Product Guide_International
Product Guide_International
International
A A
B
C
D
E
F
G
41 w
303 L
2015 812/2013
From the initial idea
to the solution
2
Contents
The Company
For heating, chilled water and solar applications
Reflex N and NG 11
Reflex C 12
Reflex F 12
Reflex S 13
Reflex S/V 13
Smooth operation in supply Reflex G 14
Reflex V 14
engineering thanks to system
solutions For potable water applications
Refix C-DE 19
Refix DC 19
Refix DE 20
Reflex Winkelmann GmbH belongs to the Refix HW 24
Heating&Water division of the Winkelmann Refix DD 25
Group with 4,200 employees worldwide. The Refix DT 26
company is a leading brand manufacturer and Reflex & Refix Applications 30
solution provider for the smooth operation of
Pressurisation Systems
water-carrying systems in supply engineering Reflexomat Compressor Controlled Systems 31
and modern building services. In addition to Variomat Pump Controlled Systems 43
expansion vessels, we develop, manufacture Variomat Giga Pump Controlled Systems 53
and distribute innovative components and
complete solutions for pressure-maintaining, Water Make-Up Systems & Water Treatment
Fillset 64
water make-up, degassing, water treatment Fillcontrol 65
and storage as well as heat exchangers. Fillcontrol Auto 66
Fillsoft 70
Extensive Product Range
Deaeration Systems & Separation Technology
Servitec 73
Reflex represents a large range of products Exvoid 83
and services, offering innovative systems for Exdirt 89
heating, cooling and hot-water supply and a Extwin 94
multitude of other services. Reflex EB / LA / T 99
Accessories 100
The Reflex product range comprises: Hot Water Storage Tanks & Heat Exchangers
• Expansion Vessels Storatherm Aqua AB / AC / AF / 1 104
• Pressurisation Systems Storatherm Aqua Solar AB / AF / 2 106
• Water Make-Up Systems & Water Storatherm Aqua Heat Pump AH / 1 - 2 108
Treatment Storatherm Aqua Compact AC 109
Storatherm Aqua Load AL / R 110
• Degassing Systems & Separation Accessories Storatherm Aqua 112
Technology Storatherm Heat H / HF 116
• Hot Water Storage Tanks & Storatherm Heat H / HF..R 116
Heat Exchangers Storatherm Heat H / HF/..1 117
Storatherm Heat H / HF/..2 118
Storatherm Heat Combi HC /..1/..2 118
For constant reliable heat Accessories Storatherm Heat 119
and water supply. Longtherm Heat Exchangers 121
Accessories Longtherm 126
www.reflex.de Services
Reflex Programs 124
Contact 130
3
Reflex City
Servitec
Variomat
HydroFixx
Reflexomat
Exdirt
Variomat Giga
Servitec Sonderanlage
100.000 kW
4
Reflexomat Compact
Extwin
Reflex/Refix
Small manifold
Exvoid
Storatherm
Servitec Mini
1 kW
5
New Products
Control Remote
Reflex Control Remote sets a new standard in system control. Pressurisation sys-
tems, water make-up systems and degassing modules “Made in Ahlen” can be
now operated with a single and innovative control concept. Convenience for the
operator—now even better: Whether Basic or Touch controller, the authorised user
can now remotely access Reflex Control—from anywhere, by using the Internet.
Reflex Control Remote thus supports trained operators, experienced specialists
and, naturally, the Reflex Customer Service.
Fillsoft Zero
Deionisation of the heat-carrying medium water is an important requirement for smaller heating systems
offered by heat generator suppliers proving heat transfer system made from aluminium-based materials.
Reflex expands the product palette for water treatment on the basis of the Reflex Fillsoft softening fixture
which has taken a prominent position in the marketplace. Fillsoft Zero offers now the option to de-mineralise
filling and make-up water. As in Fillsoft, a special ion resin in a replaceable cartridge is used for this function.
Fillsoft and Fillsoft Zero feature an identical and compact design and the cartridges differ only in their col-
ouring (softening = green, deionisation = grey). The cartridges can be exchanged to switch between the two
applications. No replacement of the fitting required when converting between the application.
Fillguard Mini
Fillguard Mini is a conductivity sensor for the capacity monitoring of “Fillsoft Zero”
deionisation. It is installed directly in the Fillsoft filter head and indicates the ex-
haustion of the ion exchanger, these enschures only demineralised water enters
the heating system
Efficient Synergy
The newest addition to the Heating&Water division of the Winkelmann Group is
Sinusverteiler based in Wettringen, North Rhine-Westphalia. Sophisticated so-
lutions in the area of hydraulic distribution and compact system solutions and
trendsetting system components in particular will revolutionise your options in
building service engineering (heating/cooling systems). The products offered by
Sinusverteiler perfectly complement the Reflex components and solutions and are
found in central heating station for quite some time. Sinus is synonymous for
heating distribution, low-loss leaders, individual buffer tanks, cascades and insula- brand
of
tion caps. Visit our website for more information about the Sinusverteiler
products and services: www.sinusverteiler.de
6
New Products
Reflex SlimLine Expansion Vessels
• Compact, space saving and slim construction
• Available sizes: 180, 220, 280 and 320 liters
ØD
• Perfect for limited spaces
• Durable, hard-wearing half membrane
• Long-lasting epoxy resin coating
• Non-replaceable membrane to DIN EN 13831
• Approval according to Pressure Equipment Directive 2014/68/EU
• Antifreeze addition of at least 25 – 50 %
H
180-320 litres
ØD
Exdirt V
• Vertical, space-saving and straightforward installation—even in existing
systems
• Particle separation for improved heating and cooling performance
• Suitable for cleaning without interrupting operation and therefore
L significantly less maintenance effort required than for conventional
strainers
• Signifi cant improvements to operational safety and system service life
H
• Optional: Exferro high-performance magnetic insert for optimal efficiency
when separating ferromagnetic dirt particles such as magnetite
• Approval according to Pressure Equipment Directive 2014/68/EU
• Antifreeze addition of at least 25 – 50 %
HB
7
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
F N C N & NG G S G
Diaphragm Diaphragm Bladder Diaphragm Bladder Diaphragm Bladder
F8-24
Diaphragm
NG 50-140 litres
S 2-33 litres
Bladder
S 50-600 litres
Diaphragm
N 200-1000 litres
V Intermediate Tank
without membrane
V 500–5000 litres → 6 bar/120 °C
V 6–5000 litres → 10 bar/120 °C
8
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Refix: Potable water and service water applications
DT
Bladder
DT 60–3000/10 bar
DT 80–3000/16 bar
DE
Bladder
DE 2–5000/10 bar
DE 8–5000/16 bar
DE 8–3000/25 bar
HW
Bladder
HW 25–100/10 bar
DC
Diaphragm
DC 25–600/10 bar
WD
Diaphragm
0.165 litre/10 bar 1 litre/10 bar
9
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Working Principle
Pa Pfin
Pfin ≤ Psv - 0,5 bar (for Psv ≤ 5 bar)
Po
Psv Pfin ≤ Psv x 0,9 bar (for Psv > 5 bar)
Pst
Vws Vws + Ve
1. Maintaining the pressure within permissible limits at every point of the system, that is, the permissible working pressure must not be exceeded as well
as maintaining a minimum pressure to prevent vacuum, cavitation and evaporation of the system liquid, e.g. in circuits with superheated water, solar
systems
2. To prevent a negative pressure at the highest points of the installation in order to avoid the intrusion of air into the piping network
3. Compensation of volume fluctuations of the heating or cooling water due to temperature fluctuations.
4. Providing a water seal to prevent system-related water losses.
Careful calculation, commissioning and maintenance are the prerequisite for the correct functioning of the overall system.
Ve = Vs x n
Vws = 0,005 x Vs
Vn = Nominal volume, litres Pst = Static height
Pfin - P0
DF = Ve = Expanded volume, litres P0 = Pre-charge pressure
Pfin + 1
Vws = Water reserve, litres Pa = Initial pressure
Ve + Vws
Vn ≥ Vs = Total water content, litres Pfin = Final system pressure
DF
n = Expansion coefficient (Eg.: for 90°C, e = 0,0355) Psv = Safety valve opening pressure
Pfin = Psv - 0,5 bar (Psv < 5 bar)
DF = Acceptance factor
Pfin = Psv - 0,1 x Psv bar (Psv > 5 bar)
10
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Reflex N & NG
• For heating and chilled water applications ØD
• Threaded connections ØD
h
h
Option
Wall-hung bracket 8-25 litres 35-250 litres 300-1000 litres
Article No: 7611000
Manometer Air-vent
5 bar
Safety Valve - Rp 1/2”
Rp 3/8 SV
Rp 1/2
Rp 3/8
Article No: 9125465 Reflex Lockshield Cap Valve
• Shut-off device for inspection and removal of expansion vessels
• Including drain valve
• According to DIN EN 12828
• PN 10 / 120°C
Expansion Vessel Article No Material Group
Rp 3/4
R 3/4 x 3/4 7613000 84
10 bar
Manometer - Rp 1/4” Exvoid-T Airvent R1x1 7613100 84
Article No: 9117007 Article No: 9250038
Holder with
Reflex Wall hung holder for vessels 8 - 25 litres
multiple connections
• Holder with multiple connections
Article No Material Group
8 - 25 l 7612000 75
Reflex C
• For heating and chilled water applications ØD d
• Suitable for anti-frost mixture up to 50%
• Provided with suspension bracket for easy installation
• Non-replaceable butyl bladder according to DIN EN 13831 norm part 3,
max. operating temperature 70°C
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives H
• Durable epoxy coating with attractive new colour
• Factory pre-pressurised gas chamber (Nitrogen)
A
w
Option
R 3/4 x 3/4
Article No: 7613000
Reflex F
• Flat vessel for heating (built-in boiler applications) ØD W ØD W
• Non-replaceable diaphragm according to DIN EN 13831
norm part 3, max. operating temperature 70°C
• From 18 litres with suspension brackets
• Meets or exceeds EC norms for pressure vessels
2014/108/EC directives H H
• Durable epoxy coating
• Factory pre-pressurised gas chamber (Nitrogen)
A A
12
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Reflex S
• For solar, heating and chilled water applications ØD
• Suitable for anti-frost mixture up to 50%
• Non-replaceable bladder up to 33 litres, Non-replaceable ØD
diaphragm 50-600 litres, according to DIN EN 13831 norm part 3,
• Threaded connections ØD
• Max. operating temperature 70°C
• 33 litres with suspension brackets, from 50 litres with feet
• Meets or exceeds EC norms for pressure vessels H
2014/108/EC directives H
• Durable epoxy coating with attractive new colour H
• Factory pre-pressurised gas chamber (Nitrogen)
h h
A
2-33 litres 50-250 litres 300-600 litres
Reflex S/V
• Combination tank integrating a solar expansion vessel Option
with an intermediate vessel in one single vessel for solar Digital Pressure Gauge
Article No: 9119198
heating and chilled water applications
• Suitable for anti-frost mixture up to 50%
• Noticeable reduction of space and installation costs
• Non-replaceable diaphragm according to DIN EN 13831 norm part 3
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Up to 25/8 with Wall-hung lug, 33 litres with suspension brackets
• Max. operating pressure : 10 bar Diaphragm
• Operating temperature range
-10 bar / +70°C (diaphragm) ≤ 70°C
-10 bar / +120°C (tank)
• Factory pre-pressurised gas chamber (Nitrogen) > 70°C
10 bar S/V 25/8 9702510 8702510 14 25/8 5 280 609 R 3/4 2.5
S/V 33/12 9706910 8706910 14 33/12 7 354 594 R 3/4 2.5
13
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Reflex G
• For heating and chilled water applications ØD
• Replaceable bladder, according to DIN EN 13831 norm part 3,
max. operating temperature 70°C ØD
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Inspection opening (Above 1000 litres Ø 1000 mm)
• Factory-mounted pressure gauge ØD
• Threaded connections up to 1000 litres
• Flanged connections above 1000 litres
• 3000 to 10000 litres with upper flange H
• Durable epoxy coating with attractive new colour
• Factory pre-pressurised gas chamber (Nitrogen) H
A h
Option
AG Connection
100-500 litres 600-1000 litres 1000-10000 litres
Ø 740 Ø 1000
14
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
Reflex G
ØD
MBM ll Bladder Rupture Detector
Bladder • For the signalling of bladder rupture in Reflex G
Control • Consists of an electrode and relay
(factory-mounted)
• Operates 230 V / 50 Hz supply
• Three terminal dry contact
• Recommended: 1 device for each vessel
H
Article No : 7857700 Material Group : 86
Options
Vessel coupling connection
• Operation pressure : 25 bar Article Article No Suitable For Model
AG Connection
15
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
ØD
ØD
ØD
ØD
ØD
H
H
H
H H
H
A
h
A
6-20 litres 40-60 litres 200-350 litres 500-750 litres 1000-2000 litres 3000-5000 litres
16
Expansion Vessels For Heating & Chilled Water
Expansion Vessels
V Intermediate Tank Applications
The V Intermediate tank protects the diaphragm / bladder of expansion vessels from impermissible temperature loads. According to DIN 4807 T3 and
EN 13831, the continuous temperature on the diaphragms must not exceed 70°C. In a cooling water systems, temperatures ≤ 0°C should be avoided.
Vn Vn
t ≤ 70°C
Vn = 0.005 x Vs Vn = Nominal tank volume, Litres Vs = Total volume of the system, Litres
% expansion
of the system
by volume
n = Expansion coefficient at an average temperature in the system (for example, 105/80°C, n = 0,038 cm. Reflex Pro software).
(If there is a possibility that the return temperature rises to a temperature in the supply line must be used the coefficient of expansion at max. temperature
to 105 ° C, n = 0,047!)
When the temperature in the return line 80 ° C provisional volume capacity Reflex V is equal to 8% of the volume expansion system,
Vn = 1900 * 0.08 = 152 litres
(If there is a possibility that the return temperature rises to a temperature in the supply pipe, the amount of the provisional Reflex V capacitance equals
20.5% of the volume expansion system above for graph 105°C)
Pre-set pressure bar P0 1.0 1,5 litres 0.5 1.0 1,5 1,8 litres 1,5 2.0 2,5 3.0 litres 2.0 2,5 3.0 3,5 4.0 litres
Content litres Vs 30 - 8 85 50 19 - 8 55 30 5 - 8 55 37 16 - - 8
45 - 12 120 75 29 - 12 80 45 7 - 12 85 55 24 - - 12
85 - 18 200 130 60 17 18 140 85 28 - 18 140 100 55 8 - 18
150 33 25 320 220 120 55 25 230 150 70 - 25 230 170 110 43 - 25
240 80 35 470 340 200 110 33 330 240 130 25 33 360 270 180 95 5 33
380 110 50 700 510 320 200 50 540 380 230 70 50 550 420 300 170 43 50
500 170 80 1120 840 440 260 80 870 650 410 120 80 890 710 530 320 95 80
620 210 100 1400 1050 540 330 100 1090 820 430 150 100 1110 890 670 420 120 100
870 300 140 1960 1470 760 460 140 1530 1140 610 200 140 1560 1250 940 510 170 140
1240 420 200 2800 2100 1090 660 200 2180 1630 870 290 200 2230 1780 1340 720 240 200
1550 530 250 3500 2630 1360 820 250 2720 2040 1090 370 250 2790 2230 1670 900 300 250
1860 630 300 4200 3150 1630 990 300 3270 2450 1300 440 300 3340 2670 2010 1080 360 300
2480 850 400 5600 4200 2180 1320 400 4360 3270 1740 580 400 4460 3570 2670 1440 480 400
3100 1060 500 6920 5250 2720 1650 500 5450 4080 2170 730 500 5570 4460 3340 1800 600 500
3720 1270 600 8400 6300 3260 1980 600 6540 4900 2610 880 600 6680 5350 4010 2170 730 600
4970 1690 800 11200 8400 4350 2640 800 8710 6540 3480 1170 800 8910 7130 5350 2890 970 800
6210 2120 1000 13830 10500 5440 3300 1000 10890 8170 4350 1460 1000 11140 8910 6680 3610 1210 1000
Reflex recommendations:
Selection example From the table:
• Select sufficiently high safety valve actuation pressure:
PSV = 3 bar With PSV = 3 bar, P0 = 1.5 bar
PSV ≥ P0 + 1.5 bar
H = 13 m Vs = 1340 litres
• If possible, apply a 0.2 bar margin when calculating the gas
Q = 40 kW (plates 90/70°C) Vn = 250 litres (for Vs max. 1360)
H [m]
input pressure: P0 ≥ + 0.2 bar
VPH = 1000 I (V buffer storage tank) Selected: 10
1 x Reflex N 250/6 bar • Due to the required supply pressure for the circulating pumps
Calculate 1 x Lockshield cap valve select a pre-set pressure of at least 1 bar for roof-mounted
Vs = 40 kW x 8.5 I/kW + 1000 = 1340 I systems also: P0 ≥ 1 bar
• In a vented system in cold conditions, set the water-side filling
13 or initial pressure at least 0.3 bar higher than the pre-set
P0 ≥ ( 10
+ 0.2 bar ( = 1.5 bar
pressure: Pa ≥ P0 + 0.3 bar
Approximate water content:
Theoretical principles
Expansion vessels (MAG) with a gas charge are functional without auxiliary energy and, for this
reason, are classified as static pressurisation systems. A gas blanket in the vessel generates
the pressure.
