical life expectancy — 2,500,000 cycles.
· Rotary or Linear Actions. · 2NC 1NO - 3NC - 2NC 2NO - 3NC 1NO - 4NC

HLM Die Cast Metal — EN50041 — IP67 HLM-SS Stainless Steel — EN50041 — IP69K

SAFETY LIMIT SWITCHES

· Positive opening safety contacts to IEC 60947-5-1 · Head position adjustment any of 4 positions
· Choice of 11 actuator heads: Linear, Rotary and Flexible actions · Enclosure protection to IP67 making them suitable for washdown
· High mechanical life expectancy - 2,500,000 cycles. · Conduit entries: M20 1/2″ NPT or Quick Connect

LSPS Plastic - EN 50047

MINIATURE SAFETY LIMIT SWITCHES

· Standard duty plastic body or robust, die cast body

· Positive opening NC safety contacts to IEC60947-5-1
· Unique 3 pole positively operated contacts.
· Choice of 7 actuator heads Linear and Rotary
· High mechanical life expectancy - 2,500,000 cycles.
· Side or end cable exit
· Enclosure protected to IP67
· Operating temperature -25C to 80C

MICRO SWITCHES

To complement our range we now stock a wide range of the most popular
micro switches including Pin Plunger, Roller Lever Panel Mount types,
Short and Long Hinge Lever, etc.

26
HINGE INTERLOCK SAFETY SWITCHES

HC-1 HC-3 HC-SS IDIS-2

· Polyester body and Stainless · Polyester body and Stainless · Mirror Polished 316 Stainless · Compact fitting.
Steel head. Steel head. Steel (IP69K) · 18mm fixing profile.
· 2 N/C or 1 N/C + 1 N/O. · 2 N/C + 1 N/O. · 2 N/C + 1 N/O. · The head can be rotated through
· Hollow shafts available. · Hollow shafts available. · Hollow shafts available. 90 degree increments to provide
· Solid shafts are available as: · Solid shafts are available as: · Solid shafts are available as: ease of mounting in 4 positions.
10mm dia. and 50 or 80mm long 10mm dia. and 50 or 80mm long 10mm dia. and 50 or 80mm long · Suitable for food splash/contact
or as 8mm dia. and 60mm long. or as 8mm dia. and 60mm long. or as 8mm dia. and 60mm long. zones.

HINGE INTERLOCK SAFETY SWITCHES

· Available in either die-cast or stainless steel housing. · Positive actuation of the contacts is achieved at only 6 degrees
· Designed to be mounted for interlock position sensing of hinged of opening of the guard and can be adjusted up to 12 degrees if
moving guards. required upon installation.
· They feature positive opening contacts in accordance with · 800N Axial Holding Force
IEC 60947-5-1 and after fitting the switch offers a very high degree · Blank hinges availiable for use on large doors.
of anti-tamper.

HSM HS-SS BLANK STAINLESS STEEL BLANK DIE CAST

27
Z-RANGE — OSSD OUTPUTS
· The Z-Range of safety devices feature self monitoring and · IDEM’s RFID Technology is available with high and low conding acc.
OSSD outputs to achieve CAT4 PLe (ISO 13849-1) and ISO 14119. Switch and actuator are supplied pre-taught from the factory
SIL3 (IEC 62061) even when connected in a series. for the customers convenience.

· Up to 30 Z-Range devices can be connected to one safety relay. · The uniquely coded versions have up to 32 million code variations,
reducing the likelihood of manipulation or defeat.
· The high precision stainless steel castings combined with a double seal
ensures a IP69K protection level or yellow painted die-cast. · The Z-Range features extended diagnostics presented by the device
LEDs and auxillary output signals that can help reduce downtime by
allowing quick identification of individual device stats.

