Siemens SIMOVERT MasterDrives
DA-1-221101
Siemens SIMOVERT MasterDrives
Contents
1. Inverters
2. Rectifier Regeneration Unit
3. Optional boards
4. Replacing components
DA-2-221101
Siemens SIMOVERT MasterDrives
Speed of an AC motors
120 ·AC frequency
synchronous speed
number of poles
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Siemens SIMOVERT MasterDrives
Adjustable frequency drive
An inverter is a bridge that converts DC power into AC
power or AC power into a controlled form of AC power.
DA-4-221101
Siemens SIMOVERT MasterDrives
Adjustable frequency drive
Master Drives are available in the following versions:
as drive converter, i.e. including a rectifier to generate a DC
link voltage,
as inverter which can be connected to a common DC link
voltage, generated using a DC link, which is either supplied
from a rectifier unit (RU) or from a rectifier-regenerative
feedback unit (RRU).
DA-5-221101
Siemens SIMOVERT MasterDrives
Adjustable frequency drive
Inter-
Rectifier mediatec Inverter
ircuit M
Control and regulation card
DA-6-221101
Siemens SIMOVERT MasterDrives
Adjustable frequency drive
Inter-
Rectifier mediatec Inverter
ircuit M
Control and regulation Control and regulation
DA-7-221101
Siemens SIMOVERT MasterDrives
Usual connection
3x380 V
50 Hz
The common rectifier is
suitable for connecting
several inverters to a
R e c t ifie r common DC bus. This
permits the exchange of
energy between motoring
C o m m o n D C lin k and generating drives, and
P
thus saves energy.
N
In v e r te rs
M M M M M
~ ~ ~ ~ ~
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Siemens SIMOVERT MasterDrives
Circuit principle of the inverter
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Siemens SIMOVERT MasterDrives
Principle of operation of an inverter
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Siemens SIMOVERT MasterDrives
Principle of operation of an inverter
Gating signals over time for the two inverter phases L1, L2 and the
associated phase to phase output voltage. The magnitude of the voltage
pulses corresponds to the DC link voltage
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Siemens SIMOVERT MasterDrives
One line diagram of the inverter
Inverter external
DC link supply
OP1S
Inverter
USS
PROFIBUS
Motor
Encoder
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Siemens SIMOVERT MasterDrives
Control Unit / Vector Control
CUVC – Control Unit
Digital inputs
and outputs
Analog inputs
and outputs
Pulse encoder and
motor temperature
DA-13-221101
sensor
Siemens SIMOVERT MasterDrives
Parameters
Parameter Parameter Parameter Parameter Dimension
name number index value
Motor Rtd Amps P102.001 = 6.1 A
Control parameters
Pxxxx Setting parameter <1000
rxxxx Visualization parameter <1000
Free blocks
Uxxxx Setting parameter 2000 and < 3000
nxxxx Visualization parameter 2000 and < 3000
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Siemens SIMOVERT MasterDrives
Data Sets
4 Function data 4 Motor data 2 BICO data Fixed
sets FDS sets MDS sets BDS parameters
Data sets can be
copied
(P362...P364)
Example: P462.0 P443.0 Src1 MainSetpoint P070 Order number
Accel. Time 1 P128.0 Imax 1
P443.1 Src2 MainSetpoint P071 Line Volts
P462.1 Accel. Time 2 P128.1 Imax 2
r006 DC Bus Volts
P462.2 Accel. Time 3 P128.2 Imax 3
r826.1 PCB Cod Slot A
P462.3 Accel. Time 4 P128.3 Imax 4
...
DA-15-221101
Siemens SIMOVERT MasterDrives
Changing Datasets
Function Datasets Motor Datasets BICO Datasets
selection: selection: selection:
P577 P579
0 1 0 1
P590
0 1
0 FDS1 FDS3 0 MDS1 MDS3
P576 P578 BDS BDS
1 FDS2 FDS4 1 MDS2 MDS4 1 2
Visualisation: Visualisation: Visualisation:
r013 r011 r012
DA-16-221101
Siemens SIMOVERT MasterDrives
Connectors and binectors
Connectors and binectors are elements which are used to exchange
signals between individual function blocks.
Connectors can be likened to storage locations which are used to archive
"analog" signals.
Connector
name Connector
name
M(set,n-Reg.)
n(set,smooth)
K0153
KK0150
Identification Connector Identification Connector
letter number letter number
The identification letter depends on the numerical representation:
K Connector with word length (16 bit)
DA-17-221101
KK Connector with double-word length (32 bit, increased accuracy)
Siemens SIMOVERT MasterDrives
Connectors and binectors
Function blocks archive the binary (digital) output information in binary
connectors, the binectors. Binectors can therefore be likened to storage
locations used for storing binary signals.