Water level and pressure in the gas chamber are interconnected (p x V = constant).
Vn
For this reason, it is not possible to utilise the entire nominal volume Vn for holding water.
The nominal volume is larger than the required water holding volume
Vn = (Ve + Vws) Pf + 1
Pf - P0
This is one reason for the preference of dynamic pressure maintaining systems in larger
systems and tight pressure ratios (Pf - P0).
Expansion Vessels
Refix C - DE
• Non-replaceable butyl bladder, according to DIN EN 13831 norm part 3 ØD d
• Threaded stainless steel connection
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Durable epoxy coating
• Factory pre-pressurised gas chamber (Nitrogen)
• Provided with suspension bracket for easy wall mounting
H
A
W
Option
R 3/4 x 3/4
Article No: 7613000
Refix DC
• For potable water, fire fighting and hydro-pneumatic well applications ØD
• Non-replaceable diaphragm, according to DIN EN 13831 norm part 3
• All vessel parts in contact with water are coated against corrosion
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives ØD
• Durable epoxy coating
• Factory pre-pressurised gas chamber (Nitrogen)
ØD
A h
Option
R 1 - AG Connection
Article No: 9119204
19
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix DE
• For potable water, water heating and hydro-pneumatic well applications
• Bladder according to DIN EN 13831 norm part 3
• From 60 litres volume with replaceable bladder
• All vessel parts in contact with water are coated against corrosion
ØD
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Fitted with manometer from Ø 1000 mm
• Threaded connections up to 1000 litres ØD
• Flanged connections above 1000 litres
• 3000 to 10000 litres with upper flange ØD
Option
Wall-hung bracket A A
h
Article No: 7611000
2-25 litres 33 litres 50-500 litres
20
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix DE
ØD
MBM ll Bladder Rupture Detector
ØD
• For the signalling of bladder rupture in Reflex G
ØD Bladder
Control • Consists of an electrode and relay
(factory-mounted)
• Operates 230 V / 50 Hz supply
• Three terminal dry contact
• Recommended: 1 device for each vessel
H
H Article No : 7857700 Material Group : 86
H
A
h
Relay Electrode
600-1000 litres 80 - 1000 litres 3000-10000 litres Wall mounted (on site) Factory mounted
Ø 740 Ø 740/25 bar
Options
• Operation pressure of 40 bar Article Article No Suitable For Model
AG Connection
Options
• Operating pressure of 16 bar, 25 bar, or above
• Nominal volume above 10.000 ltr
• Horizontal tank design
• Bladder rupture detector MBM II (230 V / 50 Hz)
• Stainless steel water connection
• Non-standard flange connection
• Outer coating for aggressive environment , inner coating according to
ISO 12944-2 norm , Class C2 , C3 , C4 or C5
• Dimensional drawing
• Conformity certificate according to 2014/108/EC directives
• TÜV Quality certification for welding operators
• Hydraulic test certificate
• Material certification
22
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix DE Bladder Type Pressure Vessels For Anti-Water Hammer Applications
Reservoir
Surge (Air)
vessel
Air-release
vacuum valve
Reservoir
Pump
Station
Reservoir
Consumer
Pump
23
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix HW
• For potable water, fire fighting and hydro-pneumatic well applications
• Bladder, according to DIN EN 13831 norm part 3, max. operating temperature 70°C
• All vessel parts in contact with water are coated against corrosion
ØD
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Durable epoxy coating
• Factory pre-pressurised gas chamber (Nitrogen)
• From 50 litres volume with replaceable bladder
H A
L2 W2
L W
Refix DE 1
• To be used along devices where sudden pressure build-up is caused Ø 122
by quick shut-off such as washing machines, dish washers etc.
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Volume 1 litres
• Durable epoxy coating
• Factory pre-pressurised gas chamber 4 bar (Nitrogen)
173 mm
• 10 bar / 70°C
G 1/2
G 1/2
24
Pressure Vessels For Potable Water Applications
Refix
Expansion Vessels
Reflex Hot Water Heater
Refix DD
• For potable water applications according to German DIN/DVGW 4807 norm part 5 ØD
• Integrated internal circulation ØD
• Butyl bladder according to German KTW-C norm
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Inner anti-corrosion coating according to German KTW-A (food stuff regulation)
• Factory pre-pressurised gas chamber (Nitrogen)
• Can be installed with Flowjet - flow through valve H
• Connectable to T-piece Rp 3/4 (included in Refix DD delivery) H
A A
Flowjet
Flowjet
Rp 3/4 - T - Piece
(DD 8 - DD 33)
25
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix DT
• For potable water applications according to German DIN/DVGW 4807 norm part 5
• Integrated internal circulation ØD
• In case of Rp 1/4 connection (60 - 500 litres) factory-equipped with
Flowjet: flow-through, shut-off and discharge valve
• Replaceable butyl bladder according to German KTW-C norm ØD
• Inner anti-corrosion coating according to German KTW-A (food stuff regulation)
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Factory pre-pressurised gas chamber (Nitrogen)
h h
26
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix DT
ØD
ØD
MBM ll Bladder Rupture Detector
• For the signalling of bladder rupture in Reflex G
Bladder • Consists of an electrode and relay
Control (factory-mounted)
• Operates 230 V / 50 Hz supply
• Three terminal dry contact
• Recommended: 1 device for each vessel
H
H Article No : 7857700 Material Group : 86
A A
h h
Relay Electrode
Wall mounted (on site) Factory mounted
Vsp
• Preset press. gas P0 = 3.0 bar • Pre-charge press. gas P0 = 4.0 bar = factory setting
• Set press. of the pressure reducer Pa ≥ 3.2 bar • Set press. of the pressure reducer Pa ≥ 4.2 bar
Available connections Recomm. max. peak flow Actual Pressure loss with
V s* volume flow V
Refix DD 8-33 litres V [m3/h] 2
With or without Flowjet Rp 3/4 = Standard
≤ 2.5 m3/h ∆p = 0.03 bar • ( 2.5 m3/h (
≤ 4.2 m3/h
Flowjet T - piece duct Rp 1 (on site) negligible
Vs Refix DT 60-500 litres
V [m3/h] 2
T - piece
V With Flowjet Rp 1 1/4 ≤ 7.2 m3/h ∆p = 0.04 bar • ( 7.2 m3/h (
Refix DT 80-3000 litres V [m3/h] 2
Duo connection DN 50
≤ 15 m3/h ∆p = 0.14 bar • ( 15 m3/h (
≤ 27 m3/h
Duo connection DN 65 V [m3/h] 2
Duo connection DN 80
≤ 36 m3/h ∆p = 0.11 bar • ( 27 m3/h (
≤ 56 m3/h
Vs Duo connection DN 100 negligible
V
Refix DE, DC, CD-E
Unlimited ∆p = 0
(non water-carrying)
Duo connection
* Calculated for a speed of 2 m/s
For detailed calculations, refer to our brochure “Pressurisation Systems - Planning, Calculation, Equipment” or
28 visit www.reflex.de to use our Reflex Pro calculation software
Pressure Vessels For Potable Water Applications
Expansion Vessels
Refix Applications
Vessel on a booster set
Pressure vessels are installed on a pressure booster system in order to reduce pump starts and to eliminate pump starts at small draw-offs. This reduces
pump wear and extends pump life time.
To consumer
Supply line Supply line
Drain
Drain
(Pin + 1) (Pout + 1)
Nominal volume Vn = Ve
(P0 + 1) (Pout + Pin)
Hmax [mWs]
Check of max. excess operating pressure Pmax ≤ 1.1 Pmax
10 29
Diaphragm Expansion Vessels
12
Reflex
Exvoid
Floor Heating
Reflex DE
8
2 Radiator
Reflex Storatherm
Aqua Solar
18
16 Sinus
Buffer Tank
Reflex
Exvoid
3
Refix DD
10 15
Flow-jet
Refix DE Reflex
11 Exdirt
Security
Group
Sinus
Reflex G Manifold
1 9
Supply line
Booster Pumps
Reflex AG
13
30 17 Boiler / Chiller
Reflex N
Pressurisation Systems
Reflexomat
Pressurisation unit compressor-controlled
Pressurisation Systems
31
Pressurisation Systems
Reflex Control
NEW!
Control Basic Control Touch Control Remote
Pressurisation Systems
• 2-line LCD display • 4.3” touch screen colour display • Remote control via secure server
• 8 control keys • Graphic user interface • System monitoring via PC or mobile device
• 2 status LED Integrated control of system • Simply structured plain text menus at any time and everywhere
pressure, deaeration and water make-up including operating instructions • (Professional) remote servicing by Reflex
• Manual and automatic operation and help texts Customer Service
• Common fault output signal • Integrated control of system pressure, • Reflex Remote Portal with intuitive
• Input, for contact water meter deaeration and water make-up user interface
• RS-485 interface • Manual and automatic operation • Simple management of multiple
• Permanent display of the most installations
important operating parameters in the • Visualisation of all parameters
system diagram • Diagrams for run-time monitoring
• Intelligent Plug & Play operational • Alarm messages via e-mail or messaging
management • User-provided Internet or GSM connection
• Evaluation and storage of the most • Factory-installed or retrofitting,
important operational data independent of Touch or Basic
• Extensive interfaces:
→ Input, for contact water meter
→ 2 x dry contact outputs for error
messages
→ 2 x analogue outputs for pressure
and vessel content
→ 2 x RS-485 interfaces
→ Plugs for Bluetooth module and
HMS networks, as well as SD card
32
Pressurisation Systems
Reflexomat
Pressurisation unit compressor-controlled
Pressure sensor
The solenoid valve
is TÜV-tested and consequently
satisfies the requirements of DIN
4751 T2 for systems up to 120°C
Pressurisation Systems
The safety valve
protects the vessel from
excessive pressure.
Lifting lugs
for ease of transport on site
(1000 litres and above )
Bladder Control
By Customer
Bladder
High-quality butyl, reliably protects the
expansion water from exposure to air
Tank
Heavy duty steel with durable epoxy
coating , available in 6 and 10 bar version
Control unit
State-of-the-art controls both in function
and design. Guarantees maximum
operating comfort. All reflex controls
(Variomat, Reflexomat, Servitec, Gigamat)
have been designed according to a
uniform design guideline
Reflexomat
Reflexomat System With 1 & 2 Compressors
Reflexomat up to 12 MW with 1 compressor
PIS
RS control unit
expansion volume
The compressor and solenoid valve are
Solenoid
Compressor
Water
Make-up
Fillcontrol Auto
Compact
34
Pressurisation Systems
Reflexomat
Reflexomat Working Principle for Heating & Cooling
HEATING
1- 2- 3- 4-
Pressurisation Systems
1. Low temperature 2. Temperature increase 3. Full power 4. Cooling down
The unit at rest with a small water The system pressure increases, The unit reaches almost full capa- When system pressure drops, the
reserve. hence, the air is discharged from city when the temperature increase compressor increases the vessel’s
the vessel and expansion water is completed while maintaining a pressure thus forcing water back
flows into the bladder until system constant system pressure. to the system until pressure is
pressure stabilizes to its setpoint. restored.
COOLING
1- 2- 3- 4-
Video clips demonstrating the function of this and other products are available under
www.reflex.de/services/fachwissen-und-beitraege/videothek/ 35
Pressurisation Systems
NEW!
Reflexomat Compact
• Compact Compressor-controlled pressurisation unit for heating and chilled water systems ØD
• Air cushion compartment has anti-corrosion lining
• Compact design
• Meets or exceeds EC norms for pressure vessels 2014/108/EC directives
• Butyl diaphragm according to DIN EN 13831
Pressurisation Systems
Reflexomat Reflexomat
Reflexomat Silent Compact Silent Compact Compact
Reflexomat Compact
Material ØD H h System Power Voltage Sound Level Weight
Type Article No
Group mm mm mm Connection kW V dB(A) kg
RC 200 8806405 31 634 1320 135 R1 0.75 230 /50 Hz 72 52.0
RC 300 8801705 31 634 1620 135 R1 0.75 230/50 Hz 72 69.0
RC 400 8802805 31 740 1620 135 R1 0.75 230/50 Hz 72 80.0
RC 500 8803705 31 740 1745 135 R1 0.75 230/50 Hz 72 93.0
For 60 Hz operations , please consult us
Flex duct
Discharge
valve Boiler/Chiller
heating&
cooling source
Water
Make-up
Reflex Fillvalve
Reflex Fillset
with contact
water meter
36
Pressurisation Systems
Pressurisation Systems
• Superior quality butyl bladder according to
German DIN EN 13831
norm part 3, max. operating temperature 70°C
• Microprocessor control with display in 8 languages
• Permanent display of system pressure and tank volume level
• 230 V output for fully automated water make-up
• 2 dry contacts (common fault, min. water level)
for touch control unit
• Data output through RS-485 (from VS 90/2 and VS 150)
• Durable epoxy coating with attractive grey colour
37
Pressurisation Systems
W D
1 Compressor Unit 2 Compressor Unit
38
Pressurisation Systems
Reflexomat Vessels
• Heavy duty steel tank ØD ØD
• Replaceable butyl bladder in accordance with DIN EN 13831
• Approval in accordance with the 2014/108/EC directives
• Max. operating temperature bladder: 70°C
• Max. system flow temperature: 120°C
Pressurisation Systems
• Durable epoxy coating with attractive grey colour
H H
RS Control unit
Reflexomat = + Options
RG Basic vessel
h1
h
39
Pressurisation Systems
BMS Modules
Weight
Type Article No Material Group
kg
LonWorks Digital 8860000 86 1.5
LonWorks 8860100 86 1.9
Profi bus-DP 8860200 86 1.9
Pressurisation Systems
Control Remote
Remote monitoring, diagnostics and at last remote-control
maintenance are becoming increasingly important for the
supervision of supply grid systems. For the responsible
on-site operator, it is more and more difficult to find qualified
support staff. Long distances to sites frequently prevent quick
and continuous control.
40
Pressurisation Systems
Pressurisation Systems
Article No : 7858300 Material Group : 35 Ball valve
Drain
41
Pressurisation Systems
RS 400/1
RS 300/1
RS 150/1
RS 90/1
P0 2 Compressor
bar
RS 580/2
RS 400/2
RS 300/2
RS 150/2
RS 90/2
42
Pressurisation Systems
Variomat
Pump Controlled Pressurisation Systems
• Pressure maintenance
• Deaeration
Pressurisation Systems
• Water make-up
43
Pressurisation Systems
Reflex Control
NEW!
Control Basic Control Touch Control Remote
Pressurisation Systems
• 2-line LCD display • 4.3” touch screen colour display • Remote control via secure server
• 8 control keys • Graphic user interface • System monitoring via PC or mobile device
• 2 status LED Integrated control of system • Simply structured plain text menus at any time and everywhere
pressure, deaeration and water make-up including operating instructions • (Professional) remote servicing by Reflex
• Manual and automatic operation and help texts Customer Service
• Common fault output signal • Integrated control of system pressure, • Reflex Remote Portal with intuitive
• Input, for contact water meter deaeration and water make-up user interface
• RS-485 interface • Manual and automatic operation • Simple management of multiple
• Permanent display of the most installations
important operating parameters in the • Visualisation of all parameters
system diagram • Diagrams for run-time monitoring
• Intelligent Plug & Play operational • Alarm messages via e-mail or messaging
management • User-provided Internet or GSM connection
• Evaluation and storage of the most • Factory-installed or retrofitting,
important operational data independent of Touch or Basic
• Extensive interfaces:
→ Input, for contact water meter
→ 2 x dry contact outputs for error
messages
→ 2 x analogue outputs for pressure
and vessel content
→ 2 x RS-485 interfaces
→ Plugs for Bluetooth module and
HMS networks, as well as SD card
44
Pressurisation Systems
Variomat
Pump Controlled Pressurisation Systems
The expansion bend
guarantees the pressure The air vent
compensation towards Release the gases from the tank.
the atmosphere between
Pressurisation Systems
the vessel wall and the
diaphragm
The high-quality butyl bladder
protects the expansion water from
a direct air admission
Bladder Control
By Customer
Control unit
guarantees maximum
operating comfort. All Reflex
controls (Variomat, Variomat
Giga, Reflexomat, Servitec) MBM ll bladder
have been designed according rupture detector
to a uniform design guideline (option)
Pump
Most reliable and silient.