SAFETY ROPE SWITCHES

STAINLESS STEEL

GLM-SS-Z GLS-SS-Z GLHD-SS-Z GLHL-SS-Z GLHR-SS-Z

DIE CAST

GLM-Z GLS-Z GLHD-Z GLHL-Z GLHR-Z

EMERGENCY STOP SWITCHES

ES-P-Z ESL-SS-Z(L) ESL-SS-Z(LP)

SAFETY TONGUE INTERLOCKS

KM-Z KM-SS-Z

28
HINGE INTERLOCK SAFETY SWITCHES

· Stainless Steel 316 or Die Cast · Blank hinges used on applications where two hinges are needed.
· Left and Right Hinges

HS-SS-Z HSM-Z

NON-CONTACT RFID SWITCHES

· RFID with Unique or Master Series Coding. · Wide sensing range.

· Tamper resistant operation. · Tolerant to guard misalignment.
· Safety outputs short-circuit protected. · Cable or quick connect options.

LPZ LMZ BPZ BMZ

GUARD LOCKING SWITCHES WITH RFID

IDEM’s Z-range solenoid-

controlled guard switches feature
RFID coding and provide a robust
and secure lock mechanism that
keeps the guard closed until the
hazard has been removed. The
head features two RFID entry
points (top and front) and can be
rotated 360 degrees to provide
up to 8 different entry positions.

Available in plastic, red painted

Die Cast or 316 Stainless Steel.

KLP-Z 2000N KLM-Z 3000N KL3-SS-Z 3000N

GUARD LOCKING SWITCH WITH RFID AND CODED KEY

KLM-Z-SKR is a solenoid
controlled, RFID coded tongue
interlock with OSSD outputs.
The mechanical coded key is
trapped until the solenoid is
energised; turning the key and
removing it permits access to Solenoid Controlled Release Key
the hazardous area. (Reduces the likelihood of
inadvertent start-ups)
The interlock cannot be
restarted until the key has been
returned. OSSD Outputs and internal self
monitoring suitable for CAT4, Internal release mechanism
SIL3, PLe in accordance with consisting of internal release
EN ISO 13849-1 and EN62061. handle and release function
with optional manual override.

29
TONGUE OPERATED SAFETY INTERLOCKS
· IDEM Tongue Operated Safety Interlock Switches are · They can be used independently to provide positively
designed to fit to the leading edge of sliding, hinged or lift operated contacts to EN60947-5-1.
off machine guards to provide position interlock detection for · They can be used in combination with any dual channel safety
moving guards. monitoring relays to provide up to Category 4 PLe and SIL 3 to
· For harsh environments like food processing, pharmaceutical ISO 13849-1 and EN 60261.
and petro-chemical industries, the Stainless Steel 316 range offers
protection up to IP69K for use in high pressure chemical cleaning
or CIP/SIP applications.

KM KM-SS KM-SS K-15 K-15-SS

· 8 Actuator entry positions. · Mirror polished surface · 4 Actuator entry positions -

· 3 pole or 4 pole contact blocks. finish (Ra4). designed with a rotatable head.
· 30mm fixing. · Head rotates to protect head · Compact body with 3 conduit
· IP67 ingress protection. assembly and prevent tampering entries — 40mm fixing.
with switch. · 3 pole contact blocks.
· Provides 8 actuator entry · IP67 ingress protection.
positions.

KP KP-SS K-SS

· 4 Actuator entry positions — · Universal fitting.

designed with a rotatable head. · Suitable for most general
· 3 pole or 4 pole contact blocks. applications.
· 3 conduit entries. · Replaceable contact blocks.
· Head rotates to give 4 actuator
entry points

MINIATURE TONGUE INTERLOCK

INCH-1 IDIS-1 INCH-3 MK1-SS

· 17mm fixing centres. · Suitable for food processing and · 8 Actuator entry positions — · Compact with 22mm
· 8 Actuator entry positions — petro-chemical industries. designed with a rotatable fixing centres.
designed for robustness with a · 8 Actuator entry positions — Stainless Steel 316 head. · Mirror polished finish.
rotatable Stainless Steel 316 rotatable head. · 3 pole contact blocks. · Suitable for most applications.
head. · 3 pole contact blocks or 2 pole · Choice of 3 conduit entries. · Replaceable contact blocks.
· 2 pole contact blocks. snap action. · Plastic housing with IP67 ingress · Provides 8 actuator entry points.
· IP67 or IP69K ingress protection. · 17mm fixing. protection · Standard or flexible actuator.
· 22mm fixing.

