11 DEVICE LABEL 13 TECHNICAL FEATURES

IPG108D - IPG108E - IPG208D - IPG208E Every controller is provided with an identification label. There follows a brief explanation on the information reported on
available looking at the label.
Housing: Self-estinguishing PC
Colour: RAL7012 – IPG108D\IPG108E
1. GENERAL WARNINGS 4 CONNECTORS RAL9016 – IPG208D\IPG208E
READ THE GENERAL WARNINGS AND SAFETY PRECAUTIONS CAREFULLY BEFORE INSTALLING AND USING In the following table a list of the suggested connectors is available (these connectors are available also from Dixell). 11.1 4DIN LABEL Dimensions: 4 DIN Rail
THE DEVICE. For every model the maximum configuration set available is shown. Mounting device: DIN Rail (EN 50022, DIN 43880)
How To Order. Degree of protection: IP10 - Indoor, Open type device
• This manual is an integral part of the product and must be kept near the device for quick and easy consultation.
Model Connectors Qty Identification for the Power supply: 24Vac +10/-15%, 50/60Hz
product options Dixell product code
• The regulator must not be used for purposes other than those described below, and it especially cannot be used Female connector Molex Micro-Fit 2x6 poles 1 Production week
20 - 36Vdc
Product model name
as a safety device. Female connector Molex Micro-Fit 2x8 poles 1 Rated power: 30VA (Vac), 25W (Vdc)
IPG108D/E
Female connector Stelvio MRT8 7 poles pin spacing 3,50 90G 1 Rated Impulse Voltage: Supply Input: 500V
• Before proceeding with installation and use check the limits of application.
Female connector Stelvio CPF 12 poles pin spacing 5,00 90G 1 Relay Output: 2500V
• Dixell Srl reserves the right to vary the components of its products without prior notice to the customer, ensuring Female connector Phoenix FMCD 6x2 poles pin spacing 3,50 1 Suggested external fuse: IPG108D-IPG108E-IPG208D-IPG208E: F1.6AL250V
the identical and unchanged features of the same. Female connector Phoenix FMCD 8x2 poles pin spacing 3,50 1
IPG208D/E Overvoltage category: II –IPG108D, IPG208D, IPG108E, IPG208E
Female connector Stelvio MRT8 7 poles pin spacing 3,50 90G 1 Comparative Tracking Index (CTI): 300V
Female connector Stelvio CPF 12 poles pin spacing 5,00 90G 1
1.1 SAFETY PRECAUTIONS Certifications Technical data Type of action: 1
Pollution degree: 2
• Comply with the temperature and humidity limits specified in this document and on the label on the instrument. 5 HMI CONNECTION Ambient Operating Temperature and
-10÷50° C / 20÷85%RH
• Uninstall the device only once you have removed all the electrical connections, otherwise the device might With the iPro family devices it is possible connect Visograph and Visotouch remote terminals through the dedicated Humidity:
break. communication port. For the connection between the controller and the HMI a BELDEN 8772 (3xAWG20) cable should Shipping and storage temperature: -20÷85°C
• Do not open the device; in case of failure or faulty operation send the instrument back to the dealer/distributor be used. Resistance to heat: V0 (UL94)
or to “DIXELL S.r.l.” with a detailed description of the fault. 12 SOFTWARE INSTALLATION VIA USB STICK Ethernet connection: Use shield cable CAT-5 STP
Max number of allowed HMI Maximum cable length (mt) AC/DC voltage input: IPG108D, IPG208D, IPG108E, IPG208E: 24Vac, 50/60Hz,
• Do not clean the device with corrosive chemical products, solvents or aggressive detergents. Visograph or Visotouch Visograph Visotouch There is the possibility to update the controller on site using a USB stick with a specific folder structure (inside). In this Max 40VA. (Classe 2 source - SELV)
iPro 4DIN 1 25 25 way it is possible to update any software part of the controller, including the operative system. The update may take Sensors/digital inputs: Classe 2 Source - SELV
• Communication ports (USB, Ethernet) and voltage output are not designed for purposes not specified in this several minutes to be completed and during the process all the functionalities of the controller are disabled.
manual that may damage the controller (for example an excessive current request on the USB port to I\O ports: Classe 2 Circuit – SELV
recharge\supply an external device). 6 RS485 CONNECTION ➢ Don’t take off the power supply from the controller during the update Output ratings:
➢ Before proceeding with the update, disconnect any load connected to the controller to Pilot duty 2A, 5A inrush, 24Vac, class 2 o 2A, 24Vdc, class 2
• The device must not be used in applications that differ from those specified in the following guide. For the RS485 serial connections use a BELDEN 8772 (3xAWG20) cable. The maximum length for the serial connection avoid unwanted activations. RL1, RL2, RL3, RL4, RL5, RL6, RL7, Resistive load, 7 A, 250 Vac
The regulator strictly cannot be installed in the following specific cases: cable is 1200m considering an ideal environment. The real length could be less in operating mode considering the ➢ Use only BIOS versions provided by Dixell. RL8 NO contact: Motor load, 1 FLA, 6 LRA, 250Vac
✓ Units installed in systems with lifesaving functions; disturbs and noises on the communication cable. Pilot Duty C300
✓ Units for military use;
✓ Units operated in nuclear energy systems; RL max commons current: Rating value per number of relays
7 LAN CONNECTION 12.1 USB STICK STRUCTURE Analogue outputs: Class 2 Circuit - SELV
✓ In all installations where the hardware controller has safety functions
Cycles of operation: 30K
For the Expansion Boards connections use a BELDEN 8772 (3xAWG20) cable. This is the structure that has to be used to update the controller: External power: Class 2 Circuit - SELV
1.2 PRODUCT DISPOSAL (WEEE) Purpose of control: Operating control
Maximum number of Maximum cable length (mt)
expansion boards Construction of control: Incorporated control
Complying with the Directive 2012/19/EC of the European Parliament and the Council of July 4 2012, on waste
electrical and electronic equipment (WEEE), we inform you that: LAN 4 100 Approvals: UL 60730-1, UL 60730-2-9
CAN/CSA-E60730-1, CAN/CSA-E60730-2-9

