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8
FERROUS AND NON-FERROUS METALS
Introduction
A wide range of ferrous and non-ferrous metals and
their alloys are used
steel, aluminium, copper, lead and zine predominate,
Over the last decade titanium has featured signifi-
cantly in construction, having previously been used
in construction, but iron,
‘mainly in the chemical process industry and for
military purposes, Recent trends have been towards
the development of more durable alloys and the use
of coatings both to protect and give visual diversity to
the product ranges
large energy input for their production from raw
materials; however, this high embodied energy is
partially offset by the long life and recycling of most
metals. The recovery rate of steel from demolition
sites is 9496, with 10% being reused and 8496 being
recycled. Approximately 5096 of current steel produc-
‘ion is from serap, and steel can be reeycled any number
of times without any degradation of the material
erally the metals require a
Ferrous metals
Ferrous metals are defined as those in which the ele-
‘ment iron predominates. The earliest use of the metal
vas for the manufacture of implements and weapons
in the Iron Age commencing in Europe eirea 1200 BC.
Significant developments were the use by Wren in
1675 of a wrought-iron chain in tension to restrain the
‘outward thrust from the dome of St Paul’s Cathedral;
the use of east iron in compression for the Ironbridge
at Coalbrookdale in 1779; and by Paxton in the pre
‘of the Crystal Palace in 1851. Steel
is a relatively recent material, only being available in
149
fabricated section
‘quantity after the development of the Bessemer
‘converter in the late nineteenth century. The first stee-
frame high-rise building of 10 storeys was built in
1885 in Chicago by William le Baron Jenney.
‘The platform level of the Waterloo International
‘Terminal in London (Fig, 5.1) is covered by curved
and tapered 3-pin steel arches, which are designed to
accommodate the flexing inevitably caused by the
‘movement of trains at this evel, The steel arches, each
‘consisting of two prismatic bow-string trusses con-
nected by a knuckle joint, are asymmetrical to allow
for the tight curvature of the site. The tops of the
longer trusses are covered with toughened glass pro-
viding views towards old London, with profiled stain-
less steel spanning between. The area spanned by the
shorter trusses is fully glazed. The structure is de-
signed for a minimum lifetime of 100 years.
(MANUFACTURE OF STEEL
‘The production of steel involves a sequence of opera-
tions which ate closely inter-related in order to ensure
maximum efficiency of a highly energy-intensive
process. The key stages in the production process are
the making of pig iron, its conversion into steel, the
casting of the molten stel and its formation into sec-
tions or strip. Finally, coils of steel strip are cold rolled
into thin sections and profiled sheet.
Manufacture of pig ion
"The raw materials for the production of iron ate iron
‘ore, coke and limestone. Most iron ote is imported
from America, Australia and Scandinavia, where the
iron content of the ore is high. Coke is produced from,
‘coking coal, mainly imported from Europe, in batteries150 MATERIALS FOR ARCHITECTS AND BUILDERS
Fig. 5.1 Structural stehvrk — Waterlo Internaana Tring, London, Architects: Nicholas Grimshaw and Farner. Photographs: Courtesy of
‘Jo Reid & John Pack, Poe StrobeFERROUS AND NON-FERROUS METALS 151
of coking ovens, Some of this coke is then sintered with
iron ore prior to the iron-making proces.
Iron ore, coke, sinter and limestone are charged
{nto the top of the blastlurnace (Fig. 5.2). A hot air
blast, sometimes enriched with oxygen, is fed through
the tuyéres into the base of the furnace. This heats the
furnace to white heat, converting the coke into carbon
monoxide which then reduces the iron oxide to iron,
The molten metal collects at the bottom of the fur
nace, The limestone forms a liquid slag, loating on
Charging comeyor
"Aus ming pipe —>
te lt
————
‘Sag nok
Slog lle —~
5.2 Blasttrnace
the surface of the molten ion. Putification occurs as
impurities within the molten iron are preferentially
absorbed into the slag layer.