30
SAFETY RELAYS

All relays include a combination of the below diagnostics. · Dual force guided relay output contacts with high current
up to 6A each.
Power Power applied to device · Up to Cat. 4PLe and SIL 3 acc. to ISO13849-1, IEC 62061
Reset Reset Circuit is closed and IEC 61508.
CH1 External switch input 1 closed · Single or dual channel input.
CH2 External switch input 2 closed · Feedback loop for monitoring contactors.
K1 Internal relay safety output contacts closed · Short circuit and earth fault monitoring.
K2 Internal relay safety output contacts closed · Automatic or monitored manual start.
K3 Internal relay safety output contacts closed · Instant or delayed contacts
K4 Internal relay safety output contacts closed · Pluggable terminals available

SCR-21-i SCR-31-i SCR-31P-i SCR-73-i

SCR-31-42TD-i SEU-31-i SEU-31TD-i

31
SKORPION TRAPPED KEY INTERLOCKS
IDEM’s Trapped Key Interlocks utilise locks and coded keys for sequential control of equipment and machinery to ensure safe operation.

Trapped-key interlocks are widely used to ensure safe access to potentially live or dangerous plant or equipment in an industrial setting.

· Mirror Polished Die-Cast Metal · Designed and Manufactured in the UK · Robust with High Mechanical Integrity

· 316 Stainless Steel (IP69K) · Comprehensive Range · Thousands of Codes Available

CONTROL / ISOLATION KEY EXCHANGE ACCESS CONTROL

The first stage of any trapped key system is to The second stage is exchange. The isolator key Access locks prevent entry to the hazardous
isolate the power or control circuit. This should can be used to open 1 access lock at a time or, if areas. Only when the correct coded key is
STOP any hazardous processes. there are multiple access locks, a key exchange presented, will entry be permitted.
can be used.

PERSONNEL KEY

The personnel key is predominately used in full

body access situations, allowing the user to
work safely inside the hazardous area.

POWER ISOLATION

ISB1 ISB2 ISP

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel
· 25A or 40A · 60A · 25A or 40A

32
SKORPION TRAPPED KEY INTERLOCKS
CONTROL SWITCH

ISB-CB TS-CB CS

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

POWER ISOLATION WITH SOLENOID CONTROLLED KEY RELEASE

ISP-SKR-WR ISP-SKR ISP-SKR

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel
· 25A or 40A · 25A or 40A · 25A or 40A
· 24Vdc Solenoid · 24Vdc Solenoid · 24Vdc Solenoid

CONTROL SWITCH WITH SOLENOID CONTROLLED KEY RELEASE

ISB4-SR ISB4-SR—with Request Button CS-SKR

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel
· 24Vdc Solenoid · 24Vdc Solenoid · 24Vdc Solenoid

33
KEY EXCHANGE
Part Number Key Exchange - 316 Stainless Steel
SS-KE-NS2 2 Keys
SS-KE-NS3 3 Keys
First Key Trapped
SS-KE-NS4 4 Keys All remaining keys can be released non-sequentially
SS-KE-NS5 5 Keys
SS-KE-NS6 6 Keys

Part Number Key Exchange - Mirror Polished Die-Cast

M-KE-NS2 2 Keys
First Key Trapped
M-KE-NS3 3 Keys
All remaining keys can be released
M-KE-NS4 4 Keys non-sequentially
M-KE-NS5 5 Keys
M-KE-S6 6 Key
M-KE-S7 7 Key
First Key Trapped
M-KE-S8 8 Key All remaining keys can be released sequentially
M-KE-S9 9 Key
M-KE-S10 10 Key