On account of their definition, binectors can only assume the two states "0"
(logically no) and "1" (logically yes).
Binector
name
Accel active
B0201
Identification Binector
letter number
DA-18-221101
Siemens SIMOVERT MasterDrives
BICO system
Selecting setpoint with wires: Selecting setpoint with parameterization:
10 V
MOP Setpoint from
KK0058 Connector
0V MOP
!
10 V
P443
Fixed Fixed
Binectors + Connectors = BICO system
KK0044 KK
Setpoint Ramp Setpoint
0V function Ramp
generator function
Analog input Setpoint from generator
KK0011
0 ... 10 V analog input
Parameter: P443 = 0058
Logic operation with wires: Logic operation with parameterization:
DIN 1 DIN 1 B0010
DIN = Digital input
U221
DIN 2 DIN 2 B0012 .01
& B
.02
DIN 3 DIN 3 B0014 B
.03 &
B
DIN 4 DIN 4 B0016
Integrated Free block
DIN 5 AND gate DIN 5 B0018
!
DIN 6 DIN 6 B0020 Binectors
Parameters: U221.01 = 0010
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U221.02 = 0014
U221.03 = 0020
U950.78 = 4 (time slot)
Siemens SIMOVERT MasterDrives
BICO Datasets
Hardware Software
-X101 P590 = 0 BICO Dataset 1
P590
DIO3 P590 = 1 BICO Dataset 2
B1014
24 Vdc
CUVC
Switch opened DIOI3 Low B1014 = 0
Switch closed DIO3 High B1014 = 1
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Siemens SIMOVERT MasterDrives
Local and remote mode
Remote mode: drive is controlled by PLC through the
Profibus network.
Local mode: drive is controlled via OP1S panel.
BICO Dataset 1
P554.01=B3001 ON/OFF1
Remote mode
P565.01=B3007 Fault Reset
=0
P590 BICO Dataset 2
=1 P554.02=B2001 ON/OFF1
Local mode
P565.02=B2007 Fault Reset
DA-21-221101
Siemens SIMOVERT MasterDrives
Parameterazing methods
PMU Panel Parameters copy: Backup of data:
1.
<
O P
<
Manually create
OP1S Panel Download
2. 7 8 9
4 5 6
1 2 3
0
7 8 9
4 5 6
1 2 3
I 0
7 8 9 7 8 9
4 5 6 4 5 6
O 1 2 3 1 2 3
Up to 5 data sets in OP1S
0 0
7 8 9
1
5
2
6
3
Upread
0
3. PC with SIMOVIS
Download
Floppy or hard disk
Upread
DA-22-221101
Siemens SIMOVERT MasterDrives
PMU – Simple Operator Panel
Display
Raise/lower to select:
Switch-on Parameters
Switch-off Indices
Parameter values
Fault acknowledgement
and changeover between:
Parameter number
Parameter index
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Parameter value
Siemens SIMOVERT MasterDrives
PMU - Display
Example:
Operating status: from 0 to 21
Operating status º009
Parameter r001
Actual frequency 16.47
Fault F035
The most important statuses:
Parameter number P800
008 Start inhibit
Parameter index .001
009 Ready for ON
Parameter value 50.00
011 Ready for operation
014 Operation
DA-24-221101
Siemens SIMOVERT MasterDrives
PMU - Simple Operator Panel
With the toggle key, you can change over:
from the parameter number to the parameter index
from the parameter index to the parameter value
from the parameter value to the parameter number
If the parameter is not indexed, you can jump directly
from the parameter number to the parameter value.
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Siemens SIMOVERT MasterDrives
OP1S Operator Control Panel
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Siemens SIMOVERT MasterDrives
OP1S Operator Control Panel
The operator control panel (OP1S) is an optional input/ output device which can be used for
parameterazing and starting up the units. Plain- text displays greatly facilitate
parameterization.
The OP1S has a non- volatile memory and can permanently store complete sets of
parameters. It can therefore be used for archiving sets of parameters but, first, the
parameter sets must be read out (upread) from the units. Stored parameter sets can also be
transferred (downloaded) to other units.
The OP1S and the units to be operated communicate with each other via a serial interface
(RS485) using the USS protocol.
The OP1S can be operated at baud rates of 9.6 kBd and 19.2 kBd and is capable of
communicating with up to 32 slaves (addresses 0 to 31). It can therefore be used in a point-
to- point link (e. g. during initial parameterization) or within a bus configuration.
The plain- text displays can be shown in one of five different languages (German, English,
Spanish, French, Italian). The language is chosen by selecting the relevant parameter for
the slave in question.