—> 1
carton monoxide
x + 0
cabo (coke) oxygen
FQ, +
(hoemsie)
30 —> te + 30,
carton iron carbon dod
monoxide
Dower
Bi foc gosto
aesceing lot
Receiving hopper
— Upper elig ves
P. atria fw vas
lover selng elves
= Dstiting ht
Woteecled
reed ning
Hot i lst
Te
Tope152 MATERIALS FOR ARCHITECTS AND BUILDERS
‘The whole process is continuous, as relining the
blastfurnace with the special refractory bricks is
expensive and time-consuming. From time to time as
the molten slag level rises, excess is tapped off for sub-
sequent disposal as a by-product of the steel-making
industry. When hot metal is required for the subse-
{quent steel-making process it is tapped off into huge
ladles for transportation direct to the steel converter
At this stage the iron is only 90-95% pure with sulfur,
phosphorus, manganese and silicon as impurities and
aa carbon content of 45%, Waste gases from the blast-
furnace are cleaned and recycled as fuel within the
plant. A blastfurnace will typically operate non-stop
for ten years producing 40.000 tonnes per week.
Steelmaking
‘There are two standard processes used within the UK
for making steel The basic axygen process is used for
the manufacture of bulk quantities of standard-grade
steels and the electric arc furnace process is used for
the production of high-quality special steels and par-
ticularly stainless steel. The Manchester Stadium
(Fig. 5.3) built for the Commonwealth Games in 2002
and Manchester City Football Club used approxi-
‘mately 2000 tonnes of structural steel.
Basic oxygen process
Bulk quantities of stel are produced by the basic oxygen
process in a refractory lined steel furnace which can
be tilted for charging and tapping. A typical furnace
(Fig. 54) will take a charge of 350 tonnes and convert it
into steel within 30 minutes. Initially serap metal, ac-
‘counting for one quarter ofthe charge, isloaded into the
tilted furnace, followed by the remainder of the charge as,
hhot metal direct from the blasturnace. A water-cooled.
lance is then lowered to blow high-pressure oxygen into
Comet
umes to
ceoing
plot
Wetec cold fone
calecing bod
ovate sel
Woiercned
nygn ane
arr ing
Molen mata
Stel shel
cfoneer
Fig. 5.4 Boi oxygen furnace
3 Sircural seevork— Monchesiar iy Stadium, Aces: Arp Assocs. Photograph: Courtesy of Arup AsociaesFERROUS AND NON-FERROUS METALS 153
the converter. This burns off impurities and reduces the
excess carbon content while raising the temperature
Argon and a small quantity of nitrogen are introduced at
the bottom of the furnace Lime is added to form afloat-
ing slg to remove further impurities and alloying com-
ponents are added to adjust the steel composition, prior
to tapping. Finally, the furnace is inverted to run out any
remaining slag prior to the next eyde.
Electric arc process
‘The clectric arc furnace (Fig. 5.5) consists of a refrac
tory lined hearth, covered by a removable roof,
through which graphite electrodes can be raised and
lowered. With the roof swung open, scrap metal is
charged into the furnace, the roof is closed and the
clectrodes lowered to near the surface of the metal. A
powerful electric arc is struck between the electrodes
and the metal, which heats it up to melting point. Lime
and fluorspar are added to form a slag, and oxygen is
blown into the furnace to complete the purification
process. When the temperature and chemical analysis
are correct, the furnace is tilted to tap off the metal, to
which appropriate alloying components may then be
added. A typical furnace will produce 150 tonnes of,
high-grade or stainless steel within 90 minutes
Casting
‘Traditionally the molten steel was cast into ingots, prior
to hot rolling into slabs and then sheet. However, most
steel is now directly poured, or teemed, and cast into
continuous billets or slabs, which are then cut to appro-
Pom cablos
Fig. 5.5. Hedicae furnace
priate lengths for subsequent processing. Continuous
casting (Fig. 5.6), which saves on reheating, is not only
more enetgy efficent than processing through the ingot
stage but also produces a better surface finish to the
steel. However, components such as the nodes for rec-
tangular and circular hollow-section constructions and
large pin-joint units, are manufactured directly as indi-
vidual castings. They may then be welded to the stan-
dard milled stel sections to give continuity of structure
Hot-roled ste
Sheet steel is produced by passing 25-tonne hot slabs
at approximately 1250°C through a series of com:
pputer-controlled rollers which reduce the thickness to
typically between 1.5 and 20 min prior to water cool:
ing and coiling. A 25-tonne slab would produce 1 km
coil of 2 mm sheet. Steel sections such as universal
beams and columns, channels and angle (Fig. 5.7) are
rolled from hot billets through a series of stands to the
appropriate section
old-rolled steel
Sheet steel may be further reduced by cold rolling,
‘hich gives a good surface finish and increases its te
sile strength. Light round sections may be processed
into steel for concrete reinforcement, whilst coiled
sheet may be converted into profiled sheet or light
steel sections (Fig. 5.7). Cold-reduced steel for con-
struction is frequently factory finished with zinc,
alloys including terne (lead and tin) or plastic coating.