From VS 2 soft start pumps
Over-flow line
With patented motor ball-valve-Auto-
function
45
Pressurisation Systems
Variomat
Variomat Pressurisation Systems
Variomat 1 up to 2 MW with 1 pump
PIS
Pressure Accumulating
Vessel
Pressure maintenance,
compensating for the
Pressurisation Systems
expansion volume
VG basic vessel
The pump and over flow valve are actu-
≥ 500 ated in such a way that pressure remains
Expansion line
constant within a range of around ± 0.2
bar. The expansion water is supplied to or
VS control unit discharged from the depressurised basic
Water vessel in 2 separate expansion lines.
PIS Make-up
Reflex Fillset
with contact
Max. 70 ºC water meter
TIME
LIS LIS
Boiler/Chiller
Discharge
valve heating& Water Make-up
cooling source
The volume of discharged free gases and
water losses are automatically replen-
ished. The level measurement is carried
out by evaluating the weight of the ba-
sic vessel. Water make-up based on the
filling level in the basic vessel is moni-
tored by a leakage monitor and interrupt-
ed in the event of any malfunctions. With
the Variomat 2, the signals of a contact
water meter can be evaluated (Reflex Fill-
set with contact water meter).
Deaeration
46
Pressurisation Systems
Pressurisation Systems
1. Low temperature 2. Temperature increase 3. Full power 4. Cooling down
System pressure is constant, unit at System pressure increase is de- The unit reaches almost full System pressure decreases; the
rest with a small water reserve. tected. Hence, water flows into the capacity when the temperature de-aerated water is pumped back
bladder through the open valve and increase is completed. Pressure is to the system until pressure’s set-
is de-aerated due to pressure drop. maintained. point is restored.
5. Replenish
if the vessel’s water volume drops
under critical level, the unit refills the
bladder until minimum water reserve.
COOLING
Video clips demonstrating the function of this and other products are available under
www.reflex.de/services/fachwissen-und-beitraege/videothek/
47
Pressurisation Systems
48
Pressurisation Systems
Pressurisation Systems
• Durable epoxy coating with attractive grey colour
H H
VS Control unit
Variomat = + Connection Set
VG Basic vessel
h h
49
Pressurisation Systems
VG Thermal Insulation
VW thermal insulation
for VG basic vessels
Material ØD H h Weight
Type Article No
Group mm mm mm kg
VW 200 7985700 39 634 1060 146 3.0
VW 300 7986000 39 634 1360 146 3.5
VW 400 7995600 39 740 1345 133 4.5
VW 500 7983900 39 740 1560 133 5.5
VW 600 7995700 39 740 1810 133 6.0
VW 800 7993800 39 740 2275 133 8.0
VW 1000 Ø 740 7993900 39 740 2685 133 8.0
VW 1000 Ø 1000 7986800 39 1000 2130 350 9.0
VW 1500 7987000 39 1200 2130 350 10.6
VW 2000 7987100 39 1200 2590 350 13.0
VW 3000 7993200 39 1500 2590 380 15.0
VW 4000 7993300 39 1500 3160 380 17.0
VW 5000 7993400 39 1500 3695 380 21.8
50
Pressurisation Systems
Pressurisation Systems
• MBM Electronics in two variants :
Relay Electrode
For on site mounting Factory mounted
Reflex Fillsoft I
Article No : 6811600
Reflex Fillsoft II
Article No : 6811700
51
Pressurisation Systems
Hst [m]
P0 ≥ bar + 0.2 bar
10
30
P0 ≥ bar + 0.2 bar = 3.2 bar
10
Ve + Vws
Vn ≥
DF
5000 x (0.0228 + 0.005)
Vn ≥ = 155 liter
0.9
Selected:
Control unit VS 2-1/60
Expansion vessel VG 200
Pressure Accumulating Vessel NG 80
Connection set G 1”
Make-up Reflex Fillset
0.031 [70°C]
0.045 [90°C]
Vn ≥ VA x
0.054 [100°C]
0.063 [110°C]
52
Pressurisation Systems
Variomat Giga
Pump Control Pressurisation Systems
• Pressure maintenance
• Deaeration
Pressurisation Systems
• Water make-up
53
Pressurisation Systems
Reflex Control
NEW!
Control Touch Control Remote
Pressurisation Systems
• 4.3” touch screen colour display • Remote control via secure server
• Graphic user interface • System monitoring via PC or mobile device
• Simply structured plain text menus at any time and everywhere
including operating instructions • (Professional) remote servicing by Reflex
and help texts Customer Service
• Integrated control of system pressure, • Reflex Remote Portal with intuitive
deaeration and water make-up user interface
• Manual and automatic operation • Simple management of multiple
• Permanent display of the most installations
important operating parameters in the • Visualisation of all parameters
system diagram • Diagrams for run-time monitoring
• Intelligent Plug & Play operational • Alarm messages via e-mail or messaging
management • User-provided Internet or GSM connection
• Evaluation and storage of the most • Factory-installed or retrofitting,
important operational data independent of Touch or Basic
• Extensive interfaces:
→ Input, for contact water meter
→ 2 x dry contact outputs for error
messages
→ 2 x analogue outputs for pressure
and vessel content
→ 2 x RS-485 interfaces
→ Plugs for Bluetooth module and
HMS networks, as well as SD card
54
Pressurisation Systems
Variomat Giga
Pump Control Pressurisation Systems
The air vent
Release the gases from the tank.
Pressurisation Systems
ensures the pressure compensation
towards the atmosphere between
reservoir wall and diaphragm.
The high-quality butyl bladder
protects the expansion water
from direct air admission.
GH Hydraulics
The 10 design models of the GH
hydraulic system allows the hydraulic Bladder
adjustment to the most different Control
systems and environments. By
Customer
MBM
ll bladder
GS Control unit rupture
The GS control in 6 basic models detector
ensures an excellent operating (option)
comfort. All reflex controls have been
designed according to a uniform
design guide line.
The flex-connection
for the expansion line is
required for the proper
function of the level
measurement.
Safety valve
Over-flow line for protection of the GG
with patented motor and GF vessels
ball-valve-auto function
Water make-up
solenoid valve
Min. press. limiter
Connection Connection
Expansion line DN 80/PN 16 GG Basic vessel DN 80/PN 6
Dimensioning
Shut-off
protected against
inadvertent closing
Most reliable, silent pumps
with soft start feature
Throttle valve
55
Pressurisation Systems
Variomat Giga
Variomat Giga Pressurisation Systems
Pressure Accumulating
Vessel
Water
Make-up
Reflex
Fillset
Pressurisation Systems
≥ 500
PIS
Max. 70 ºC Max. 70 ºC
PAZ-
LIS
PI
Discharge
valve
Discharge Boiler/Chiller
valve heating&
cooling
source
GS control
unit
PIS
LIS
Water make-up
The volume of discharged free gases and water losses are automatically replenished. The
level measurement is carried out by evaluating the weight of the basic vessel. Water make-up
based on the filling level in the basic vessel is monitored by a leakage monitor and interrupted
in the event of any malfunctions. With the Variomat 2, the signals of a contact water meter
can be evaluated (Reflex Fillset with contact water meter).
PAZ-
Pressure Limiter
If the min. operating pressure is fallen short at the component-inspected min. pressure
controller PAZ , the electrical acutator in the overflow line is closed, and the heat generator
is switched off. The min. pressure controller is to be installed on the expansion line, for medium
pressure maintaining units on such unit.
TIME
Deaeration
A part flow of the heating/cooling water is released into the basic vessel and thus degassed. The deaeration mode can be selected from the following versions:
• Continuous deaeration: constant deaeration after startup and repairs in the supply system, to allow all residual air to be removed from the system.
• Follow-up deaeration: activated automatically after continuous deaeration and performed after every pump operation.
• Interval deaeration: performed after a specified schedule.
Note: The useful volume rate is 90 % for the pump controlled pressurisation units.
Therefore according to calculations the required expansion tank size is smaller than static tank size.
56
Pressurisation Systems
Pressurisation Systems
1. Low temperature 2. Temperature increase 3. Full power 4. Cooling down
System pressure is constant, unit System pressure increase is The unit reaches almost full System pressure decreases; the
at rest with a small water reserve. detected. Hence, water flows into capacity when the temperature de-aerated water is pumped back
the bladder through the open valve increase is completed. Pressure is to the system until pressure’s
and is de-aerated due to pressure maintained. setpoint is restored.
drop.
5. Replenish
if the vessel’s water volume drops
under critical level, the unit refills the
bladder until minimum water reserve.
COOLING
Video clips demonstrating the function of this and other products are available under
www.reflex.de/services/fachwissen-und-beitraege/videothek/
57
Pressurisation Systems
B T
Control Module
Control Touch Material Electrical Power Hydraulic Height Width Depth Weight
Type Voltage
Article No Group kW Module mm mm mm kg
GS 1.1 8912500 38 2.20 230 V/50 Hz GH 50/GH 70 1200 1170 1020 15
GS 3 8912600 38 6.60 400 V/50 Hz GH 90/GH100 1200 1170 830 15
GS 4 8913000 38 8.0 400 V/50 Hz GH 110/ GH130/GH140 600 210 830 15
GS 7.5 8919000 38 15.0 400 V/50 Hz GH 150 600 210 830 15
Hydraulic Module
Material P0 Height Width Depth Weight
Type Article No
Group bar mm mm mm kg
GH 50 8931000 38 ≤ 4.0 1200 1170 830 195
GH 70 8932000 38 ≤ 6.0 1200 1170 830 195
GH 90 8931400 38 ≤ 8.0 1200 1170 830 265
GH 100 8931200 38 ≤ 9.5 1200 1170 830 230
GH 110 8931700 38 ≤ 10.0 1200 1170 830 270
GH 130 8931800 38 ≤ 12.0 1200 1170 830 280
GH 140 8931300 38 ≤ 13.0 1200 1170 830 273
GH 150 8931900 38 ≤ 14.5 1200 1170 830 340
* According to maximum possible setting value - Temperature control 105°C, in accordance with DIN EN 12828
** Installation in the system return, diaphragm load of expansion vessels max. 70°C. Please consult us for permanent temperatures of ≤ 0°C
Safe Control
• Reliable water make-up for special applications
• Rp 1/2”
• Factory-assembly Article No : 9119552 Material Group : 86
• As retrofit kit Article No : 9119352 Material Group : 86
58
Pressurisation Systems
Pressurisation Systems
• Durable epoxy coating with attractive new colour
H H
GS Control unit
Variomat Giga = + GH hydraulic module
GG Basic vessel
A
h h1
59
Pressurisation Systems
BMS Modules
Weight
Type Article No Material Group
kg
LonWorks Digital 8860000 86 1.5
LonWorks 8860100 86 1.9
Profi bus-DP 8860200 86 1.9
Pressurisation Systems
Control Remote
Remote monitoring, diagnostics and at last remote-control
maintenance are becoming increasingly important for the
supervision of supply grid systems. For the responsible
on-site operator, it is more and more difficult to find qualified
support staff. Long distances to sites frequently prevent quick
and continuous control.
60
Pressurisation Systems
Pressurisation Systems
Servitec from the water mains via the Servitec
device. By connecting the Servitec
Reflex Fillsoft II device in Levelcontrol mode to the
Variomat Giga control unit, make-up
water is de-aerated before going into
the system.
GF secondary GG basic
vessel vessel
Pressure Accumulating The Fillset RPZ valve protects against
Vessel backflow, providing protection against
the contamination of mains cold wa-
ter supply according to EN1717. By the
Fillsoft device the system water can
be totally softened or adjusted to the
required level. By connecting the con-
tact water meter to the Variomat Giga
≥ 500
Boiler/Chiller
control unit the Fillmeter function is
Expansion line heating& available. This combination can also
cooling be used for applications where the
source
water supply comes from an adjacent
Variomat Giga container, as the Servitec device is
Pressurisation Unit
self priming.
Discharge
valve
≥ 500
Expansion line
The Fillset RPZ valve protects against
backflow, providing protection against
the contamination of mains cold wa-
ter supply according to EN1717. By
connecting the contact water meter
to the Variomat control unit the Fill-
meter function is available.
Make up
water
Boiler/Chiller
heating&
Reflex Fillset with cooling
contact water meter source
Article No : 6811205
Reflex Fillsoft II
61
Pressurisation Systems
Hst [m]
P0 ≥ bar + 0.2 bar
10
30
P0 ≥ bar + 0.2 bar = 3.2 bar
10
Ve + Vws
Vn ≥
DF
50.000 x (0.0228 + 0.005)
Vn ≥ = 155 liter
0.9
Selected:
Control unit GS 1.1
Hydraulic module GH 70
Expansion vessel GG 2000
Make-up Reflex Fillset
0.031 [70°C]
0.045 [90°C]
Vn ≥ VA x
0.054 [100°C]
0.063 [110°C]
VA / m3
62
Water Make-Up Systems & Water Treatment
63
Water Make-Up Systems & Water Treatment
Fillset
Fillset Compact
• Pre-fabricated assembly for direct connection of B
HVAC systems to water mains
• Prevents backflow of HVAC water into the water mains
• With German DVGW-approved BA-type backflow preventer
• Including wall bracket and isolation valves
Fillset Compact
10 bar Fillset Compact 6811305 70 175 x 214 P0 + 1.3 bar 0.8 m3/h R 1/2 - R 1/2 0.9
& Water Treatment
60°C Fillset Compact M-Bus 9115630 70 285 x 214 P0 + 1.3 bar 0.8 m3/h R 1/2 - R 1/2 2.8
Fillset
• Pre-fabricated assembly for direct connection of B
HVAC systems to water mains
• Total quantity of make-up water is measured by a water meter
• Prevents backflow of HVAC water into the water mains
• With German DVGW-approved BA-type backflow preventer
• Including wall bracket and isolation valves
H
Fillset
10 bar Fillset with Standard Water Meter 6811105 70 293 x 230 P0 + 1.3 bar 0.8 m3/h R 1/2 - R 1/2 1.7
60°C Fillset Impuls 6811205 70 293 x 230 P0 + 1.3 bar 0.8 m3/h R 1/2 - R 1/2 1.7
Reflex Fillvalve
• For water make-up within systems which are equipped with B
compressor controlled pressurisation units
• Operates on 230 V output from pressurisation unit
Fillvalve
64
Water Make-Up Systems & Water Treatment
Fillcontrol
Fillcontrol Plus Compact
• Compact, automatic water make-up device for B
systems with conventional expansion vessels
according to DIN 1988 and DIN EN 1717
• With system BA-type backflow preventer
• Monitored water make-up
• Dry contact (common fault)
• Input pressure max. 10 bar
• Flow rate ca. 0.5 m3/h at ∆p = 1.5 bar
H
10 bar Fillcontrol Plus Compact 6811500 79 304 x 240 x 91 P0 + 1.3 bar 0.5 - 5 bar R 1/2 - R 1/2 2.0
Fillcontrol Plus
Material Width x Height Minimum Flow Volumetric Flow Volumetric Flow Inlet-Outlet Weight
Type Article No
Group x Depth Pressure Rate Kvs Rate Kvs Connection kg
10 bar Fillcontrol Plus 8812100 70 320 x 340 x 190 P0 + 1.3 bar* 0.7 m3/h* 1.4 m3/h G 3/4 - G 1/2 2.5
90°C Fillcontrol Plus Stainles Steel 8812200 70 320 x 340 x 190 P0 + 1.3 bar* 0.7 m3/h* 1.4 m3/h G 3/4 - G 1/2 2.5
65
Water Make-Up Systems & Water Treatment
Material Width x Height Delivery Rate Min. Supply Rate Max. Supply Inlet-Outlet Weight
Type Article No
10 bar Group x Depth l/h l/h Pressure Connection kg
Water Make-Up Systems
30°C Fillcontrol Auto Compact 8688500 70 620 x 580 x 290 120 - 180 360 5.5 bar G 1/2 - DN 32 19.1
& Water Treatment
D
W
Fillcontrol Auto
Material Width x Height Delivery Rate Min. Supply Rate Max. Supply Inlet-Outlet Weight
Type Article No
10 bar Group x Depth l/h l/h Pressure Connection kg
110°C Fillcontrol Auto 8812300 70 690 x 470 x 440 4000 360 5.5 bar G 1 - G 1 1/4 25.0
Fillcontrol Auto P
A compact make up system with breaktank and ball valve.
Perfect in combination with Reflex Variomat
• 18 l breaktank
• WRAS approved ball valve and type AB air gap
• Low water alarm
• Single pump
H
• LED for status report
• Compatible with Reflex Control Touch
• Compatible with Fillmeter
W
D
Fillcontrol P
Material Height x Width x Weight Inlet/ outlet Voltage Current Power Max. operating Max. operating
Type Article No
Group Depth mm kg connection V A kW pressure bar temperature °C
Refex Fillcontrol P 8813100 70 589 x 487 x 320 28 1/2“ / 1/2“ 230/50 2.2 0.4 8 30
66
Water Make-Up Systems & Water Treatment
Reflex Fillsoft I
Article No : 6811600
Drain valve
Boiler/Chiller
heating&
cooling
source
Reflex Fillset
with contact
water meter
Reflex Fillcontrol
Auto Compact
Reflex Fillsoft II
67
Water Make-Up Systems & Water Treatment
Fillcontrol
Fillcontrol Auto 2P
Automatic water make up unit used in conjunction with static
pressure expansion vessels.