• There lies the obligation not to dispose of electrical and electronic waste as municipal waste but to separate the
8 USB-ETH CONVERTER (D-Link DUB-E100)
waste. While the controller is not powered, the built-in battery may discharge. This means that at the
The 4 DIN programmable controllers can be connected to the network with an external adapter that can be provid ed by
• Public or private collection points must be used for disposal, in accordance with local laws . Furthermore, at the Dixell. This adapter can be used for downloading the application inside the controller and is designed for sporadic use. first power on of the controller some alarms related to the real time clock may be generated and
end of the equipment life cycle, it is also possible to return it to the dealer when a new purchase is made. In case of continuous connection, the ambient temperature must be between 0 and 40 °C. shown. If this happens, simply leave the controller powered for a while to guarantee the ba ttery
recharge and then perform a clock synchronization. The recharge time may vary according to the
• This equipment may contain hazardous substances. Improper use or incorrect disposal can have adverse effects charge level of the battery.
on human health and the environment.
9 USB-RS485 CONVERTER (XJ485USB)
• The symbol shown on the product or the package indicates that the product was placed on the market after 13th All the iPro controllers can use the XJ485USB converter for using the USB port as an additional RS485. The USB port
August 2005 and must be disposed of as separated waste. must be enabled with the Server functionality from the controller control panel. For using it as RS485 Client, this
functionality must be implemented at application level.
• Should the product be disposed of incorrectly, sanctions may be applied as stipulated in applicable local
regulations regarding waste disposal.
10 DEFAULT NETWORK SETTINGS
2 GENERAL DESCRIPTION The iPro boards are programmed with these default TCP\IP settings:

The iPro family is made of a wide range of devices developed by Dixell: programmable controllers, expansion boards,
valve drivers and graphical interfaces. The combination of these devices allows a complete management of any kind of
application in various fields, such as air conditioning, industrial refrigeration, residential refrigeration, etc.
It is an advanced and flexible solution that can be adapted to any need of the customer or of the final application.
Any Dixell product, which is considered a high technology device, requires qualified configuration, programming and
commissioning phases to be used in the optimal way possible. Skipping one or more of those phases may cause
malfunctioning or damages of the product for which Dixell cannot be held responsible.
Do not use the product for uses that differ from those indicated in this documentation. The costumer assumes any
responsibility and risk related to the configuration of the product to reach the desired results according to the final
installation and use.