Gopi erodes
er coned func ol
Relator ining
Woe coned panels
nd elroy nig
Tapping po154 MATERIALS FOR ARCHITECTS AND BUILDERS
Watered ald
}<—eoring ile
olen sed —
‘Witdawal and
steightoner os
Fig. 5.6 Coninuous casing
CARBON CONTENT OF FERROUS METALS
‘The quantity of carbon alloyed with iron has a pro-
found influence on the physical properties of the metal
due to its significant effect on the microscopic erystal
structure (Fig. 5.8). Atambient temperature a series of
crystal forms (ferrite, pearlte and cementite) associ
ated with different proportions of iron and carbon are
stable. However, on increasing the temperature, crystal
forms that were stable under ambient conditions,
become unstable and are recrystallised into the high
temperature form (austenite) Ths latter crystal struc
ture can be trapped at room temperature by the rapid
quenching of red-hot steel, thus partially or om:
pletely preventing the natural recrystallisation
processes which otherwise would occur on slow cool:
ing, These effects are exploited within the various heat
treatments that are applied to steels in order to widen
the available range of physical properties.
Wrought iron
‘Wrought iron contains only about 0.0296 of carbon. It
was traditionally made by re-melting and oxidising pig
ion in a reverberatory furnace. The process was con:
‘inued until virtually all the high carbon content of the
pig iron had been burat off to produce a pasty wrought
iron which was withdrawn from the furnace and then
hammered out. Wrought iron is fibrous in character
due to the incidental incorporation within the metal of
slag residues and impurities such as magnesium sulfide,
Which are formed into long veins by the hammering
process. Wrought iron has a high melting point,
approaching 1540°C, depending upon its purity. It was
traditionally used for components in tension due to its,
tensile strength of about 350 N/mm. It is ductile and
‘easily worked or forged when red hot, thus eminently
suitable for crafting into ornamental iconwork, an
appropriate use because ofits greater resistance to cor~
rosion than steel. Because of its high melting point,
wrought iron cannot be welded oF cast. Production
ceased in the UK in 1973 and modern wrought iron is
either recycled old material or, mote frequently, low-
carbon steel, with its attendant corrosion problems.
os
Cast iron contains in excess of 2% carbon in iron. It is
‘manufactured by the carbonising of pig iron and scrap
with coke in a furnace. The low melting point of
around 1130°C and its high fluidity when molten, give
rise to its excellent casting properties but, unlike
‘wrought iron, it cannot be hot worked and is generally
a brittle material. The corrosion resistance of cast iron
thas been exploited in its use for boiler castings, street
furniture and traditional rainwater goods. Modern
foundries manufacture castings to new designs and as
reproduction Victorian and Edwardian components.