• 18 l breaktank
• WRAS approved ball valve and type AB air gap
• 6 analogue outputs, 1 volt free contact default values:
- min pressure
- max pressure
- low water cut off
- pump failure H
- pressure level detection
- time out
• System pressure sensor
• Two line LCD Display
Water Make-Up Systems
W D
& Water Treatment
Fillcontrol Auto 2P
Material Height x Width x Weight Inlet/ outlet Voltage FLC Power Max. operating Max. operating
Type Article No
Group Depth mm kg connection V A kW pressure bar temperature °C
25 Fillcontrol Auto 2P 8813200 70 923 x 802 x 545 41 1/2“ / 1“ 230/50 Hz 2.62* 0.56* 2.5 90
50 Fillcontrol Auto 2P 8813400 70 1039 x 802 x 625 44 1/2“ / 1“ 230/50 Hz 3.22* 0.75* 4.5 90
* For each pump
68
Water Make-Up Systems & Water Treatment
Material Height x Width x Weight Inlet/ outlet Voltage FLC Power Max. operating Max. operating
Type Article No
Group Depth mm kg connection V A kW pressure bar temperature °C
25 Fillcontrol Auto 2PS 8813300 70 1039 x 802 x 625 46 1/2“ / 1“ 230/50 Hz 2.62* 0.56* 2.5 90
50 Fillcontrol Auto 2PS 8813500 70 1039 x 802 x 625 46 1/2“ / 1“ 230/50 Hz 3.22* 0.75* 4.5 90
* For each pump
69
Water Make-Up Systems & Water Treatment
Fillsoft
Fillsoft l / ll Water Treatment Systems
This softening unit is available in two basic versions, depending on the
required capacity: Fillsoft I with one or Fillsoft II with two resin cartridges.
• Water softening device for initial filling and water make-up in heating systems
• Fillsoft I: Soft water capacity 6000 l x °dH
• Fillsoft II: Soft water capacity 12000 l x °dH
• Incl. shut-off with sample cock and segment connection*
• Fillset I incl. flow limiter
Fillsoft I Fillsoft II
The benefits of Fillsoft in detail:
• Well thought-out complete program for water softening
Water Make-Up Systems
Material Height x Width Max. Continuous Inlet/outlet Max. operating Max. operating Weight
Type Article No Capacity
Group mm Flow l/h connection temperature °C pressure bar kg
Fillsoft I 9125660 78 600 x 260 1 pcs 360 Rp 1/2 - Rp 1/2 5 - 40 8.0 1.9
Fillsoft II 9125661 78 600 x 380 2 pcs 360 Rp 1/2 - Rp 1/2 5 - 40 8.0 3.6
Softening Cartridge 6811800 78 513 x 76 6000 lx°dH - - 5 - 40 8.0 1.5
Deionisation Cartridge 9125662 78 513 x 76 3000 lx°dH - - 5 - 40 8.0 1.5
Accessories
Softmix - Only with softening External pressure sensor Fillmeter Total hardness testing kit Fillguard Mini
Article No : 9119219 Article No : 9112004 Article No : 9119193 Article No : 6811900 Conductivity Sensor
Material Group : 78 Material Group : 86 Material Group : 78 Material Group : 86 Article No : 9125762
Material Group : 78
70
Water Make-Up Systems & Water Treatment
Theoretical principles
Fillsoft water treatment system for make-up water
Continuously increasing heating surface loads are demanded on modern Reflex recommends to install Fillsoft in every water make-up system as it
boilers. This increases the risk of deposits of calcium in particular. These de- significantly contributes to facility reliability at little expense. The core of
posits may reduce the capacity and may ultimately cause boiler destruction. Fillsoft is a pillar with a replaceable cartridge containing ions in synthetic
When aluminium is used as material, the water should be desalinated as the resin beads. This pillar is equipped with connections for fresh water and
potential for corrosion is higher with untreated water. To prevent corrosion, filling or make-up water.
Reflex offers Fillsoft, a programme designed for treating filling and make-up A shut-off ball valve with test valve at the water make-up side completes
water as required by the standards. the structure.
100
Fillmeter 80
Conductivity [µs/cm]
60
10 –
40
20
Fillsoft Zero 0
0% 20 % 40 % 60 % 80 %1 00 %
71
Water Make-Up Systems & Water Treatment
Manual Make-up
Make-up can be achieved manually but this means higher personnel costs and can only be
realised for smaller systems.
Water Make-Up Systems
& Water Treatment
72
Water Make-Up Systems & Water Treatment
73
Water Make-Up Systems & Water Treatment
74
Deaeration Systems & Separation Technology
Servitec
Deaeration Systems & Separation Technology
Separation Technology
Deaeration Systems &
75
Deaeration Systems & Separation Technology
Reflex Control
NEW!
Control Basic Control Touch Control Remote
• 2-line LCD display • 4.3” touch screen colour display • Remote control via secure server
• 8 control keys • Graphic user interface • System monitoring via PC or mobile device
• 2 status LED Integrated control of system • Simply structured plain text menus at any time and everywhere
pressure, deaeration and water make-up including operating instructions • (Professional) remote servicing by Reflex
• Manual and automatic operation and help texts Customer Service
• Common fault output signal • Integrated control of system pressure, • Reflex Remote Portal with intuitive
• Input, for contact water meter deaeration and water make-up user interface
• RS-485 interface • Manual and automatic operation • Simple management of multiple
• Permanent display of the most installations
important operating parameters in the • Visualisation of all parameters
system diagram • Diagrams for run-time monitoring
• Intelligent Plug & Play operational • Alarm messages via e-mail or messaging
management • User-provided Internet or GSM connection
• Evaluation and storage of the most • Factory-installed or retrofitting,
important operational data independent of Touch or Basic
• Extensive interfaces:
→ Input, for contact water meter
→ 2 x dry contact outputs for error
Separation Technology
Deaeration Systems &
messages
→ 2 x analogue outputs for pressure
and vessel content
→ 2 x RS-485 interfaces
→ Plugs for Bluetooth module and
HMS networks, as well as SD card
76
Deaeration Systems & Separation Technology
Servitec
Patented Technology for Optimum Degassing
The dipstick-tube
degassing
allows gases to escape and is
hermetically sealed
Separation Technology
Deaeration Systems &
Control
Degassing cycles run on an
optimized timer program
or are ideally controlled
according to the gas content of
the water
Hydraulics
The control’s integrated plug &
play operational management
automatically coordinates the
hydraulics with the regulating
ball valves with the pressure
conditions in the system
77
Deaeration Systems & Separation Technology
PIS
Boiler/Chiller
heating&
cooling source
LSL TIME Max. 70 ºC
TIME
Discharge
valve Degassing
Vacuum degassing of a part flow
Control of the circuit water takes place
Unit according to an optimized
schedule using a selectable
degassing mode.
• Continuous degassing
(after start-up)
• Interval degassing
Separation Technology
Deaeration Systems &
Water
Make-up
Reflex Fillset
Servitec LIS
≥ 500
Air Discharge Water Make-up,
Level-Dependent
Levelcontrol
RG primary vessel
Automatic, controlled water
RS control unit
make-up if the minimum water
level is not reached in the expan-
sion vessel of the compressor
Solenoid
PIS PIS
controlled pressure - maintaining
valve
make-up water
LSL TIME
Max. 70 ºC
LIS
Control
Flex duct
Unit
Discharge valve
78
Deaeration Systems & Separation Technology
Vacuum generation
The pumps cuts in, the water level
1 Degassing start
The pump shuts down. Water is
2
drops and a vacuum is generated in 0
-1 sprayed until the vacuum spray tube 0
-1
is completely filled.
M M
M M
3 4
Degassing
0
Idling time 0
Separation Technology
-1 -1
All released gases are reliably System pressure has built up in the
precipitated via the automatic fan. spray tube. The system water within
the tube is nearly gas-free and will
be returned to the network in the
following cycle.
M M
M M
Video clips demonstrating the function of this and other products are available under
www.reflex.de/services/fachwissen-und-beitraege/videothek/
79
Deaeration Systems & Separation Technology
Servitec 30
• Deaeration with intergrated water make-up systems used in conjunction
with diaphragm expansion vessels or pressurisation systems
• Ideally suited for offices and commercial buildings
• Flexible adjustment of the Servitec Magcontrol or Levelcontrol
operating modes
• Central deaeration of the water in the system and make-up water
• Max. operating pressure: 8 bar
• Max. operating temperature: 70°C
• Microprocessor controller with plain text display for pressure H
• Floating contact for common message
• Simple commissioning with auto setup
• Patented, fully automatic overflow regulation
• Safe control (water make-up using the actuator valve)
• Water make-up is possible from a storage tank (on site)
Servitec 30
Wall mounted
D
W
Control Basic Material System Volume Working Pressure Make-up Rate HxWxD Power Voltage Weight
Type
Article No Group Vs (m3), 70°C (bar) 70°C (m3/h) mm W V kg
70°C
30 8830720 71 ≤ 12* 0.5 - 3.0 ≤ 0.025 660 x 545 x 290 470 W/ 10 A 230 V / 50 Hz 13.0
* Max. facility volumes for system degassing / max. water make-up quantities must be taken into account for the specific facility.
1. Controller
2. Venting grille
3. Dirt trap WC
4. Airvent
5. 3 way motor ball valve DC 1
6. Pressure trans ducer
Separation Technology
NEW!
Servitec Mini
• Vacuum spray-tube degassing for one-and two-family houses
• Potential energy saving up to 10.6 percent
• Compact and easy to install in existing and new systems
• Cost effective, with short-term payback period
• Max. efficiency compact, economical and climate-friendly
• Max. operating pressure: 4 bar
• Max. operating temperature: 60°C
• Simple commissioning H
W D
Control Led Material System Volume Working Pressure Make-up Rate HxWxD Power Voltage Weight
Type
Article No Group Vs (m3) (bar) (m3/h) mm W V kg
60°C
Mini 8835800 71 ≤1 0.5 - 2.5 ≤ 0.025 420 x 295 x 220 60 W/ 0.3 A 230 V / 50 Hz 5.6
80
Deaeration Systems & Separation Technology
Servitec 35 - 120
• Vacuum spray-tube deaeration with intergrated water make-up systems used in
conjunction with diaphragm expansion vessels or pressurisation systems
• Ideally suited for high-rise buildings and district heating / cooling systems
• Flexible adjustment of the Servitec Magcontrol or Levelcontrol operating modes
• Central deaeration of the water in the system and make-up water
• Max. operating pressure:
8 bar - type 25, 35, 60
10 bar - type 75, 95, 120
• Max. flow temperature: 120°C
• Microprocessor controller with plain text display for pressure
• Floating contact for common message
• Simple commissioning with auto setup
• Patented, fully automatic overflow regulation H
• Safe control (water make-up using the actuator valve)
• Water make-up is possible from a storage tank (on site)
• Control Touch from Servitec 120
D
W
Servitec 35-95
Floor standing
Material System Volume Working Pressure Make-up Rate HxWxD Power Voltage Weight
Type Article No
Group Vs (m3) (bar) (m3/h) mm kW V kg
Separation Technology
Deaeration Systems &
Permissible maximum operating temperature: 70°C with Control Basic
35 8829000 71 ≤ 220 0.5 - 2.5 ≤ 0.35 1.030 x 620 x 440 0.7 kW/ 10 A 230 V / 50 Hz 42.0
70°C 60 8829100 71 ≤ 220 0.5 - 4.5 ≤ 0.55 1.215 x 685 x 440 1.1 kW/ 10 A 230 V / 50 Hz 40.0
75 8829200 71 ≤ 220 0.5 - 5.4 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 39.0
95 8829300 71 ≤ 220 0.5 - 7.2 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 40.0
Permissible maximum operating temperature: 70°C, suitable for glycol with Control Basic
70°C 60 GL 8828100 71 ≤ 50 0.5 - 4.5 ≤ 0.55 1.215 x 685 x 440 1.1 kW/ 10 A 230 V / 50 Hz 40.0
GL 75 GL 8828200 71 ≤ 50 1.3 - 4.9 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 39.0
95 GL 8828300 71 ≤ 50 1.3 - 6.7 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 49.0
Permissible maximum operating temperature: 70°C, suitable for glycol with Control Touch
70°C 60 GL 8827150 71 ≤ 50 0.5 - 4.5 ≤ 0.55 1.215 x 685 x 440 1.1 kW/ 10 A 230 V / 50 Hz 36.0
GL 75 GL 8827250 71 ≤ 50 1.3 - 4.9 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 41.0
95 GL 8827350 71 ≤ 50 1.3 - 6.7 ≤ 0.55 1.215 x 600 x 525 1.1 kW/ 10 A 230 V / 50 Hz 42.0
Magcontrol 120 GL 8828400 71 ≤ 50 1.3 - 8.3 ≤ 0.55 1.215 x 600 x 525 1.5 kW/ 10 A 400 V / 50 Hz 43.0
Levelcontrol 120 GL 8828500 71 ≤ 50 1.3 - 8.3 ≤ 0.55 1.215 x 600 x 525 1.5 kW/ 10 A 400 V / 50 Hz 43.0
Special designs upon request: System volume > 220 m³ and operating pressure > 9.0 bar (see page 54, Variomat)
Magcontrol: For systems with diaphragm-type expansion vessels.
Levelcontrol: For systems with pressurisation systems
81
Deaeration Systems & Separation Technology
BMS Modules
Weight
Type Article No Material Group
kg
LonWorks Digital 8860000 86 1.5
LonWorks 8860100 86 1.9
Profi bus-DP 8860200 86 1.9
Ethernet 8860300 86 1.9
BACnet-IP for Control Touch 8860500 86 0.4
BACnet MS/TP for Control Touch 8860600 86 0.4
Modbus RTU for Control Touch 9125592 86 0.4
Profibus RTU for Control Touch 9118042 86 0.4
I/O Modules 8860400 71 1.0
BACnet MS/TP BACnet-IP
Control Remote
Remote monitoring, diagnostics and at last remote-control
maintenance are becoming increasingly important for the
supervision of supply grid systems. For the responsible
on-site operator, it is more and more difficult to find qualified
support staff. Long distances to sites frequently prevent quick
and continuous control.
Separation Technology
Deaeration Systems &
Reflexomat unit in combination with
Servitec, Fillsoft II water softening device
and Fillset RPZ valve. If the water level
in the vessel drops to a critical level, an
Reflex fillset appropriate amount of water will be filled
Article No : 6811205 ≥ 500 through the Servitec from the water mains.
By the Fillsoft device the system water
can be totally softened or adjusted to the
required level by Servitec.
Reflex Fillsoft II
Article No : 6811700
The Fillset RPZ valve protects against
backflow, providing protection against the
contamination of mains cold water supply
Servitec 60
according to EN1717. By connecting the
Article No : 8829100 contact water meter to the Variomat
control unit the Fillmeter function is
available.
Expansion line
Boiler/Chiller
heating&
Discharge cooling source
valve
83
Deaeration Systems & Separation Technology
The physically and technically achievable nitrogen content in the system water as a function of the pressure conditions at the installation site
will be presented to demonstrate the efficiency of various degassing systems. Nitrogen therefore serves as “measurement gas” because
it is not consumed in secondary reactions and the measurement result thus remains authentic.