3 DEVICE GROUNDING
To guarantee the correct functionalities and health of the controller as well as to avoid malfunctioning and damages to
the same, it is mandatory respect the following rules:
• Use double insulation transformers for the controller main power supply and never ground the secondary wiring
of the transformer.
• Verify that the Ethernet cable and that the Switch\Router used to connect it don’t have the shield grounded.
• In case of shielded cables used for the communication port connections, it is possible to ground the shield only
if it is not used as reference for the communication lines and if it is not physically connected in any way to the These settings can be modified by accessing the panel website via browser (192.168.0.250/panel) and performing the
controller. login with the following credentials:
Login: admin
• Always check the on the devices connected to the controller (active probes and transducers, loads driven by the Password: Dixell
analog outputs, devices connected over the communication lines) in order to verify the presence of groundings
before powering on the controller. Always verify preventively/in advance the presence of ground meshes in order It is possible also to temporary set the default Dixell ethernet settings (to access a controller where the IP address is
to remove them before the powering of the plant\electrical board. unknown). These temporary settings will be active until the controller is rebooted.
For the 4 DIN models, it is possible to prepare a USB stick with an empty txt file named tempip.txt inside the folder
iPro (see next paragraphs for further information about the USB structure). Plugging the USB stick in the 4 DIN model
will temporarily restore the default IP address.
For the 10 DIN model it is possible to close the JMP1 once the device is on in order to temporary restore the default
IP address. The above example is made considering a controller with the default IP address.
If the IP address is different, the folder “192.168.0.250” should be renamed with the IP address
of the destination board.
It is possible to have different IP folders in the same USB stick in order to separate the updates
on different boards.

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14 INPUT\OUTPUT TECHNICAL DATA 16 ELECTRICAL CONNECTION

14.1 IPG108D/IPG108E/IPG208D/IPG208E 16.1 IPG108D/IPG108E/IPG208D/IPG208E

Number of inputs: 6
NTC Dixell (-50T110°C; 10KΩ±1% a 25°C)
PTC Dixell (-55T115°C; 990Ω±1% a 25°C)
Types of analog inputs:
(configurable via software parameter) Digital input (dry contact)
ANALOG Voltage: 0÷1V, 0÷5V, 0÷10V (input resistance 3.7KΩ)
INPUTS Current: 2÷20mA, 4÷20mA (input resistance 100Ω)
+12V: 200mA total (considering both analog inputs and outputs)
Extra power supply:
+5v: 100mA
Inputs that need a different power supply than that supported by the controller (+12V or +5V) must be powered separately by a nother transformer in
Note:
order to prevent any malfunctions or breaking (don’t use the secondary wiring that is used for the main power supply of the controller).

Number of inputs: 11
DIGITAL Types of digital inputs: According to the part number: voltage contacts opto-insulated (External supply 24Vac/dc ±20%) or dry contacts with Opto-insulation
INPUTS
The devices connected to digital inputs must be powered separately by another transformer in order to prevent any malfunction s or breaking (don’t use
Note:
the secondary wiring that is used for the main power supply of the controller).

Number of outputs: 4
Types of analog outputs:
Voltage output 0÷10Vdc, Current output 4÷20mA or external relay driver On-Off (0-12Vdc)
(configurable via software parameter)
ANALOG Type of opto-insulation:
Internal controller power supply. Opto-insulation not available.
OUTPUS (analog output power supply)
40mA (22Ω) for each output configured as 0-10Vdc
Maximum load:
400Ω for each output configured as 0-10Vdc 4-20mA
The devices connected to analog outputs must be powered separately by another transformer in order to prevent any malfunction s or breaking (don’t
Note:
use the secondary wiring that is used for the main power supply of the controller).

Number of outputs: 8
Types of digital outputs: Relays with normally open contact
DIGITAL
OUTPUTS Contact types: Single pole relay, single though (5A)
Always verify the out capacity according to the connected load. There is always a double insulation between the digital output and the low-tension part
Note:
of the controller. Do not use different voltages for different relay groups on the controller.

15 DIMENSIONS
(Dimensions expressed in mm)

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