Differing grades of cast iron are associated with
different microscopic crystal structures. The com-
mon grey cast iron contains flakes of graphite, which
‘cause the characteristic brittleness and impart the
grey colour to fractured surfaces. White cast iron
contains the carbon as crystals of cementite (ironFERROUS AND NOW
‘Stondard hot-olled sect
Unites clara Struc ee
J L
Joi Chonae
Oa
Solow section
rele
hallow ston
Squre
tecangn
hollow section 2
hallow saci:
old rolled sections
t / ~
|
— Li
Phin cite ge son edn
a ~
4 7
) |
{ (
Sropeleon aie Wo sn
Fig. 5.7 Hot-rolled ond cold-rolled sections (after Trebilcock, PJ.
1994: Building design using cold formed ste! sections: an architect's
vide. Stal Construction Inte)
carbide, Fe,C) formed by rapid cooling of the melt.
This material may be annealed to reduce its brittle
character. A_more ductile cast iron (spheroidal cast
iron) is produced by the addition of magnesium and
ferrosilicon and annealing which causes the carbon
to crystallse into graphite nodules. This material has
an increased tensile strength and significantly greater
FERROUS METALS 155
ugh ton 02% chon
Lop cab so 07-05%
Ail steel 0.15-0.25%
edi cabo se 75-05%
Higheabon seg 05-09%
(eben eal steels 1
Iain di
Incesng os ol
Iceaig esl sterth
lnceasng quenched hordes
Caton conten by wight (3)
Fig, 5.8 fe of carbon content on the properties of wrought ron
and sels
impact resistance. All cast irons are strong in com-
pression,
Road iron goods, such as manhole covers, made
from largely recycled grey cast iron are heavy but brit-
tle, Where increased impact resistance is required for
public roads, lighter and stronger ductile iron compo
nents are used, Traditional sand cast rainwater goods
are usually manufactured from grey cast iron, while
‘ast iron drainage systems are manufactured from
both grey and ductile iron. Unlike steel, cast iron does
not soften prematurely in a fire, but may crack if
cooled too quickly with water from a fire hose, Cast
iron drainage systems in both grey and spheroidal cast.
iron are covered by the standard BE EN 877: 1998.
‘Cast iron drainage systems are particularly appropri-
ate in heritage and conservation areas.
‘A wide range of steels are commercially available re-
flecting the differing properties associated with carbon
content, the various heat treatments and the addition
of alloying components
Carbon contents of steels range typically between
0.079% and 1.7% and this alone is reflected in a wide
spectrum of physical properties. ‘The low-carbon
(0.17-0.15%) and mild steels (0.15-0.25%) are156 MATERIALS FOR ARCHITECTS AND BUILDERS
relatively soft and can be subjected to extensive cold
working, Medium-carbon steels (0.25-0.5%), which
are often heat treated, are hard wearing. High-carbon
steels (0,5-0.998) and carbon tool steels (0.9-1.796)
exhibit increasing steen
increasing carbon content.
and wear resistance with
HEAT TREATMENT OF STEELS
‘The physical properties of steels can be modified by
various heat treatments which involve heating to a
particular temperature followed by cooling under
controlled conditions,
Hordenng
Rapidly quenched steel, cooled quickly from a high
temperature in oil or water, thus retaining the high
temperature crystalline form, is hard and brittle. This
effect becomes more pronounced for the higher car-
bon content steels, which are mostly unsuitable for
engineering purposes in this state
Annealing ond normalising
These processes involve the softening ofthe hard steel
by recrystallisation, which relieves internal stresses
within the material and produces a more uniform
grain structure, For annealing, the sted is rcheated and
soaked at a temperature of over 700°C, then cooled
slowly at a controlled rate within a furnace or cooling
pit. This produces the softest stel for a given compo:
sition, With normalising, the stel is reheated toa sim-
ilar temperature fora shorter period and then allowed
to cool more rapidly in air. This facilitates subsequent
cold working and machining pracesses.