Achievable nitrogen concentration after thedeaeration in mg/l
free bubbles in the water
rs
perato
Air se
rs/
ato
seper
ble
bub
M icro
Vacuum dearator
84
Deaeration Systems & Separation Technology
Separation Technology
Deaeration Systems & Separation Technology
Separation Technology
Deaeration Systems &
85
Deaeration Systems & Separation Technology
Brass Steel
Welded Flanged
Horizontal Vertical Connection Connection
Automatic
Air Vent
T 3/8” - 1/2”
110°C/180°C
Exvoid
Micro Bubble
Air Separator
Separator With
Deaeration Systems &
Optional Magnet
Insert
Combined
Micro Bubble
Dirt and Sludge
Separator
Combined
Micro Bubble
Dirt and Sludge
Separator With
Optional Magnet
Insert
86
Deaeration Systems & Separation Technology
Exvoid T
Exvoid T Exvoid T
Non-leak, non-shut-off
deaeration valve
Exvoid T
Overview
• Brass casing Exvoit T Function
Diagram Boiler
• Multiple testing procedure on the deaeration valve
• Vertical installation
• Rp 1/2 system connection and a G 1/2 connection thread on the deaeration valve
• Application limits 110 / 180°C and 10 bar Exvoid T system air venting sketch
Mode of operation
Separation Technology
Deaeration Systems &
In order to ensure ongoing safe and automatic operation, Reflex Exvoid T automatic air vents follow a
sound engineering design formula: Gases collect in a generously sized chamber. This causes the water
level in the chamber to drop and a float to fall, which opens the deaeration valve once it reaches a certain
depth. The combination of a multiple-tested valve and a generously sized air chamber ensures flawless
operation, even in extreme pressure fluctuations
T, brass
• 110°C 10 bar
Weight
Type Article No Material Group Connection Ø (mm) H (mm)
kg H
Exvoid T 1/2 9250000 0.7 82 G 1/2 female 63 120
Exvoid T 3/8 9250038 0.7 82 G 3/8 male 63 132
T Solar, brass
• 180°C 10 bar
Weight
Type Article No Material Group Connection Ø (mm) H (mm) H
kg
Exvoid T 1 /2 S 9250600 0.7 82 G 1/2 female 63 120
Exvoid T 3 / 8 S 9250038 0.7 82 G 3/8 male 63 132
Benefits in brief
• Reliable, automatic deaeration
• Reduces flow noise, circulation problems, drop in performance and helps to avoid corrosion damage
• Optimum function reliability, even in tough conditions
• Reduces maintenance requirements
• Suitable for a variety of temperatures and applications
87
Deaeration Systems & Separation Technology
Exvoid
The core element is a tube Non-leak, non-shut-off Reflex
mesh construction that has deaeration valve Exvoid
proven itself over the decades,
with an extremely low rate of Boiler
pressure loss in the flow Air chamber with special design:
direction and a high rate of its large volume means that driving
pressure loss in the transverse impurities do not reach the deaeration valve.
direction. This drastically The large distance between the water surface
reduces the amount of and the valve ensures flawless operation, even
turbulence and guides the in high pressure fluctuations
gas bubbles to a
part-stabilized area
88
Deaeration Systems & Separation Technology
Separation Technology
Deaeration Systems &
A 273.0 8251170 108 83 273.0 288.0 750 480 1402 351
Ø
A 323.9 8251180 150 83 323.9 405.0 850 634 1612 406
L
1) Thermal insulation available Construction design : PN16/PN25 up on request
Benefits in brief
• Removes free circulating air and gas bubbles
• Robust heavy gauge steel construction
• Functions in fully automated, continuous operation
• Produces just a minimal, constant drop in pressure
• Enables much faster hydraulic balancing after filling processes
• Prevents development of noise, wear through corrosion, and loss in performance through the formation of larger air bubbles
• Full range in terms of operating pressures, temperatures, and materials
89
Deaeration Systems & Separation Technology
Exvoid HC
Integrated Exvoid T
Because micro-bubbles are carried along by automatic air vent
the flow, special measures are required in order
to remove them from the system efficiently.
The casings of Reflex Exvoid HC micro-bubble
Fan coil
separators have a larger cross-section than the
connection dimensions, which reduces the flow
speed in the separator. At the same time, the
volume flow is guided by a special wire mesh.
The ensuing turbulence causes gas bubbles to Chiller
Higher body to
move in an undetermined direction. Depending
ensure high Reflex
on the volume flow, density, and volume of the
performance Exvoid
particles, parts of these gas bubbles are
deaeration
supported in their natural breakaway motion
and removed from the system via the Several connections
deaeration top section are available from
DN 50 to DN 600
Benefits in brief
• Removes free circulating air and gas bubbles
• Functions in fully automated, continuous operation
• Produces just a minimal, constant drop in pressure
• Enables much faster hydraulic balancing after filling processes
• Prevents development of noise, wear through corrosion, and loss in performance through the formation of larger air bubbles
• Full range in terms of operating pressures, temperatures, and materials
• Specially designed for bigger systems with longer heights and higher volumetric flow
90
Deaeration Systems & Separation Technology
Exdirt
The core element is a
tube mesh construction Several connections are
that has proven itself available from A22 to 2”
over the decades, with Boiler
an extremely low rate Through flow is not
of pressure loss in the impeded by sludge
fl ow direction and a
high rate of pressure Space-saving, perpendicular draining Reflex
loss in the transverse tap. The collected sludge is quickly and Exdirt
direction. This drastically forcefully pressed out when the tap is
reduces the amount of opened so that it can be closed again
turbulence and guides right away. The entire process takes
the sludge particles to a just a few seconds
part-stabilized area
Separation Technology
Deaeration Systems &
Material V max L ØD H
Type Article No Weight kg Connection
Group m3/h mm mm mm
L
D 22 V 9252500 1.5 82 22 mm1) 1.25 84 63 1442)
H
D 3/4 V 9252510 1.4 82 G 3/4 1.25 84 63 1442) Ø
D1V 9252520 1.5 82 G1 1.25 84 63 1442)
Magnetic
1) Clamping ring insert
2) Thermal insulation available
91
Deaeration Systems & Separation Technology
Exdirt
The sludge/dirt separation in the
Reflex Exdirt works on a similar Several connections
principle to micro-bubble separation: are available from
The flow is guided through an area DN 50 - DN 600
with a greater cross-section than the
connection dimensions in order to Through flow is not
reduce the flow speed. The ensuing impeded by sludge
turbulence caused by the tube mesh
causes heavy materials to move in an
undetermined direction. Depending on
the volume flow, density, and volume,
parts of these sludge particles are The capacity to capture large
supported in their natural breakaway amounts of sludge results in
motion and guided to the bottom longer intervals before
section of the casing cleaning becomes necessary
Magnetic insert:
Magnetic removal can be
Overview boosted by insertion of
• Connection: DN 50 - DN 600 Exferro high performance Exdirt Function
• Volumetric flow: 12.5 - 1530 m3/h magnets Diagram
• Exiso thermal insulation: DN 50 - DN 150
Benefits in brief:
• Removes free circulating dirt and sludge particles < 5 micrometer
• Functions in fully automated continuous operation, produces just a minimal constant drop in pressure
• Maintenance takes just 5 seconds Permanent free throughflow opening for the water
• No shut-off valves or bypass lines required. Desludging possible during system operation
• Full range in terms of operating pressures and materials
• Continually ensures flawless functionality of heat generators, thermostat valves, etc.
• Reduces the risk of system defects and breakdowns in the long term
92
Deaeration Systems & Separation Technology
Exdirt R
The sludge/dirt separation in the
Reflex Exdirt R works on a similar Several connections
principle to micro-bubble separation: are available from Fan coil
The flow is guided through an area DN 50 - DN 600
with a greater cross-section than the
connection dimensions in order to Through flow is not
reduce the flow speed. The ensuing impeded by sludge
turbulence caused by the tube mesh
causes heavy materials to move in an Chiller Reflex
undetermined direction. Depending Exdirt R
on the volume flow, density, and
volume, parts of these sludge par-
ticles are supported in their natural
breakaway motion and guided to the The capacity to capture large
bottom section of the casing amounts of sludge results in
longer intervals before cleaning
becomes necessary.
Maintenance is much easier with Exdirt “steel” system dirt and sludge
Overview its detachable base seperation sketch
• Connection: DN 50 - DN 600
• Volumetric flow: 12.5 - 1530 m3/h
Separation Technology
Deaeration Systems &
D 273.0 R 8252270 196 83 273,0 288,0 750 480 1324 850 HB
L
D 323.9 R 8252280 277 83 323,9 405,0 850 634 1535 1000
1) Thermal insulation available Construction design : PN16/PN25 up on request
Benefits in brief:
• Removes free circulating dirt and sludge particles < 5 micrometer
• Functions in fully automated continuous operation, produces just a minimal constant drop in pressure
• Maintenance takes just 5 seconds Permanent free throughflow opening for the water
• No shut-off valves or bypass lines required. Desludging possible during system operation
• Full range in terms of operating pressures and materials
• Continually ensures flawless functionality of heat generators, thermostat valves, etc.
• Reduces the risk of system defects and breakdowns in the long term
• Easier maintenance due to detachable base
93
Deaeration Systems & Separation Technology
Exdirt HC
The sludge/dirt separation in the Reflex
Exdirt HC works on a similar principle Several connections
to micro-bubble separation: The flow is are available from
guided through an area with a greater DN 50 - DN 600
cross-section than the connection
Through flow is not Consumer
dimensions in order to reduce the
flow speed. The ensuing turbulence impeded by sludge.
caused by the tube mesh causes heavy Boiler
materials to move in an undetermined
direction. Depending on the volume
flow, density, and volume, parts of Higher body to ensure high
these sludge particles are supported performance dirt seperation
in their natural breakaway motion and
guided to the bottom section of the
Reflex
casing. Specially designed for bigger
Exdirt HC
systems with longer heights and higher Boiler
volumetric flow. The capacity to capture large
amounts of sludge results in
longer intervals before
cleaning becomes necessary.
94
Deaeration Systems & Separation Technology
Exdirt R-HC
The sludge/dirt separation in the
Reflex Exdirt R - HC works on a similar
principle to micro-bubble separation: Severel connection available
The flow is guided through an area from DN 50 to DN 600 Fan coil
with a greater cross-section than the Through flow is not
connection dimensions in order to impeded by sludge
reduce the flow speed. The ensuing
turbulence caused by the tube mesh
causes heavy materials to move in an
Chiller Reflex
undetermined direction. Depending on Exdirt R-HC
the volume flow, density, and volume, Higher body to ensure high
parts of these sludge particles are performance dirt seperation
supported in their natural breakaway
motion and guided to the bottom
section of the casing. Specially
designed for bigger systems with
longer heights and higher volumetric The capacity to capture large
flow amounts of sludge results in Exdirt “steel” HiCap system with
longer intervals before cleaning inspection flange
becomes necessary. dirt and sludge seperation sketch
Maintenance is much easier with
its detachable base
Overview
• Connection: DN 50 - DN 600 Sludge drain connection
• Volumetric flow: 12.5 - 1530 m3/h
Exdirt HiCap (Steel) Dirt and Sludge Separator - with inspection flange
Steel, 110°C 10 bar
• Welded connection, inspection flange
Material V max L ØD H HB
Type Article No Weight kg Connection
Group m3/h mm mm mm mm
D 60.3 R-HC 8252205 18 83 60.3 25.0 260 132 706 570
D 76.1 R-HC 8252215 19 83 76.1 40.0 260 132 706 570
D 88.9 R-HC 8252225 57 83 88.9 54.0 370 206 861 660
H
D 114.3 R-HC 8252235 70 83 114.3 94.0 370 206 861 660
D 139.7 R-HC 8252245 120 83 139.7 144.0 525 354 1121 870
Separation Technology
Deaeration Systems &
D 168.3 R-HC 8252255 125 83 168.3 215.0 525 354 1121 870
D 219.1 R-HC 8252265 140 83 219.1 360.0 650 409 1391 1030
D 273.0 R-HC 8252275 196 83 273.0 575.0 750 480 1532 1050
D 323.9 R-HC 8252285 277 83 323.9 810.0 850 634 2148 1600
Construction design : PN16/PN25 up on request Ø
HB
L
95
Deaeration Systems & Separation Technology
Extwin
Non-leak, non-shut-off
deaeration valve
The core element is a tube
mesh construction that Air chamber with special design:
driving impurities do not reach the Boiler
has proven itself over the
decades, with an extremely deaeration valve; high air chamber
low rate of pressure loss volume to counteract pressure fluctuations
in the flow direction and a Reflex
high rate of pressure loss Extwin
in the transverse direction.
This drastically reduces the
amount of turbulence and Several connections
guides the sludge particles to are available from
a part-stabilized area A22 to 1”
96
Deaeration Systems & Separation Technology
Extwin
Integrated Exvoid T
automatic air vent
Boiler
The Reflex Extwin combines
the modes of operation of
the Exvoid and Exdirt, the Reflex
principle corresponding with Extwin
the functionality set out on Several connections
are available from
DN 50 to DN 600
Overview
• Connection: DN 50 - DN 600
• Volumetric flow: 12.5-405 m3/h
• Exiso thermal insulation: DN 50 - DN 125
Separation Technology
Deaeration Systems &
TW 139.7 8253140 32 83 139,7 72,0 525 354 1200 430
TW 168.3 8253150 40 83 168,3 108,0 525 354 1200 430
TW 219.1 8253160 92 83 219,1 180,0 650 409 1470 430
TW 273.0 8253170 196 83 273,0 288,0 750 480 1916 500 Ø
Benefits in brief
• Combines the protective functions of Reflex Exvoid and Exdirt in a single component in chilled water systems
• Single installation, doubled effect
• A far more cost-effective solution than using both the individual components
• Full range in terms of operating pressures and materials
97
Deaeration Systems & Separation Technology
Extwin R
Integrated Exvoid T
automatic air vent
Fan coil
Extwin (Steel) Combined Micro-Bubble, Dirt, and Sludge Separator - with inspection flange
Steel, 110°C 10 bar
min. 50 mm
• Welded connection, inspection flange
Weight Material V max L ØD H HB
Type Article No Connection
kg Group m3/h mm mm mm mm
TW 60.3 R 8253200 16 83 60,3 12,5 260 132 785 370
TW 76.1 R 8253210 16 83 76,1 20,0 260 132 785 370
TW 88.9 R 8253220 50 83 88,9 27,0 370 206 940 550 H
TW 400 R 8253922 Upon request 83 DN 400/PN 16 650.0 1226 750 2900 Upon request HB L