DA-27-221101
Siemens SIMOVERT MasterDrives
OP1S – selection of the parameter
Parameters can be selected directly through input of the parameter
number via the keyboard of the OP1S. The following interrelationships
apply:
Displayed Number to be
number keyed in on OP1S
Basic converter rxxx, Pxxx (0)xxx
parameter Uxxx, nxxx 2xxx
Technology board Hxxx, dxxx 1xxx
parameter Lxxx, cxxx 3xxx
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Siemens SIMOVERT MasterDrives
Control of the inverter
Inverter can be controlled via:
1. terminal strip (CUVC and extended boards)
2. OP1S
3. Automation master (via PROFIBUS)
4. Combination of the 1., 2. and 3.
5. PC + Drive Monitor
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Siemens SIMOVERT MasterDrives
Control word 1
Parameter Bit Command
No.
P554 0 ON/OFF 1 command; 1=ON, 0=OFF1
P555, P556, P557 1 OFF2 command; 0=OFF2
P558, P559, P560 2 OFF3 command; 0=OFF3
P561 3 Inverter enable command; 1=inverter enable, 0=inverter inhibit
P562 4 Ramp-function generator inhibit command
P563 5 Ramp-function generator hold command
P564 6 Setpoint enable command
P565, P566, P567 7 Acknowledge command; (L H) in the FAULT condition (007).
DA-30-221101
Parameter value shows the source of the command!
Siemens SIMOVERT MasterDrives
Control word 1
Parameter Bit Command
No.
P568 8 Inching 1 ON command
P569 9 Inching 2 ON command
10 Control from the PLC command
P571 11 Clockwise rotating field command
P72 12 Counter-clockwise rotating field command
P573 13 Command to raise the motorized potentiometer
P574 14 Command to lower the motorized potentiometer
P575 15 Command external fault 1; 0=External Fault 1
DA-31-221101
Siemens SIMOVERT MasterDrives
Control word 2
Parameter Bit Command
No.
P576 16 Function data set FDS bit 0 command
P577 17 Function data set FDS bit 1 command
P578 18 Motor data set, MDS bit 0 command
P579 19 Motor data set, MDS bit 1 command
P580 20 Fixed setpoint FSW bit 0 (LSB) command
P581 21 Fixed setpoint FSW bit 1 (MSB) command
P582 22 Synchronizing enable command
P583 23 Restart-on-the-fly enable command
DA-32-221101
Siemens SIMOVERT MasterDrives
Control word 2
Parameter Bit Command
No.
P84 24 Droop/technology controller enable command
P585 25 Controller enable command
P586 26 Command, external fault 2; 0=External Fault 1
P587 27 Slave/master drive command
P588 28 Command, external alarm 1; 0=External alarm 1
P589 29 Command, external alarm 2; 0=External alarm 2
P590 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1
P591 31 Main contactor checkback signal command
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Siemens SIMOVERT MasterDrives
Pause
DA-34-221101
Siemens SIMOVERT MasterDrives
Controlling inverter via terminal strip
Terminal strip is used usually for hardware alarms and
faults. Only digital inputs are used.
For example:
-X101
P24
1
+24 V
3
MOTOR FAN CONTROL
4
BRAKE CONTROL
5
LOCAL
7
MAIN CONTACTOR
8
CONVERTER FAN FAULT
9
EMERGANCY FAST STOP
DA-35-221101
Siemens SIMOVERT MasterDrives
Control signal from OP1S panel
Bit in PZD word1
Key on OP1S Function Binector
(connector K2001)
ON/OFF key (I / 0) ON / OFF1 Bit 0 B2100
Reset Acknowledge Bit7 B2107
Jog Jog (inch) Bit 8 B2108
Enable positive direction of rotation Bit 11 B2111
Reverse
Enable negative direction of rotation Bit 12 B2112
UP key Increase motorized potentiometer Bit 13 B2113
DOWN key Decrease motorized potentiometer Bit 14 B2114
DA-36-221101
Siemens SIMOVERT MasterDrives
Parameterization for the control via OP1S
Key Function Parameter
ON/OFF1 P554=2100
Motorized potentiometer: P573 = 2113 (higher)
setpoint higher, lower P574 = 2114 (lower)
P443 = KK58 (main setpoint from motorized
potentiometer)
Jogging: P568 or P569 = 2108 (JOG SetPoint in P448)
Jog
Reversing: P571 = 2111 (positive direction of rotation)
P572 = 2112 (negative direction of rotation)
Acknowledge: P565, P566 or P567 = 2107
Reset
DA-37-221101
Siemens SIMOVERT MasterDrives
Drive Monitor (Simovis) Software
Brief overview of the functions of Drive Monitor:
Parameterazing drives
Drive diagnostics
Entering setpoints
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Siemens SIMOVERT MasterDrives
Drive Monitor – status of the drive
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Siemens SIMOVERT MasterDrives
Drive Monitor – selecting the connector
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Siemens SIMOVERT MasterDrives
Drive Monitor – Trace
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