Tempering
Reheating the steel to a moderate temperature
(400-600°C}, followed by cooling in air, reduces the
brittleness by allowing some recrystallsation of the
metal. The magnitude of the effect is directly related
to the tempering temperature, with ductility increas-
ing and tensile strength reducing for the higher
process temperatures.
orburising
Components may be case hardened to produce a
higher carbon content on the outer surface, whilst
leaving the core relatively soft; thus giving a hard
wearing surlace without embrittlement and loss of
impact resistance to the centre, Usually this process
involves heating the components surrounded by char~
coal or other carbon-based material to approximately
900°C for several hours. The components are then
hheat treated to fully develop the surface hardness.
SPECIFICATION OF STEELS
‘Steels within the Buropean Union are designated by a
series of European Standards, BS EN 10025: 2004.
Hot-rolled structural stels:
BS EN 10025-1: 2008
BS EN 10025-2: 2004
BS EN 10025-3: 2004
General technical data
Non-alloy structural stels
Weldable fine-grained
structural stels,
Rolled weldable fine:
grained structural steels
Steels with improved
atmospheric corrosion
resistance
High yield strength,
scructural stels
BS EN 1025-4: 2004
BS EN 10025-6: 2008
In addition, BS EN 10210-1: 2006 and BS EN
10219-1: 2006 relate to hot- and cold-formed struc
tural hollow sections respectively. The standard grades
and their associated characteristic strengths are illus
‘uated in Tables 5.1, 5.2, 5.3, 54 and 5.5, In the stan
dards, § refers to structural steel and the subsequent
coding numbers relate to the minimum yield strength.
The sub-grade letters refer to impact resistance and
other production conditions and compositions, such as
W for weather-resistant steel. Steel numbers for each,
‘grade of stel are defined by BS EN 10027-2: 1992.
The following example illustrates the two coding
systems for one standard grade of steel:
'S275)R (BS EN 10027~1: 2005)
1.0044 (BS EN 1027-2: 1992)
S275]R__S refers to structural stel
‘The yield strength is 275 MPa.
Jis the lower impact strength at room
temperature R.
1.0044 The frst digit is the material group
‘number with steel L
‘The second pair of digits isthe steel
{group number with 00 referring to a
non-alloy base steel.
‘The final digits refer to the particular
grade of non-alloy stel,FERROUS AND NON-FERROUS METALS
Tobe 5.1 _ Steel designtons fr standard grades o BS EN 100252: 2004 (Hol-olled products of non-alloystuc-
tural tes)
Dasinaton Properties
SEN 10077—1, 7005 & BS EN 1O0N7—2. 1992 BS EN 100752, 2004 lms
Grde Nua bina ere Minimum eld
stent Pa) stent Pa)
S185 1.0035 0-510 185
S7a5hk 10038 360-510 Fy
13510 ong 360-510 Fy
135i Lon 360-510 ES
STIR 0044 10-50 mS
su75i0 10183 0-50 m5
sms Lous 0-50 m5
Sa55Rk 1.045 70-630 w
538810 1.053 70-430 BS
s385i2 1st? 70-430 BS
sassee 1.0596 70-430 BS
Ns:
Sub-grades JR, 10, 12 ond K2 indicate inceosng inp resistance os meosred bythe Charpy V-notch est Khas 0
Higher impact energy than J, the symbols 8,0 ond 2 tr fo she impac tet ot oom temperature, O'C nd —20°C
respec
Dei fr tienes of 16 mares
Table 5.2 Sto! dsignatios for higher grade sutra steals o BS EN 100253: 2004 (Hotrod products in
weldabl fine grin sucural steels)
Dasinaton Properties
BS EN 10075-7004 Tins
timate ee Minimum ld
reg (Pa) sgh (Pa)
STN 1.0490 70-510, mS
SUISNL Loa 70-si0 us
S255 10505 70-80 355
S2S5NL 10546 70-40 355
saz0N 102 10-480 00
Saz0Nt levi2 520-680 m0
sto 1.8901 590-720 460
SHON 18908, 550-720 460
Woes
Saba N (nomad or nomad role) lates tothe physical te of he el ad (ow tempat mpac o high
inp resise,
Dates for ike of 16 mm ors158
MATERIALS FOR ARCHITECTS AND BUILDERS
Table 5.3 Sto designations for higher grades to BS EN 100254: 2004 (Hot-oled produ in thermomechon-