TW 450 R 8253942 Upon request 83 DN 450/PN 16 850.0 1330 750 3150 Upon request
TW 500 R 8253952 Upon request 83 DN 500/PN 16 1060.0 1430 1000 3500 Upon request
TW 600 R 8253962 Upon request 83 DN 600/PN 16 1530.0 1630 1200 4100 Upon request
Construction design : PN16/PN25 up on request
Benefits in brief
• Combines the protective functions of Reflex Exvoid and Exdirt in a single component in chilled water systems
• Single installation, doubled effect
• A far more cost-effective solution than using both the individual components
• Full range in terms of operating pressures and materials
• Easier maintenance due to detachable base
98
Deaeration Systems & Separation Technology
Extwin HC
Integrated Exvoid T
automatic air vent
The Reflex Extwin HC com-
bines the modes of operation
of the Exvoid and Exdirt, the Boiler
principle corresponding with
the functionality set out Higher body to ensure high
on pages 88 & 91 Specially performance in both deaeration
designed for bigger systems and dirt seperation Reflex
Extwin HC
with longer heights and
higher volumetric flow. Several connections
are available from
DN 50 to DN 600
The capacity to capture large Extwin “Steel” HiCap system combined micro-bubble,
amounts of sludge results in
dirt and sludge seperation sketch
longer intervals before cleaning
becomes necessary
TW 139.7 HC 8252145 Upon request 83 139,7 144.0 525 354 1710 500
Separation Technology
TW 168.3 HC 8252155 Upon request 83 168,3 215.0 525 354 1710 500
Benefits in brief
• Combines the protective functions of Reflex Exvoid and Exdirt in a single component in chilled water systems
• Single installation, doubled effect
• A far more cost-effective solution than using both the individual components
• Full range in terms of operating pressures and materials
• Specially designed for bigger systems with longer heights and higher volumetric flow
99
Deaeration Systems & Separation Technology
Extwin R-hc
Integrated Exvoid T
automatic air vent
Fan coil
The reflex Extwin combines
the modes of operation of
the Exvoid and Exdirt, the Higher body to ensure high
principle corresponding with performance in both deaeration
the functionality set out on and dirt seperation
pages 88 & 91. Specially
designed for bigger systems Chiller Reflex
Several connections
with longer heights and are available from Extwin R-HC
higher volumetric flow DN 50 to DN 600
Extwin HiCap (Steel) Combined Micro-Bubble, Dirt, and Sludge Separator - with inspection opening
Steel, 110°C 10 bar
min. 50 mm
• Welded connection, inspection flange
Weight Material V max L ØD H HB
Type Article No Connection
kg Group m3/h mm mm mm mm
TW 60.3 R-HC 8253205 16 83 60.3 25.0 260 132 1050 640
TW 76.1 R-HC 8253215 16 83 76.1 40.0 260 132 1050 640
TW 88.9 R-HC 8253225 50 83 88.9 54.0 370 206 1285 900
TW 114.3 R-HC 8253235 65 83 114.3 94.0 370 206 1285 900 H
TW 139.7 R-HC 8253245 102 83 139.7 144.0 525 354 1710 1300
Separation Technology
TW 168.3 R-HC 8253255 110 83 168.3 215.0 525 354 1710 1300
Deaeration Systems &
TW 219.1 R-HC 8253265 180 83 219.1 360.0 650 409 2035 1600
TW 273.0 R-HC 8253275 219 83 273.0 575.0 750 480 2764 2100
TW 323.9 R-HC 8253285 320 83 323.9 810.0 850 634 3330 2900
Ø
Construction design : PN16/PN25 up on request
HB L
TW 200 R-HC 8253465 200 83 DN 200/PN 16 360.0 775 409 2035 1600
TW 250 R-HC 8253475 235 83 DN 250/PN 16 575.0 890 480 2764 2100
TW 300 R-HC 8253485 340 83 DN 300/PN 16 810.0 1005 634 3330 2900
TW 350 R-HC 8253917 Upon request 83 DN 350/PN 16 1000.0 1128 634 3600 Upon request
TW 400 R-HC 8253927 Upon request 83 DN 400/PN 16 1300.0 1226 750 4000 Upon request
Ø
TW 450 R-HC 8253947 Upon request 83 DN 450/PN 16 1700.0 1330 750 4500 Upon request
HB L
TW 500 R-HC 8253957 Upon request 83 DN 500/PN 16 2120.0 1430 1000 4900 Upon request
TW 600 R-HC 8253967 Upon request 83 DN 600/PN 16 3000.0 1630 1200 5800 Upon request
Construction design : PN16/PN25 up on request
Benefits in brief
• Combines the protective functions of Reflex Exvoid and Exdirt in a single component in chilled water systems
• Single installation, doubled effect
• A far more cost-effective solution than using both the individual components
• Full range in terms of operating pressures and materials
• Specially designed for bigger systems with longer heights and higher volumetric flow
• Easier maintenance due to detachable base
100
Deaeration Systems & Separation Technology
Type ØD H h
Article No Material Group A1 A2
6 Bar / 120°C mm mm mm
EB 180 8632000 25 600 1110 726 DN 100/PN 6 R1
6 bar EB 300 8633000 25 600 1600 1141 DN 125/PN 6 R1
120°C EB 400 8634000 25 750 1500 1027 DN 150/PN 6 R1
EB 750 8634100 25 750 2215 1677 DN 250/PN 6 R1
Type ØD H h
Article No Material Group A1 A2
10 Bar / 120°C mm mm mm
EB 30 8636000 25 409 455 270 R1 1/4 R1
10 bar EB 60 8635100 25 409 770 465 DN 50/PN 16 R1
120°C EB 80 8636200 25 480 765 468 DN 65/PN 16 R1
EB 100 8636300 25 480 870 535 DN 80/PN 16 R1
Separation Technology
Deaeration Systems &
B B
L L
LA 32 - LA 50 LA 65 - LA 200
Type L ØD H
Article No Material Group A
10 Bar / 120°C mm mm mm
LA 32 8671000 72 300 30 206 DN 32
10 bar LA 40 8672000 72 300 40 206 DN 40
120°C LA 50 8673000 72 300 40 206 DN 50
LA 65 8674000 72 390 60 280 DN 65
LA 80 8675000 72 390 60 280 DN 80
LA 100 8676000 72 390 50 280 DN 100
LA 125 8677000 72 390 40 280 DN 125
LA 150 8678000 72 590 90 409 DN 150
LA 200 8679000 72 590 40 409 DN 200
A3
Material H h ØD A1 A2 A3
Type Article No
Group mm mm mm DN DN DN
T 170 8680000 73 328 55 206 50 65 65
T 270 8681000 73 400 65 280 65 80 80
T 380 8682000 73 528 75 490 80 100 100
T 480 8683000 73 710 115 480 125 150 150
T 550 8684000 73 896 125 634 150 200 200
101
Deaeration Systems & Separation Technology
Accessories
Reflex Exferro
• Solenoid insert for sludge separator
• 110°C/10 bar
• Magnetic bar screwed into thermowell/T-piece
• For uptake of ferromagnetic substances
Reflex Exiso
• Brass Exvoid, A 22-A 1 1/2 - 2”
• Brass Exdirt D 22-D 1 1/2 - 2”
Material Weight Insulation Ø H
Type Article No
Group kg thick-ness (mm) mm mm
A/D 22-1 1/2 9254811 82 0.15 15.0 125 225
A/D 2” 9254801 82 0.25 15.0 135 270
Connection kvs, m3/h V max. m3/h Connection kvs, m3/h V max. m3/h Pressure loss calculation for all volume flows
Rp 3/4 10.7 1.25 DN 150 487.9 108.0
2
V x 1 bar, V ≤ V max
Rp 1 17.2 2.00 DN 200 780.6 180.0 ∆p= ( Kvs (
Rp 1 1/4 31.8 3.70 DN 250 1185.7 288.0
Rp 1 1/2 40.0 5.00 DN 300 1696.4 405.0 Example:
Rp 2 56.1 7.50 DN 350 1790.3 500.0 Heating circuit 70/55°C, heat generator output 40 kW
DN 50 72.2 12.50 DN 400 2242.7 650.0
DN 65 121.7 20.00 DN 450 2687.9 850.0 Volume flow calculation
DN 80
DN 100
158.5
244.3
27.0
47.0
DN 500
DN 600
3196.0
4416.7
1.060.0
1.530.0
V= ( 4.2 kJ / (kg40K)kW. (70-55) K ( x 3.600 s
x
1 m3
h 1.000 kg
DN 125 351.3 72.0 = 2.3 m3/h → selected size Rp 1 1/4
2
2.3 m ./h x 1 bar = 5.23 x 10-3 bar
3
∆p= ( 31.8 m3/h
(
= 0.53 kPa
102
Hot Water Storage Tanks & Heat Exchangers
57
103
Hot Water Storage Tanks & Heat Exchangers
Product overview
Storatherm Aqua
Storage Tanks
104
Hot Water Storage Tanks & Heat Exchangers
Product overview
Storatherm Heat
HC 500-1500/1 HC 500-1500/2
105
Hot Water Storage Tanks & Heat Exchangers
Storatherm Aqua
Single Coil Hot Water Heater
Energy efficiency class Energy efficiency class Energy efficiency class
A B C
ØD
• Floor standing indirect fired water heater
• Heavy duty S235JRG2 (RSt 37-2) quality steel
• Corrosion resistant glass-lined tank according to German DIN 4753
• Magnesium anode rod(s) for tank protection
• On 1500 - 3000 litres, maintenance free anode (230 V) is mounted
• High capacity, low pressure-drop glass-lined heat exchanger
• Factory mounted thermometer
• Extra thick (100 mm) fleece insulation, up to 1000 litres,
120 mm fleece insulation from 1500 litres
• AB steel jacket in white & silver colours, H
• AF foil jacket in white & silver colours
• Clean-out for inspection access
• Accessories; For additional heating: Load
Article No Article No Material Volume ØD Height Tilt Height Weight Heating Heat Loses EEC
Type
White Silver Group l mm mm mm kg Surface m2 W
AF 150/1M_B 7861600 7861100 60 157 540 1222 1290 67 0.75 56 B
AF 200/1M_B 7861700 7861200 60 196 600 1473 1530 79 0.95 55 B
AF 200/1M_C 7847600 7847100 60 196 540 1473 1530 79 0.95 68 C
AF 300/1M_A 7863400 7863300 60 304 750 1334 1472 117 1.45 46 A
AF 300/1M_B 7861800 7861300 60 304 700 1834 1472 117 1.45 69 B
AF 400/1M_B 7861900 7861400 60 385 750 1631 1738 137 1.80 69 B
AF 400/1M_C 7847800 7847300 60 385 700 1631 1738 137 1.80 84 C
AF 500/1M_B 7862000 7861500 60 473 750 1961 2044 186 1.90 73 B
AF 500/1M_C 7847900 7847400 60 473 700 1961 2044 189 1.90 99 C
AF 750/1_C 7848000 7838000 60 950 2023 259 1990 259 3.70 123 C
AF 1000/1_C 7848100 7838100 60 1050 2050 322 2025 322 4.50 142 C
AF 1500/1_C 7848200 - 52 1240 2216 480 2520 480 6.00 171 C
AF 2000/1_C 7848300 - 52 1440 2126 650 2545 650 7.00 188 C
AF 3000/1_C 7848400 - 52 1440 2878 790 3300 790 9.50 - -
AB 100/1_C - 7846400 60 99 512 849 960 50 0.61 50 C
AB 150/1_B - 7846500 60 157 540 1222 1290 67 0.75 56 B
AB 200/1_C - 7846600 60 196 540 1473 1530 79 0.95 68 C
AB 300/1_B - 7846700 60 304 700 1334 1472 117 1.45 69 B
AB 400/1_C - 7846800 60 385 700 1631 1738 137 1.80 84 C
AB 500/1_C - 7846900 60 473 700 1961 2044 189 1.90 99 C
NEW!
Hot Water Storage Tanks &
ØD
Heat Exchangers
Load
H
B
C
57 80
Article No Article No Material Volume Dimensions Height Tilt Height Weight Heating Heat Loses EEC
Type
White Silver Group l mm mm mm kg Surface m2 W
AF 150/1M_A 7355100 7350100 60 159 650x650 1068 1212 67 0.83 36 A
AF 200/1M_A 7355200 7350200 60 197 650x650 1260 1384 74 0.95 39 A
AF 300/1M_A 7355300 7350300 60 302 750x750 1294 1452 101 1.28 49 A
AF 400/1M_A 7355400 7350400 60 382 790x790 1591 1729 125 1.75 51 A
AF 500/1M_A 7355500 7350500 60 473 790x790 1921 2038 143 1.88 58 A
* EEC : Energy Efficiency Class
106
Hot Water Storage Tanks & Heat Exchangers
Storatherm Aqua
Single Coil Hot Water Heater
Energy efficiency class Energy efficiency class Energy efficiency class
A B C
Magnesium anode
ØD
WW
optimal protection against corrosion
(maintenance free power anode available)
WW
KW Z are mounted as standard on 1500 - 3000
Thermometer litres
HR HV
Type AB/AC/AF 100/1 120/1 150/1 200/1 300/1 400/1 500/1 750/1 1000/1 1500/1 2000/1 3000/1
Capacity litres 98 115 158 198 300 385 478 750 982 1500 2000 2800
Diameter mm 512 560 540 540 700 700 700 910 1010 1200 1400 1400
Diameter without cover mm Ø Ø Ø Ø Ø Ø Ø 750 850 1000 1200 1200
Height mm 849 800 1222 1473 1334 1631 1961 2000 2025 2216 2126 2875
Height without cover mm Ø Ø Ø Ø Ø Ø Ø 1932 1959 2109 2019 2784
Net weight kg 38 42 54 65 99 119 170 241 304 480 650 1000
Coil water volume litres 4.3 5 5.2 6.6 10.1 12.6 13.3 32.2 39.1 55.2 64.5 86.7
R 3/4” 3/4” 3/4” 3/4” 1” 1” 1” 1 1/4” 1 1/4” 2” 2” 2”
Hot water outlet WW
(h1) mm 740 835 1106 1366 1226 1523 1853 1886 1900 248 1937 2691
R 3/4” 3/4” 3/4” 3/4” 1” 1” 1” 1 1/4” 1 1/4” 2” 2” 2”
Cold water inlet KW
(h6) mm 55 835 55 55 55 55 55 99 103 105 118 156
R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 1 1/4” 1 1/4” 2”
Circulation Z
(h2) mm 605 835 732 899 918 1111 1264 1417 1489 1660 1670 2406
R 1” 3/4” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4” 1 1/4” 1 1/4”
Boiler supply HV
(h3) mm 523 835 596 686 720 908 965 1314 1324 1543 1568 1930
R 1” 3/4” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4” 1 1/4” 1 1/4”
Boiler return HR
(h5) mm 193 835 191 191 220 220 220 288 296 333 360 396
Ø x L mm 16 x 200 11 x 450 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 250 16 x 250 16 x 250
Sensor tube
(h4) mm 428 800 461 506 548 683 695 1079 1087 1140 1175 1470
Ø Rp 1 1/4” DN 85 150 150 150 150 150 225 225 225 225 225
Flange
(h7) mm 248 800 246 246 275 275 275 378 387 412 443 481
Performance Table 100/1 120/1 150/1 200/1 300/1 400/1 500/1 750/1 1000/1 1500/1 2000/1 3000/1
Hot Water Storage Tanks &
Water volume coil litres 4.3 5 5.2 6.6 10.1 12.6 13.3 32.2 39.1 55.2 64.5 86.7
Heating capacity kW 19 22 25 31 48 57 65 99 110 156 196 254
Heat Exchangers
107
Hot Water Storage Tanks & Heat Exchangers
Article No Article No Material Volume ØD Height Tilt Height Weight Heating Surface Heat Loses
Type EEC
White Silver Group l mm mm mm kg top/buttom m2 W
AF 200/2_B 7862100 7896700 61 196 600 1473 1530 84 0.7/0.95 58 B
AF 200/2_C 7848800 7896800 61 196 540 1473 1530 84 0.7/0.95 71 C
AF 300/2_A 7863500 7863600 61 299 750 1334 1892 123 0.8/1.55 48 A
AF 300/2_B 7849800 - 61 299 700 1334 1472 106 0.85/1.45 65 B
AF 300/2 S_B 7862200 7862500 61 299 650 1834 1892 123 0.8/1.55 65 B
AF 300/2 S_C 7849000 7836300 61 299 600 1834 1892 123 0.8/1.55 83 C
AF 400/2_B 7862300 7862600 61 382 750 1631 1738 149 1.05/1.8 71 B
AF 400/2_C 7849100 7849900 61 382 700 1631 1738 149 1.05/1.8 86 C
AF 500/2_B 7862400 7862700 61 474 750 1961 2044 179 1.3/1.9 75 B
AF 500/2_C 7849200 7850000 61 474 700 1961 2044 179 1.3/1.9 100 C
AF 750/2_C 7849300 7838500 61 751 950 2023 1990 249 1.17/1.93 129 C
AF 1000/2_C 7849400 7838600 61 972 1050 2050 2025 320 1.17/2.45 146 C
AF 1500/2_C 7849500 - 52 1500 1240 2216 2250 495 1.9/3.9 171 C
AF 2000/2_C 7849600 - 52 2000 1440 2126 2200 670 2.25/4.2 188 C
AF 3000/2_C 7849700 - 52 3000 1440 2875 3300 820 3.4/6.8 - -
AB 300/2 S_C 7896400 7848500 61 299 600 1834 1892 123 0.8/1.55 83 C
AB 400/2_C 7896500 7836400 61 382 700 1631 1738 149 1.05/1.80 86 C
AB 500/2_C 7896600 7848700 61 474 700 1961 2044 179 1.30/1.90 100 C
NEW!
ØD
Heat Exchangers
Load
H
B
C
57 80
Article No Article No Material Volume Dimensions Height Tilt Height Weight Heating Heat Loses EEC
Type
White Silver Group l mm mm mm kg Surface m2 W
AF 200/2_A 7355600 7350600 61 196 650x650 1260 1384 82 0.95/0.67 40 A
AF 300/2_A 7355700 7350700 61 300 750x750 1294 1452 134 1.42/0.84 50 A
AF 400/2_A 7355800 7350800 61 380 790x790 1591 1729 137 1.75/1.00 53 A
AF 500/2_A 7355900 7350900 61 470 790x790 1921 2038 159 1.88/1.28 58 A
* EEC : Energy Efficiency Class
108
Hot Water Storage Tanks & Heat Exchangers
Magnesium anode
WW optimal protection against corrosion
maintenance free power anode available are mounted as
Anode
standard on 1500 - 3000 litres
Thermometer
HV
Heating coil
Sensor tube 1 2 large capacity heating coils designed to prevent the formation
Heating coil Z off cold zones and thus the contamination with bacetria
HR
SV Glass-lined tank
steel and glass are fused together to achieve the best of both
h1 materials - the strength and engineering flexibility of steel and
Solar heating coil h2 the corrosion resistance of glass 1st class water with respect to
h3 hygiene and taste smooth glass-lined which prevents formation
h4 of lime deposits on surface
Sensor tube 2 h5
Flange Inspection hole
SR h6
from 150 litres facilitates cleaning and maintenance could
h7
h10 KW be used to install an additional electrical heating element or
h8
h9 auxiliary heat exchanger.