MX PANELS FOR LARGER SYSTEMS

MX-P-8-2X6 PANEL MOUNTED MX-P-12-3X9 PANEL MOUNTED MX-P-20-5X15 PANEL MOUNTED

MX-B-8-2X6 BOX MOUNTED MX-B-12-3X9 BOX MOUNTED MX-B-20-5X15 BOX MOUNTED

SS-KE-CB ISOLATION SWITCH AND KEY EXCHANGE

PRODUCT DESCRIPTION

The SS-KE-CB combines control isolation and key exchange into one compact unit.
Turning the isolation key switches the contacts OFF and releases up to 6 keys, which
can be used to access multiple access points.

First key MONITORED

Remaining keys
mechanically released
once the first key is
removed.

We recommend
using our 316
stainless steel gland.

34
KEY EXCHANGE
CS-RANGE PANEL MOUNT ISOLATION SWITCH AND KEY EXCHANGE

The new CS control isolation switch is available in 4 versions; monitored, monitored with solenoid controlled key, monitored with solenoid controlled
key reversed and mechanical release only. All 4 variations can be used in conjunction with each other, combining control isolation and key exchange.

M-CS / SS-CS M-CS-SKR / SS-CS-SKR M-KR / SS-KR PANEL MOUNT KIT

· Available in stainless steel (ss) · Control Switch with Solenoid Key · Mechanical key release unit · Available up to 10-WAY System
(pictured) or die-cast metal (m) · Release · Available in stainless steel (ss) · Manufactured from Stainless Steel
· 4NC 2NO Contacts · Available in stainless steel (ss) or die-cast metal (m) (pictured)
· 240V 3A Max (pictured) or die-cast metal (m)
· 4NC 2NO Contacts
· 240V 3A Max - 24VDC Solenoid

EXAMPLE SYSTEM

P-6WAY
“6-WAY PANEL MOUNTING KIT” (PRE-
ASSEMBLED IN THE FACTORY)

M-CS-SKR-R
“REVERSE FUNCTION FOR
AUTHORITY KEY”
BOX MOUNT KIT
(KEYS BELOW CAN ONLY
· Available up to 6-WAY System BE RELEASED BY THE KEY
· Manufactured from Stainless Steel HOLDER)

M-CS-SKR
“SOLENOID CONTROLLED
KEY WILL ONLY RELEASE
ONCE THE AUTHORITY
KEY IS PRESENT”

M-KR
“MECHANICAL KEY
RELEASE UNIT - KEY WILL
ONLY BE RELEASED ONCE
THE MONITORED KEY IS
ACTIVATED.”

35
TRAPPED KEY INTERLOCKS - ACCESS CONTROL
SINGLE KEY WITH ACTUATOR DUAL KEY WITH ACTUATOR

TS TD-11

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

BOLT INTERLOCK

SINGLE KEY DUAL KEY IMPORTANT

When the key is inserted and the

bolt retracted, you must block the
bolt so that it cannot extend until
the door is in the closed position.

BS BD-11

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

HANDLE TONGUE INTERLOCK

SINGLE KEY WITH ACTUATOR DUAL KEY WITH ACTUATOR

HS HS-C—with chain HD-11 HD-11-C—with chain

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

SINGLE KEY WITH ACTUATOR DUAL KEY WITH ACTUATOR

360 degrees rotating

dual entry head with
Anti-Tamper cam
system.

Flexible actuator for

misaligned guards.