called weldoble fine-grain srl ste)
Dasignaon Properties
{SEN 10027-17005 & BS EN Jo0TF—2. 1992 SEN 100254 7004s
Grade Hunter Ubinas Him eld
sng Pa) stg Pa)
STN oo 70-530 ms
SUIS Leg 370-530 mS
sass 1.8023 70-630 #5
Sas5ML 1.34 70-430 5
sano 1.025 10-080 40
sazon 1.836 10-680 0
sagan \027 so-700 460
Svea 138 540-720 460
Nts:
Sat-gne Mi (bmrechriel la) wash phys se lt so od L fo mpeg) igh nga
reine
Dati fr thins of 16mm ars
Tobe 5.4 Stee! designations for weuteressontgrodeso BS EN 100255: 2004
Designation
5 10027-12005 &BSEN 100072. 1992
Propet
BS EN 10025-52004 mis
Grate Numer timate ese Minimum eld
steht) sheng ta)
s73siow 18958 360-510 BS
s13siaw 1.8961 360-510 BS
sassiouP 1.8945 70-430 38
Sassi0n 18946 70-430 BS
sassiow 18959 70-480 35
sassiaw 3965 70-430 BS
sasseaw 1.8966 70-430 BS
Nos
Saas 0,12 on K2 especie nde incesing imp resitons
Sara W ets weather eso tel
Pind high phospho ge
Dots for theses of 16m as
STRUCTURAL STEELS
Weldable structural steels, as used in the Wembley
Stadium, London (Fig. 5.9), have a carbon content
within the range 0.16-0.25%. Structural steels are
‘usually normalised by natural cooling in air after hot
rolling, The considerable size effect which causes the
larger sections to cool more slowly than the thinner
sections gives rise to significant differences in physi-
cal properties, thus an 80 mm section can typically.
have a 10% lower yield strength than a 16 mm
section of the same steel. Whilst grade $275 hadFERROUS AND NON-FERROUS METALS 159
Table 5.5 Sie designations for high-yield strength quenched ond tempered sels fo 8S EN 100256: 2004
Dasinaton Properties
SEN 100771, 7005 & BS EN 100772. 1992 BS EN 10075-7004 Tns|
Grde Nua bina ere Minimum eld
stent Pa) stent Pa)
sang 1.0708 550720 wo
ss000 as 590-770 00
sss00 1.8904 640-000 50
x20 Lang 700-890 10
9900 1.8931 0-340 690
2300 18940 940-1100 890
9400 18941 980-1150 960
Nes:
(indies quenched ste
Daas fr tienes betes 3 mm ond 50
9 Stuctralsteeork — Wembley Stadium, London. cht: Foster ond Parnes. Phoagroph: Arthur Lyons
previously been considered to be the standard grade Hollew sections
structural steel and is still used for most small
beams, flats and angles, the higher grade $355 is
increasingly being used for larger beams, columns
and hollow sections.
Circular, oval, quate and rectangular hollow sections
are usually made from flat sections which are progres
sively bent until almost round, They are then passed160
through a high-frequency induction coil to raise the
edges to fusion temperature, when they are forced
together to complete the tube. Excess metal is removed
from the surface.
reheated to normalising temperature (850-950°C),
and hot-rolled into circular, oval, rectangular or
square sections. For smaller sizes, the tube is heated to
950-1050°C and stretch reduced to appropriate
dimensions. The standard steel grades to BS EN
10210-1: 1994 are $275]2H and $355)2H (Table 5.6).
Cold-formed hollow sections differ in material
characteristics from the hot-finished sections and con-
form to BS EN 10219: 1997. The lowest grade $235,
with a minimum yield strength of 235 MPa is
imported, but the standard non-alloy grades are S275,
The whole tube may then be
MATERIALS FOR ARCHITECTS AND BUILDERS
and $355, Grades $420 and $460 are designated as
alloy special stels (Table 5.7)
Bending of structural sections
Castellated beams, rolled, hollow and other sections can
bbe bent into curved forms by specialist metal bending
‘companies. The minimum radius achievable depends
upon the metallurgical properties, thickness and the
«cross-section. Generally, smaller sections can be curved.
to smaller radii than the larger sections, although for a
given cross-section size the heavier-gauge sections can
bebent to smaller radii than the thinner-gauge sections.