300/2
Performance Table 200/2 300/2 400/2 500/2 750/2 1000/2 1500/2 2000/2 3000/2
short
Capacity litres 191 298 295 380 470 750 995 1500 2000 2800
Diameter mm 540 700 600 700 700 910 1010 1200 1400 1400
Diameter without cover mm Ø Ø Ø Ø Ø 750 850 1000 1200 1200
Height mm 1473 1334 1834 1631 1961 2000 2025 2216 2025 2875
Height without cover mm Ø Ø Ø Ø Ø 1932 1959 1989 2019 2784
Net weight kg 70 106 106 130 160 231 291 495 670 820
Top coil water volume litres 0.70 5.6 5.6 7.3 9.1 8.2 7.8 17.5 21.8 32.2
Buttom coil water volume litres 0.95 10.8 10.8 12.6 13.3 13.5 17.1 35.0 43.6 62.2
R 3/4” 1” 1” 1” 1” 1 1/4” 1 1/4” 2” 2” 2”
Hot water outlet WW
(h1) mm 1366 1226 1725 1523 1853 1887 1905 2048 1937 2691
R 3/4” 1” 1” 1” 1” 1 1/4” 1 1/4” 2” 2” 2”
Cold water inlet KW
(h9) mm 55 55 90 55 55 99 103 105 118 156
R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 1 1/4” 1 1/4” 1 1/4”
Circulation Z
(h4) mm 899 625 1179 1111 1264 1242 1243 1660 1695 2406
R 1” 1” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4”
Boiler supply HV
(h2) mm 1146 1048 1424 1354 1604 1467 1423 1660 1613 2235
R 1” 1” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4”
Boiler return HR
(h5) mm 786 790 1064 1006 1114 1151 1153 1153 1224 1645
R 1” 1” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4”
Solar supply SV
(h6) mm 686 715 964 909 965 830 884 884 1080 1466
R 1” 1” 1” 1” 1” 1” 1” 1 1/4” 1 1/4” 1 1/4”
Solar return SR
(h8) mm 191 220 254 220 220 288 297 333 360 396
Ø x L mm 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 200 16 x 250 16 x 250 16 x250
Sensor tube 1
(h3) mm 1011 920 1289 1223 1409 1332 1333 1140 1350 1780
300/2
Performance Table 200/2 300/2 400/2 500/2 750/2 1000/2 1500/2 2000/2 3000/2
short
Water volume - upper coil litres 0.7 5.6 5.6 7.3 9.1 8.2 7.8 17.5 21.8 32.2
Water volume - lower coil litres 0.95 10.8 10.8 12.6 13.3 13.5 17.1 35.0 43.6 62.2
Max pressure coil bar 16 16 16 16 16 16 16 16 16 16
Max temperature coil °C 110 110 110 110 110 110 110 110 110 110
Heating capacity - upper coil kW 24 26 26 31 40 33 32 57 72 91
Continuous flow ∆T 35°C l/h 550 630 630 740 970 815 780 1390 1760 2245
Performance ∆T 35°C l/10min 371 490 486 616 769 1100 1418 2160 2865 4944
Performance ∆T 35°C l/1st hour 871 1022 1019 1251 1588 1776 2073 3319 4331 6470
Heating time ∆T 50°C min 29 40 40 45 44 80 109 92 97 81
Heating capacity - lower coil kW 31 48 48 57 65 60 76 99 112 166
Continuous flow ∆T 35°C l/h 760 1170 1170 1395 1590 1460 1870 2430 2449 4098
Performance ∆T 35°C l/10min 399 580 576 722 871 1211 1598 2334 3030 4770
Performance ∆T 35°C l/1st hour 1034 1810 1559 2193 2586 2890 3692 4358 5320 4265
Heating time ∆T 50°C min 22 22 22 25 27 44 46 53 63 63
Calculation with T = 10°C Cold Water, Hot Water T = 45°C, storage tank T = 60°C, heating ∆T 80 /60°C
109
Hot Water Storage Tanks & Heat Exchangers
heating element B
AH ..../1 AH ..../2
Performance Table 300/1 300/2 400/1 400/2 500/1 500/2 750/1 750/2 1000/1 1000/2
Water volume - upper coil litres - 20.4 - 27.2 - 36.3 - 39.6 - 42.7
Water volume - lower coil litres 24 9.1 35 11.3 45 13.6 49 15.6 64 21.5
Hot Water Storage Tanks &
110
Hot Water Storage Tanks & Heat Exchangers
• AC ..../1-W Load
H
• AC ..../1 E-W
Wall-hung hot water storage tank with one heating coil 57 80
and electrical heating element
• AC ..../E-W
AC ..../E-W AC ..../1 E-W AC ..../1-W
Wall-hung hot water storage tank with electrical heating element
AC AC AC AC AC AC AC AC AC
Performance Table
60/1-W 110/1-W 160/1-W 60/1 E-W 110/1 E-W 160/1 E-W 60/E-W 110/E-W 160/E-W
Capacity litres 67 112 166 65 110 164 71 117 171
Coil volume litres 3.6 4.7 4.7 3.6 4.7 4.7 - - -
Heat loss w 38 48 63 38 48 63 38 48 63
Hot water outlet WW R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”
Cold water inlet KW R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”
Boiler supply HV R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” - - -
Boiler return HR R 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” - - -
111
Hot Water Storage Tanks & Heat Exchangers
Load
B
C
57 80
drinking water volume flow (VLade) and the circulation volume flow (VZirk)
is to be used.
• If used as flow heater without subsequent storage, always use
Heat Exchangers
quick controllers.
1 1/2“ Connection
Option:
Flange + Seal with hole
112 Assembly on site
Hot Water Storage Tanks & Heat Exchangers
Thermometer WW
Anode
Z
Anode
Sensor tube 1
h10
h1
h9 h2
Flange h3
h8 Sensor tube 2
h4
h7 KW h5
h6
113
Hot Water Storage Tanks & Heat Exchangers
Accessories
Reflex EEHR Electric Screw - in Heating Element 1 1/2”
• As supplementary electrical heating
• Assembly in 1 1/2” sleeve
• Suitable for Storatherm Aqua models with 1 1/2” G 1 1/2
socket or through flange adapter
• Safety temperature limiter (STL) 120°C
• Indicator light as operating display 88
• Degree of protection IP 45 EEHR
• On-site electrical connection
• Not approved for continuous operation L 118
• Water hardness max. 14 °dH
Storatherm Aqua
Storatherm Aqua Load EEHR 4.0 - 35.0
• Trouble-free integration via the inspection opening of the storage tank
• Up to 10.0 kW LK 150 mm, from 16.0 kW LK 225 mm
Heat Exchangers
D L H
Material Tank Size Output Voltage L B H D
Type Article No
Group litres kW V mm mm mm mm
EFHR 4.0 9116314 68 150 - 500 4.0/2.7/2.0 3 ~ 400 V 295 150 110 185
EFHR 6.0 9116315 68 300 - 500 6.0/4.0/3.0 3 ~ 400 V 395 150 110 185
EFHR 8.0 9116316 68 300 - 500 8.0/5.5/4.0 3 ~ 400 V 495 150 110 185
EFHR 10.0 9116317 68 300 - 500 10.0/6.7/5.0 3 ~ 400 V 495 150 110 185
EFHR 16.0 9116501 68 750 - 3000 16.0 / 11.0 / 8.0 3 ~ 400 V 610 225 140 280
EFHR 19.0 9116502 68 1000 - 3000 19.0 / 12.7 / 9.0 3 ~ 400 V 740 225 140 280
EFHR 25.0 9115569 68 1000 - 3000 25.0 / 18.8 / 12.5 3 ~ 400 V 740 225 140 280
EFHR 35.0 9126720 68 1000 - 3000 35.0 / 26.4 / 17.5 3 ~ 400 V 900 225 140 280
114
Hot Water Storage Tanks & Heat Exchangers
Temperature Controller
• For integration with an additional heat generator,
e.g. a solar energy system
• Suitable for flange size LK 150 & LK 225
• RWT 1 (LK 150): AB/AF 150 - 500 single & double coil
AH/AL 300 - 500
• RWT 2 (LK 225): AB/AF/AL 750 - 3000
AH 750 - 1000
• Incl. counterflange and seal
• Made of ribbed copper pipe
• Max. operating pressure 10 bar Temperature controller
• Max. operating temperature 90°C
Material
Type Article No
Group
Temperature controller 7751100 68
B
C
57 80
Heat Exchangers
Material A L l H h
Type Article No
Group mm mm mm mm mm
Inlet security group 9119668 68 G 3/4 230 140 100 115
115
Hot Water Storage Tanks & Heat Exchangers
Protection Anodes
• For cathodic protection against corrosion
• All Storatherm Aqua potable water storage tanks
have factory-fitted magnesium rod anodes
• From type AF 750/1, AF 750/2, AL 1500/R2, AH 750/1
and AH 750/2 with double anode
• Chain anode for retrofitting in case of low ceiling heights
Active Anode
• Maintenance-free long-term protection in accordance
with DIN 4753 T3 and T6
• Voltage-controlled power supply 230 V; 50/60 Hz
• Non-wearing titanium electrodes
• Protection category II
• Reducer G 1 - G 3/4 on site
Active Anode
Hot Water Storage Tanks &
Active anodes 7751300 68 Not for AC 120/1 Reducer G1-G 3/4 on site
Active anodes 9119365 68 Not for AF 1500-2000
Heat Exchangers
Control Thermostat
116
Hot Water Storage Tanks & Heat Exchangers
Buffer Tanks
• Storatherm Heat, Steel accumulation heating
& Cooling balancing tanks
Load
80
117
Hot Water Storage Tanks & Heat Exchangers
Storatherm Heat
Buffer Storage Tank For Heating & Cooling Without Flange
Energy efficiency class
C
80
Buffer storage tank with jacket, without heating coil or inspection flange
Outer Jacket
Storage Article No Article No Material ØD Height H Couplings Inclination Weight Heat Loss
Fire EEC
Tank Type White Silver Group mm mm 9x Height mm kg W
Classification
HF 300 - 7839100 63 797 1320 Rp 1 1/2 1355 59.0 79 B2 C
HF 500 - 7839200 63 797 1950 Rp 1 1/2 1974 72.0 106 B2 C
HF 800 - 7839300 63 990 1825 Rp 1 1/2 1870 124.0 132 B2 C
HF 1000 - 7839400 63 990 2115 Rp 1 1/2 2153 139.0 141 B2 C
HF 1500 - 7839500 63 1240 2120 Rp 1 1/2 2178 186.0 167 B2 C
HF 2000 - 7839600 63 1440 2122 Rp 1 1/2 2200 266.0 188 B2 C
1 1/2” Connection
118
Hot Water Storage Tanks & Heat Exchangers
Storatherm Heat
Buffer Storage Tank For Heating & Cooling With Flange
Energy efficiency class
C
Buffer storage tank without heating coil, with jacket and inspection flange
Outer Jacket
Storage Article No Article No Material ØD Height H Couplings Inclination Weight Heat Loss
Fire EEC
Tank Type White Silver Group mm mm 9x Height mm kg W
Classification
HF 300/R 7842600 7942000 63 797 1320 Rp 1 1/2 1355 62.0 79 B2 C
HF 500/R 7842700 7942100 63 797 1950 Rp 1 1/2 1974 75.0 106 B2 C
HF 800/R 7842800 7942200 63 990 1825 Rp 1 1/2 1870 127.0 132 B2 C
HF 1000/R 7842900 7942300 63 990 2115 Rp 1 1/2 2153 142.0 141 B2 C
HF 1500/R 7843000 7942400 63 1240 2120 Rp 1 1/2 2178 189.0 167 B2 C
HF 2000/R 7843100 7942500 63 1440 2122 Rp 1 1/2 2200 269.0 188 B2 C
Buffer storage tank without heating coil and jacket, with inspection flange
Storage Material ØD Height H Couplings Inclination Weight
Article No
Tank Type Group mm mm 9x Height mm kg
H 300/R 7783600 63 597 1320 Rp 1 1/2 1355 58.0
H 500/R 7783800 63 597 1950 Rp 1 1/2 1975 71.0
H 800/R 7784005 63 790 1825 Rp 1 1/2 1870 121.0
H 1000/R 7784205 63 790 2115 Rp 1 1/2 2153 135.0
out
in
Storatherm Heat
Storatherm Buffer Storage Tank For Single Heating & Cooling With Coil
Energy efficiency class
C
• Insulation for heating water systems for 3000 l, 4000 l and 5000 l C
Buffer storage tank with jacket and single coil, without inspection flange
Buffer storage tank with single coil, without jacket and inspection flange
Storage Material ØD Height H Couplings Inclination Weight Heating
Article No
Tank Type Group mm mm 9x Height mm kg Surface m2
H 300/1 7783700 63 597 1320 R 1 1/2 1355 74.0 1.34
H 500/1 7783900 63 597 1950 R 1 1/2 1975 95.0 1.88
H 800/1 7784115 63 790 1825 R 1 1/2 1870 190.0 3.76
H 1000/1 7784315 63 790 2115 R 1 1/2 2153 216.0 4.48
H 1500/1 7784500 63 1000 2120 R 1 1/2 2178 265.0 4.48
Hot Water Storage Tanks &
120
Hot Water Storage Tanks & Heat Exchangers
Storatherm Heat
Storatherm Buffer Storage Tank For Double Heating & Cooling With Coil
Energy efficiency class
C
Assembly on site.