Spring loaded
handle.
HT-S HT-D-11

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

36
LCB LIGHT CURTAIN BLOCKER

WHAT IS AN LCB LIGHT CURTAIN BLOCKER

The Skorpion Trapped Key Light Curtain Blocking Device, is designed to be installed or retrofitted to provide a prohibitive blocking
function, alongside compatible light curtain devices. While the light curtain installation is able to offer maximum accessibility to a machine
or production line by removing or complementing the requirement for mechanical guarding, when installed correctly, the LCB device
allows the user to safely lock-off and prohibit the re-engagement of the light curtain barrier. It also allows for this lock off to be integrated
into a wider Skorpion trapped key system if desired. In addition, the Idem LCB provides dual lock-off functionality, allowing for an 8mm
padlock hasp to be applied in either the light curtain operational, or light curtain blocked positions.

HOW IT WORKS? COMPATIBLE WITH LOCKOUT / TAGOUT

Padlock or hasp applied to side Padlock or hasp applied to bottom

lockout, for prevention of LCB position, for prevention of LCB
Disengagement. Engagement.

Key inserted and in the open

position “light curtain is active”.

Key is rotated 90 degrees which

drives the blocking plate.

PERSONNEL KEY

Key is removed and the blocking

plate is in the locked position “light
Once the key is removed, the
curtain is not active”.
operator takes inside the
safeguarded area. This “key in
pocket” solution reduces the
likelihood of an inadvertent startup
occurring.

37
 VALVE INTERLOCKS
IDEM’s mini valve locks can be used standalone or easily integrated as part of a SKORPION Trapped Key solution. The key can then be removed and
can be moved to safe storage (to avoid tampering) or can be integrated with trapped key guard interlocks to protect operators from machine, gas or air
hazards that may be present. Available as (FOP) Key Free Valve Open, Passing state or as (FCL) Key Free, Valve Closed, Non Passing state.

Features and Compact designs allows

for ease of installation and
Robust build quality:
Available in Stainless Steel
Ease of clean: Suitable
for CIP and SIP cleaning
Benefits. eliminates the need for 316 or Die Cast metal processes and can be
electrical wiring. Skorpion housing. Operates within high pressure hosed
Valve Interlocks are temperatures between -40C with detergents at high
virtuallly maintenance to +170C at 40Bar (600PSI) temperatures.
free, apart from scheduled
inspection checks. Freezing the fluid in the
installation may severley
damage the valve.

2” BSPP 1” BSPP 1/2” BSPP 1/4” BSPP 3/8” BSPP

DIE CAST
STAINLESS STEEL

Part Number A (mm) B (mm) C (mm) Valve Size BSP

MV-FCL 1/4 96 125 39 0.25 Inch

MV-FOP 1/4 96 125 39 0.25 Inch
MV-FCL 3/8 96 125 39 0.375 Inch
MV-FOP 3/8 96 125 39 0.375 Inch
MV-FCL 1/2 118 129 50 0.5 Inch
MV-FOP 1/2 118 129 50 0.5 Inch
MV-FCL 1 146 137 67 1 Inch
MV-FOP 1 146 137 67 1 Inch
MV-FCL 2 202 161 106 2 Inch
MV-FOP 2 202 161 106 2 Inch

38
CODED KEYS
STANDARD KEY (SK) EJECTOR KEY (EK)

SK keys can be used EK ejector keys can be used

throughout the system and all where a secondary function
sales numbers start with requires an operator to enter
SK- followed by a letter and and carry the key into a
three digits e.g. SK-C306 hazardous area.

Different key fob colours are available dependent upon the code Yellow White Green Blue
chosen. This is a customer option to provide the end-user with an easily
seen visual aid e.g. The First Key (Primary Key) could be chosen in a
A101 A111 B201 B211 C301 C311 D401 D411
different colour to the colour chosen for the Released Keys - therefore
easily distinguishing the Primary Key from the other keys in the system.
A102 A112 B202 B212 C302 C312 D402 D412
A103 A113 B203 B213 C303 C313 D403 D413
· Thousands of key codes available A104 A114 B204 B214 C304 C314 D404 D414
· Custom key labels available on request A105 A115 B205 B215 C305 C315 D405 D415
A106 A116 B206 B216 C306 C316 D406 D416
A107 A117 B207 B217 C307 C317 D407 D417
A108 A118 B208 B218 C308 C318 D408 D418
A109 A119 B209 B219 C309 C319 D409 D419
A110 B210 C310 D410

If you require more key codes than shown above, increase the number by
1 (example: A119 > A120 > A121 and so on)

CUSTOM KEY (CK)

CHOOSE YOUR COLOUR

5 colours are available to choose from.