‘Normally universal sections can be bent to tighter radii
than hollow sections of the same dimensions. Elegant
Table 5.6 Seo designation for ho finshed structural hollow secon o BS EN 10210: 2006 (Hotrshed su
url secions of non-ly and fn cin sacra see)
Designation Proetis
SEH 10027-17005 8 BS EN 100N7-2. 1992 BSEN TOMO, 7006 ins
Gade Hunk timate Mii eld
sng (Pa) stength Pa)
S7a5RR8 1.0089 360-510 BS
sz7sion 10149 0-560 as
sus. 10138 10-560 ms
sassion 1.0547 70-430 BS
sassigh 1.0576 70-430 BS
Sas5eaH 1.0512 70-430 BS
sz75Nit 10898, 70-510 us
Sz75NUA 10897 70-510 mS
Sassn 1.0589 70-430 38
SaS5Nta 1.0549 70-430 8
sazoxtt 14750 10-480 0
sazoNut 15 520-480 0
s44ovt 1.8958 40-700 460
Huon 1.8956 540-720 460
Nos
els elo sections.
Saad J, 0 ad J2 nda imgc esistace oro temperate, OC and —20
12 ert highe rgd energy than 2
respect
Saba N (nemalsed or nomad role) lates othe physic oe fhe tel ord L ow tent impact) thigh
ing rise.
The sand UKpoduton grades are the S2752H and S252 desgatins.
Dates fr thks betes 3 rm nd 16 mn.FERROUS AND NON-FERROUS METALS 161
Table 5.7 Stal designations for cold formed structural hollow sections o BS EN 102191: 2006 (Col-formed
welded structural hollow scons of non-allay and fine grain teas)
Dasinaton Properties
SEN 100771, 7005 & BS EN 100772. 1992 BSEN 107191; 2006 ns
Grde Nua bina ere Minimum eld
stent Pa) stent Pa)
STRSR 1.0039 360-510 Fy
sz7sion 1048 0-560 mS
ssi 10138 0-50 m5
assign 147 70-430 38
assign 1.0576 70-430 BS
sasseat 1osi2 70-630 BS
su75K 1.0483, 70-510 ms
STINK 1.0487 70-510 mS
Sas5N 1.0539 70-630 5
SaS8MlH 1st 70-430 BS
s4goNt 1.8883, s40-700 460
SH4ONtH 1.8856 540-700 460
Susi 103 360-10 us
Susie 1.044 340-510 us
Sassi 1.8845 450-610 35
SaSsml 1.8846 450-410 35
azo 1.047 00-440 10
sana 18 00-460 10
stoi 1.8849 530-700 460
SHON 1.8880, 530-720 460
Nos
Hes ol ets,
Saba J, 10 ad Zina impa since ora tpeaue, 0° nd ~20" especialy
(2 lest highr ined engy than 2.
Saba M (hermomettoical led) ond Nromalied normalised wilt othe physicals ofthe sel ond L
(how emperor imped) thigh imped sian
The stardrdUEpoduon gas veh S275 on S3552H desgatis.
Data is for hikes betesn 3 mm ond 16
structures, such as Merchants Bridge, Manchester (Hig, Increasingly cold bending i eplacing induction or hot
5.10) can be produced with curved standard sections bending which require subsequent heat weatment to
and alko curved tapered beams. The cold bending regain the inital sel properties.
process work hardens the ste, but without sigaiiant
los of performance within the cast range appropriate
to structural steelwork. Tolerances on units can be as STEEL
low as =2 mm with muliple bends reverse curvatures Bist panels consist of two stel plats held apart by
and bends into three dimensions all possible. an array of welded stel bar connectors (Fig. 5.11)