Question Paper: Mill Processes and Performance
Question Paper: Mill Processes and Performance
You should have the following for this examination: answer book, pencil, pen and ruler.
All questions carry equal marks. The maximum marks for each section within a question are shown.
Answer ALL TEN questions, starting each question (1-10) on a new page of the answer book.
1. a) State the typical range of flutes per roll on a 5 break system. (5 marks)
b) Sketch and label the following:
i) Cross section of a roll flute; (2 marks)
ii) Saw tooth flute profile. (2 marks)
c) State THREE factors to be considered when choosing the type of
flute profile to be used on a break roll. (3 marks)
2. a) Describe briefly how the milling process has evolved from its origins
to the modern day. (6 marks)
b) Explain in detail how flour quality improved with those changes. (6 marks)
continued overleaf
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6. Describe FOUR effects that debranning can have on flour quality. (12 marks)
7. a) Explain why infestation destroyers are used in the final product flow. (4 marks)
b) i) Describe the operation of an infestation destroyer for flour. (6 marks)
ii) Explain the difference in operation when used on wheat. (2 marks)
8. a) State FOUR reasons why germ is separated from flour and wheatfeed. (4 marks)
b) With the aid of a flow diagram, explain how germ is removed from
the milling process by the use of a separator. (8 marks)
10. Explain in detail how the following can affect mill efficiency:
a) Break releases; (6 marks)
b) Purification. (6 marks)
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