LABEL

Fully customisable label. Any

character configuration can be used
as long as it fits within 33x12mm.

HOW TO ORDER

Using the key codes above, add CK to the front of the

description. For example: CK-A101 will have a yellow label
and A101 coding.

The customised description needs to be added to the

order against each key.

39
SAFETY FOR HAZARDOUS AREAS
IDEM’s product portfolio includes safety switches that are safe
A place in which an explosive atmosphere is… Gases Dusts
to use in potentially explosive atmospheres. A mixture of air gases,
vapours, mists or dusts can combine in a way that can ignite under Continually Present 0 20
certain operating conditions.
Likely to occur in normal operation occasionally 1 21

ATEX products sold with 3m pre-wired cable, longer cable lengths are Not likely to occur in normal operation 2 22
available upon request. Please note, this cannot be changed after the and only for very short durations
product has been manufactured.

NON CONTACT MAGNETIC SAFETY SWITCHES

II 2G Ex mb IIC T6 Gb II 2D Ex mb IIIC T80 Db IP67 ZONES 1 / 2 / 21 / 22

CM1-Ex CM2-Ex CM3-Ex RM-Ex

II 1G Ex ma IIC T6 Ga

II ID Ex ma IIIC T80 Da IP67

ZONES 0 / 1 / 2 / 20 / 21 / 22

LM-Ex WM2-Ex WM1-Ex

EMERGENCY STOP STATIONS

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

ESL-SS(P)-Ex ESL-SS-Ex

CONTROL SWITCH ISOLATION

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

IDEM’s product portfolio includes safety switches that

are safe to use in potentially explosive atmospheres. A
mixture of air gases, vapours, mists or dusts can
combine in a way that can ignite under certain
operating conditions.

ATEX products sold with 3m pre-wired cable, longer

cable lengths are available upon request. Please note,
this cannot be changed after the product has been
manufactured.
ISB-CB-Ex TS-CB-Ex

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

40
TONGUE INTERLOCK SWITCHES (NON-LOCKING)

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

K-SS-Ex KP-Ex KM-Ex KM-SS-Ex

SAFETY ROPE PULL SWITCHES

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

GLHR-Ex GLHD-Ex GLHL-EX GLS-EX

GLHR-SS -Ex GLHD-SS -Ex GLHL-SS -Ex GLS-SS-Ex

CONVEYOR AND BELT ALIGNMENT

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

50MM dia. 120MM Length 35MM dia. 170MM Length 35MM dia. 230MM Length MINI BELT ALIGNMENT Ex

· Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel · Die-Cast or 316 Stainless Steel

SAFETY LIMIT SWITCHES

Exd IIC T6 (-20 ≤ Ta ≤ + 60C) Gb Ex tb IIIC T85C (-20 ≤Ta ≤ +60C) Db ZONES 1 / 2 / 21 / 22

HLM-SRL-Ex HLM-ARL-Ex HLM-PP-Ex HLM-RP-Ex

41
IDEM SAFETY SWITCHES LTD IDEM SAFETY SWITCHES USA

2 Ormside Close, Hindley Green 2574 South Beverly Street

Wigan, United Kingdom Boise, Suite 100
WN2 4HR ID 83709

+44 (0) 1942 257070 +1 (510) 445 0751

[email protected] [email protected]

WWW.IDEMSAFETY.COM WWW.IDEMSAFETYUSA.COM

ID-001 Product_Overview_Brochure_2025_Rev-A