80
Buffer storage tank with jacket and double coil, without inspection flange
Heating Surface
Storage Article No Article No Material ØD Height H Couplings Inclination Weight
Top / Buttom EEC
Tank Type White Silver Group mm mm 9x Height mm kg
m2
HF 500/2 - 7837100 63 797 1950 Rp 1 1/2 1974 125.0 1.20/1.90 C
HF 800/2 - 7837200 63 990 1825 Rp 1 1/2 1870 267.0 1.40/2.50 C
HF 1000/2 - 7837300 63 990 2115 Rp 1 1/2 2153 308.0 2.50/3.10 C
HF 1500/2 - 7837400 63 1240 2120 Rp 1 1/2 2178 355.0 2.40/3.70 C
121
Hot Water Storage Tanks & Heat Exchangers
• Combined storage tank for sanitary hot water and back-up for heating systems ØD
• Storage tank made of heavy gauge steel S235JRG2 (RSt 37-2)
• Sanitary hot water heating through large-volume corrugated stainless steel coil
• Including high capacity single heating coil (HC.../1)
• Incl. 120 mm fleece insulation with a robust outer cladding (silver)
• Untreated on the inside, with an outer plastic coating
• Heating surfaces: Max. 10 bar/110°C
• Buffer storage tank: Max. 3 bar/95°C
Sanitary Hot
• Sanitary hot water: Max. 6 bar/95°C
Water Coil
• Fire classification of jacket-B2
H
Heating Coil
C
106
500
HC 500 - 1500/1
Combi buffer storage tank with jacket and single coil, without inspection flange
Heating Outer Jacket
Storage Article No Material ØD Height H Inclination Weight Performance Heat Loss
Surface Fire EEC
Tank Type Silver Group mm mm Height mm kg Kw W
m2 Classification
HC 500/1 7859200 63 800 1970 1974 92.0 29 1.60 106 B2 C
HC 800/1 7859300 63 990 1850 1870 131.0 47 2.60 132 B2 C
HC 1000/1 7859400 63 990 2140 2153 152.0 47 2.60 141 B2 C
HC 1500/1 7859500 63 1240 2130 2178 219.0 39 2.15 167 B2 C
* Outputs for HW-VL 70-80°C with 0,65 m3/h, TW of 10°C to 45°C
Combi Buffer Storage Tank With Double Coil For Heating and Sanitary Hot Water
Energy efficiency class
C
• Combined storage tank for sanitary hot water and back-up for heating systems ØD
• Storage tank made of heavy gauge steel S235JRG2 (RSt 37-2)
• Sanitary hot water heating through large-volume corrugated stainless steel coil
• Including high capacity double heating coil (HC.../2)
• Incl. 120 mm fleece insulation with a robust outer cladding (silver) Sanitary Hot
• Untreated on the inside, with an outer plastic coating Water Coil
• Heating surfaces: Max. 10 bar/110°C
• Buffer storage tank: Max. 3 bar/95°C Upper Heating Coil
• Sanitary hot water: Max. 6 bar/95°C
• Fire classification of jacket-B2
Hot Water Storage Tanks &
106
500
HC 500 - 1500/2
Combi buffer storage tank with jacket and double coil, without inspection flange
Performance Heating Surface Outer Jacket
Storage Article No Material ØD Height H Inclination Weight Heat Loss
top/buttom top/buttom Fire EEC
Tank Type Silver Group mm mm Height mm kg W
Kw m2 Classification
HC 500/2 7859200 63 840 1970 1974 106.0 21/29 1.14/1.60 106 B2 C
HC 800/2 7859300 63 1030 1850 1870 152.0 32/47 1.75/2.60 132 B2 C
HC 1000/2 7859400 63 1030 2140 2153 179.0 40/47 2.20/2.60 141 B2 C
HC 1500/2 7859500 63 1240 2130 2178 237.0 27/39 1.50/2.15 167 B2 C
122
Hot Water Storage Tanks & Heat Exchangers
Accessories
Reflex RWT Ribbed - Tube Heat Exchanger
• For integration with an additional heat generator,
e.g. a solar energy system
• Suitable for flange size LK 150
• Counterflange and seal (see below) G 3/4
Material
Type Article No Suitable Types
Group
Thermostat controller 9200445 68 EEHR
Seal 1 1/2” for electrical element 9119368 68 EEHR
123
Hot Water Storage Tanks & Heat Exchangers
Hot Water Storage Tanks &
Heat Exchangers
124
Hot Water Storage Tanks & Heat Exchangers
Heat Exchangers
125
Hot Water Storage Tanks & Heat Exchangers
Longtherm
Longtherm With Threaded Connections
• Suitable for district heating, solar heating, floor heating and service
water systems
• Heat exchanger made of stainless steel panels soldered with copper
filler metal without counterflanges, screws or seals
• Approval in acc. with the Pressure Equipment Directive 97/23/EC
• Plate material: Stainless steel AISI 316
• Brazing material: Copper
• Max. operating temperature 195°C
• Max. excess operating pressure 30 bar
• Robust plate design for high heat exchanger strength
• High performance for maximum heat transfer
Duct Shape Number of Article No Article No Material L W/w H/h Weight Contents Contents
mm Connection
and Model Plates rhc rlc Group mm mm kg (L) s1/s2 (L) s3/s4
rhc 15 10 6712100 - 76 51 74/40 204/170 1.4 0.10 0.13
rch rhc 15 20 6712200 - 76 74 74/40 204/170 1.9 G 3/4 0.23 0.25
15 rhc 15 30 6712300 - 76 97 74/40 204/170 2.4 0.35 0.38
rhc 40 10 6713100 - 76 53 124/73 335/281 3.2 0.26 0.33
rhc 40 20 6713200 - 76 76 124/73 335/281 4.5 0.59 0.65
rhc 40 30 6713300 - 76 99 124/73 335/281 5.8 0.91 0.98
G1
rhc 40 40 6713400 - 76 122 124/73 335/281 7.1 1.24 1.30
rhc 40 50 6713500 - 76 145 124/73 335/281 8.4 1.56 1.63
rhc 40 60 6713600 - 76 168 124/73 335/281 9.7 1.89 1.95
rhc 60 6 6714100 - 76 44 124/73 532/478 3.7 0.20 0.30
rhc 60 8 6714200 - 76 49 124/73 532/478 3.9 0.30 0.40
rhc 60 10 6714300 - 76 53 124/73 532/478 4.4 0.40 0.50
rhc 60 14 6714400 - 76 63 124/73 532/478 5.2 0.60 0.70
rhc 60 20 6714500 - 76 76 124/73 532/478 6.5 0.90 1.00
rhc 60 24 6714600 - 76 86 124/73 532/478 7.3 1.10 1.20
G 1/4
rhc 60 30 6714700 - 76 99 124/73 532/478 8.6 1.40 1.50
rhc 60 40 6714800 - 76 122 124/73 532/478 10.7 1.90 2.00
rhc 60 50 6714900 - 76 145 124/73 532/478 12.8 2.40 2.50
Hot Water Storage Tanks &
126
Hot Water Storage Tanks & Heat Exchangers
H h
Duct Shape Number of Article No Article No Material L W/w H/h Weight Contents Contents
mm Connection
and Model Plates rhc rlc Group mm mm kg (L) s1/s2 (L) s3/s4
r...c 85 30 G 2 6719100 6718100 76 145 271/200 532/460 27.6 3.22 3.45
r...c 85 40 G 2 6719200 6718200 76 168 271/200 532/460 33.0 4.37 4.60
r...c 85 50 G 2 6719300 6718300 76 191 271/200 532/460 38.4 5.52 5.75
r...c 85 60 G 2 6719400 6718400 76 214 271/200 532/460 43.8 G2 6.67 6.90
r...c 85 80 G 2 6719500 6718500 76 260 271/200 532/460 54.6 8.97 9.20
r...c 85 100 G 2 6719600 6718600 76 306 271/200 532/460 65.4 11.27 11.50
r...c 85 120 G 2 6719700 6718700 76 352 271/200 532/460 76.2 13.57 13.80
rhc 150 50 G 2 1/2 6721100 - 76 197 271/161 532/421 39.4 5.30 5.53
rhc 150 60 G 2 1/2 6721200 - 76 221 271/161 532/421 44.8 6.41 6.63
rhc 150 80 G 2 1/2 6721300 - 76 269 271/161 532/421 55.6 8.62 8.84
rhc 150 100 G 2 1/2 6721400 - 76 317 271/161 532/421 66.4 10.83 11.05
G 2 1/2
rhc 150 120 G 2 1/2 6721500 - 76 365 271/161 532/421 77.2 13.04 13.26
rhc 150 150 G 2 1/2 6721600 - 76 437 271/161 532/421 93.4 16.35 16.58
rhc 150 180 G 2 1/2 6721800 - 76 509 271/161 532/421 109.6 19.67 19.89
rhc 150 200 G 2 1/2 6721700 - 76 557 271/161 532/421 120.4 21.88 22.10
rhc 200 50 G 2 1/2 6723100 - 76 197 271/161 802/690 53.9 9.58 9.98
rhc 200 60 G 2 1/2 6723200 - 76 221 271/161 802/690 61.9 11.57 11.97
rhc 200 80 G 2 1/2 6723300 - 76 269 271/161 802/690 77.9 15.56 15.96
rhc 200 100 G 2 1/2 6723400 - 76 317 271/161 802/690 93.9
G 2 1/2
19.55 19.95
Hot Water Storage Tanks &
rhc 200 120 G 2 1/2 6723500 - 76 365 271/161 802/690 109.9 23.54 23.94
rhc 200 150 G 2 1/2 6723600 - 76 437 271/161 802/690 133.9 29.53 29.93
Heat Exchangers
rhc 200 180 G 2 1/2 6723800 - 76 509 271/161 802/690 157.9 35.51 35.91
rhc 200 200 G 2 1/2 6723700 - 76 557 271/161 802/690 173.9 39.50 39.90
127
Hot Water Storage Tanks & Heat Exchangers
Longtherm
Longtherm With Flanged Connections
• Suitable for district heating, solar heating, floor heating and service
water systems
• Heat exchanger made of stainless steel panels soldered with copper
filler metal flange connections, from rhc 150 special flange
• Approval in acc. with the Pressure Equipment Directive 97/23/EC
• Plate material: Stainless steel AISI 316
• Brazing material: Copper
• Max. operating temperature 195°C
• Max. excess operating pressure 30 bar
• Robust plate design for high heat exchanger strength
• High performance for maximum heat transfer
rhc 150*
Duct Shape Number of Article No Article No Material L1) W/w H/h Weight Contents Contents
mm Connection
and Model Plates rhc rlc Group mm mm kg (L) s1/s2 (L) s3/s4
r..c 85 30 6717100 6716100 76 180 271/200 532/460 38.0 3.22 3.45
rch r..c 85 40 6717200 6716200 76 203 271/200 532/460 43.4 4.37 4.60
15
r..c 85 50 6717300 6716300 76 226 271/200 532/460 48.8 Flange 5.52 5.75
r..c 85 60 6717400 6716400 76 249 271/200 532/460 54.2 DN 50/ 6.67 6.90
r..c 85 80 6717500 6716500 76 295 271/200 532/460 65.0 PN 40 8.97 9.20
r..c 85 100 6717600 6716600 76 341 271/200 532/460 75.8 11.27 11.50
r..c 85 120 6717700 6716700 76 387 271/200 532/460 86.6 13.57 13.80
rhc 150 50 6720100 - 76 194 271/161 532/421 45.8 5.30 5.53
rhc 150 60 6720200 - 76 218 271/161 532/421 51.2 6.41 6.63
rhc 150 80 6720300 - 76 266 271/161 532/421 62.0 8.62 8.84
rhc 150 100 6720400 - 76 314 271/161 532/421 72.8 Flange 10.83 11.05
DN 65/
rhc 150 120 6720500 - 76 362 271/161 532/421 83.6 PN 40 13.04 13.26
rhc 150 150 6720600 - 76 434 271/161 532/421 99.8 16.35 16.58
rhc 150 180 6720800 - 76 506 271/161 532/421 116.0 19.67 19.89
rhc 150 200 6720700 - 76 554 271/161 532/421 126.8 21.88 22.10
*Foot construction and transport straps are not included in the standard delivery
Heat Exchangers
128
Hot Water Storage Tanks & Heat Exchangers
H h
Duct Shape Number of Article No Article No Material L W/w H/h Weight Contents Contents
mm Connection
and Model Plates rhc rlc Group mm mm kg (L) s1/s2 (L) s3/s4
rhc 200 50 6722100 - 76 194 271/161 802/690 60.3 9.58 9.98
rhc 200 60 6722200 - 76 218 271/161 802/690 68.3 11.57 11.97
rhc 200 80 6722300 - 76 266 271/161 802/690 84.3 Flange 15.56 15.96
rhc 200 100 6722400 - 76 314 271/161 802/690 100.3 DN 65/ 19.55 19.95
rhc 200 120 6722500 - 76 362 271/161 802/690 116.3 PN 40 23.54 23.94
rhc 200 150 6722600 - 76 434 271/161 802/690 140.3 29.53 29.93
rhc 200 180 6722800 - 76 506 271/161 802/690 164.3 35.51 35.91
rhc 200 200 6722700 - 76 554 271/161 802/690 180.3 39.50 39.90
rhc 300 50 6724100 - 76 284 386/237 875/723 114.5 14.40 15.00
rhc 300 60 6724200 - 76 308 386/237 875/723 127.0 17.40 18.00
rhc 300 80 6724300 - 76 356 386/237 875/723 152.0 Flange 23.40 24.00
rhc 300 100 6724400 - 76 404 386/237 875/723 177.0 DN 100/ 29.40 30.00
rhc 300 120 6724500 - 76 452 386/237 875/723 202.0 PN 40 35.40 36.00
rhc 300 150 6724600 - 76 524 386/237 875/723 239.5 44.40 45.00
rhc 300 180 6724900 - 76 596 386/237 875/723 277.0 53.40 54.00
rhc 300 200 6724700 - 76 644 386/237 875/723 302.0 59.40 60.00
*Foot construction and transport straps are not included in the standard delivery
129
Hot Water Storage Tanks & Heat Exchangers
Accessories
Longtherm Connections Options
• Flat-sealed threaded connections, including seal,
system connection as external thread, soldered end or welded end
• Starting at size rhc 150, the heat exchangers are equipped with special flanges
• Set, consisting of 2 units, only delivered as a set
Counterflange - steel
Material Ø
Flange For Type Article No DN
Group mm
rhc 150 6770100 77 65 76.1
rhc 200 6770100 77 65 76.1
rhc 300 6770300 77 100 114.3
130
Hot Water Storage Tanks & Heat Exchangers
L W
Dimensions
Model Number of Plates Article No Material Group
L x W x H mm
rhc 15 10-20 6750000 77 108 x 127 x 282
rhc 15 30 6750100 77 153 x 127 x 282
rhc 40 10-20 6750200 77 128 x 179 x 400
rhc 40 30-40 6750300 77 174 x 179 x 400
rhc 40 50-60 6750400 77 218 x 179 x 400
rhc 60 6-24 6750500 77 150 x 179 x 600
rhc 60 30-40 6750600 77 180 x 179 x 600
rhc 60 50-60 6750700 77 228 x 179 x 600
rhc 60 80-100 6750800 77 322 x 179 x 600
r...c 85 30-40 6750900 77 180 x 325 x 600
r...c 85 50-60 6751000 77 228 x 325 x 600
r...c 85 80-100 6751100 77 322 x 325 x 600
r...c 85 120 6751200 77 440 x 325 x 600
rhc 150 50-60 6751300 77 228 x 325 x 600
rhc 150 80-100 6751400 77 322 x 325 x 600
rhc 150 120-150 6751500 77 440 x 325 x 600
rhc 150 180-200 6751600 77 580 x 358 x 620
rhc 200 50-80 6751700 77 297 x 358 x 890
rhc 200 100-120 6751800 77 390 x 358 x 890
rhc 200 150 6751900 77 459 x 358 x 890
rhc 200 180-200 6752000 77 574 x 358 x 890
rhc 300 50-80 6752100 77 318 x 520 x 980
rhc 300 100-150 6752200 77 483 x 520 x 980
rhc 300 180-200 6752300 77 647 x 520 x 980
Model rhc 300 is supplied as standard with a leg construction and transport strap.
Material a b c
Type Article No
Group mm mm mm
b c
r...c 85 6771100 77 138 598 -
rhc 150 6771100 77 158 579 -
rhc 200 6771300 77 158 848 989
rhc 300 -1) - 231 954 1092
1) Included with the rhc 300
a
rhc 150*
131
Hot Water Storage Tanks & Heat Exchangers
Accessories
Quick Selection Table For Reflex Longtherm
• For detailed calculations, refer to our brochure “Pressurisation Systems - Planning, Calculation, Equipment” or visit
www.reflex.de to use our Reflex Pro calculation software
Floor Heating
District Heating
132
Services
Services
Services
133
Reflex Added Value
Award-winning design software: Reflex Pro
The powerful Reflex Pro family Perfectly tailored for the requirements
of the specialist on-site
Our powerful Reflex Pro family of software tools for design, dimensioning Tpe Reflex Pro App: always at your side, fast and reliable. Reflex Pro is perfectly
and quotation process is availeble — free-of-charge — under suited for mobile project determination, inital consultation and solution finding.
www.reflex.de/Services/ Planning, Calculation & Software in four different The smartphone application returns calculated results with just a few essen-
versions: Download Refxlex Pro Win to your PC for convenient use of all tial parameters. Reflex Pro App is designed to increase the efficiency of trade
functions even when Offline. The Reflex Pro Web Online variant is always specialists, with focus on practical results. Simple and self-explanatory — for
updated with current information and returns the result as, for example, a Apple users with iPhone an iPad but also devices with Android operating systems.
PDF file for download. The design software has been developed for pres-
sure-maintaning, water make-up and degassing systems as well as heat
exchanger in various areas of modern building and supply engineering.
134
Services & Contacts
Services
Expansion Vessels
Digital, praxis-oriented sales support: the Reflex homepage
Digital, praxis-oriented sales support: the Reflex homepage
Find everything
Find everythingyou
youneed
needto to know
know
and use in your day-to-day activities
activities
Pressurisation Systems
In addition
In additiontotoReflex
ReflexPro, www.reflex.de
Pro,www.reflex.de offers
offers muchmuch
moremore by facilitating
by facilitating your
quotation process, adds to your technical expertise and quickly and easily
your quotation process, adds to your technical expertise and quickly and supports
your daily tasks: Innovations, contacts, service contact information, a convenient
easily supports your daily tasks: Innovations, contacts, service contact
search function for our products, brochures, operating and installation instructions,
information,
quotation a convenient
templates, 2D and search function
3D product for our
drawings for products,
your system brochures,
plannig,
operatingand
standards andcertificates.
installation instructions,
Always quotation
current and templates, 2D and 3D
up-to-date.
product drawings for your system planning, standards and certificates.
Always current and up-to-date.
121
135
Reflex Pro Win
Reflex Training -
Advantage through
Expertise
Training Team Contact
In the vicinity of the corporate head of- soud information about technology, stand- linkage between theory and practice. The
fice in Ahlen, Germany, trade special- ards and services. A beatiful Westphalian premises represent the perfect symbiosis
ists, planners and operators are prepared manor has been restored and converted to between tradition and hightech-bulinding,
for the challenges of heating and hot be the perfect ambient for learning, exer- ambience and equipment are the ideal
water supply in modern building ser- cising and using new knowledge directly at foundation for successful learning away
vice engineering. From the installation to Reflex equipment. Reality-conform simula- from the hectic daily life.
planning and consultation to technical tion and comprehensive training equipment
operation, the Reflex Training Centre and contritube to a flexible application of the
team focuses on the partners who want to learning modules, thanks to the effective
obtain
Services
136
Services
Notes
Services
137
Notes
Services
138
Services
Notes
Services
139
Region Eastern Europe
Regional Sales Director:
Jacek Kieszkowski
Phone: +7 495 363 15 49
[email protected]
140
Region America Services
Sinus North America Mfg. Inc
Michael Strasen
321 Shoemaker Street, N2E 3B3
Kitchener / Canada
Mobile: +1 226 751 2722
[email protected]
www.reflex.de
Reflex International
Sales Administration
Lydia Kreibel
Region Central Europe Phone : +49 2382 7069 9563
Regional Sales Director: Fax: +49 2382 7069 39563
André Schweitzer [email protected]
141
The Reflex brand name is well known in Europe and throughout the world as a major leader in pressure
control technology for heating, chilled and potable water applications. Our world wide growth has allowed
us to build several state-of-the-art manufacturing facilities supplying the industry with outstanding quality
products. Reflex Winkelmann GmbH having its headquarters in the Westfalian city of Ahlen is not only a
recognized leader in expansion vessels but also a significant manufacturer of advanced system solutions
such as compressor and pump-controlled pressurisation systems, automatic air separation systems and
hot water heaters.
Services
142
Services
Reflex has achieved its significant global growth today thanks to the unique combination of its world-class
manufacturing skills, dedication to high-product quality at an affordable price and its commitment to
continuous technical training of its people, our most precious resource. Our tradition goes back to 1898.
This family oriented company started its core business in the elaboration of steel. A business in which
we are recognised leaders today. The Heinrich Winkelmann Group form the parent company to a whole
group of diversified manufacturing companies serving the heating segment and the whole automotive
industry with over 4.200 employees. A tradition of more than a hundred years in this business makes us
real experts today.
Services
143
PI1646en / 9126243 / 08-2016
www.reflex.de