QA QC in Construction

Method of Statement forTransformer Installation

Project: Trimetro Garments Factory at Odisha

Executed By - Blue Star Ltd.

Customer (Employer)
Project Name Trimetro Garments Factory at Odisha
Service Consultant
Cost Consultant
PMC Collier
GC
Location
Current Scope
Type of Contract
Project Code
File name Method of Statement forTransformer Installation
Document number
Sr.No Key Point Description
1 Pourpose

This method statement explains and covers the

transformer installation & inspection procedure of cast
resin Transformers, although it is applicable for any
other type as well.

Transformer is used to transform the high voltage

powers to low voltages, so that it is useful for domestic
purpose. There are many types of transformers like oil
type, dry type
etc.
2 Scope

On arrival at project site, transformer shall be

inspected and checked against the relevant
general arrangement drawing, approved material
submittals etc.

Transformer will be off loaded to the place nearest to

the future installation and protected
properly from dust and adverse environmental
impacts.
3 Reference
 The transformer shall be stored in sheltered, clean and
dry ambient temperature. Transformer shall be
checked for any signs of damage occurred probably
during the transport. If any damage is found shall be
notified to suppliers or relevant parties.

The characteristics of the Transformer detailed on the

rating plate shall be checked to
those of the shipping documents and with those of the
test report, which is attached to the
transformer. Each transformer shall be checked for the
accessories, rating, name plate details, protection
devices, indicators & terminal boxes.

Compliance of comments raised during factory

inspection shall be checked if any. The Presence of all
identifying and warning levels shall be checked. All
material required at site shall be inspected, handled
and store properly.

Any discrepancies, damage etc., shall be notified and

reported for corrective action.
Material found not suitable as per approved material
submittal shall be removed from site.
Proper storage shall be provided as per manufacturer
recommendation. An inspection request shall be raised
for consultant approval upon receipt of the material
at site.

4 Transformer Pre-Installation Requirements

Arrange following tools and equipment:

Measuring tape and setting out markers

Electric drill hammer
Tool box
Fork lift/Crane
PPE for all staff and labor
 The supervisor and foreman will orient and familiarize
all the technicians and labors involve
in the installations regarding relevant approved shop
drawings, technical submittals, installation procedures
and details, acceptance criteria and safety
requirements.

Ensure all civil works are completed, unit base must be

properly cured and its foundations
must be strong enough to withstand the unit weight,
including floor paint and clearance is
obtained from respective authorities to proceed
further.

5 Method for Transformer Installation

The area or transformer room to be verified to ensure

that the civil work has been completed and
transformers placement / installation work can
commence.
Also check that the area is clean for the positioning of
lifting crane and transformers.

Extra precaution to be taken before lifting

transformer & manufacturers' recommended
special lifting eyes shall be used.
Transformer shall be lifted with maximum sling angle of
60 degree as per manufacturer's recommendation.
If the transformer is complete with protection
enclosure, roof shall be taken off to attach
the slings.
Points of attachment shall be checked for cracked
welds or loose nuts and bolts before lifting.
Guide ropes shall be used to prevent twisting or
swinging of the transformer once it has been lifted
clear of the ground.
 Don't perform lifting of transformer in high winds.
Transformer shall be placed down on the level surface
capable of supporting its weight.
Place the transformer on removable GI U channel at
the place of its final installation.
For locating the transformer in the final location,
suitable lever on the special points
foreseen on the lower frames shall be used to act only
and not on the magnetic core and/
or on the winding.
Make sure that during the movement of transformer
no one is pushing the coils and the
connections.

Secure the transformer to the foundation after

assuring the correct positioning, by fixing
bolts and blocking the transformer wheels.
Cable support, cabling and terminations shall be
completed as per approved drawings and
manufacturer's recommendation.
Installation of current transformer shall be offered for
inspection.
After the transformer installation and approval,
substation is securely locked up and the
room placed under the permit system and only those
that have suitable permits may enter the room

6 Transformer Installation Checklist

Check Transformer are of correct size, type and

capacity in accordance with schedules &
specification
a Make sure that the installation is as per approved shop
drawings, manufacturer's
instruction and specification requirement
Check mounting, alignment and orientation are correct
and sufficient space is available for
maintenance purposes

Make sure that the transformer rail and pulley hook

been installed properly
b Inspect for physical, electrical and mechanical
condition of the transformer. No damage evident

Verify that all manufacturer control wiring between

shipping splits is properly connected as per
manufacturer's drawings and specifications
 Equipment identification labels permanently affixed
Verify transformer connections are correct as per the
single line diagram
c Inspect insulators, barriers and shields for damage or
contamination
Inspect transformer cables and connections for defects
or physical damage
Equipment identification labels permanently affixed

Vendor Signature PMC Signature

ruction
nsformer Installation

Date: 23/12/2024
Location: Odisha

Remarks
Client Signature